TWEED : solar, energy industry in Wallonia

Impossible d'afficher l'image. Votre

Cluster Technology*of*Wallonia*Energy,*Environment*and*sustainable*Development*

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SOLAR ENERGY INDUSTRY

IN WALLONIA

April&2015&


INTRODUCTION

The Cluster TWEED & Wallonia

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TWEED : “Sustainable Energy” Cluster in Wallonia

!  Created in 2008

!  More than 100 members: SME’s, Universities, R&D centers, NPO’s, …

!  Mission: Networking, Promotion, Project Leading, …

!  Workgroups: solar energy, biomass, wind power, energy efficiency, …

!  Full partner of research projects in EU

!  Main Partners for International : Renewable Energy Club Agoria & AWEX

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Cluster TWEED: Our members

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TWEED members are companies having HQ in Wallonia or in Brussels, active in the sustainable energy sector.

Type of companies: •  General contractor / integrators in energy sector •  Technology developper •  Components manufacturer •  Services: engineering, consultancy, carbon traders, financial and

legals partners •  Investment companies •  R&D centers, universities •  Training •  Public partners •  …


Cluster TWEED: Our members

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Searh by criteria on our website

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**WALLONIA****

*BRUSSELS***

*FLANDERS**

TWEED* is *work ing *with…*

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RES in Wallonia

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•  Belgium : o  Traget in Belgium (2020 - EU) :

" RES : 13% " Greenhouse gaz : - 15%

•  Wallonia :

o  Target : " 20 % share of RES in final energy demand for

2020 " 8000 GWh RES-electricity

• "inhab."(2008):"3.456.775"• "Surface:"16.844"km²"• "PIB/inhab"(2007):"21.600"€"• "Final"Energy""demand"(2010)":"141"TWh"• "5,5"toe/hab"(EU"3,8"toe/inhab)"• "PDM"RES":"7"à"8"%""


Wallonia Green Certificates mechanism

Wallonia Green Certificates mechanims:

1.  Growing obligation % of renewable power based on yearly electricity sales for each power supplier

2.  Penalty for the share that is not covered by Certificates (x €/ missing GC)

3.  Market for exchanging Certificates between green producers and suppliers needing them

4.  Regulatory body in each region granting the Certificates and surveying the market

5.  Certified bodies for inspecting the green power plants and the bio-fuel resources

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Wallonia Green Certificates mechanism

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SOLAR*ENERGY*INDUSTRY*IntroducSon"

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SOLAR ENERGY: advantages

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Source: Solar Generation 6, EPIA & Greenpace


SOLAR ENERGY: ressource

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Solar energy is one of the most abundant energy source in the world

World Solar Resource map illustrates average daily solar insolation in Watts/square

NB: Solar energy available per year in Belgium: 1000GWh/m2

SOLAR*ENERGY*INDUSTRY*The"market"

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SOLAR ENERGY: Few Numbers for Belgium

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PHOTOVOLTAIC Installed capacity (end 2013) = 2.896 MWc Distribution in Belgium: •  Installed capacity in Wallonia : 641 MWc

•  Installed capacity in Brussels : 36 MWc

•  Installed capacity in Flanders : 2.192 MWc

The production can cover 16 % of the consumption of Belgian housing.

Source: APERe

SOLAR*ENERGY*INDUSTRY*

""Mapping"of"actors":"methodoly"www.solarpvwallonia.be""

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PV mapping : objectives

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List all Walloon and Brussels actors with capacity for technological innovation in the solar photovoltaic industry: companies, R & D centers, universities, colleges …

1.  Identify actors with integrated skills in the value chain in the solar PV industry;

2.  To position the Walloon know-how (and Brussels) compared to industry needs and challenges in technological innovation;

3.  Promote these skills at national and international events


PV mapping: milestones

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1.  Identify the "flow process" (with cost analysis) and challenges in technological innovation for the different solar PV technologies;

2.  Conduct a mapping of Walloon stakeholders (companies, R & D centers, training actors, ...), or not involved in the solar PV sector, which have integrated skills in the value chain of the solar PV;?

