Sears Craftman

00000

OD139113953606139.5361 0

- 1/3HP- 1/2 HP= 1/2 HP 1/3 HP

Owners ManualCAUTION

READ INSTRUCTIONS AND RULESFOR SAFE OPERATION CAREFULLY

CONTENTS PAGEFeatures of Your Opener ............. 2Specifications .......................... 2Accessories ............................... 2Carton Check List ...................... 3You'll Need Tools .................... 3Safety Rules .............................. 4Operation of Your Opener ............ 5Maintenance Schedule ............... 5Assembly .................................. 6Installation Information ................. 9Installation ........................... 9Force& Limit Adjustment ............ 17Safety Reverse Test ...................... 18Setting/Changing Code ................ 19Having a Problem? ..................... 20Repair Parts, Rail Assembly ........... 22Repair Parts, Installation .............. 22Repair Parts, Chassis Assembly ..... 23How to Order Repair Parts ........... 24Maintenance Agreements ........... 24Sears Warranty ......................... 24

FASTEN OWNERS MANUAL NEAR GARAGE DOOR AFTER INSTALLATION IS COMPLETE.PERIODIC CHECKS OF THE OPENER ARE REQUIRED TO INSURE SATISFACTORY OPERATION.

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FEATURES OF YOUR OPENER

1. Motor: Permanently lubricated with automaticreset,

2. Opener Light: Turns on and off automatically.Provides 4-1/2 minute illumination for your safetyand convenience,

3. Safety System: Independent up and down forceadjustment. Door reverses automatically whenobstructed in DOWN direction Door STOPS whenobstructed in UP direction

4. EasyLimitAdjustment: Limitsofdooropeningand closing adjusted by turning screws withoutremoving chassis cover

5. Digital Radio Controls: The code can be easilychanged by the owner

6. 3_Channel Transmitter: Three push buttons,Each button can activate one or more remotecontrol devices The large transmitter button isfactory preset to operate the garage door opene_

7. Emergency Disconnect: Pullcord disconnectpermits manual door operation,

8. Automatic Reconnect: The trolley halves re-connect for automatic operation when opener isenergized after emergency disconnect

SPECIFICATIONS

MOTOR SAFETY

Type . Permanent split capacitorSpeed 1500 rpmVofts .... 120 Volts AC - 60 Hz OnlyCurrent 45 amperes

DRIVE MECHANISM

Gears ..... 16:1 worm gear reductionDrive Chain & cable with two*piece trolley on

steel Tee railLength of Travel Adjustable to 7-1/2 feetTravel rate 6 to 8 inches per secondLamp .... On when door starts in travel, off 4-1/2

minutes after stopDoor linkage Adjustable door arm Pug cord troUey

release

Personal .... Push button & automatic reversal in downdirection Push button & automatic stoptn up direction

Electronic Independent up & down force adjustmentscrews

Electrical Motor overload protector and low voltagepush button wiring

Limit device . Circuit actuated by limit nutLimit adjustment Screwdriver adjustment on side panelStart circuil Low voltage push button or radio control

DIMENSIONS

Length (overall) . 124 inHeadroom required 2 inchesHanging Weight 32 pounds

Sears offers many useful accessories for your garage door opener. They are illustrated below with Searsstock numbers and descriptions,

53718 53703

OUTDOOR KEY SWITCH:

EXTRA TRANSMITTER: Opens he garage doer automat ca lyIncludes visor clip from outside when transmitter is not

handy

53709 53702EMERGENCY RELEASE KEY LOCK:

_/_ DOOR CLEARANCE BRACKETS: REQUIRED fora garage with NO set-

(FOR SECTIONAL DOORS ONLY} vice door Allows manual operation ofgarage door from outside in ease of

Replace top brackets and rollers on power failuredoorto reduce height of door travel Foruse when installing opener in garage ......................................................................................with low headroom clearance 53717

......_-7 OPEN DOOR INDICATOR:

Provides an illuminated signal when i !_ your garage door is open53710 . ._ii_E_.._

INFRARED REVERSING SENSOR:

"_ t_'. I_l'Ybzm An optional system which provides aux ...........................................................................................

iliary support to the safety features built 53716into your opener If the sensor's invis- _ TOUCH CODE LOCK:

ible beam is broken, a closing door will _ Enables the homeowner to operatereverse and an open door will not close garage door opener from outside by

entering code on specially designedkeypad

2


CARTON CHECK LISTSEARS has packaged yourGarage Door Opener in two cartons which contain all the parts and hardwareillustrated below and on Page 22.

Light Lens (1)

Transmitters {2)Sprocket Rail Touch Code Lock (1) Model 13953413

Cover Grease Model 139 53610 ONLY (1 ONLY)

SEPARATE ALL HARDWARE FOR ASSEMBLY AND INSTALLATION PROCEDURES AS SHOWN BELOW.

ASSEMBLY HARDWARE INSTALLATION HARDWARE

Lockwasher(_ 5116"(3)

Master Link(2)

Washered Screw5/16"- 18xl/2'"

(41*(2 mountedin Chassis)

Nut

5/16 "_ 18(B)

Carriage Bolt _f _ Hex Screw

1/4''_20xl/2" _ 5/16"-18x7/8"(4) (2)

Lock Nut1/4" -20

(4)

Clevis Pin5/16" x 2-3/4"

5116"-18x2-1/2"

5!16" - 18xl-7/8"'(4)

8ABxl '(2) Handle

Clevis Pin5/16" x 1"

(2)

_re Lock Washerw 5/15"(6)

5/16"-18 7/8"(4)

Ring orCotter Pin

Fastener(3)

InsulatedStaple (18)

Nut

5/16"-18(6)

YOU'LL NEED TOOLSDuring assembly and installation of you r opener, the instructions will call for use of various hand tools, Have astepladder handy, and those tools illustrated below: hammer, electric drill (& 3/1 6" and 5/1 6" drill bits), screw-driver, adjustable end wrench or socket wrench kit, wire cutters, tape measure, pliers and hack saw

Stepladder

Tape Measure

Electric Drill

Pliers Hack Saw

Wire Cutters

Screwdriver

Socket Wrench

Claw Hammer

Adiustable End Wrench

3


Start By Reading These Impo ant Safety Rules

THIS SAFETY ALERT SYMBOL MEANS CAUTION -- PERSONAL SAFETY OR PROPERTYDAMAGE INSTRUCTION. READ THESE INSTRUCTIONS CAREFULLYTHIS GARAGE DOOR OPENER IS DESIGNED AND TESTED TO OFFER REASONABLYSAFE SERVICE PROVIDED IT IS INSTALLED AND OPERATED IN STRICT ACCORDANCEWITH TH E FOLLOWING SAFETY INSTRUCTIONS.FAILURE TO COMPLYWITH THE FOLLOWING INSTRUCTIONS MAY RESULTIN SERIOUSPERSONAL INJURY OR PROPERTY DAMAGE,

CAUTION: IF YOUR GARAGE HAS NO SERVICE ENTRANCE DOOR, INSTALL MODEL 53702 EMERGENCY RELEASEKEYLOCK (PAGE 2). THIS ACCESSORY ALLOWS MANUAL OPERATION OF GARAGE DOOR FROM OUTSIDE IN CASE OFPOWER FAILURE.

KEEP GARAGE DOOR BALANCED Sticking orbinding doors must be repaired.. Garage doors,door springs, cables, pulleys, brackets and theirhardware may be under extreme tension and cancause serious personal injury. DO NOT ATTEMPTADJUSTMENTS. Call a garage door seP_icemanto move or adjust door springs or hardware_

DO NOT USE FORCE ADJUSTMENTS TO COM-PENSATE FOR A BINDING OR STICKINGGARAGE DOOR. Excessive force will Interferewith the proper operation of the safety reversesystem or damage the garage door (Page 17)..

DO NOT WEAR RINGS, WATCHES OR LOOSECLOTH ING while installing or servicing a garagedoor opener.

