Matrix AMI Expo 2011 Presentation
-
Upload
matrixsteve -
Category
Business
-
view
510 -
download
3
description
Transcript of Matrix AMI Expo 2011 Presentation
AMI Expo 2011 Presentation
Matrix Overview Modules Overview
Energy ManagementOur Customers
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.
Questions, comments or concerns?Contact us now and talk to one of our associates.
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Matrix Overview
¨ Matrix Industrial Control Systems, Inc.► 24 employees in two offices► Formed in 1977
¨ Focused on business justification and ROI
¨ Only plant floor solutions in the food industry
¨ Production solutions integrator► Includes hardware, software, procedures
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Bottom Line: Your R.O.I.
¨ We use technology to:► Improve efficiencies and yields► Increase throughput► Produce top quality and consistent product► Reduce labor costs► Reduce or eliminate spoiled or downgraded product
¨ By-products of this approach:► Operators are forced to follow proper procedures► Managers have real-time access to production data► Complete data integration to corporate ERP systems
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Corporate Level ArchitectureCORPORATE OFFICES
Production Plant 1
Production Plant 2
Production Plant 3
Production Plant 4
Production Plant 5
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
System Level Architecture
Fixed Position Stations
Mobile PC UsersExecutive Dashboard
Data Reporting& Storage
ERP Integration
Forklift/ScannerUsers
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Hardware Integration
Lab Equipment
PLC’s
Metal Detectors
Bench & Floor Scales
Electronic Scoreboards
Barcode Label Printers
Checkweighers &Weigh-Price Labelers
Barcode Scanners
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Data Navigator Overview
¨ Software data collection/process control engine► Standard components and architecture► Microsoft platform (Windows, SQL Server, .NET)
¨ Flexible and configurable► Use customers product and process
terminology► Tailored to meet your specific production needs► Configured with your business
logic/rules/validation
Product ReceivingSlaughter Line AdministrationProduct Tracking & TraceabilityBatch & Recipe ControlStatistical Process ControlManual & Automatic LabelingWarehouse & Shipping Management
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Product Receiving
¨ Track the receipt of raw materials, ingredients and packaging materials at your Receiving Dock
¨ Receive product against your purchase orders¨ Collect supplier tracking data for product tracking and traceability¨ Ensure product quality before accepting delivery
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Slaughter Line Administration
¨ Track animals from delivery to your facility through the slaughter process
¨ See throughput and inventory levels in real-time
¨ Measure carcass, lot and process yield
¨ Link to farmer payment system
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Product Tracking and Traceability
¨ Track raw materials, dry ingredients and packaging materials from receiving, through storage and to production consumption
¨ See inventory levels in real-time¨ Receive alerts for product approaching
best-before or product levels approaching re-order threshold
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Batch and Recipe Control
¨ Track the consumption of raw materials and ingredients into batches of WIP product
¨ Ensure quality and consistency by producing against a recipe
¨ Continue product tracking & traceability¨ See WIP product inventory in real-time
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Statistical Process Control
¨ Monitor product attributes and correct variances immediately
¨ Improve product quality and consistency¨ Tune your production processes over the
long term to reduce costs, improve product quality and maximize efficiency
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Manual and Automatic Labeling
¨ Label case-ready packages, cases and pallets¨ Manually label up to 15 cases per minute¨ Automatically label up to 35 cases per
minute¨ Label against sales or production orders
from ERP¨ Customize labels to meet your customer’s
requirements
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Warehouse & Shipping Management
¨ Receive cases and pallets into your warehouse¨ Track product to specific warehouse locations¨ Pick cases and pallets against customer orders¨ Ship product with shipping manifest and bill of
lading paperwork¨ Reconcile inventory to ensure accuracy
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Customers
¨ Beef Industry¨ Pork Industry¨ Poultry Industry¨ Other
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Customers – Beef Industry
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Customers – Pork Industry
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Customers – Poultry Industry
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Our Customers - Other
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Energy Management
¨ A Process With Proven Results¨ Site Audit¨ Energy Management System¨ EMS Architecture¨ Implement Recommended Measures¨ Monitor and Improve¨ Your Experienced Energy Analyst
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
A Process With Proven Results
¨ Our approach has been tested and refined over time to deliver immediate and impactful results
¨ Our process:
1. Perform a thorough site assessment of your facility2. Install and configure an energy management
information system3. Implement energy and cost savings measures4. Continually monitor and improve energy consumption
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Site Audit
¨ A small team of experienced industrial engineers will visit your facility for a day or two to review the building envelope and insulation, processing equipment and building systems, production processes and more
¨ We will prepare and submit a comprehensive audit report including a list of recommended measures for energy and cost savings
¨ We will present our findings and recommendations to your plant management or corporate team
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Energy Management System
¨ Install a network of energy consumption measurement devices
¨ Configure energy analysis software with comprehensive dashboards, reporting, alerting and analytic tools
¨ Establish a baseline and measure the true impact of changes
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
EMS Architecture
Building Data
ProcessingEquipment
Data
ProductionData
ExternalWeather &Humidity
Data
Energy ManagementInformation Software
Analysis from our expert energy analysts
Reporting & alerting deliveredto your management team
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Implement Recommended Measures
¨ Improve building envelope and insulation
¨ Install high efficiency and correctly sized devices
¨ Provide feedback control for runningprocessing equipment at levels consistent with production
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Monitor and Improve
Collect current energy consumption data
Analyze the data and identify improvement
measures
Implement improvement measures
Measure impact to ensure expected results are
achieved
www.matrixcontrols.com
(519) 940 - 0663
Matrix Industrial Control Systems, Inc.Contact Us:
Your Experienced Energy Analyst
¨ Let our experienced and knowledgeable energy analysts help you understand your plants energy signature and relate it to your production processes
¨ We bring insightful recommendations based on industry best-practices