3.  Targeting opportunities Walloon expertise in relation to industry needs and challenges in technological innovation;

4.  Stimulate the development of investment projects and R & D in the Walloon Region

5.  Promote these skills both in Belgium and abroad.



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PV solar technologies

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Which treatment?

Silicon PV Thin film PV Concentration PV

Organic PV


First generation : silicon PFV

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1.  FormaSon"of"silicon"from"silica"(SiO2)"to"give"the"metal"silicon"(MGZSi)"

2.  Conversion"of"MGZSi"to"silicon"of"‘solar"quality’"(SoGZSi)"3.  SoGZSi"successively"formed"into"lingots"4.  Lingots"and"blocks"are"sliced"(wafer)"5.  Wafers"are"then"used"to"manufacture"solar"cells"6.  Modules"are"assembled"from"solar"cells""


Second generation: thin film PV

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Substrat"(verre,"acier,"plasSque...)"

Substrat"+"TCO"

Substrat"+"TCO"+"couche"

acSve"Cellule" Module"

1.  ProducSon"of"the"substrate"2.  A"conducSve"layer"is"deposited"on"the"substrate"3.  A"semiconductor"photoacSve"layer"is"deposited"4.  To"complete"the"cell,"the"metal"electrodes"are"deposited"5.  The"cells"are"then"connected"and"encapsulated"to"obtain"

the"module"""


Thrid generation : concentration PV

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Substrat" Wafer" Cellule"

LenSlle"

Module"

Suiveur"

Système"CPV"

1.  Le"suiveur"peutZêtre"uniaxial"ou"biaxial""2.  The"cell:"the"acSve"layers"are"deposited"on"a"substrate,"usually"

germanium."3.  Two"main"types"of"opScal"concentraSon"systems"are"available:"the"

refracSve"type"that"uses"Fresnel"lenses"and"the"reflecSve"type"that"uses"one"or"more"mirrors"

4.  The"follower"may"be"uniaxial"or"biaxial""


New generation : organic PV

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Matériaux"(substrat,"

couche"acSve,"électrodes...)"

Techniques"de"déposiSon" Cellule"

IntégraSon"&"applicaSon"

finale"

1.  Materials:"it"contains"the"acSve"components"but"also"substrates"and"materials"such"as"useful"gas"for"implementaSon,"solvents"…"

2.  DeposiSon"techniques:"prinSng"(rollZtoZroll"coaSng,"spray"coaSng),"vacuum"deposiSon,"…"

3.  The"cell:"successive"deposiSon"of"various"layers"on"the"substrate."4.  FormaSon"of"a""module""or"direct"integraSon"to"the"applicaSon."


Important Peu important

1.#Proximité#d'installa2ons#existantes#

2.#Proximité#de#la#demande#

3.#Poli2que#d'inves2ssement#favorable#

4.#Main#d'oeuvre#compé22ve#

5.#Usinage#compé22f#

Silicium# Lingots# Cellule# Panneau# Installa2on#

NA

Value Chains: key Factors of attractiveness

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By*analyzing*the*key*factors*of*aKracLveness*for*each*stage*of*the*value*chain,* it* seems* that* the*more*we* advance* in* the*manufacturing* steps,*more*compeLLve*labor*and*machining*and*favorable*investment*policies*become*important.

Source : Frost and Sullivan



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2.  Conduct a mapping of Walloon stakeholders (companies, R & D centers, training actors, ...), or not involved in the solar PV sector, which have integrated skills in the value chain of the solar PV;





PV mapping : questionnaire

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The*quesLonnaire*consists*of*two*value*chains*in*which*all*the*actors*had*to*be*posiLoned*according*to*their*competencies:*•  The"horizontal*value*chain"called"

value"chain"business,"includes"all"the"trades"associated"with"the"photovoltaic"sector"

•  The"verLcal*value*chain*called"technological"value"chain,"takes"all"the"skills"of"the"players"for"each"link"of"the"chain"(system"components,"technologies"...)