Fasten the CAUTION LABEL on the wall nearthelighted wall control as a reminderof safe operatingprocedures.

To avoid serious personal injury from entangle-ment, REMOVE ALL ROPES CONNECTED TOTHE GARAGE DOOR before installing the garagedoor opener.

DISENGAGE ALL EXISTING GARAGE DOORLOCKS to avoid damage to garage door,,

Installwallcontrol(or additional push buttons) INA LOCATION WHERE GARAGE DOOR ISVISIBLE,BUT OUT OF THE REACH OF CHILDREN. DONOTALLOWCHILDREN TOOPERATETHEWALLPUSH BUTTON(S) OR TRANSMITTER. Seriouspersonal injury from a closing garage door mayresult from misuse of opener..

Installation and wiring must be in compliancewith your local building and electrical codes.CONNECT POWER CORD ONLYTO A PROPERLYGROUNDED OUTLET.

CAUTION: Activate opener onlywhen the door is infu II view, free of obstm ctio n an d opener is properlyadjusted NO ONE SHOULD ENTER OR LEAVETHE GARAGE WHILE DOOR IS IN MOTION DONOT ALLOW CHILDREN TO PLAY NEAR DOOR

LIGHTWEIGHT FIBERGLASS, ALUMINUM ANDSTEEL DOORS MUST BE SUBSTANTIALLY RE-INFORCED TO AVOID DOOR DAMAGE. (Seepage 15.) The best solution is to check with you rgarage door manufacturer for an opener installa otion reinforcement kit_

Use emergency release ONLY to disengage trolleyand, if possible, ON LY when the door is closed.DO NOT USE RED EMERGENCY RELEASE ROPEAND HANDLE TO PULL DOOR OPEN OR CLOSED

THE SAFETY REVERSE SYSTEM TEST IS IM*PORTANT. (See Pg.18). Your garage door MUSTreverse on contact with a one*inch obstacle placedon the floor_ Failure to properly adjust the openermay result in serious personal injury from a closinggarage door., REPEAT TEST AT LEAST ONCEEVERY THREE MONTHS AND MAKE NEEDEDADJ USTMENTS_

_ DISCONNECT ELECTRIC POWER TO GARAGEDOOR OPENER BEFORE MAKING REPAIRS OR

REMOVING COVERS..


Operation of Your OpenerCAUTION

e BEFORE YOU PROCEED, PLEASE READ THE SAFETYRULES ON PAGE 4 AND OPERATING INSTRUCTIONSON THIS PAGE CAREFULLY.

e TO AVOID DIFFICULTY DURING INSTALLATION, DONOT RUN OPENER UNTIL INSTRUCTED TO DO SO.

DO NOT PERMIT CHILDREN TO PLAY IN DOOR AREA. OPERATEONLYWHENTHEOPENERISPROPERLYAD-

JUSTED AND DOOR IS WSIBLE AND UNOBSTRUCTED.

IJSING THE OPENER

Your opener can be activated by any of the following devices(wait one-second between commands):1 The transmitter. (The TOP (large) push button has been

factory preset to operate door) Hold push button downuntil door starts to move

2 The lighted wall control, Hold button down until doorstarts to move

3 The Key Switch orTouch Code Lock(if you have installedeither of these accessories)

OPENING THE DOOR MANUALLY

The door can be operated manually by disconnecting it fromthe opener THE DOOR SHOULD BE FULLY CLOSED IFPOSSIBLE, WEAK OR BROKEN SPRINGS COULD ALLOWAN OPEN DOOR TO FALL RAPIDLY. PROPERTY DAMAGEOR SERIOUS PERSONAL INJURY COULD RESULT.Simply pull down sharply on red emergency release handleand lift the door manually To automatically reconnect thedoor to the opener, press the wall control push buttonDO NOT USE THE EMERGENCY HANDLE TO PULLTHEDOOR OPEN OR CLOSED

WHEN OPENER IS ACTIVATED:

I If open, door will close if closed, door will open2 If closing, the door will reverse3 If opening, the door will stop (allowing space for entry and

exit of pets and for fresh air)4 If the door has been stopped in a partially open position, it

will close

5 If an obstruction is encountered while closing, the doorwill reverse

6 If an obstruction is encountered while opening, the doorwill stop

7 [f the optional Infrared Reversing Sensor is installed, thegarage door will reverse in the closing cycle when theinvisible beam is broke n An open doorwill not close whenthe beam is broken The sensor has no effect in the open-ing cycle

THE OPENER LIGHT will turn on under the following con-ditions: when the opener is initially plugged in; when power isinterrupted; when the opener is activated. It will turn off auto-matically after 4-1/2 minutes. Bulb size-75 Watts maximum

CARE OF THE OPENER

When properly installed, the opener will provide high perfor-mance with a minimum of maintenance Opener does notrequire additional lubricationMost complaints of unsatisfactory opener operation can betraced to problems with the door itself....OPENER IS NOTINTENDEDTOCORRECT PROBLEMSTHATARECAUSEDBYAN UNBALANCED OR BINDING DOOR, BROKEN DOORSPRINGS OR BY FAULTY DOOR HARDWARE.When operated manually, a properly balanced door will stayin any point of travel while being supported entirely by itsspringsLIMIT AND FORCE ADJUSTMENTS: These adjustmentsmust be checked and properly set when opener is installed,Only a screwdriver is required Weather conditions maycause minor changes in door operation requiring somere-adjustments, particularly during the first year of opera-tion. Page 17 refers to limit and force adjustments. Followinstructions carefully and repeat SAFETY REVERSE TESTafter any adjustmentTHE SAFETY REVERSE SYSTEM IS IMPORTANT (SEEPG.18)., GARAGE DOOR MUSTREVERSE ON CONTACTWITH A ONE-INCH OBSTACLE PLACED ON THE FLOOR.FAILURE TO PROPERLYADJUSTOPEN ER MAY RESULTIN SERIOUS PERSONAL INJURY FROM A CLOSING GAR-AGE DOOR.CHAIN TENSION ADJUSTMENT: After installation of theopener and adjustment of forces and limits, chain may appearloose This is normal

TO CHECK THE CHAIN TENSION: disconnect the trolleyby pulling the red emergency handle If the chain returns tothe position described and illustrated in Step 5 Page 9, DONOT make ANY further adjustments.THE TRANSMITTER: The 3-channel transmitter will operatemore than one garage door opener, if desired. The additionalpush buttons may also be used to operate other remote con-trol devices. Transmitter(s) may be secured to a car sun visorwith clip(s) provided. Additional transmitters can be purchasedat any time (Refer to Accessories, Pg_ 2)Any new transmitters must be set to the same code as originaltransmitter and receive_ Page 19 explains how to changeyour existing code and how to use the transmitter(s) withother remote control devices Self service of your radio con-trois is not recommended If service is needed, contact yournearest Sears Service CenterTRANSMITTER BATTERY: The 9-Volt battery should pre-d_ce power for approximately one year As long as there isadequate power, the transmitter battery test light will glowwhen a push button is pressed (and the opener will operate)When the light does not come on, replace battery If transmis-sion range lessens, check battery light

Avoid the inconvenience of unexpected failure by replacingbattery annually, preferably before winter Use a generalpurpose, 9 volt batteryTO CHANGE BATTERY: Remove visor clip and connectingscrew in transmitter case Set aside top of case and discardold battery Snap connector onto new battery Replace top ofcase and connecting screw Replace visor clip,

MAINTENANCE OF YOUR OPENER

AT LEAST4 TIMES A YEARMANUALLY OPERATE DOOR. If it is unbalanced or bind-ing, call for professional garage door service

CHECK TO MAKE SURE DOOR OPENS AND CLOSESFULLY. Adjust Limits and/or Force if necessaryREPEAT SAFETY REVERSE TEST. Make any necessaryadjustments (see page 18)

TWICE A YEARCHECK CHAIN TENSION. Adjust if necessary

ONCE A YEAROIL DOOR ROLLERS, BEARINGS AND HINGES,REPLACE THE TRANSMITTER BATTERY, preferably be-fore winter


AssemblyTO AVOID INSTALLATION DIFFICULTIES, DO NOT RUN THE GARAGE DOOR OPENER UNTIL YOU AREINSTRUCTED TO DO SO.

