SALT SPRAY CYCLIC CORROSION TESTING -...

SALT SPRAY.CYCLIC CORROSION TESTING.

SALT SPRAYCYCLIC CORROSION TESTING

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Good engineering is a pre-requisite for reliability

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Features Specification Benefits

Hood Large acrylic translucent hood.Pneumatic cylinder assisted operation.

Easy viewing of the specimen under test.Easy loading & unloading of test specimen.

Chamber StructureMoulded fibre reinforced plastic.Coated with automotive PU paints.

Non-Corrosive.Long life.Better aesthetics.

Leveling Casters

50mm wheel with high quality ABS resin handle. Easily movable.Anti-vibration function.High abrasion resistance.High chemical resistance.


Operational5.7” TFT touch screen with PLC.Ethernet and USB interface.

High control accuracy.Pre-loaded major test standards.Easy to download test data.

Safety Alarm

Solution level.Saturator water level.Humidity tank water level.Wick water level.Air pressure.Chamber temperature.Saturator temperature.Humidity tank temperature.Conditioning unit temperature.

Protects the chamber from any deviation from the set value.


AtomiserProduces 500micron droplet size.Acrylic body .Easy to dis-assemble.

Uniform fog collection.Easy maintenance.

Peristaltic PumpDC motor with drive.4 contact rollers .Isoprene tube.

Non-contact dosing of solution.Continuous duty cycle.

Angle Rack & Hanging Rods FRP slotted angle rack as per standard (15o inclination).

Easy mounting of test specimen.Maximum exposure while testing.

Remote Fall Out Fog Collector Graduated jar connected through a PU tube from a 80 Sqcm funnel placed inside the test space.

Measure the fall out rate periodically without interrupting tests.

Humidity & Conditioning Unit Low pressure vapour boiler with air circulator. Controlled injection of moisture with ± 3% fluctuation.

CONSTRUCTION

OPERATIONAL

PERFORMANCE

FEATURES & BENEFITS

Humidity & Conditioning Unit Atomiser Envicom Controller

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Parameter JASO M610 Requirement JASO M610 SF-CCT Compliance Performance (Maximum Test Time Saved)

Ambient to 35oC NA 11 min

Salt Spray at 35oC / 45oC saturator 120 min 120 min -

35oC to 60oC and 20oC <30 Min 8 min 22 min

Soak at 60oC and 20%RH 240 min 240 min -

60oC 20%RH to 50oC 95%RH <15 Min 7 min 8 min

Soak at 50oC 95%RH 120 min 120 min -

50oC 95%RH to 35oC <30 min 26 min 4 min

Salt Spray at 35oC/45oC Saturator 120min 120min -

Total 34 min

JASO M610 - REQUIREMENT

JASO M610- SF-CCT COMPLIANCE

PERFORMANCESF-CCT Capability

CME firmly believes that, its offering must exceed customer expectations.

Our chambers meet all renowned international test standards such as ASTM, ISO, DIN, JASO and 150 others! In our SF-CCT range of chambers, the cyclic tests such as Salt Spray, Wetting, Drying and Humidity control can be achieved without the use of a refrigeration system, decreasing the power consumption.Performance must speak for itself and this is shown in the below graph of JASO M610, performed by our chamber.

For a normal 10 cycle JASO test, CME chamber saves test time of 5h 40’.

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HIGH HUMIDITY CYCLE

SF-CCT range of chambers are compatible to multiple test standards, including automotive standards and it can be alternated / cycled between varied humidity programs with traditional salt spray.

