Transport System
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Transcript of Transport System
Executive summary
BPO major, Convergys, re-routes the course its fleet management is taking, thereby tackling
its second largest cost—and setting an industry standard.
Reader ROI The project lowered transport costs by 30 to 40 percent. high level of automation has set a precedent in the industry.
One look at Ipininder Singh, director-technology, Convergys, and you know little fazes the
man. His lithe frame and steely gaze leave little doubt.
But then, maybe all he needed was for the right project to come along, a project his own
size. And Convergys had something just in his range.
When Convergys launched operations inIndiain 2001, it—intentionally or not—created
waves in the Indian BPO industry. It was the largest contact center in India at that time with
two facilities in Gurgaon.
The Delhi NCR region, especially Gurgaon, was being developed as the hub for BPO
operations, thanks to cheap real estate. But while Gurgaon allowed companies to lower cost
on the property front, it created other costs. Limited connectivity fromDelhi, poor
infrastructure, and shifts in the middle of the night forced BPOs to introduce pick-ups and
drops for employees. Little did they know that they were creating a Frankenstein.
Today, after employee salaries, transport is the biggest single cost for BPOs, at between 12-
15 percent of total operational expenses.
That’s a reality that Convergys cannot get away from. Over the last decade, Convergys has
grown to six contact centers, with three facilities in Gurgaon and one each inBangalore,
Thane and Pune. With 10,000 employees acrossIndia, Convergys has to organize 20,000
pick ups and drops a day, that’s over half a million a month.
The exercise gets harder if you try, as Convergys must, to create the most optimal route for
its fleet of cabs; one that ensures employees have to travel the shortest distance—you won’t
want employees to arrive tired—yet one that requires the least number of cabs. Convergys
sources over 1,000 cabs all overIndiafrom 40 vendors. Add to that the complexity of
adjusting to 44 different shift timings and employees with different weekly holidays.
“The entire process of creating the routes, assigning cabs, slotting employees and
monitoring the cabs was manual,” says Singh “And like every manual process, the system
was flawed, had loopholes, and was highly rigid and inaccurate.”
But when Singh decided to do something about it, he was told that there was very little he
could do. “Every technical solution provider I went to told me that this was how the transport
system worked across the industry and that I would have to live with this necessary evil,”
recalls Singh.
With no ready software to fix the problem, Singh decided to roll up his sleeves. “I told my
team that the only way we could clean up this mess was getting our hands dirty,” he says.
Singh confesses that the sheer size of the project, with its multiple layers of intricacies,
scared him. Breaking it down into smaller pieces helped. “Sometimes, we try to boil the
ocean. When things are totally new, one should try to build small automation pieces, tie them
together and then build on the innovation,” he says.
He did just that and created was a model that the industry would emulate.
Case Study Highlights Convergys has to organize 20,000 pick ups and drops a day, that’s over half a million a
month. Sources over 1,000 cabs all over India from 40 vendors.
Where Does Geeta Go?
Among the most complicated steps in transport management is rostering—the act of
creating a plan of who is going where, from which location, at what time, on which day. The
rostering problem is so complicated it’s classified as NP-Hard. Problems in this category are
so complex that it’s hard to tell how long it would take a computer to solve it.
At Convergys, they threw Excel sheets and man power at the problem. Every week,
supervisors would send a worksheet to the transport department with the names of their
team members, their shift timings, addresses, contact numbers, and holidays for the
following week. “When we started, we had close to 100 supervisors, all of them sending
different formats and versions of Excel. Just sorting some of them was complex enough to
qualify as an analytical question in a GMAT exam,” says Singh.
The transport team would then sort each employee by name, determine the area they lived
in, and attach them to a cab route. The roster took three days to prepare—every week—and
once done, it was frozen. That meant you couldn’t change plans and that absenteeism
lowered the efficiency of the transport fleet. Worse, if an employee changed address or
phone number, or quit mid-week, cabs waited at the wrong address, while the Convergys
helpdesk tried to contact an employee—on a wrong number. To fix the problem, Singh
figured he needed to get the transport and the HR department on the same page, because
HR was kept informed of all changes relating to employees. So with the help of the transport
team, he tasked his team to create a HR-IS system and build their online rostering system
on that platform.