ST _: P "1 Assemble Tee Rail & Attach Cable Pulley Bracket

TEE RAIL BACK(TO CHASSIS)

CAUTION: Do not tighten the lock nuts until boltnecks are seated in square holes.

Tee Rail(End Section)

t/4' Lock Nut

Tee Rail

The center rail section MUST bepositioned on the LEFTSIDE of endrails as shown,Otherwise, trolley will hit against nutwhen installed (Pg. 7).

Brace

Tee Rail(End Section)

Square CarriageBolt Hole

Cable pulley bracketattaches to FRONT

END of Tee Rail

TEE RAIL FRONT(TO DOOR)

Carriage Bolt/2"

Brace _

PROCEDURE: Place the 3 Tee rail sections on a flatsurface for assembly. THIS IS IMPORTANT. The endsections are identical. THE CENTER SECTION MUST BEPOSITIONED WITH THE BRACES ON THE LEFT SIDE OFEND SECTIONS. If there is a label attached to the cen-ter section, make sure that the "directional arrow" ispointing toward the front (to door) Otherwise, studythe illustration CAREFULLY(When assembled, Tee rail has a front-to-back posi-tion as shown).Bolt rail sections together with the hardware illus-trated and from the direction indicatedSQUARE NECKS ON CARRIAGE BOLTS MUST BESEATED IN SQUARE HOLES IN RAIL SECTIONS,

Screws

_ _5/16"_18x7/8""

Cable Pulley _ _,_';

kckW_s--_her_l _ Nut5/16" 5/16"

Position cable pulley bracket on front end of tee rail asshown. Fasten securely with the hardware providedIMPORTANT: Whentighteningscrews, besuretokeep bracket parallel to rail, Otherwise, rail maybow when opener is operated.

6


AssernbiySTE P 2 Install Trolley & Attach Chain Retainer Bracket

As a temporary stop, insert a screwdriver intohole in front end of Tee rail as shown. Slide theinner trolley onto the Tee rail until it is firmly againstthe screwdriverNOTE: If trolley hits against nut on Tee rail, centersection was attached from wrong side and mustbe repositioned. Review Step 1.Slide the outer trolley onto the Tee rail until it partiallyengages the inner trolley and stopsTO FULLY ENGAGE TROLLEY: With a hammer,firmly tap the back end of outer trolley just below therail guide Outer trolley must move forward to fullyengage inner trolley Be careful to avoid damagingtrolley spring,

Outer Trolley

Inner Trolley

CablePulley

Bracket\

Temporary StopScrewdriver

Flat End

Lock Washer5/16"

InnerNut

ThreadedEnd

OuterNut

._5/16"r

ChainRetainerBracket

TrolleyShaft Attach inner nut, lock washer, chain retainer bracket

and outer nut to trolley shaft in the order shown_ DONOT TIGHTEN NUTS UNTIL STEP 5, PAGE 9,

STE P 3 Attach Tee Rail to Opener Chassis

USE ONLYTHOSE SCREWS MOUNTEDIN TOPOFOPEN ER CHASSIS. FAILURETO DO SO WILL CAUSE SERIOUS DAM-AGE TO THE DOOR OPENER

PROCEDURE: Place opener chassis on packingma terial to protect cover For convenience, place asupport under the cable pulley bracketRe move 5/16"-18xl/2" washered screws mountedin top of opener chassis Align holes in back end ofTee ran with holes in opener chassis. Fasten the railto the chassis with washered screws previouslyremoved. CAUTION: USEONLYTHESESCREWS!Use of any other screws will cause serious dam-age to door opener. Tighten screws securely,insert a 5/16"-18xl/2" washered screw into trolleystop hole in the Tee rail as shown, Tighten securelywith a 5/16" nut

Washered Screw5/16"-1Sxl/2"

Stop Hole

Tee Rall(Back Sectior

5/16"-18

7


Assembly

STE P 4 I.stallChainandCable

DO NOT REMOVE CHAIN AND CABLE FROM CARTONDetach cable from side of carton and fasten to trolleywith a master link from coin envelope

MASTER LINK PROCEDURE: Push pins of masterlink bar through loop of cable and hole in flat end oftrolley shaft (A) Push cap over pins and onto notches.Slide clip-on spring over cap and onto pin notchesuntil both pins are locked in place,

I=!install ChainandCable

inThisDirectionOpener Chassis

Sprocket /

Caution: Keep chain taut while installing to helpprevent kinking,

With trolley against the screwdriver, dispense cablearound pulley Proceed back around opener sprocket(B) - be sure sprocket teeth engage chain - and forwardto chain retainer bracket (C).

Use second master link to connect chain to retainerbracket. Check to make sure chain is not twisted.

A

Pulley

Install Chain and Cablein This D{recl[on

MasterLink

Clip-OnSpring

MasterLink

OutsideBar

As a permanent trolley stop, insert 5/16" washeredscrew and nut into remaining hole in Tee rail frontTighten securely REMOVE SCREWDRIVER.

Tab PlateSlot

C

Th_reo_rde_dsEhndTee Rail _ j Chain

Retaai_eetr ear

End Trolley

Trolley

StP_H_ 5S/'Cr6ewWaan'h_ruetd

\Remove

Screwdriver

Attach sprocket cover to chassis as shown, Insertback tab in chassis slot Then bend cover forward andinsert front tab in slot provided on mounting plate


Assembly

STE P 5 Tighten the Chain and CableLoosen Tighten

Inner OuterNut Nut

Trolley Chain

JBase of Tee Rail "

1/2 Inch

CAUTION: Keep the chain from twisting as nutsare turned.

PROCEDURE: Thread the outer nut toward trolley asshown (Loosen inner nut first, if"necessary)Tension is correct when the chain is approximately1/2" above base of Tee rail midway between cablepulley bracket and chassis.To maintain proper tension, turn inner nut toward chainretainer bracket until tightSprocket noise can result if chain is either tooloose or too tight.CAUTION: Do not overtighten chain and cable.

Refer to Page 5.

ASSEMBLY OF YOUR GARAGE DOOR OPENER IS NOW COMPLETE.

BEFORE YOU PROCEED WITH THE INSTALLATION OF YOUR GARAGE DOOR OPENER BE SURE TOCOMPLY WITH THE FOLLOWING SAFETY RULES:

KEEP GARAGE DOOR BALANCED. STICKING OR BINDING DOORS MUST BE REPAIRED. THEGARAGE DOOR, THE DOOR SPRINGS, CABLES, PULLEYS, BRACKETS AND TH EIR HARDWAREMAY BE UNDER EXTREME TENSION AND CAN CAUSE SERIOUS PERSONAL INJURY. DO NOTA'FFEM PTADJUSTM ENTS. CALLA GARAGE DOOR SERVICEMAN TO MOVE, LOOSEN OR ADJUSTDOOR SPRINGS OR HARDWARE.

DO NOT WEAR WATCHES, RINGS OR LOOSE CLOTHI NG WHILE INSTALLING OR SERVICING ADOOR OPENER.

AS YOU PROCEED WITH THE REMAINING INSTRUCTIONS IN THIS OWNERS MANUAL, YOU MAY FIND ITHELPFUL TO REFER TO THE FOLLOWING ILLUSTRATION OF THE FULLY ASSEMBLED AND INSTALLEDGARAGE DOOR OPENER.

