RPT - Parts Manual Cover...0101 11182101 COVER-FLUE 0111 D9844406 AIR INTAKE HOOD-PNT 0121 M0221817...

This manual is to be used by qualified appliancetechnicians only. Xenon does not assume any responsibility for property damage or personal injury for improper service procedures performed by an unqualified person.

XP6340018Revision 0May 2002

XPG13* Package Gas Units

Parts

TM

HEATING & AIR CONDITIONING

Models and manufacturingnumbers in this manual

P1243801CXPG1324070AP1243802CXPG1330070AP1243803CXPG1336070AP1243804CXPG1342090AP1243701CXPG1348115AP1243702CXPG1360115A

Important InformationXenon is not responsible for personal injury or property damage resulting from improper service. Review all service information before beginning repairs.

Warranty service must be performed by an authorized technician, using authorized factory parts. If service is required after the warranty expires, Xenon also recommends contacting an authorized technician and using authorized factory parts.

2©2002 Xenon Heating and Air Conditioning XP6340018 0Rev.

IndexFunctional Parts List

Illustration and Parts

...................................................................................................

...................................................................................................

Views shown are for parts illustrations only, not servicing procedures.

6 - 21

4 - 5

AR - As RequiredNA - Not AvailableNS - Not Shown00000000 - See NoteQTY - Quantity Example (QTY 3) (If Quantity not shown, Quantity = 1)M - Model Example (M1) (If M Code not shown, then part is used on all Models)

Text Codes:

Example M1 - Model#1 P__________ M2 - Model#2 P__________ M3 - Model#3 P__________

Expanded Model and Color Nomenclature:

3 XP6340018 0Rev.

Functional PartsPartNo: Description:

10735102 BECKETT BURNER (QTY AR)20351402 BLOWER-ID (M1, M2, M3, M4)20028901 BLOWER-ID (M5, M6)20158901 BOARD-INTERFACE (M5, M6)20248702 BOARD-TERMINAL D6879739 CAPACITOR (M1, M2, M3)D6879831 CAPACITOR (M4)D6789042 CAPACITOR-METAL (M6)20369901 COMP-CP ZR22K4-PFV (M1)20369902 COMP-CP ZR24K4-PFV (M2)11012510 COMP-CP ZR30K3-PFV (M3)11012505 COMP-CP ZR36K3-PFV (M4)11012504 COMP-CP ZR42K3-PFV (M5)10289209 COMP-CP ZR54K3-PFV (M6)20029703 COND ASSY (M5, M6)11175302 COND ASSY PPNT (M1, M2)11175502 COND ASSY PPNT (M3, M4)C6170002 CONTACTOR-30A (M1, M2, M3, M4)C6170005 CONTACTOR-40A (M5, M6)20261101 CONTROL BOARD C6453313 CUTOUT-LOW PRESS 10641502 DRIER-FILTER (M5, M6)10641501 DRIER-FILTER (M1, M2, M3, M4)11175201 EVAP ASSY (M3, M4)20029201 EVAP ASSY (M5, M6)11186901 EVAP ASSY (M1, M2)11182905 FAN-CONDENSER CW 10735201 FLAME-SENSOR 20217004 HARNESS-BLOWER (M5, M6)20152601 HARNESS-COMP (M6)11120202 HARNESS-COMP (M5)11120201 HARNESS-COMP (M1, M2, M3, M4)20256703 HARNESS-CONT (M5, M6)11119801 HARNESS-WIRING BLWR (M1, M2, M3)11118705 HARNESS-WIRING(16 PIN CONN) (M5, M6)11119802 HARNESS-WIRING-BLWR (M4)20261708 IGNITER 20269905 LIMIT (AUXILIARY) (M1, M2, M3)20269904 LIMIT (AUXILIARY) (M5, M6)10728319 LIMIT (PRIMARY) (M4)10728302 LIMIT (PRIMARY) (M1, M2, M3)10728335 LIMIT (PRIMARY) (M5, M6)10123531 LIMIT-RESET MAN (ROLLOUT) 20257907 MOTOR BLWR-EC 1 (M5, M6)11112805 MOTOR-COND (M1, M2, M3, M4, M5)11112806 MOTOR-COND (M6)11119201 MOTOR-EVAP (M1, M2, M3)11119202 MOTOR-EVAP (M4)10716003 ORIFICE (QTY AR)11076310 ORIFICE-PISTON (EVAP) (.080) (M5)11076314 ORIFICE-PISTON (EVAP) (.092) (M6)11112501 SWITCH-PRESSURE 11120302 TRANSFORMER

