Matrix AMI Expo 2011 Presentation

Transcript of Matrix AMI Expo 2011 Presentation

AMI Expo 2011 Presentation

Matrix Overview Modules Overview

Energy ManagementOur Customers

www.matrixcontrols.com

sales@matrixcontrols.com

(519) 940 - 0663

Matrix Industrial Control Systems, Inc.

Questions, comments or concerns?Contact us now and talk to one of our associates.

http://www.matrixcontrols.com/

mailto:sales@matrixcontrols.com?subject=SlideShare%20Presentation%20Follow%20Up:%20AMI%20Expo%202011

http://www.linkedin.com/company/matrix-industrial-control-systems

(519) 940 - 0663

Matrix Industrial Control Systems, Inc.Contact Us:

Matrix Overview

¨ Matrix Industrial Control Systems, Inc.► 24 employees in two offices► Formed in 1977

¨ Focused on business justification and ROI

¨ Only plant floor solutions in the food industry

¨ Production solutions integrator► Includes hardware, software, procedures

(519) 940 - 0663

Our Bottom Line: Your R.O.I.

¨ We use technology to:► Improve efficiencies and yields► Increase throughput► Produce top quality and consistent product► Reduce labor costs► Reduce or eliminate spoiled or downgraded product

¨ By-products of this approach:► Operators are forced to follow proper procedures► Managers have real-time access to production data► Complete data integration to corporate ERP systems

(519) 940 - 0663

Corporate Level ArchitectureCORPORATE OFFICES

Production Plant 1

Production Plant 2

Production Plant 3

Production Plant 4

Production Plant 5

(519) 940 - 0663

System Level Architecture

Fixed Position Stations

Mobile PC UsersExecutive Dashboard

Data Reporting& Storage

ERP Integration

Forklift/ScannerUsers

(519) 940 - 0663

Hardware Integration

Lab Equipment

PLC’s

Metal Detectors

Bench & Floor Scales

Electronic Scoreboards

Barcode Label Printers

Checkweighers &Weigh-Price Labelers

Barcode Scanners

(519) 940 - 0663

Data Navigator Overview

¨ Software data collection/process control engine► Standard components and architecture► Microsoft platform (Windows, SQL Server, .NET)

¨ Flexible and configurable► Use customers product and process

terminology► Tailored to meet your specific production needs► Configured with your business

logic/rules/validation

Product ReceivingSlaughter Line AdministrationProduct Tracking & TraceabilityBatch & Recipe ControlStatistical Process ControlManual & Automatic LabelingWarehouse & Shipping Management

(519) 940 - 0663

Product Receiving

¨ Track the receipt of raw materials, ingredients and packaging materials at your Receiving Dock

¨ Receive product against your purchase orders¨ Collect supplier tracking data for product tracking and traceability¨ Ensure product quality before accepting delivery

(519) 940 - 0663

Slaughter Line Administration

¨ Track animals from delivery to your facility through the slaughter process

¨ See throughput and inventory levels in real-time

¨ Measure carcass, lot and process yield

¨ Link to farmer payment system

(519) 940 - 0663

Product Tracking and Traceability

¨ Track raw materials, dry ingredients and packaging materials from receiving, through storage and to production consumption

¨ See inventory levels in real-time¨ Receive alerts for product approaching

best-before or product levels approaching re-order threshold

(519) 940 - 0663

Batch and Recipe Control

¨ Track the consumption of raw materials and ingredients into batches of WIP product

¨ Ensure quality and consistency by producing against a recipe

¨ Continue product tracking & traceability¨ See WIP product inventory in real-time

(519) 940 - 0663

Statistical Process Control

¨ Monitor product attributes and correct variances immediately

¨ Improve product quality and consistency¨ Tune your production processes over the

long term to reduce costs, improve product quality and maximize efficiency

(519) 940 - 0663

Manual and Automatic Labeling

¨ Label case-ready packages, cases and pallets¨ Manually label up to 15 cases per minute¨ Automatically label up to 35 cases per

minute¨ Label against sales or production orders

from ERP¨ Customize labels to meet your customer’s

requirements

(519) 940 - 0663

Warehouse & Shipping Management

¨ Receive cases and pallets into your warehouse¨ Track product to specific warehouse locations¨ Pick cases and pallets against customer orders¨ Ship product with shipping manifest and bill of

lading paperwork¨ Reconcile inventory to ensure accuracy

(519) 940 - 0663

Our Customers

¨ Beef Industry¨ Pork Industry¨ Poultry Industry¨ Other

(519) 940 - 0663

Our Customers – Beef Industry

(519) 940 - 0663

Our Customers – Pork Industry

(519) 940 - 0663

Our Customers – Poultry Industry

(519) 940 - 0663

Our Customers - Other

(519) 940 - 0663

Energy Management

¨ A Process With Proven Results¨ Site Audit¨ Energy Management System¨ EMS Architecture¨ Implement Recommended Measures¨ Monitor and Improve¨ Your Experienced Energy Analyst

(519) 940 - 0663

A Process With Proven Results

¨ Our approach has been tested and refined over time to deliver immediate and impactful results

¨ Our process:

1. Perform a thorough site assessment of your facility2. Install and configure an energy management

information system3. Implement energy and cost savings measures4. Continually monitor and improve energy consumption

(519) 940 - 0663

Site Audit

¨ A small team of experienced industrial engineers will visit your facility for a day or two to review the building envelope and insulation, processing equipment and building systems, production processes and more

¨ We will prepare and submit a comprehensive audit report including a list of recommended measures for energy and cost savings

¨ We will present our findings and recommendations to your plant management or corporate team

(519) 940 - 0663

Energy Management System

¨ Install a network of energy consumption measurement devices

¨ Configure energy analysis software with comprehensive dashboards, reporting, alerting and analytic tools

¨ Establish a baseline and measure the true impact of changes

(519) 940 - 0663

EMS Architecture

Building Data

ProcessingEquipment

Data

ProductionData

ExternalWeather &Humidity

Data

Energy ManagementInformation Software

Analysis from our expert energy analysts

Reporting & alerting deliveredto your management team

(519) 940 - 0663

Implement Recommended Measures

¨ Improve building envelope and insulation

¨ Install high efficiency and correctly sized devices

¨ Provide feedback control for runningprocessing equipment at levels consistent with production

(519) 940 - 0663

Monitor and Improve

Collect current energy consumption data

Analyze the data and identify improvement

measures

Implement improvement measures

Measure impact to ensure expected results are

achieved

(519) 940 - 0663

Your Experienced Energy Analyst

¨ Let our experienced and knowledgeable energy analysts help you understand your plants energy signature and relate it to your production processes

¨ We bring insightful recommendations based on industry best-practices

Matrix AMI Expo 2011 Presentation

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Transcript of Matrix AMI Expo 2011 Presentation

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