Cable Pulley Power CordBracket Trolley Hanging

Bracket \Chain and Cable 3-Piece

Tee Bait SprocketCover

HeaderBracket

ChainRetainerBracket

Straight LightLens

CurvedDoorArm

EmergencyTrolley

Release

o o

Chassis

Door Brackeland Plate

IT IS RECOMMENDED THAT THE OPENER BE INSTALLED 7 FEET OR MORE ABOVE THE FLOORWHERE SPACE PERMITS..

CERTAIN INSTALLATION PROCEDURES VARY ACCORDING TO GARAGE DOOR TYPES, WHERE THEDIFFERENCES OCCUR, BE SURE TO FOLLOW ONLYTHOSE I NSTRUCTIONSWHICH APPLY TO YOURDOOR CONSTRUCTION..

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installationSTE P 1 Position & Install Header Bracket

Installation procedures vary according to garage door types. Follow onlytbose instructions which applytoyour door as illustrated below.,

THE HEADER BRACKET MUST BE RIGIDLY FASTENED TO TH E H EADER WALL OR CEILING,,REINFORCE WALL OR CEILING WITH 2x4 IF NECESSARY,

1 With door closed, locate and mark the verticalcenterline of garage door Extend line onto headerwall above door

2, Locate height for header bracket by opening doorto highest point of travel as shown, Draw an inter-secting horizontal line on header wall 2" abovehigh point This height provides travel clearancefor top edge of doorNOTE: When headroom is not su fficient for 2"clearance, the bottom edge of bracket may beplaced parallel to the high point of travel, orbracket may be attached to ceiling.Door Clearance Brackets are designed for lowheadroom installations(Page 2). They replacetop brackets and rollers on the garage door,thereby lowering the high point of door travel.Installation instructions are contained in theaccessory ca_on,,

Header j/

Lag Screws5/16"-18x17/8

I NSTALLATIONSECTIONAL DOOR AND

1-PIECE DOOR WITH TRACK

SECTIONAL DOORCURVED TRACK

Ceiling

_ HeaderBrackeI Track

Highesl Pointof Travel

Door

ONE*PtECE DOORHORIZONTAL TRACK

JAMB HARDWARE

HeaderBracket

I _/ Highest Pointof Travel

/, Track-Door

//

HigheslPoint olTravel

3 Position bracket as shown (bottom edge of thebracket on horizontal line) Mark either top andbottom or left and right bracket holes Drill 3/16"pilot holes and fasten bracket

INSTALLATION1-PIECE DOOR WITHOUT TRACK

ONE PIECE DOORNO TRACK

PIVOT HARDWARE

ONE'PIECE DOORNO TRACK

JAMS HARDWARE

Do(

\

Header HeaderZ Bracket Highesl Point Bracket Highest Point

of Travel '_

J of Travet

i', DOOr

q _

II 0

.Jamb ._

I2

3

Follow instructions as described in 1 aboveLocate height for header bracket by opening doorto highest point of travel as shown Measure thedistance from top of door to floor Subtract actualheight of door Add 8" to the remainder Refer toexample belowNOTE: If the total number of inches exceedsthe height available in your garage, use themaximum height possible,, On finished ceilings,do not position the bracket closer than 1/2"from ceiling,Measuring from top of door, draw an intersectinghorizontal line on header wall at determined heightPosition bottom edge of header bracket on thehorizontal line, centering bracket on vertical lineMark either top and bottom or left and right holesDrill 3/16" pilot holes and fasten the bracket with5/16" x 1-7/8" lag screws as shown above,

EXAMPLEDistance from top of door (athighest point of travel) to floor 92"Actual height of door -88"Remainder 4"Add + 8"Bracket height on header wall =12"(Measure UP from top of doorin closed position_)

10


installation

STE P 2 A.ach Tee Rail to Header Bracket

Ring OrpinIClevis Pin @/_ Cotter5/16 'x2-3/4Fastener

g Malerial

PROCEDURE: Position opener chassis on garagefloor below header bracket. Use packing materialbase to protect cover NOTE: To enable Tee rail toclear sectional door springs, it may be necessaryto lift the chassis onto a temporary support.CAUTION: Chassis must either be secured to thesupport or held firmly in place by another person_Raise Tee rail until cable pulley and header bracketscome together Align bracket holes and join withclevis pin as shown. Secure with a ring or cotter pinfastener(if cotter pin is used, spread to secure)

STE P 3 Position Opener ChassisFollow instructions which apply to your door type as illustrated below

TO PREVENT DAMAGE TO ALL LIGHTWEIGHT DOORS AND DOORS WITH WINDOWS, DONOT REST THE OPENER ON THE DOOR.

SECTIONAL and ONE-PIECEDOOR WiTH TRACK

I NSTALLATION

NOTE: A 2x4 is convenient for setting an idealdoor-to-Tee rail distance. It is not necessary whereheadroom is insufficienLPROCEDURE: Raise the opener chassis onto a step-ladder Open garage door Place a 2x4 on edge ontop section of door near centerline Rest Tee railon 2x4

Tee Rail2x4

Door

ONE-PIECE DOORWiTH NO - TRACK

iN STA LLATI ON

PROCEDURE: Measure the distance from floor totop of door (in fully open position and parallel to thefloor)Using a stepladder as a support, raise the openerchassis to the same distance from the floor (chassiswill have a slight angle as shown)The top of the door should be levet with the top of theopener For maximum efficiency, do not position theopener chassis more than 2 inches above this point.

HeaderBracket

TOp Of ODenet

I Bracket I

I EqualDr_ D_stance _

I lrom I

I Floor II I

11


installation

STEP 4 Hang Opener ChassisTHE OPENER CHASSIS MUST BE SECURELY FASTENED TO A STRUCTURAL SUPPORTOF GARAGE.Three representative installations are shown. You rs may be different. Hanging brackets should be angled(Fig. 1 ) or crossed (Fig. 2) to provide rigid support On finished ceilings (Fig. 3). attach a sturdy metal bracket(not supplied) to ceiling joists before installing opener

PROCEDURE: On EACH side of opener measure thedistance from chassis to structural supportCut both pieces of the hanging bracket to requiredlengths. Flatten one end of each bracket and bend ortwist to fit fastening angles. Do not bend at bracketholes. Drill 3/16" pilot holes in structural support.Attach flattened ends of brackets to the support with5/1 6"xl-7/8" lag screwsLift opener and fasten to hanging bracket as shownCheckto make sure Tee rail is centered over door.REMOVE 2x4. Operate door manuaNy If door hitsthe rail, raise header bracket.Grease top and underside of rail surface on whichtrolley slides. A tube of grease is supplied.

5/16"-18x7/8'" Screw5J

5/16"-18

FIGURE 2

FIGURE 1FIGURE 3

\MeasureDistance

Lag Screws5/16"xl-7/8"

Bracket(NetSupplied) FINISHED CEILING

Lag Screws5/16"xl-7/8"

_ _ 5/156/;L.ClkV_auSther

STE P 5 Attach Emergency Release Rope & HandleUSE EMERGENCY RELEASE ONLY TODISENGAGE TROLLEY. DO NOT USEROPE AND HANDLE TO PULL DOOROPEN OR CLOSED

PROCEDURE: Thread one end of rope through holein top of red handle so'NOTICE' reads right side up asshown Secure with an overhand knot NOTE: Knotshould be at least 1 inch from end of rope to pre.vent slipping.1 Thread other end of rope through holein release arm of outer trolley Adjust rope length sothat handle is 6 feet above the floor. Secure with anoverhand knot as above.NOTE: If it is necessary to cut rope, heat seal cutend with a match or lighter to prevent fraying and/or raveling.

