Area 3Final Forming & Belt Making

Overall Process

General Flow Chart of Area 3

AREA 3

Raw material input :(Unwind)

•Inner belt•Outer belt•Tummy elastic•Waist elastic•Disposal tape

Material input :Chassis

AREA 4

Material output :Pad

Purpose

Terminology

• Web : Flat, continous, flat material• Composite : Combination between 2 web or more into one web• Chassis : Composite core + composite B/S + composite T/S• Pad : Chassis + Belt• Folding : Making Fold

A-FrameB-Frame

C-FrameD-FrameE-FrameF-Frame

Out Belt UWIn Belt UW

TE UWDT UW

Stacker

Bagger

GSA-1 Area

NW UW T/S UW

G-FrameH-Frame

I-FrameJ-Frame

Olympus Layout

Area 1

Area 2

Area 4

Area 3

WE UW

AREA 3

C-FrameD-FrameE-FrameF-Frame

Out Belt UWIn Belt UW

TE UWDT UW

I-FrameJ-Frame

WE UW 　２

WE UW 　１

Ｂ -Frame

Web Flow AREA 3

Tummy Elastic

Inner Belt

Waist Elastic 2

Outer Belt

F-Frame E-Frame D-Frame C-Frame

To C-Frame

Web Flow in Area 3

Waist Elastic 1

Disposal tape

Tummy Cutter

Belt Slitter

Waist Fold conveyor Chassis + Belt

C-Frame B-Frame A-Frame

Belt Spreader

Web Flow in Area 3

Belt elastic bonding roll

Vision Drum

Tummy Elastic Glue Gun

Waist (2) Elastic Glue Gun

Waist (1) Elastic Glue Gun (Front)

Waist (1) Elastic Glue Gun (Back)

Tummy Lamination Glue Gun

(Slot Coat)

Tummy Elastic Cutter

Belt Slitter

Belt Spreader

Belt Phasing Adjuster

Belt BST

Tummy Bonding Roll

Chassis-Belt Glue Gun

(Slot Coat)

Out Belt

In Belt

Process Flow Belt Making

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Process flow (combining with Belt and Chassis pad)

C-Frame B-FrameＢＡＣＫ

Waist Fold

Waist Fold Process

Waist Fold conveyor / Folding Board-Fold end flap area of front / Back belt to inside (Chassis pad side) to cover

Chas

sis

Pad

Chas

sis

Pad

Chas

sis

Pad

Chas

sis

Pad

Belt Front

Belt Back

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Vision Drum-Drum has a vision inside to detect the tracking of web

and the position of chassis pad

Vision Drum

Compression Conveyor

Bi-Fold

Bi-Fold

Conveyor90deg Twist

DT Cutter

Final Compression

Final Heat Seal

Transfer Drum

Reject conveyor

F-Frame E-Frame D-Frame C-Frame

Stacker へ

Web Flow in Area 3

Anvil Roll 1Anvil Roll 2

Anvil Roll 3

Final Cutter

Final Heat Seal

Motion of Final Heat Seal

Motion of Final Heat SealSeal on

Anvil Roll 1Seal on

Anvil Roll 2

Seal on Anvil Roll 3

Cut on Final Cutter

Hold web by finger of FHS

Release web by Opened finger of FHS

Hold web byVacuum

SealSealSealSeal

Cut

Motion of Final Heat Seal

One pad is sealed same place 3 times by different 3 anvil rolls

Seal Pattern

Seal Pattern

Final Cutter Anvil

Heat Seal Pattern & Final Cutter Anvil

MM

ＢＡＣＫ