Bottom fog collectors1, 2, 3 & 4

Top fog collectors5, 6, 7 & 8

Remote fog collector9

Start Temperature Set Value TimeAmbient 60oC / 25%RH 27 min

60oC 50oC / 60%RH 8 min

50oC 50oC / 70%RH 3 min

50oC 50oC / 80%RH 3 min

50oC 50oC / 95%RH 6 min

100mm

100mm 100mm

100mm

100mm100mm

100mm 100mm

200mm

2

1

6

5 8 4

7 3

9

Sl. No. Cham. Temp Satu. Temp Air Pres-sure

Standard for collectors in ml per 12 hour Requirement

Drive speed 1 2 3 4 1 to 2ml per hour in 80 cm²area

1 350C 450C 14 psi 1.5 19.2 20.4 19.2 21.6

Sl. No. Cham. Temp Satu. Temp Air Pres-sure

Standard for collectors in ml per 12 hour Requirement

Drive speed 5 6 7 8 1 to 2ml per hour in 80 cm²area

2 350C 450C 14 psi 1.5 19.8 21 19.8 21

FOG COLLECTION

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Test StandardStandardorigin industry/country

Type of tests (Standard chamber) Type of test (with/optional accessory)

Solutionspray

Dry cycle

HighHumidity

Water fog

Condensa-tion test

Sprayheader

Immer-sion

Air conditioningo unit (25 to 10 C)

Dehumidifier

Noxious gas dozing

Wall wash

Type ofchamber

Prohesion American 0 0 CCT

ASTM B-117 American 0 Both

ASTM D-1735 American 0 Both

ASTM D-2247 American 0 CCT

ASTM G43 American 0 0 # CCT

ASTM G44 American 0 0 CCT

ASTM G5894 American 0 0 # CCT

ASTM G85, Annex 1 American 0 Both

ASTM G85, Annex 2 American 0 0 0 CCT

ASTM G85, Annex 3 American 0 0 # CCT

ASTM G85, Annex 4 part 1 American 0 0 CCT

ASTM G85, Annex 4 part 2 American 0 0 0 CCT

ASTM G85, Annex 5 American 0 0 # CCT

MIL STD 202F American Military 0 Both

MIL STD 810E American Military 0 0 Both

MIL STD 750 American Military 0 Both

GM 4298P American 0 Both

GM 4465P American 0 Both

GM 9540P American CCT

BS 2011 Part 2.1 British 0 Both

BS 3900 F2 British 0 # Both

BS 3900 F4 British 0 0 CCT

BS 3900 F12 British 0 Both

BS 5466 P1 British 0 Both



DEF 0755 (DEF 133) British 0 0 # CCT

BS 7479 British 0 Both

BS-EN-ISO 4541 British 0 0 CCT

BS-EN-ISO 7253 British 0 Both

BS-EN-60068-2-11 British 0 Both


BS-EN-60068-2-52 British 0 0 # CCT


NFX 41-002 French 0 Both

DIN 50 017KK German 0 CCT

DIN 50 017KFW German 0 0 CCT

DIN 50 017KTW German 0 0 0 CCT

DIN 50 021 SS German 0 Both

DIN 50 021 ESS German 0 Both

DIN 50 021 CASS German 0 Both

VG 95210 German 0 Both

VDA 621-421 German 0 CCT

VDA 621-415 German 0 0 0 0 CCT

ISO 3768 Europe 0 Both

Test StandardStandardorigin industry/country

Type of tests (Standard chamber) Type of test (with/optional accessory)

Solutionspray

Dry cycle

HighHumidity

Water fog

Condensa-tion test

Sprayheader

Immer-sion

Air conditioningo unit (25 to 10 C)