Overhand

Tr_o_ey Knot

Release ArmRope --

Overhand

Knot _

12


LOCATE WALL PUSH BUTTON (OR ANY ADDITIONAL PUSH BUTTONS) WHERE GARAGEDOOR IS VISIBLE, AWAY FROM DOOR AND DOOR HARDWARE AND OUT OF THE REACHOF CHILDREN.SERIOUS PERSONAL INJURY FROM A MOVING GARAGE DOOR MAY RESULT FROM MIS-USE OF THE OPENER DO NOT ALLOW CHILDREN TO OPERATE WALL PUSH BUTTON(S)OR THE TRANSMITTER.FASTEN THE CAUTION LABELON THE WALL NEAR WALL PUSH BUTTON AS A REMINDEROF SAFE OPERATING PROCEDURES.

PROCEDURE: Remove about a 1/4" of insulationfrom each end of the 2-strand bell wire_Connect oneend to the screw terminals on the back of wall controlas shownFasten the wall control to an inside garage wall withthe 8ABxl" sheet metal screws provided A con-venient place is beside the service door and OUT OFTHE REACH OF CHILDREN,Run the bell wire up the wall and across the ceiling togarage door opener Use insulated staples to securewire,The receiver terminals and the antenna are locatedon the back panel of the opener chassi& Positionantenna wire as shown_ Then connect wire by colorto the white and red opener terminal screws,

Topinstallation

BottomInstallation

Ftange

WallControl

Terminals

2_StrandBell Wire

OpenerStaples Terminal Screws

Wail Control Back PanelPush Button of Opener

OPERATION OF THE LIGHTED WALL CONTROL

Press and release to open or dose doorPress and release again to REVERSE door during CLOSING cycle orto STOP door during OPENING cycleNOTE: Wait about 1-second between commands.

Antenna

WIRING INSTRUCTIONS FOR ACCESSORIES

Open Door Indicator:.TOwhite & orange opener terminals

Outdoor Key Switch:To red & white opener terminals

Touch Code Lock:

TO red and white opener terminals

Infrared Reversing System:To while & black opener terminals

!3r_


Installation

STE P 7 Install Light and Lens

PROCEDURE: Install a light bulb, (75 Watts Max-imum) in socket as shown The light will turn on andremain lit for 4-!/2 minutes when power is connectedAfter 4-1/2 minutes it will turn offIf light bulb burns out prematurely due to vibra-tion, replace with a "rough service" bulb.INSTALLING LENS:Slide lens into the lens guides as shown Snap bottomtabs into lens slots

Len Guide

Lighl Lens _ab _ 75LightWattBulbMaX

STE P 8 ConnectElectricPowerTO AVOID SERIOUS PERSONAL INJURY FROM ENTANGLEMENT, REMOVE ALL ROPESCONNECTED TO THE GARAGE DOOR BEFORE OPERATING OPENER.TO AVOID DAMAGE TO GARAGE DOOR AND OPENER, MAKE DOOR LOCKS INOPERATIVEBEFORE CONNECTING ELECTRIC POWER. USE A WOOD SCREW OR NAIL TO HOLD THELOCKS IN "OPEN" (UNLOCKED) POSITIONINSTALLATION AND WIRING MUST BE IN COMPLIANCE WITH LOCAL ELECTRICAL ANDBUILDING CODES.OPERATION AT OTHER THAN 120V 60Hz WILL CAUSE OPENER MALFUNCTION AND DAMAGE.

Opener MUST be permanently wired or plugged intoa grounded 3-prong receptacle wired according tolocal electrical codes DO NOT use a 2-wire adapterDO NOT use an extension cord PERMANENT WIRING

CONNECTION

RIGHT WRONG

IF LOCAL CODES REQUIRE PERMANENT WIRING:

DISCONNECT POWER AT FUSE BOXBEFOREPROCEEDING.

PROCEDURE: Refer to illustration Make connec-tion through the 7/8 inch diameter hole in top ofopener chassis1 Remove opener chassis cover by removing the

cover screws

2 Remove attached 3-prong cord3 Connect the black (line) wire to the black wire on

terminal block; white (neutral) wire to the whiteterminal wire; the green (ground) wire to greenground screw

Ground Tabiround Screw

Ground Wire

Wife

CAUTION: BE SURE THAT UNIT IS GROUNDEDACCORDING TO LOCAL CODE,

IMPORTANT NOTE: TO AVOID INSTALLATIONDIFFICULTIES, DO NOT RUN OPENER NOW.

14


Installation

STE P 9 Install Door Bracket and PlateFollow instructions which apply to your door type as illustrated below

TO PREVENT DAMAGE TO LIGHTWEIGHT GARAGE DOORS, ALWAYS REIN FORCETHE INSIDEOF DOOR--BOTH VERTICALLY AND HORIZONTALLY--WITH 2x4 BOARDS OR ANGLE IRON.

Horizontal brace should be at least 6 feet long Vertical brace should cover height of top panel The best solutionis to check with your garage door manufacturer for a door reinforcement kit for an opener installation.

Sectional Door Installation Procedure

SECTIONAL DOOR

1 Assemble the door bracket and plate as shown.Center bracket on previously marked verticalguideline

Headergracket

HeaderVertical _ WaiiCenter_._ _Line _ I

III

Door Brackel &

2 Position bracket assembly on face of door withinthe following limits: A. Top edge of bracket 2" to4" below the top edge of door B. Directly belowany structural support across top of doorPlacement depends on your particular needs

3 Mark and drill 5/1 6" TOP and BOTTOM fasten-ing holes Secure bracket as shown

Door

DoorArm

I Plate Assy Carriage Boll. ""=_ _=Y 6/16 ,.18x2.!/2-_ Bracket

-- _. Door Bracket

Lock... Washer

5/16"

Board for Inside Edge

Lightweight Doors of Door or _. 5/16"-!8Reinforcement Board

AiD One-Piece Door Installation ProcedureNOTE: The door bracket has left and right sidefastening holes, Assemble and install the doorbracket and plate if your installation requires topand bottom fastening holes.1 Center bracket (with or without plate as required)

on top edge of door as shown Mark holes2_ Drill two 5/1 6" holes and fasten door bracket

with hardware suppliedNOTE: If the door has no exposed framing.drill 3/16" pilot holes and use 5/16"x1-1/2"lag screws (not supplied) to fasten bracket totop of door.

NutDoor Bracket

Plate

Door 5/16"Bracket

Top Edgeof Door

(Outside)Optional)

I Carriage Bolt

i (_/ 6/16'-18x2-1/2"

NOTE: Door bracket may be installed on face ofdoor if required for your installation. (Refer todotted line drawing,) HOWEVER, drill3/1 6" pilotholes and substituteS/1 6"xl -1/2" lag screws(notsupplied) to fasten the bracket to door,

ONE PIECE DOOR

DoorArm

Door

Face of DoorInstallation

VerticalCenter -

Line

HeaderBracket

tHeader

WallI

Door BracketPlate

(Optional)


installation

STE P 10 Connect Door Arm to TrolleyFollow only those instructions which apply to your door type

SECTIONAL DOOR INSTALLATION ONLYFIG, A. Make sure garage door is closed tight, Connectstraight door arm section to trolley with a clevis pin. Securewith a ring or cotter pin fastener(if cotter pin is used, spreadto secure)Fasten curved section to door bracket in the same way

FIG,, B. Bring arm sections together Find two pairs of holesthat line qp and join sectionsInsert screws from straight arm side Select holes as farapart as possible to increase door arm rigidity

A

DoorBracket"

Clevis Pin-

B

_ _s Pin

Ring orCotter PinFastener

/!,_ _ Straight

Door ArmCurvedDoor Arm B_acke{

FIG. C. If holes do not line up as shown in FIG, B, cross doorarms inscissor fashion When one set of holes lines up, insertscrew and 'finger tighten' with a lock washer and nutPull the emergency release rope to disengage trolley.Bring arm sections together and insert screw into second setof holes Instalf lock washer and nut Tighten screwsProceed to Step 1, Pg. 17. The trolley will re-engageautomatically when opener is operated.