4XP6340018 0Rev.

Functional PartsPartNo: Description:11187001 VALVE-EXPANSION (M1, M2)11187002 VALVE-EXPANSION (M3, M4)D6723306 WHEEL-BLOWER (M1, M2, M3, M4)D6723311 WHEEL-BLOWER (M5, M6)20262101 WIRING HARNESS (MAIN POWER)

SPECIAL PARTS10692411 MANUAL-INSTALL XP6340013 MANUAL-PARTS XS6300003 MANUAL-SERVICE XT6312001 MANUAL-TECHNICAL 10500224 MANUAL-USERS 20272701 WARRANTY

Expanded Model and Color Nomenclature

M1 - XPG1324070A P1243801C

M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

5 XP6340018 0Rev.

Outer Case

0311

0101

0111

0051

0301

0361

0041

0331

0121

0121

0341

0251

0061

0241

0031

0371

6XP6340018 0Rev.

Outer CaseRef.No:

PartNo: Description:

Ref.No:


Image 1:

DOOR-CABINET (M1, M2, M3, M4)110990090031

DOOR-CABINET (M5, M6)110990130031


DOOR-CABINET (M5, M6)110990140041


DOOR-CABINET (M5, M6)110990150051


DOOR-CABINET (M5, M6)110990160061

COVER-FLUE 111821010101

AIR INTAKE HOOD-PNT D98444060111

SCREW-SM (QTY AR)M02218170121

INSUL-DOOR (M1, M2, M3, M4)111311010241

INSUL-DOOR (M5, M6)111311020241

GASKET-FOAM 201658010251

INSUL-DOOR (M1, M2, M3, M4)111311030301

INSUL-DOOR (M5, M6)111311080301

BAFFLE-FLUE 111820010311

GRILLE-FLAT (M1, M2, M3, M4)111864070331

GRILLE-FLAT (M5, M6)111864080331

GRILLE-FLAT XENON (M1, M2, M3, M4)111847070341

GRILLE-FLAT XENON (M5, M6)111847080341

SCREW-SD (QTY AR)M02291300361

RIVET-POP A45396090371

Expanded Model and Color NomenclatureM1 - XPG1324070A P1243801C

M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

7 XP6340018 0Rev.

Chassis/Compressor

1221

0081

1011

0241

0871

0191

0181

08810251

1011

0261

1011

0131

0151

0141 1121

1011

1131

0111

1011

00911011

1011

1141

0061

0071

1401

0361

0121

0841

0851

0201

03511411

0021

9991

8XP6340018 0Rev.

Chassis/CompressorRef.No:


Ref.No:


Image 1:

DRIER-FILTER (M1, M2, M3, M4)106415010021

DRIER-FILTER (M5, M6)106415020021

BASEPAN 110976010061

RAIL-BASEPAN 110977050071

COVER-DUCT 110970030081

COVER-DUCT 110970040091

INSUL-BASEPAN 111303010111

COMP-CP ZR22K4-PFV (M1)203699010121

COMP-CP ZR24K4-PFV (M2)203699020121

COMP-CP ZR30K3-PFV (M3)110125100121

COMP-CP ZR36K3-PFV (M4)110125050121

COMP-CP ZR42K3-PFV (M5)110125040121

COMP-CP ZR54K3-PFV (M6)102892090121

GASKET-CROSS LINK (QTY AR)108398030131

PART-COND (M1, M2, M3, M4)110979060141

PART-COND (M5, M6)110979070141

PART-HT EX (M1, M2, M3, M4)110980050151

PART-HT EX (M5)110980060151

TUBE-COMP/EVAP (M3, M4)201759010181

TUBE-COMP/EVAP (M1, M2)201759020181

TUBE-COMP/EVAP (M5)201761010181

TUBE-COMP/EVAP (M6)201761020181

TUBE-LIQUID 111604010191

DISCHARGE WELD (M3, M4)201762010201

DISCHARGE WELD (M1, M2)201762020201

TUBE WELD-DISCH (M6)201763020201

TUBE WELD-DISCH (M5)201763030201

INSUL-PIPE (M1, M2, M3, M4)201567120241

INSUL-PIPE (M5, M6)201567140241

INSUL-COND (M1, M2, M3, M4)111302010251

INSUL-COND (M5, M6)111302020251

INSUL-HT EX (M1, M2, M3, M4)111307010261

INSUL-HT EX PART (M5, M6)111307020261

HANGER-INSUL (M5, M6)M01076020351

INSUL (M1, M2, M3, M4)B13693010351

TIE-ELEC LG (QTY AR)M03212020361

GROMMET-COMP FOOT (QTY 4)101073010841

SCREW-SHOULDER TF (QTY 4)M02216410851

GROMMET-PIPE (M5, M6)M05013010871

GROMMET-PIPE (M1, M2, M3, M4)M05013020871

GROMMET-PIPE M05013030881


LIQUID WELD (M1, M2, M3, M4)111748011121

LIQUID WELD (M5, M6)111748051121

SUCTION WELD (M3, M4)201760011131

SUCTION WELD (M6)201760031131

TUBE WELD-SUCT (M5)201760021131

TUBE WELD-SUCT (M1, M2)201760041131



RAIL-BASEPAN 201767031401

CLAMP-TXV BULB (M1, M2, M3, M4)200312021411

CUTOUT-LOW PRESS C64533139991


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

9 XP6340018 0Rev.

Chassis

02810291 0931

0311

02311261

1011

0341

1331

0301

0321

1011

1011

1271

10111011

0041

0161

10110211

1201

0051

0331

1011

10111011

0211

1011

0361

0651

1011

1181

0271

0731

0741

0401

1011

0931

1011

0391

1191

09310591

1201

0381

0931

0571

1111

1201

0371

0931

1251

0081

1421

1011

0641

1341

1011

0971

0171

10XP6340018 0Rev.

ChassisRef.No:


Ref.No:


Image 1:

COND ASSY (M5, M6)200297030041

COND ASSY PPNT (M1, M2)111753020041

COND ASSY PPNT (M3, M4)111755020041

EVAP ASSY (M3, M4)111752010051

EVAP ASSY (M1, M2)111869010051

EVAP ASSY (M5, M6)200292010051

ORIFICE-PISTON (EVAP) (.080) (M5)110763100081

ORIFICE-PISTON (EVAP) (.092) (M6)110763140081

POST CORNER (M1, M2, M3, M4)200017030161

POST CORNER (M5, M6)200017040161

POST CORNER (M1, M2, M3, M4)200018040171

POST CORNER (M5, M6)200018050171

POST CORNER (M2, M3, M4, M5, M6)110987090211

POST CORNER (M1)110987130211

PART-BLOWER (M1, M2, M3, M4)110982010231

PART-BLOWER (M5, M6)110982030231

PART-HT EX (M1, M2, M3)111042060271

PART-HT EX (M4, M5, M6)111042070271

PART-CONTROL (M1, M2, M3)110871030281

PART-CONTROL (M4, M5, M6)110871050281

INSUL-CONTROL (M1, M2, M3, M4)111306010291

INSUL-CONTROL (M5, M6)111306020291

FILLER-EVAP 110975030301

INSULATION 111301200311

PAN-DRIP 110955010321

PART-EVAP (M1, M2, M3, M4)110981010331

PART-EVAP (M5, M6)110981020331

INSUL-EVAP (M1, M2, M3, M4)111311040341

INSUL-EVAP (M5, M6)111311090341

TIE-ELEC LG (QTY AR)M03212020361

PLATE-HT EX (M3)111043060371

PLATE-HT EX (M1, M2)111043070371

PLATE-HT EX (M4, M5, M6)111043120371

INSUL-HT EX TOP (M3)111301030381

INSUL-HT EX TOP (M1, M2, M4, M5, M6)111301040381

SHIELD-HEAT 110974010391

INSUL (M1, M2, M3)111301010401

SWITCH-PRESSURE 111125010571

LIMIT (PRIMARY) (M1, M2, M3)107283020591

LIMIT (PRIMARY) (M4)107283190591

LIMIT (PRIMARY) (M5, M6)107283350591

PART-FAN 110983040641

BAFFLE-BLOWER 110988010651

TUBE-DRAIN 111049010731

CLAMP-TUBE M01176050741


INSUL-FAN PART 111974020971


SCREW-SM M02181511111

BUSHING-SNAP M05710031181

GROMMET (QTY AR)A46917021191

CLIP-GUIDE (QTY AR)M01187021201

BUSHING-SNAP A45548151251

GASKET-CROSSLINK (QTY AR)108398111261

BRKT (M1, M2, M3)110972011271

BRKT (M4, M5, M6)110972021271

VALVE-EXPANSION (M1, M2)111870011331

VALVE-EXPANSION (M3, M4)111870021331

WASHER-RETAINER (QTY AR)111977011341

COVER-DRIP PAN 202481011421

CLAMP-TXV BULB (M1, M2, M3, M4)20031202NS


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

11 XP6340018 0Rev.

Part-Tube

0031

10311041

1051

0931

0551

0471

0481

0931

0471

0931 0541

0581

05610931

1011

0521

0511

0531

0041

0041

0931

0021

12XP6340018 0Rev.

Part-TubeRef.No:


Ref.No:


Image 1:

PART/TUBE ASSY (M4)111131150031

PART/TUBE ASSY (M5, M6)111131160031

PART/TUBE ASSY (M1, M2, M3)111131180031


GASKET-COLL/ID (M1, M2, M3)111422010471

GASKET-COLL/ID (M4)111422020471

GASKET-COLL/ID (M5, M6)111422030471

PLATE-BLOWER (M1)111868020481

PLATE-BLOWER (M3, M5, M6)111868030481

PLATE-BLOWER (M1)111868050481

FLUE (M2, M3, M4, M5, M6)111045010511

FLUE (M5, M6)200145010511

FLUE (M1, M2, M3, M4)111046010521

FLUE (M5, M6)111046030521

INSUL-FLUE (M5, M6)111310040531

INSUL-FLUE (M1, M2, M3, M4)111310070531

BLOWER-ID (M5, M6)200289010541

BLOWER-ID (M1, M2, M3, M4)203514020541

PLATE-COVER 110971020551

HANGER-INSUL (QTY AR)M01076020561

HOSE-PRESSURE SW B14103010581



INSERT-MESH TUBE (QTY AR)106240031031

SHIELD-ORIFICE (M2)110722021041


SHIELD-ORIFICE (M5, M6)110722041041




M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

13 XP6340018 0Rev.

Manifold

82

42

92

52

12

72

32

92

62

112

92

22

14XP6340018 0Rev.