PV mapping : statistics

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Actors contacted by post and email (120 by the way of the bases of BDD + NACE)



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Players that have completed the form



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Actors satisfy the criterion "Technological Innovation Capacity"


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Profile of identified actors

4"

8"4"

59"2"

AssociaSon" Centre"R&D"Département"universitaire" Entreprise"Centre"de"formaSon"


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PV mapping : statistics Skills of the identifed actors

Etude,*consultance*&*financement*

34*20%*

R&D*&*services*29*17%*

FormaLon*&*labellisaLon*d'entreprises*

8*5%*

Composants**sytème*18*11%*

Technologies*22*13%*

DistribuLon*&*installaLon*

28*16%*

Monitoring*23*13%* Recyclage*

8*5%*


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PV mapping : statistics Skills of the identifed actors (core business)

Consultance*et*engineering*

5*Centre*de**formaLon*

2*

Recherche*et*développement*

12*

CerLficaLon*&*labellisaLon*

3*

Fabricant**composants*&*technologies*

19*

Développeur**projets*

3*

FabricaLon*module*

3*

InformaLon*&*sensibilisaLon*

2*

Recyclage*4*

InstallaLon*16*

Monitoring*5*

TierscinvesLssement*

3*


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Number*of*jobs*of*technological*players*in*the*photovoltaic*sector*included*in*the*mapping*

Note:"registered"office"and"/"or"operaSonal"in"Wallonia"and"Brussels"


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Number*of*jobs*in*the*photovoltaic*sector

470*

380* 180*

Ouvrier* Employé* Ingénieur*


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Job*creaLon*within*5*years*in*the*photovoltaic*sector


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Job*creaLon*within*5*years*in*the*photovoltaic*sector

150*

190*

110*

Ouvrier* Employé* Ingénieur*


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Jobs: qualitative analysis Searched*profiles*by*industry

Profils qualifiés Profils très qualifiés Profils recherchés Profils Profils recherchés Profils

Couvreur ✔ Chimiste ✔ Electricien

✔

Ingénieur civil spécialisé (chimiste, architecte, mécanique, électronique…)

✔

Technicien spécialisé (démontage, métrologie, télé-relève)

✔ Informaticien ✘

Technico-commercial spécialisé en photovoltaïque

✔ Statisticien ✘

Ouvrier qualifié ✔ Dessinateur industriel ✘ ✔: Profil rare Physicien ✘ ✘: Profil recherché Docteur en sciences ✘


Value chain: added value analysis

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Silicium" Wafer" Cellule" Panneau" InstallaSon"

10%""""""""""11%""""""""8%"""""""""13%""""""""58%""""""""2011""

9%""""""""""""14%""""""""16%"""""""21%""""""""40%""""""""2008""

By"analyzing"these"results,"taking"into"account"the"added"value"generated"*"from"the"early"stages"of"producing"a"panel"to" installaSon,"we"can"see"that"the"Walloon*players* are* acLve* in*much*of* the* value* chain*and" have" the"skills*to*respond*to*potenLally*more*than*70%*of*the*added*value*of*the*enLre*value*chain.

*"The"definiSon"of"value"added,"which"is"used"in"this"case,"is"based"on"the"difference"between"the"selling"price"of"a"product"and"the"selling"price"of"the"raw"material"used"to"manufacture"it.