“We realized that if we could link both systems together, the application could pull out
employee details from the HR’s records directly,” says Singh.
When the team was done, their work cut the time it took for supervisors to fill a sheet, and
eliminated the problem of employees who had quit or moved within Convergys.
The system also helped Convergys overcome another huge challenge: billing. Initially, after
every trip, cab drivers filled up a trip sheet with the number of kilometers they had run. To
decide how much a driver needed to be paid, the transport department needed to enter trip
data into their Excel sheets, cross it against the cost of hiring that specific vehicle (Indica,
Qualis, etcetera), and add on extra costs like over-time, or 24-hour rates.
“We automated that function and built an application that had all the parameters and metrics
pre-loaded into the system. The system could give you costs by department and by
employee. It brought down the billing time significantly,” says Singh.
More importantly, the application cut roster-making time from three days to one. And allowed
the transport to adjust rosters on demand, thereby improving cab utilization.
The Proper Route
The next step was to create the most optimal routes for cabbies. This isn’t vital only because
it lowers the cost of running cabs, which charge by the kilometer, but also because, in an
industry that bills clients by time, it makes incredible sense. If a driver wasn’t taking the most
optimal route—not necessarily the shortest one—employees clocked in late and that meant
money out of Convergys’ top line.
According to a 2006 report by Financial Express, between 20 and 25 percent ofIndia’s BPO
workforce arrive at their office 30 minutes late—everyday. Despite being a dated report, its
findings give you an idea of the loss the industry incurs annually from staff delays: A
whopping Rs 380 crore.
But how do you plan optimized routes for 10,000 employees?
Singh bought an off-the-shelf routing solution which had 10-12 algorithms to do basic
routing. Then he roped in Eicher World Maps to get digital versions of their printed maps.
“We got the algorithm to work on those digital maps. Also we got all employees to geo-code
their locations,” he says.
In addition to layering the maps and the algorithms, Singh’s team added data including the
availability of vehicles, cab capacities, and average speeds on various roads, etcetera. This,
now, allows Convergys to plan ahead and create the most optimal route.
Importantly, it also allows the transport department to work in a more real-time fashion,
increasing its efficiency. “Now when an employee’s pick or drop is cancelled, we can
reshuffle routes and fill in the empty space in a cab,” says Singh. “This allows us to reduce
the number of cabs by about 20 percent.”
"The transport solution helped us reduce and optimize costs and provides apositive
experience for our employees, something which is of so much importance to us. It enables
us to manage the entire transport service chain from rostering, routing to billing, thereby
creating a seamless end-user and vendor experience," says Gaurav Kalra, head of
transport, Convergys.
Overall, Singh says that a modest estimate of how much the project lowered transport costs
is 30 to 40 percent.
The Road Ahead
Revved up by their success, Singh’s team began exploring ways to make the system more
user-friendly. “Attrition and constant hiring means that the system has to be intuitive enough
to not require any training at all,” says Singh. So they introduced a host of self-service
portals to reduce the burden on the transport team. “We have also started the concept of
SMS-based workflow. By sending short codes such as "CP" for cancel pick up and "CD" for
cancel drop, employees could notify the transport team without having to talk to the call
center or helpdesk,” says Singh.
"The high level of automation has set a precedent in the industry," says Kalra.
By building self-help portals where staffer can check their routes and pick-up time, Singh has
managed to considerably lower dependence on the helpdesk.
Singh also experimented with barcodes. Earlier, a guard standing at the gate kept a manual
record of when cabs arrived. This data was maintained just in case an employee came in
late and wrongfully blamed a late cab.
Now, by assigning a barcode strip to each cab and trip sheet, Singh's made it possible for
the guard to scan both with a handheld scanner. Also, the arrival of specific cabs is flashed
on the respective supervisor’s screen.
Singh is also exploring technologies like GPS to track cabs in real-time and, if possible,
divert them from areas of heavy traffic. It will also allow them to send SMSes to employees,
asking them to get ready when a cab reaches within a certain distance of a pickup point.
“There's so much to be done,” says Singh.