ManifoldRef.No:


Ref.No:


Image 1:

IGNITER 202617080011

VALVE-GAS 106711010021

ORIFICE (QTY AR)107160030031

FLAME-SENSOR 107352010041

LIMIT-RESET MAN (ROLLOUT) 101235310051

MANIFOLD ASSY 3B (M1, M2, M3)203376020061

MANIFOLD ASSY 4B (M4)203376030061

MANIFOLD ASSY 5B (M5, M6)203376050061

BECKETT BURNER (QTY AR)107351020071

BRACKET-BURNER 3B (M1, M2, M3)201904070081

BRACKET-BURNER 4B (M4)201904080081

BRACKET-BURNER 5B (M1, M5, M6)201904090081


ELBOW 203082030111


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

15 XP6340018 0Rev.

Chassis/Electrical

0701

10110131

1011

0761

0701

0441

1191

0451

1311

0751

10110781

0771

1291

1241

1231

1221

1011

08610721

0711

0601

0611

0681

06911011

1001

0671

1011

1321

1021

0421062110210631

1201

1351

1011

1381

1431

0701

1441

1451

1451

0701

1011

1461

Image 2 22

12

32

16XP6340018 0Rev.

Chassis/ElectricalRef.No:


Ref.No:


Image 1:

BOARD-INTERFACE (M5, M6)201589010011

BRACKET-INTFC PKG (M5, M6)201919020021

SCREW-SM (M5, M6)M02165190031

CAPACITOR (M4)D68797470101


HARNESS-BLOWER (M5, M6)202170040421

HARNESS-WIRING BLWR (M1, M2, M3)111198010421

HARNESS-WIRING(16 PIN CONN) (M5, M6)111187050421

PANEL-BACK (M1, M2, M3, M4)110984030441

PANEL-BACK (M5, M6)110984040441

INSUL-BACK PANEL (M1, M2, M3, M4)202477010451

INSUL-BACK PANEL (M5, M6)202477020451

CAPACITOR (M4)D68798310601

CAPACITOR-METAL (M5)D67890360601

CAPACITOR-METAL (M6)D67890420601

CAPACITOR-ROUND (M1, M2)D67890570601

CAPACITOR-ROUND (M3)D67890590601

STRAP-CAPACITOR (M4)A40554020611

STRAP-CAPACITOR (M1, M2, M3)C63005020611

STRAP-CAPACITOR (M4, M5, M6)C63005030611

HARNESS-WIRING-BLWR (M4)111198020621

HARNESS-COMP (M1, M2, M3, M4)111202010631

HARNESS-COMP (M5)111202020631

HARNESS-COMP (M6)201526010631

MOUNT-COND MOTOR 110995010671

MOTOR-COND (M1, M2, M3, M4, M5)111128050681

MOTOR-COND (M6)111128060681

FAN-CONDENSER CW 111829050691


GASKET-URETHANE (QTY AR)108397120711

POST-HT EXCHANGER (M1, M2, M3, M4)110986040721

POST-HT EXCHANGER (M5, M6)110986050721

COVER-TOP 110978020751

INSUL-TOP 111309010761

ORIFICE-COND 201714010771

GRILLE-FAN XENON 111120040781

GROMMET-PIPE (M2, M3, M4, M5, M6)M05013010861

GROMMET-PIPE M05013020861

NUT-HEX (QTY AR)M02808011001


TIE-ELEC SM (QTY AR)M03212041021

GROMMET (QTY AR)A46917021191

CLIP-GUIDE (QTY AR)M01187021201


BACK-FLUE 111605011231

MESH-FLUE 111349011241

GASKET-FOAM 111828011291

INSUL-BACK PANEL (M1, M2, M3, M4)111827011311

INSUL-BACK PANEL (M5, M6)111827021311

INSUL-BK PNL (M5, M6)202479011311

INSUL-BK PNL (M1, M2, M3, M4)202480011311

TIE-ELEC (M1)M03222011321

RETAINER 200058011351

GROMMET-ISLR (QTY AR)200428021381

BRKT-INSUL BASE 202482011431

BAFFLE-SOUND (M1)202485021441


BAFFLE-SOUND (M1, M2, M3, M4, M6)202484021451


BAFFLE-SOUND (M2, M3, M4, M6)202485021451


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

17 XP6340018 0Rev.

Blower

0111

0151 0101

0011

0061

0051

0151

0141

00210151

0161

0091

0151

0131

0041

0031

0131

0071

0131

0142

00820182

0122

0012

0062

0072

00320132

01320042

0092

01520052

Image 2

Image 1

0192

0162

0152

0212

0202

0022

1472

18XP6340018 0Rev.