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Research in photovoltaics in Europe


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Research in photovoltaics in Wallonia

Source : Réactif 69

InnovaSon"in"the"PV"sector"is"fundamental:"•  Increased"efficiency"(cZSi),"cost"

reducSon"(CPV),"increased"lifeSme"(OPV),"…"

•  BIPV:"new"applicaSons,"less"well"posiSoned"sites,"flexibility,"aestheScs,"…"

•  Network"integraSon"•  Availability"of"materials"•  Costs/m2"instead"of"Cost/kW


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Topics"of"research"projects"of"surveyed"players"(39"respondents)

0*

1*

2*

3*

4*

5*

6* 5*

3* 3*

6*

4*

3*

4*

1*

2* 2*

1*



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Examples*of*research*projects*of*surveyed*players •  Improved*BIPV*&*Components*

•  PVZGUM"(Derbigum"...):"development"of"photovoltaic"thin"membranes"incorporated"in"Roofing"

•  Mirage"(Arcelor,"AGC,"...):"development"of"surface"coaSngs"(thin"film)"

•  New*use*of*PV*texLles,*reloading*terminal,*PVcPAC*…*•  DEPHOTEX"(Nanocyl"Centexbel,"...):"Development"of"photovoltaic"

texSles"based"on"novel"fibers"•  NextcgeneraLon*technology*(CPV,*OPV,*...):*

•  WalZIDZSOL"(CSL,"Amos,"...):"Widely"achromaSc"Lens"based"on"InnovaSve"DifZ"FracSve"micropauerns"for"CPV"

•  MINOTOR"(Materia"Nova,"UMONS"...):"SelfZOrganized"tailored"nanomaterials"for"opScal"and"electrical"properSes"

•  SUNTUBE"(UMONS)::"New"Organic"Materials"for"PV"Cells"IncorporaSng"Carbon"Nanotubes"

•  NaNOROD"(Ulg):"Development"of"new"photovoltaic"cells"based"on"ZnO"nanowires"


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Examples*of*research*projects*of*surveyed*players •  PredicLon*&*Monitoring:*telemetry,*producLon*opLmizaLon,*fault*

detecLon*…*•  Premasol"(GreenWatch,"ULg,"ULB,"MenSs):"addiSon"of"a"forward"

lever"and"steering"PV"installaSons"•  Spices"&"EnergizAIR"(APERe"...):"monitoring"/"diagnosScs"infraZday"

producSon"of"PV"systems"•  Recycling*

•  Solarcycle"(Comet"Treatments,"Recma"...):"enhancement"of"PV"panels"from"out"of"use"of"the"silicon"die"


Trends digging

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•  Monitoring of facilities (VA for installation channel) & Integration of solar PV in the network (Smart & Micro Grid) & Prediction (energy monitoring that better integrates the weather forecast)

•  Integration of PV directly to the frame: BIPV sector (do not see PV as an investment a posteriori) in connection with improving the module components: more efficient glass, plastic glass fixing system

•  Development of new materials: breaking technology (OPV, nanomaterials, new PV materials assets, ...)

•  Recycling of panels: research efficient and sustainable recycling technologies, development of encapsulation methods for rare materials, ...



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SOLAR*ENERGY*INDUSTRY*

""Mapping"of"actors":"value"chain"www.solarpvwallonia.be""

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PV industry: value chain Tweed members

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•  Raw*material*suppliers*(Si,*Cd,*Te,*steal,*polymers,*etc.)*

•  Gas*suppliers*

•  Tracker*suppliers*•  Electronique*and*

balance*of*system**(BOS)*

•  inverter*•  integrators*

•  Sojware*for*SimulaLon*of*ingot*growth*

•  Wafer*suppliers*•  SemiconducLng*tape*

suppliers**•  Purified*material*

suppliers*•  Subsrate*suppliers*

•  Components*integraLon*

•  Frame*suppliers*•  Cable*suppliers*•  Encapsulant*

suppliers*•  Lense/*mirror*

suppliers*•  Fixing*tape*suppliers*

•  Installer*•  Energy*suppliers*

Material****Developement

and material production

Cells* Modules* IntegraLon*InstallaLon*

and**Maintenance*

Recycling*


SOLAR INDUSTRY: Mapping of actors in Wallonia

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Training"&"Company""

R&D"and"services"

Systems"components"

Studies"&"Consultancy"&"Funding"

Technologies"DistribuSon"

&"InstallaSon"

Control"&"Monitoring" Recycling"


FormaSon"&"LabellisaSon"entreprises"

R&D"&"Services"

Composants"système"

Source Photos : Eliosys Forem.