-Rope

lencyRelease Hand{e

"-_ Screws5/16"q8 x 7/8-

C

Lock Washel5/t6 '

Nu{

5/16"!8

length With door closed, connect straight door arm sect ionto door bracket with a clevis pin Secu re wit h a ring or cotterpin fastener (if cotter pin is used, spread to secure )

ALL ONE-PIECE DOOR INSTALLATIONSRing or

ASSEMBLE DOORARMPROCEDURE:Connectstraight BDa_re_ _i!_nPin wLl_ekrs 5/N_'!-s'8" _ _ 5116"

and curved door arm sections together to longest possible ___-_" I/_

5/16,,.18 x 7/8" ----_ _

Before connecting door arm to trolley, limits of travel must be adjusted on one-piece doors, Limit adjustmentscrews are located on left side panel of opener as shown in illustration on Pg. 1 7. Follow procedures below

Fully ClosedTrolley

FuIly OpenTrolley

Door Arm ' i DOOrArm n o _r_nrt^ r r_o_. _.:Z[ .:::Z_*--" Connector Hole Co

: . L .i Closed Open Door I)oor Arm LJ[_ Door Door ArmBracket

ADJUSTMENT PROCEDURES

PROCEDURE- OPEN DOOR ADJUSTMENTDecrease up limit. Turn UPlimit adjustment screw counter-clockwise 4 complete turnsPress Wall Control button Trolley will travel to full openManually raise door to open position (parallel to floor) and liftdoor arm to trolley The arm should touch trolley just in backof door arm connector hole as shown in solid line drawing Ifarm does not extend far enough, adjust limit furlher One fultturn equals 2 inches of door travel

PROCEDURE - CLOSED DOOR ADJUSTMENTDecrease down limit, Turn DOWN limit adjustment screwclockwise 8 complete turnsPress Wall Control button Trolley will travel to full closeManuaIly close door and lift door arm to trolley Arm shouldtouch trolley just ahead of door arm connector hole as shownin dotted line drawing If arm is behind the connector hole,adjust limit further One ful! turn pqual_ 2 inches of doortravel

CON N ECT BOOR ARM TO TROLLEY: With door closed, join curved arm to connector hole in trolley with remaining clevispin Secure with ring or cotter pin fastener NOTE: It may be necessary to llft door slightly to make connection,,

Run opener throught a complete travel cycle If top of door has a sli0 _ , aownward' slant in lull open position, decrease UPlimits until door is parallel to floor

16


AdjustmentSTEP 1 AdjustUPandDOWNLimits

LIMIT ADJUSTMENT settings regulate the points at which Limitthe door will stop when moving up or down w_-_ "AdjustmentNOTE: Door STOPS in UP direction if anything inter- _ o _'_"_ Screws

fereswithdoortraveI. The door REVERSES in DOWN _--_-- 7 _/ _ ._.___

direction if anything interferes with door travel (includ- ,,=,_ _,,,=L _,=_T,O._=E,Ting binding or unbalanced doors). .....

PROCEDURE:Tooperateopener, pressWa,,Contre, push i/.( _4"._ ""'_*" ....... -- ....button or transmitter. Run opener through a COMPLETETRAVEL CYCLE Limit adjustments are not necessary whenthe door opens and closes completely and does not reverse Left Side Adjustment Labelunintentionally in down direction Panel

The following chart outlines adjustment procedures. Run opener through a COMPLETE TRAVEL CYCLE AFTEREACH ADJUSTMENT. NOTE: REPEATED OPERATION OF THE OPENER DURING ADJUSTMENT PROCEDURESMAYCAUSETHE MOTORTO OVERHEATAND SHUTOFF. SIMPLYWAIT15 MINUTESANDTRYAGAIN. Readthechartcarefully before proceeding to Step 2_ Use a screwdriver[ to make limit adjustments

LIMIT ADJUSTMENT CHARTIF DOOR DOES NOT OPEN COMPLETELY

BUT OPENS AT LEAST FIVE FEETincrease UP travel Turn UP LIMIT adjustment screw clock-wise One turn equals 2 inches of travelIf door doesn't open at least 5 feet: adjust OPEN FORCEas explained in Step 2

IF DOOR DOES NOT CLOSE COMPLETELY(ON SECTIONAL DOORS)

Lengthen the door arm (See Step lg, Page 16)If door arm is at maximum length, increase DOWN travelTurn down limit adjustment screw counter clockwise Oneturn equals 2 inches of travelIf door still will not close completely, the header bracket ispositioned too high Repeat Step 1, Page 10

IF DOOR DOES NOT CLOSE COMPLETELY(ON ONE-PIECE DOORS)

Increase DOWN travel Turn down limit adjustment screwcounterclockwise One turn equals 2 inches of travel

IF DOOR REVERSES WHEN CLOSING AND THEREIS NO INTERFERENCE TO TRAVEL CYCLE

Test door for binding: Pull emergency release handleManually open and close door If door is binding, call adoor serviceman

If door is not binding or unbalanced, adjust CLOSE FORCESee _Step 2IF OPENER REVERSES IN FULLY CLOSED POSITIONDecrease DOWN travel Turn down limit adjustment screwclockwise One turn equals 2 inches of travel

STEP 2 Adjust ForceDO NOT USE FORCE ADJUSTMENTS TO COMPENSATE FOR A BINDING OR STICKING GARAGE DOOR.EXCESSIVE FORCE WILL INTERFERE WITH PROPER OPERATION OF SAFETY REVERSE SYSTEM ORDAMAGE GARAGE DOOR.

Force Adjustment Controls are located on rear panel ofopener FORCE ADJUSTMENT settings regulate amountof power required to open and close doorNOTE: Door STOPS in UP direction if anything inter-feres with door travel,, The door REVERSES in DOWNdirection if anything interferes with door travel (includ-ing binding or unbalanced doors).If force adjustments are set too fight, door travet may beinterrupted by nuisance reversals in DOWN direction andstops in UP direction As weather conditionscan affect doormovement, occasional adjustment may be needed.The maximum force adjustment range is 260 degrees, about3/4 of a complete turn Do not force controls beyond thatpoint Turn force adiustment controls with a screwdriver

Back Panelof Opener Force

Adjustment. Controls

FORCE ADJUSTMENT CHARTTEST DOWN (CLOSE) FORCE

Grasp the door handle or door bottom when door is abouthalfway through DOWN (C LOSE) TRAVEL The door shouldreverse. If the door is hard to hold or doesn't reverse, de-crease the DOWN (CLOSE) FORCE by turning the pontrolin a count er clockwise direction Make 10 degree turn adjust-ments until the door reverses normally After each adjust-ment, run the opener through a complete travel cycle

AdjustmentLabel

IF DOOR DOESN'T OPEN AT LEAST 5 FTIncrease UP (OPEN) FORCE by turning control clockwiseMake 10 degree turn adjustments until the door openscompletely Readjust UP LIMIT if necessary After eachadjustment, run opener through a complete travel cycleIF DOOR REVERSES DURING DOWN (CLOSE) CYCLEIncrease DOWN (CLOSE) FORCE by turning control clock-wise Make 10 degree turn adjustments until the doorcompletes close cycle After each adjustment, run openerthrough a complete travel cycle

17


AdjustmentSTEP 3 Test Safety Reverse System

TH E SAFETY REVERSE SYSTEM TEST IS IM PORTANT. THE GARAGE DOOR MUSTREVERSEON CONTACT WITH A ONE INCH OBSTACLE PLACED ON THE FLOOR. FAILURE TO PRO-PERLY ADJUST OPENER MAY RESULT IN SERIOUS PERSONAL INJURY FROM A CLOSINGGARAGE DOOR. REPEAT TEST AT LEAST FOUR TIMES A YEAR AN D ADJUST AS NEEDED.