BlowerRef.No:


Ref.No:


Image 1:

BLWR HSG (M1, M2, M3, M4)111281100011

MOTOR-EVAP (M1, M2, M3)111192010021

MOTOR-EVAP (M4)111192020021

WHEEL-BLOWER (M1, M2, M3, M4)D67233060031

CUTOFF (M1, M2, M3, M4)C61218070041

ANGLE-BLWR SIDE (M1, M2, M3, M4)110966040051

ANGLE-BLWR SIDE (M1, M2, M3, M4)110967040061

ANGLE-BLWR BACK (M1, M2, M3, M4)110968020071

LIMIT (AUXILIARY) (M1, M2, M3)202699050091

CAPACITOR (M1, M2, M3)D68797390101

STRAP-CAPACITOR (M1, M2, M3)A34105010111

SCREW-SM (M1, M2, M3, M4)M02218170131

SCREW-TC (QTY 3)M02505580141

SCREW-SM (M1, M2, M3, M4)M02110170151

SCREW-SM (M1, M2, M3, M4)M02110200161

Image 2:

BLWR HSG (M5, M6)111281080012

MOTOR BLWR-EC 1 (M5, M6)202579070022

WHEEL-BLOWER (M5, M6)D67233110032

CUTOFF (M5, M6)C61218070042

ANGLE-BLWR SIDE (M5, M6)110966040052

ANGLE-BLWR SIDE (M5, M6)110967040062

ANGLE-BLWR BACK (M5, M6)110968020072

WASHER-FLAT (M5, M6)M02740080082

LIMIT (AUXILIARY) (M5, M6)202699040092

GROMMET (M5, M6)A40027010122

SCREW-SM (M5, M6)M02218170132

SCREW-TC (M5, M6)M02214610142

SCREW-SM (M5, M6)M02110170152

SCREW-SM (M5, M6)M02110200162

ARM-MTR MOUNT (M5, M6)104415010182

BAND-MTR MOUNT (M5, M6)104416010192

NUT-KEPS (M6)M02820150202

SCREW-MACH (M6)M02671440212


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

19 XP6340018 0Rev.

Control

00410091

0091

0051

0011

0071

0061

00910081

0231

0171

0021

0181

0091

20XP6340018 0Rev.

ControlRef.No:


Ref.No:


Image 1:

CONTROL BOX 111044030011

CONTROL BOARD 202611010021

LUG-GROUND A90152010041

TRANSFORMER 111203020051

CONTACTOR-30A (M1, M2, M3, M4)C61700020061

CONTACTOR-40A (M5, M6)C61700050061

BUSHING-SNAP (QTY AR)A45548070071

BUSHING-SNAP (M2, M3, M4, M5, M6)A45548010081

BUSHING-SNAP (M1)A45548150081



BOARD-TERMINAL 202487020181

WIRING HARNESS (MAIN POWER) 202621010231


M2 - XPG1330070A P1243802C

M3 - XPG1336070A P1243803C

M4 - XPG1342090A P1243804C

M5 - XPG1348115A P1243701C

M6 - XPG1360115A P1243702C

21 XP6340018 0Rev.

RPT - Parts Manual Cover...0101 11182101 COVER-FLUE 0111 D9844406 AIR INTAKE HOOD-PNT 0121 M0221817...

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Transcript of RPT - Parts Manual Cover...0101 11182101 COVER-FLUE 0111 D9844406 AIR INTAKE HOOD-PNT 0121 M0221817...