Dehumidifier

Noxious gas dozing

Wall wash

Type ofchamber

ISO 3769 Europe 0 0 CCT



ISO 9227 Europe 0 CCT

ISO 14993 Europe 0 0 0 # CCT

CCT I (CCT A) Europe 0 0 0 # CCT

CCT II (CCT B) Europe 0 0 0 # CCT

CCT IV (CCT D) Europe 0 0 0 Both

SAE J-2334 Europe 0 0 0 # CCT

ISO 6270-2 (AHT) Europe 0 0 CCT

ISO 6270-2 (CH) Europe 0 CCT

IEC 68-2-11-P2 Europe 0 CCT

IEC 68-2-52-P2 Europe 0 0 # CCT

ISO 6270-2 (AT) Europe 0 0 0 Both

ISO 16701 Europe 0 0 0 Both

ISO 16701 Europe 0 0 Both

AA0324 (AA-P 184) BMW 0 Both

AA0213 (AA-P 224) BMW 0 CCT

AA0224 (AA-P 175) BMW 0 0 CCT

50180 A1 Fiat 0 Both

AS 2331 Method 3.3 Australia 0 Both

AS 2331 Method 3.3 Australia 0 0 0 CCT

AS 2331 Method 3.13-B Australia 0 0 # CCT

AS 2331 Method 3.13-C Australia 0 0 0 0 0 CCT

AS 2331 Method 3.13-E Australia 0 0 0 0 CCT

D171058 Renault 0 Both

D172028 Renault 0 0 0 # 0 0 CCT

ECC - 1 Renault 0 0 0 # 0 0 CCT

JASOM609 Japan 0 0 0 # # CCT

JASOM610 Japan 0 0 # CCT

JISH8502 M1 Japan 0 Both



JISH8502 M4 Japan 0 CCT

JISH8502 M5 Japan 0 0 CCT

JISZ2371 Japan 0 Both

JNS30.16.03 Jaguar 0 Both

P-V W-1210 VW 0 0 0 0 0 CCT

P-V W-1209 VW 0 0 0 0 0 CCT

RTCA/DO-160 RTCA Inc 0 Both

STD1027,14 Volvo 0 0 0 # 0 0 CCT

VCS1027,149 Volvo 0 0 0 0 0 CCT

VCS1027,1449 Volvo 0 0 0 0 CCT

FLTMB1 103-01 Ford 0 Both

CETP 00.00-L-467 Ford 0 0 0 0 CCT

TEST STANDARDSCompliance of SF-SST and SF-CCT Models

The test that the standard demands 0Can be provided based on customer requirement #

The test that the standard demands 0Can be provided based on customer requirement #

Only can be done in CCT chamber CCTCan be performed by both basic and CCT chamber Both

Only can be done in CCT chamber CCTCan be performed by both basic and CCT chamber Both

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Models

SF-570-SST SF-570-CCT SF-960-SST SF-960-CCT SF-1850-SST

SF-1850-CCT

SF-3710-SST

SF-3710-CCT

Salt Spray Chamber

Cyclic Cor-rosion Test Chamber

Salt Spray Chamber


Salt Spray Chamber


Salt Spray Chamber


Test Space Dimensions with Hood W x D X H mm

800 x 500 x 1090(570 Ltrs) 850 x 700 x 1365(960 Ltrs) 1600 x 700 x 1440(1850 Ltrs) 2000 x 1200 x 1440(3710 Ltrs)

Test Space Dimensions without Hood W x D X H mm

800 x 500 x 550(250 Ltrs) 800 x 700 x 800(450 Ltrs) 1600 x 700 x 800(895 Ltrs) 2000 x 1200 x 800(2000 Ltrs)

External Dimensions W x D X H mm

1975 x 900 x 1250

1975 x 1200 x 1250

2025 x 1100 x 1650

2025 x 1400 x 1650

2775 x 1100 x 1750

2775 x 1400 x 1750

3100 x 1600 x 1750

3100 x 1900 x 1750

Solution Reservoir (L) 60 120 120 120

Power Supply Voltage and Frequency dependent on country of installation

Electric Phase 1 or 3 dependent on country of installation

Maximum Connected Load 3 KW, 12A 4KW, 16A 3 KW, 12A 5KW, 16A 4.5KW, 18A 6KW, 32A 5KW, 20A 8KW, 32A

Controller PID Micro Controller

Envicom Touchscreen Controller

PID Micro Controller






Test Space Load Bearing Capacity 200 Kg UDL 250 Kg UDL 250 Kg UDL 300 Kg UDL

Temperature Range

Ambient to 55°C

Ambient to 70°C

Ambient to 55°C

Ambient to 70°C

Ambient to 55°C

Ambient to 70°C

Ambient to 55°C

Ambient to 70°C

Temperature Fluctuation ± 1°C

Humidity Range NA 25% to 98% RH NA 25% to 98%

RH NA 25% to 98% RH NA 25% to 98%

RH

Humidity Fluctuation NA ± 3% RH NA ± 3% RH NA ± 3% RH NA ± 3% RH

Chamber Construction Fibre Reinforced Plastic, Acrylic & Nylon

Hood Pneumatic operated

Solution and air tubing Poly-urethane tube

Fog Fall Out Rate 0.5 to 2.5ml/80cmsq/h

Spray Mechanism Acrylic atomiser

Sound Level 50dbA

Removable Angle Racks 1 x 16 slots (15 Deg inclination)