Elextra.


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R&D"&"Services"


Etude"&"Consultance"&"Financement"

Source photos : CSL,

Femagsoft, Eliosys,

station polaire.


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Supply"of"raw"

materials"

ImplementaSon"raw"materials"

Cell"

Module"

IntegraSon"

Others"



Technologies"

Source photos: AGC, Câblerie

d’Eupen,


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Technologies" DistribuSon"&"InstallaSon"

Source photos: Decube,

Issol.

SOLAR INDUSTRY:Mapping of actors in Wallonia

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GesSon"&"Monitoring"

Source photos : AGC,

Derbigum, de Simone,


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Supply"of"raw"

materials"

ImplementaSon"raw"materials"

Cell"

Module"

IntegraSon"

Others"


DistribuSon"&"

InstallaSon"

GesSon"&"Monitoring" Recyclage"

Source photos: Derbigum,

Sunswitch, Energreen.


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Source photos: FreeMind, Meterbuy.


Recyclage"

Source photos: Enerzine.


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SOLAR INDUSTRY: Mapping of actors in Wallonia FormaSon"&"

LabellisaSon"entreprises"

R&D"&"Services"





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Mapping of actors : the website www.solarpvwallonia.be

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63"

www.pvsolarwallonia.be"

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66"


SOLAR*ENERGY*INDUSTRY**

Actors"from"Wallonia:"a"few"examples"

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De Simone manufactures single & dual axis solar trackers, from 5 to 60 m2 but also innovative solar tracker combined with a small wind turbine"(DuoVolt).&

www.desimone.be

SOLAR ENERGY INDUSTRY Example : de Simone

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De Cube Consult ELIOSYS&offers&the&services&of&its&clima<c&

solar&simulator&to&all&companies&ac<ve&in&the&thermal&solar&or&photovoltaic&energy&business&for&:&&

&•  Solar&tes<ng&&•  Cer<fica<on&&•  Characteriza<on&of&any&material&under&

specific&environmental&condi<ons&•  Engineering&services&•  …&

www.eliosys.eu

SOLAR ENERGY INDUSTRY Example : Eliosys

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De Cube Consult

ISSOL&manufactures"building*integrated*photovoltaic*

soluLons"(BIPV).&

www.issol.eu

Europe’s"biggest"architectural"BIPV"4.400"m2"PV"(semiZtransparent)"

"Galaxia&J&Euro&Space&Center&&(Redu,&BE)&

SOLAR ENERGY INDUSTRY Example : Issol

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Energy solutions Product examples : -Derbisolar® combines a highly durable roofing membrane, Derbisolar base®, with integrated amorphous photovoltaic solar cells for generating electricity. Eco Solutions Product example: Derbipure®, the membrane’s raw material is mainly composed of « green » substances, this makes Derbipure the first vegetable roofing membrane in the world. Roofing Solutions Derbigum has a life span of 30 years

www.derbigum.com

SOLAR ENERGY INDUSTRY Example : Derbgum

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www.csl.ulg.ac.be

SOLAR ENERGY INDUSTRY Example : CSL

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The solar energy applications unit of CSL provides design, prototyping and test capabilities for solar energy developments (photovoltaics and thermal). Assets: •  High quality standards of the space

industry. •  Other CSL units: microfabrication,

coating, smart sensors, holography, crystal growth,…

•  Specialized in Concentration PhotoVoltaics.