PROCEDURE: Place a 1-inch obstacle on the floor under the garage door Operate door in DOWN directionThe door must reverse on the obstructionIf a SECTIONAL door STOPS on the obstruction,lengthen door arm until the door reverses in DOWNdirection, (Refer to Step 1O, FIG_ C., Page 16 Fasten SECTIONAL DOORsections together to longest possible length),If a ONE-PIECE door stops on obstruction, door isnot traveling far enough in DOWN direction, Increasethe DOWN limit by turning DOWN limit adjustmentscrew counterclockwise 1/4 turn REPEAT TESTWhen the door reverses on the 1-inch obstruction,remove obstruction and run opener through a com-plete travel cycle. Door must not reverse in closedposition_ If it does, repeat Adjustment Steps 2 and 3

ONE-PIECE DOOR

I Inch Obstruction

REPEAT ADJUSTMENT STEP 3 AFTER:1. EACH ADJUSTMENT OF DOOR ARM LENGTH, CLOSE FORCE OR DOWN LIMIT.2. ANY REPAIR OR ADJUSTMENX OF GARAGE DOOR (INCLUDING SPRINGS AND HARDWARE).3. ANY REPAIR OR BUCKLING OF THE GARAGE FLOOR4. ANY REPAIR OR ADJUSTMENT OF THE GARAGE DOOR OPENER.

(Optional) STE P 4 Install Infrared Reversing System

The INFRARED REVER_ING SENSOR provides anADDITIONAL measure of safety against a small childbeing caught under a garage door It uses an invisiblebeam which, when broken by an obstruction, causes aclosing door to open and prevents an open door fromclosingAfter the garage door opener has been completelyinstalled and adjusted, the INFRARED REVERSINGSENSOR accessory can be installed Instructions areincluded with this optional device


Radio Controls

Your 3-channel transmitter(s) will operate more than one garage door opener, if desired, Also, refer to the catalogpacked with your opener for remote light products which can be operated by the additional push buttons on thetransmitter(s).Instructions are given below for changing codes and/or using the transmitter(s) with additional receivers,

PLEASE KEEP THIS INSTRUCTION MANUAL HANDY FOR FUTURE REFERENCE.

SETTING/CHANGING YOUR CODE IN RECEIVER(S) AND TRANSMITTER(S)

_ DISCONNECT POWER TO OPENER(OR OTHERDEVICES) BEFORE SETTING OR CHANGINGTHE CODE IN THE RECEIVER(S),

The TOP(Large) transmitter push button has beenfactory preset to operate the garage door opener.Each push button is programmed to operate bysliding RECEIVER code switch ##1 to a specificposition (+, - or O). Detailed instructions are givenbelow

1_ Decide which transmitter push button you want touse to operate a receiver

2. Remove screw on back of transmitter(s)_ Carefullyturn case over (push button side up),

3, Remove case top, CAUTION: Be careful not tomove circuit board components_

4. Locate the RECEIVER code switch block

0 TO USE TOP (LARGE) TRANSMITTER BUTTON:Set RECEIVER code switch I to minus (-).

@ TO USE CENTER TRANSMITTER BUTTON: SetRECEIVER code switch I to center(O)

TO USE BOTTOM TRANSMITTER BUTTON: SetRECEIVER code switch 1 to plus ()

TO SETTH E CODE, use a pen or screwdriver Beginwith code switch 2 on the RECEIVER. Slide one ormore of the switches to plus, minus or center(O)Hold transmitter(s) alongside receiver code switchSet code switches 2 through 9 in transmitter(s) tomatch receiver switch positions.NOTE: Code switches 2 through 9 on ALL thereceivers operated by the transmitter(s) mustMATCH switches 2 through 9 in transmitter(s).CAUTION: If you press more than ONE push but-ton at the same time, transmitter will not operate.

TRANSMITTER

TOP(Large)Push Button

BO3TOMPush Button

RECEIVERCode Switch No, I

1Transmitter

Bottom Push Sutton _

Transmitter 0Center Push Button

Transmitter _==TOP Push Button

CodeSwitches --

.1=123456789

CENTERPush Button

RECEIVER TRANSMITTER

19


Having a Problem?SITUATION PROBABLE CAUSE & SOLUTION

OPENER DOESN'T OPERATEFROM EITHER WALL PUSHSUTTON OR TRANSMITTER

1. Have you disengaged all door locks? Review Step 8, Page 142. Does the opener have electric power? Plug a lamp into the outleL If it

doesn't light, check fuse box or circuit breaker (Some outlets are con-trolled by a wall switch).

3. Repeated operation may have tripped the overload protector in the motor.Wait 15 minutes Try again

4. Is there a build-up of ice or snow under door? Door may be frozen toground. Remove any obstruction

5. Remove bellwire from opener terminal& Touch red and white screw ter-minals together with a jumper wire If opener runs, check for a faulty wireconnection at wall push button or a short under staples.

OPENER OPERATES FROMTRANSMITTER BUT NOT FROMWALL PUSH BUTTON

1. Is wall push button lit? If not, refer to No. 5 above and follow sameprocedure.

2_ Are wiring connections correct? Review Step 6, Pg,13.

DOOR OPERATES FROMWALL PUSH BUTTON BUT NOTFROM THE TRANSMITTER

1 Does the battery test light glow when transmitter push button is pressed?If not, replace the battery (Page 5 tells you how.)

2 If you have two transmitters and only one operates, review code settingprocedures on Page 19 Receiver and ALL transmitters must be set tosame code_

& Is transmitter(s) operating additional remote control devices? See codesetting procedures on Page 19

4. Did you press transmitter button designated to operate garage dooropener?

5 Re-program receiver(s) and ALL transmitters, Try setting ALL the codeswitches in plus, center or minus positions. If transmitter(s) works, youcan try a random code switch setting again, if you desire.

TRANSMITTER HASSHORT RANGE

1_ Check battery test light If the light is out, change the battery(Page 5 tellsyou how).

2. Change the location of transmitter in the car.3 A metal garage door, foil-backed insulation or metal siding will reduce

transmission range.4. Check to be sure the antenna on the back panel of the opener extends

fully downward.

THE GARAGEDOOROPENSAND CLOSES SYITSELF

1 Is there a neighborwith a garage door opener using the same frequencycode? Change your code Review Page 19.

2. Check to makesure that the transmitter push button(s) is not stuckin the'down' position

3. Remove bell wire from opener terminals and operate from transmitteronly If this solves the problem, the wall push button is faulty (replace), orthere is a short or broken wire between push button and opener

DOOR DOESN'TOPENCOMPLETE_

1. Is something obstructing the door?2. If door opens at least 5 feet, travel limits may need to be increased One

turn equals 2 inches of travel See Pg 17. Repeat Safety Reverse Testafter adjustment is complete

3. If door has been working properly but now doesn't open all the way,increase UP FORCE See Pg. 17 Repeat Safety Reverse Test after adjust-ment is complete

DOOR DOESN'T CLOSECOMPLETELY

1. Review the Travel Limits Adjustment Chart on Page 17. Repeat SafetyReverse Test after any adjustment of door arm length, close force ordown limit.

2o


Having a Problem? (Continued)SITUATION

DOOR WON'T CLOSE

PROBABLE CAUSE & SOLUTION

i ,i I i,ii .... iiI

1 The infrared Reversing Sensor (if you have instaIJed this accessory} maybe misaligned or obstructed. Disconnect sensor and check door opera-tion If problem disappears, correct alignment

DOOR REVERSES FORNO APPARENT REASON

1 Is something obstructing the door? Pull red emergency release handleOperate door manually If it is unbalanced or binding, call a garage doorserviceman to correct the problem

2 Clear any ice or snow from garage floor area where garage door closes.3 Review the Force Adjustment Chart on Page 17 Repeat Safety Reverse

Test after adjustment is complete4. If door reverses in FULLY CLOSED position, decrease travel limits (See

Pg 17) and repeat Safety Reverse Test after adjustment is complete.THE NEED FOR OCCASIONAL ADJUSTMENT OF FORCE AND LIMIT SET-TINGS IS NORMAL. WEATHER CONDITIONS IN PARTICULAR CAN AFFECTDOOR TRAVEL

5_ The Infrared Reversing Sensor(if you have installed this accessory) maybe misaligned or obstructed. Disconnect sensor and check door opera-tion. If problem disappears, correct alignment

OPENER LIGHT DOESN'T TURN ON1 Replace the light bulb (75Watts Maximum) Use rough service bulbs if

standard bulbs burn out prematurely due to vibration (Vibration may becaused by loose end panels_ Retighten screws)

DOESN'T TURN OFF1 There may be a defective ground at ceiling or wall receptacle Unit must

be grounded.