Specimen Hanging Rods 6 FRP Rods

Water DM Water, pH 5-8, 1-3Kg/cm2

Water Connection 8x6mm PU quick connector

Air Clean, Dry and Oil free 4-6 Kg/cm2, 300LPM

Air Connection 8x6mm PU quick connector

Air Exhaust Connection 72mm, BSP Thread to be terminated outside building

Drain Connection 25mm, BSP Thread, to be terminated at floor level drain

TECHNICAL SPECIFICATION INSTALLATION DIAGRAM

ISOMETRIC VIEW SIDE VIEW

D

FRONT VIEW

400 400W

1 3

2

4

H

TOP VIEW

W

1 3

2

4

1000

1000

1205enviCoM

MENU

PWR

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CUSTOMER SUPPORTCentral to the success of our company

Through a combination of chamber diagnostics, preventive maintenance and remote monitoring, we ensure uninterrupted operation of the chamber.

CHAMBER DIAGNOSTICSelf-Troubleshoot

Chamber Diagnostic Tool

PREVENTIVE MAINTENANCEPhone, Web & Email Support

+91 888 000 7700 / [email protected]

REMOTE MONITORINGEnvicom Controller

Internet

GLOBAL SERVICE & SUPPORTComprehensive & Preventive Maintenance Contracts

OPTIONAL ACCESSORIES

AIR COMPRESSOR CODE SF-0010.75HP Oil free reciprocating air cooled low noise air compressorAir receiver capacity: 25 LitersMax Pressure – 8 Kg/cm2 and fitted with auto cut-off and pressure gauge.Air Outlet will be provided with a Ball Valve and 8x6mm PU Tube Connector.

WATER DE-IONIZER CODE SF-002Provides Water of suitable purity to run the chamber with a continuous water supply.Min operating pressure: 2Kg/cm2Vessel Size: (155 Dia x 595 H)mm

IMMERSION CYCLE CODE SF-003Temperature Range: 50oCA pre-heated reservoir tank where the inner and outer material will be FRP molded and coated with high resistance vapor based plastic coating.The solution will be automatically pumped into the test space.Water float switches will maintain the level in the test space.Solution can be pumped back into the reservoir and also drained out.Capacity: 600 Liters Inner Dimension:(1000W x 800D x800H) mm Exterior Dimension: (1100W x 900D x 1000H) mmPower Supply: 230V AC, +10%, 1Phase, 50Hz + Earth.Max Connected Load: 3 KW

SPRAY HEADER CYCLE CODE SF-004A solution spray header consisting of multiple spray nozzles will be provided.The nozzles are adjustable and can be directed towards the test specimen.The salt solution from the tank is pumped through a high capacity centrifugal pump.This test can be conducted for a maximum of 10 min with the in-built solution tank. Additional capacity tank can be opted for in optional (SF-005). Max Connected Load: 0.5 KW.

ANGLE RACKS CODE SF-010Slotted angle racks of 3mm will be provided at an angle of 15o from vertical

ACCESS PORT CODE SF-008Standard silicone access port of 125 mm diameter with an insulated silicone plug

CM Envirosystems Pvt. Ltd.KIADB Industrial Area, Plot No.18 & 19, 1st Main, 1st Cross, Dabaspet,Nelamangala Taluk, Bangalore - 562111, India.+91 88800 07700 . Fax +91 80 2773 4010 . www.cmenvirosystems.com

CME is now present in 4 continents (Asia, Europe, North America and Latin America) and 24 countries.

CME is one of the fastest growing Environmental Test Chamber manufacturers in the world.Spread over 18,500 sqm state of the art manufacturing facility is a green building with over 40% of green cover, making the work atmosphere stress free, efficient and productive.The company is ISO 9000:2008 certified.

SALT SPRAY CYCLIC CORROSION TESTING -...

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