Industry 4.0: la rivoluzione dell’industria...23/02/2016 Prof. Marco Taisch –Manufacturing Group...

23/02/2016 Prof. Marco Taisch – Manufacturing Group - POLITECNICO DI MILANO

Prof. Marco Taisch

Industry 4.0:

la rivoluzione dell’industria?

23/02/2016 Prof. Marco Taisch – Manufacturing Group - POLITECNICO DI MILANO – copyright 2

La Quarta Rivoluzione Industriale

Tempo

18 secolo

Prima rivoluzione industriale

19 secolo

Seconda rivoluzione industriale

Anni '70

Terza rivoluzione industriale

Oggi

Quarta rivoluzione industriale?

Tempo

18 secolo


19 secolo


Anni '70


Oggi


Tempo

18 secolo


19 secolo


Anni '70


Oggi


Tempo

18 secolo


19 secolo


Anni '70


Oggi


Prima

Rivoluzione

Industriale

Seconda Rivoluzione

Industriale

Terza Rivoluzione

Industriale

Quarta Rivoluzione

Industriale

TEMPO1780 1870 1970 oggi

Introduzione di

strumenti

meccanici di

produzione

Organizzazione del

lavoro e produzione di

massa grazie all’utilizzo

dell’energia elettrica

Produzione

ulteriormente

automatizzata grazie

all’utilizzo in fabbrica di

sistemi IT ed elettronici

Prodotti e processi

interconnessi grazie

all’utilizzo in fabbrica

dell’Internet delle Cose e

delle nuove tecnologie

digitali

Prima catena di

montaggio (1870)

Primo PLC

(1969)

Primo

telaio a vapore


L’Italia nel manifatturiero mondiale

Rank 2000 2010 2014

Cina

USA

Giappone

Germania

Korea, Rep.

Italia

Brasile

Francia

India

Regno Unito

Russia

Spagna

Messico

USA

Giappone

Cina

Germania

Regno Unito

Italia

Francia

Korea, Rep

Messico

Spagna

Brasile

India

Olanda

Giappone

Italia

Francia

Regno Unito

Cina

Korea, Rep.

Olanda

Messico

Svezia

Svizzera

India

Australia

Argentina

1990

Cina

USA*

Germania

Giappone*

Korea, Rep.

India

Italia

Regno Unito

Francia

Russia

Brasile

Messico

Indonesia

1

2

3

4

5

6

7

8

9

10

11

12

13

Le Top 13 potenze manifatturiere nel Mondo

Valore aggiunto del settore manifatturiero sul GDP MondialeFonte Dati: The World Bank

*Proiezione anno 2013


L’importanza del Manufacturing nelle economie mondiali

10,6%

10,7%

10,9%

11,2%

12,5%

13,2%

15,4%

15,6%

17,1%

17,7%

19,7%

21,0%

22,6%

30,3%

35,9%

Regno Unito

Canada*

Brasile

Francia

USA*

Spagna

Italia

Russia

India

Messico

Giappone*

Indonesia

Germania

Korea, Repubblica

Cina

Manufacturing, value added (% of GDP) – Anno 2014

Media MondialeFonte Dati: The World Bank*Ultimo anno con informazione disponibile (2013)


Il settore manifatturiero anche come

motore dell’economia dei servizi

100

210 – 250

%PIL "Manifattura" %PIL "Servizi direttamente legatiall'output industriale"

Dati ISTAT 2014


ICT Megatrends - Technology Push Perspective

Collaboration

• OEM – subcontractor collaboration through cloud paradigm

• Trends of contract manufacturing and ‘product as a service’

• Customer involvement in product design

Mobility

• Proliferation of mobile devices

• ‘On-the-go’ and ‘Always-on’ users

• New businesses (manufacturing apps & manufacturing app store)

Connectivity

• Sensors, controllers, embedded devices a commonplace

• ‘Intranet of Things’ to ‘Internet of Things’

• Bidirectional interaction with real-world objects

Intelligence

• Data analytics and forecasting on-the-fly

• Leveraging cheaper storage and low cost processors

• Better visualization & intelligence on manufacturing data

Human–centric Manufacturing


Internet of Things: Avatar

• According to some estimates there will be 50 billion mobile wireless devices connected to the Internet across the globe by 2020

• The total number of devices connected to the Internet in some way could reach 500 billion.

OECD (2012), “Machine-to-Machine Communications:

Connecting Billions of Devices”, OECD Digital Economy

Papers, No. 192, OECD Publishing.