OPENER STRAINS ORMAXIMUM FORCE IS NEEDEDTO OPERATE DOOR

Door may be out of balance Use emergency release rope and handle todisconnect trolley Open and close door manually.A properly balanced door will remain in any point of travel while being sup-ported e ntirely by its springs If it does not, call a garage door serviceman tocorrect problem

OPENER MOTOR HUMSBRIEFLY, THEN WON'T RUN

2

Trolley may be ja mined into rail stop bo_ts Pull or push on door while motoris hu taming to release jammed condition Re-adjust door limits (Page 17)to prevent over-traveLif problem occurs on the first operation during the installation process orafter the chain was removed and re-installed, the motor may be out ofphase Remove chain; cycle motor to down position (Observe the drivesprocket When it turns in clockwise direction and stops, motor is in downposition) Re-install chain_

OPENER WON'T OPERATEDUE TO POWER FAILURE

1 Use emergency release rope and handle to disconnect trolley Door canbe opened and closed manually When the power is restored, press thewall push button and trolley wilt automatically reconnect

2 The emergency release key lock accessory (for use on garages with noservice door) disconnects the trolley from outside the garage in case ofpower failure

CHAIN DROOPS OR SAGS It is normal for the chain to droop slightly in closed door position Useemergency release rope and handle to disconnect trolley If chain returnsto normal height when trolley is disengaged and door re_verses on a one-inch obstruction, no adjustments are needed See Page 9


Repair PartsRAI L ASSEMBLY PARTS LIST

KEY PARTNO. NO. DESCRIPTION I

12345678

1A995 Master link kit41 B2617 Outer trolley41 B2771 Inner trolley12A197 Chain retainer bracket2B313 Tee ratFcenter section183B93 Tee raiFend section (each)4182616 Cable pulley bracket assy (each)41 C2735 Chain and cable

NOT SHOWN

41A2814 Rail assy hardware kit (includes hardwar(iflustrated on Page 3)

',"sTAL-L_,T,0"PA41:sLisi:..............................................................................................................................................

i.o. NO. DESO,,PT,O, ' 3 \I\ _1 H1 41 D2736-1 Wall control assy

l i iiiiis !;iii!=iiii'!s, r UL) ,,,11!5 41 A2828 Emergency rope and handle assy ill76 2119A3223 H-e_dandrb_Wlrplu s cotter pln a nd clevis 6 _ _ / III

! 8 11_374 DDrr brr:Ckk:tt plate _i" "_ ll!l

,_ tg%OO,,HO3O_gingbrooko,s . "-_ -.-i 41A2815 Installation hardware bag (includes hardware illus- _.__Xi IliL1 ,


Repair PartsChassis Assembly Parts List

21

18

16 15'

14

311

12

6

7

KEY PARTNO. NO. DESCRIPTION

3

45676

31 C290 Sprocket cover41 A2627 Gear and sprocket assy

Complete with:Spring washerThrust washerRetaining ringBearing plateRoll pins (2)Drive gearWorm gearHelical gear w/retainerGrease

41 A2817 Drlve/worm gear kit w/greaseRoll pins (2)

41 B2991 Line cord41 A3076 End panel175B88 Light socket108D30-1 Lens30B387 Capacitor- 1/3h p3OB363 Capacitor- 1/2hp12A373 Capacitor bracket

I KEY PARTNO. NO. DESCRIPTION I10 41A3150 Terminal block w/screws11 41 A2821 Universal replacement motor12 41 D2748-2 Cover- Model 139,53413

& Model 1395360641 D2748 Cover- Model 139.53403

13 41A2516 Helical gear & retainer w/grease14 41D3013 Limit switch assembly15 41 C3005 RPM sensor assembly16 41 C2726 Wire harness assy with plug17 41 A3027 Motor bracket and bearing assy18 41 A2826 Shaft bearing kit19 41A2622 Interrupter cup assy.20 41 A3066 Receiver logic board assy

Complete with:Logic boardEnd panel w/all labels

21 41 A3076 End panel w/all labelsNOT SHOWN41A2825 Chassis assy hardware kit (includes screws

not designated by number in illustration)


S=FiA! S/ i;GarageDoorOpenerModels:139.53403139o5341 3139=53606139o5361 0

Owners ManualHOW TO ORDER REPAIR PARTS

Now that you have purchased your Sears Garage Door Opener, shouldyou ever need repair parts or service, simply contact any Sears ServiceCenter and most Sears, Roebuck and Co stores Be sure to provide allpertinent facts when you call or visit,The MODEL NUMBER of your garage door opener is printed on a labellocated on the front panel of the opener chassis.All parts listed may be ordered from any service center and most Searsstores.

WHEN ORDERING REPAIR PARTS, ALWAYS GIVE THE FOLLOW-ING INFORMATION:

O PART NUMBERO MODEL NUMBER

@ PART DESCRIPTION@ NAME OF ITEM

If the parts you need are not stocked locally, your order will be elec-tronically transmitted to a Sears Repair Parts Distribution Center forhandling.IMPORTANT NOTE: If you suspect radio control malfunction, contactyour nearest SEARS Service Center

MAINTENANCE AGREEMENTS ... YOUR WAY TO BUY TOMORROW'S SERVICEAT TODAY'S PRICE ... With nationwide service and the benefits of a Sears warranty plus a Sears Mainten-ance Agreement, you don't have to worry about costly repairs resulting from normal use.

The Maintenance Agreement does not cover installation or re-installation of the product or damage resulting fromexternal causes such as: acts of abuse, fire, flood, wind, lightning, freezing, etc.To Purchase a Sears Maintenance Agreement - Ask Any Salesperson or Call Sears Service Today,

0U

00DD

SEARS WARRANTYFULL 90 DAY WARRANTY ON GARAGE DOOR OPENER

For 90 days from the date of purchase, Sears will repair this Garage Door Opener, free of charge, if defective inmaterial or workmanship_

LIMITED WARRANTYFrom the 91st day untilone year from the date of purchase, Sears will furnish replacement parts for any defective parts,free of charge You pay for labor

LIMITED WARRANTY ON 1/2 HP AND 1/3 HP MOTORS FOR CRAFTSMAN OPENERS1/2hpMotor: After1 yearandthr_Ugh5years_ifthem_t_r_nthisGarageD__r_penerisdefe_tive'Searswi_lfurni_hareplacement motor, free of charge You pay for labor1/3hp Motor: After1 yearandthrough3 years, ifthemotoronthisGarageDoorOpenerisdefective, Searswillfurnishareplacement motor, free of charge. You pay for labor

LIMITATION ON LIABILITYSears will not be liable for loss or damage to property or any incidental or consequential loss orexpense from property damage due directly or indirectly from the use of this product,Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation orexclusion may not apply to youThis warranty does not cover repairs necessary because of operator abuse or negligence, including the failure to install,adjust and operate this garage door opener according to the instructions contained in the owner's manualWARRANTY SERVICE IS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SERVICE CENTER/DEPART-MENT IN THE UNITED STATES This warranty applies only while the product is in use in the United States.This warranty gives you specific legs] rights, and you may also have other rights which vary from state to state

SEARS ROEBUCK AND CO,, Dept, 698/731A Sears Tower, Chicago, I L 60684

0DQ0DN0

1987, Sears, Roebuck and CompanyAll Rights Reserved

114A976B Printed in Mexico


Sears Craftman

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