Research consultancy dedicated to wind farm and photovoltaic plant studies: connections with the grid...

SOLAR ENERGY INDUSTRY Example : DeCube

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[email protected]


Materianova : Technological Platform R&D : Plastic materials Surface treatments and interfacial characterization White biotechnology Analyses and Tests Surface Characterization Biodegradation Degradation/ Corrosion/ ageing Guidance Three Research Centers (CRM, CoRi and Materia Nova) are associated together to form an association of scientific interest, the GIS surface and materials

www.materia-nova.com

SOLAR ENERGY INDUSTRY Example : Materia Nova

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www.gdfsuez.com

SOLAR ENERGY INDUSTRY Example : GDF Suez Energy Services

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GDF Suez Energy Services in Belgium (Fabricom, Axima Contracting, Axima Services,…): •  Installation of PV systems for industrial,

commercial and tertiary sectors (< 500KWpeak)

•  Engineering services •  Preliminary phase (Studies) •  Co-financing •  Maintenance


www.green-invest.be

SOLAR ENERGY INDUSTRY Example : Green Invest

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Green-invest is a third-investor in the field of the energy efficiency and renewable energies. •  AGC Cuneo (Italy): 4 MW-PV installation on

industrial roof •  AGC Roccasecca (Italy): 1.5 MW-PV on

industrial roof •  AGC Salerno (Italy): 3 MW-PV on industrial roof

and rubbish tip


www.greensun.be www.sunswitch.be www.elsingor.com

SOLAR INDUSTRY: Installation & assembly

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•  Biggest Walloon PV installers •  More than 400 MW PV installations in Belgium in 2010 •  Innovative monitoring systems


Most of the projects developed in these

entities are in collaboration with industrial partners

SOLAR INDUSTRY: R&D centres and Universities

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SOLAR THERMAL


SOLAR THERMAL : Technology

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The solar thermal energy is a technology for harnessing solar energy for thermal energy

Applications:

•  hot water for houses

•  hot water for large installations

•  Cooling systems


ESE is a solar heating systems manufacturer

Chevetogne Swimpool: Built in 1979 Surface: 2200 m2 Still producing heat in 2010

www.ese-solar.com

SOLAR THERMAL : Actors form Wallonia

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30"years'"experience"


ARCEO,&a&subsidiary&company&of&ArcelorMi-al,& is&located& in& Liège& (Belgium)& and& has& an& industrial&produc<on&line&totally&dedicated&to&PVD&(Physical&Vapour&Deposi<on)&technology.&&&This& technology& enables& many& different& types& of&new& development& that& can& be& applied& to& every&market& in& which& the& ArcelorJMiYal& Group& is&ac<ve:&energy2management& (solar& and& ligh<ng),&automo<ve,&construc<on,&industry&etc.&&Products22for2solar2industry2:2Selec<ve2coa<ng2for2solar2absorber2(solarceo2on2copper2&2solarceo2on2aluminium)2

www.arceo.be

SOLAR THERMAL : Actors form Wallonia (R&D)

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AC System : thermally

driven cooling

process

Laboratory"tests"inaugurated"in"June"2011"

SOLAR THERMAL : Actors form Wallonia (R&D)

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"

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SOLAR INDUSTRY: Concentrated Solar Power

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www.cmigroupe.com www.agc-glass.eu



Mapping of actors : the website www.greenheatwallonia.be

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www.greenheatwallonia.be

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www.greenheatwallonia.be

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Try the interactive view !


www.REWallonia.be Now online!



TWEED*Asbl*Rue*Natalis*2*–*4020*Liège*–*Belgium*

Bricout*Paul*Project"engineer"

[email protected]"

Olivier*Ulrici*Project"engineer"

[email protected]""

Cédric*Brüll"Director"

[email protected]"

www.clustertweed.be"

TWEED : solar, energy industry in Wallonia

Engineering

Transcript of TWEED : solar, energy industry in Wallonia