7

PHYSICAL PRODUCT

ID

DATA AND

KNOWLEDGE


Internet of Things


IoT growth


Interconnected Manufacturing10

IOT

Connected People

Connected Products

Connected Factories


Interconnected Manufacturing11

Stamatis KarnouskosCyber-Physical Systems in manufacturing and production workshopBrussels 30th October 2013


From MES to MOS (Mfg Operating System)

Real/virtual production plant

CPPR – Cyber Physical Production Resource

CPS enabled production resources

CPPR 3

Enterprise network (office)

App1 App3 App1 App2 App5 App2 App5

User/Process X User/Process Y User/Process Z

Standard Production equipmentAdditional

control intelligence

+encapsulation

MOS – Manufacturing Operating System

App1 App2

App3 App4

App5 App…

Manufacturing Service Bus / Real time / Industrial Middleware(Shop floor)

M-Apps are aggregated and customized based on user and business

needs

Existing

Monolytic

Applications

(e.g. ERP, MES,

…)

Interface Layer

Migration from MES world

Migration from Standard Equipments World

M-Apps Store ManufacturingWorkspace


Big Data

*** Cyber Physical Systems for Manufacturing and ProductionThomas Runkler, Siemens Corporate TechnologySession: The role of Cyber-Physical Systems (CPS) for manufacturingCyber-Physical Systems in manufacturing and production workshop Brussels 30th October 2014


Cloud computing


Cyber-physical systems (CPS) enable the future of Manufacturing

*** Cyber Physical Systems for Manufacturing and ProductionThomas Runkler, Siemens Corporate TechnologySession: The role of Cyber-Physical Systems (CPS) for manufacturingCyber-Physical Systems in manufacturing and production workshop Brussels 30th October


Cognitive Automation


Industrial Internet creates opportunities

• New business potential in industrial services

171.7.2014

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Analysis of data

Better machines and equipmentImproved processes

More efficient production


Cyber Security in Manufacturing

18

Cyber Security

German jitters over cyber

attacks

IBM Security Services CyberSecurity Intelligence Index 2014

Manufacturing: a 1 in 3 chance of

being targeted by at least one Spear

Phishing attack in 2013

Symantec Internet Security Report 2014


Advanced Manufacturing Processes

Advanced manufacturing processes that will be focused on by the ‘Factories of

the Future’ partnership are:

• Additive manufacturing (i.e. 3D Printing)

• Photonics-based materials processing technologies

• Shaping technology

• High productivity & ‘self-assembly’ technologies (see video)

• Methods for the handling parts, metrology & inspection

• Flexible sheet-to-sheet & roll-to-roll

• Innovative physical, chemical & physiochemical processes

• Replication equipment for flexible, scalable production

• Integration of non-convention technologies


Factories of the future are expected to create a large amount of employment opportunities for citizens. Factory workers are key to competitiveness but challenges such as changing demographics & news skills must be addressed.

Policies should address the following items:

• New approaches to accommodate different demographics

• New technical, educational & organisational ways to increase attractiveness of factory work

• New approaches to development of skills & competences

• New ways to organise factories: Human-centred work environments

• Ways to integrate future factory work into social patterns

Knowledge Workers


Llotja de Mar, Barcelona 3-4 May 2016

“From Global Challenges to

Grand Manufacturing

Opportunities”

High-level speakers from Bosch, COMAU, Dassault

Systemès, IBM, KUKA, McKinsey, PTC, Schneider

Electric, SAP, Siemens and many more.

| www.worldmanufacturingforum.org |

Panel “Digitalizing Manufacturing”

Policy makers and key industry players will discuss

strategies such as Industry 4.0 and the Internet of

Things


”Stay hungry, stay foolish.”

Prof. Marco [email protected]+39 320 8393662http://www.linkedin.com/in/marcotaisch

mailto:[email protected]


Who am I

• Professor of Advanced and Sustainable Manufacturing @ Politecnico di Milano

• 40-people group on Manufacturing Engineering and Management

• Member of the Board of the Factory of the Future cPPP

• Technology Foresight expert

• Coordination of 4 Technological ForesightRoadmaps on Manufacturing over the last 10 years

• 25 EU Funded projects for a total amount of 12,9 M€ funding since Jan 2009

• Scientific Chairman of the World Manufacturing Forum

• Consultant and advisor to large Italian Enterprises

• To contact me:

• [email protected]

• +39 320 8393662

• http://www.linkedin.com/in/marcotaisch

Industry 4.0: la rivoluzione dell’industria...23/02/2016 Prof. Marco Taisch –Manufacturing Group...

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