Electrificación de Grúas Insul 8

mnelson

X

AAbboouutt IInnssuull--88CCoorrppoorraattiioonn

About Insul-8Corporation

Your Single Source for Mobile

Electrification

Since our inception in 1902, Insul-8 Corporation’s parent company, Delachaux S.A., has been a leading internationalpresence in the business of providing mobile electrification. As the Delachaux arm in North and SouthAmerica, Insul-8 Corporation (formerly sister companies Insul-8 and Industrial Electrical Reels, Inc. – a.k.a. IER)carries on this tradition of innovation and excellence. Insul-8 and IER became part of the Delachaux Group in 1975 and officially became one company on December 31, 1996. Each company has its own rich history.

Industrial Electric Reels, Inc. began in 1924 with the founding of Industrial Electric Works (IEW), an electrical contractor based inOmaha, Nebraska. After World War II, IEW began the manufactureof electric cable reeling equipment and started IER as an operatingdivision in 1948. IER’s first cable reel, the hand rewind Series 102PORT-O-REEL, was quickly followed by light-duty spring retractablecable reels. IER pioneered the development of cable reeling devicesand slip rings. Soon the business expanded to larger, custom builtmotor driven reels and custom engineered slip rings. IER’s reputationspread as a quality manufacturer of reels running the gamut fromsmall commercial duty reels to large custom built reels for the mostdemanding applications such as container cranes, stacker/reclaimersand bulk material ship loaders and unloaders.

Insul-8 Corporation has been a pioneer in providing safety-covered metal conductor systems for the material handlingindustry since 1944. Insul-8 was the first company to design and produce a stainless steel capped aluminum conductor and theonly manufacturer of such a product for almost 20 years.Today, there are over 20 million meters (nearly 12,500 miles) of Insul-8’saluminum/stainless steel contact conductors on container cranes due to the dependability of the bar under the most severeconditions. Insul-8’s festoons are known for their safe and efficient operation in which large numbers of conductors can behandled in minimum space.

Insul-8 has been in the business of supplying power from stationary sources to mobile systems for the greater part of the 20thCentury. Insul-8’s cable reels, slip rings, conductor bars, festoon systems and pendants are used in a wide variety of applicationsranging from material handling and mass transit systems to water treatment plants and performing arts theaters.

In December 1997, after a nine month endeavor, Insul-8 Corporation became ISO 9001 certified for the design and manufacture of our entireline of mobile electrification products in both of our U.S.A. plants inOmaha, Nebraska and Harlan, Iowa.

You’ll find Insul-8 products in use everyday from irrigationsystems and manufacturing plants in the heartland of the

United States to pubic transportation systems in Malaysia.

Insul-8 products can electrify items from smallindustrial machinery to large amusement parkrides and international public transit systems.

Partner in yourwe want to be a

success

Auto IndustryAssemblyElectric Vehicles

ProductsCable Management SystemsCable & Hose ReelsConductor Bar

Chemical ProductsSpring & Motor-Driven Cable ReelsSlip RingsHazardous Location Products

ConveyorsExtendible Material HandlingPackages, Coal, Ore, etc.

ProductsAll Insul-8 Products

Cranes ProductsAll Insul-8 Products

Engineers & ArchitectsMaterial Handling

ProductsAll Insul-8 Products

Government & Military ProductsConductor BarFestoon SystemsExplosion-Proof ReelsSlip Rings

Material Handling Systems ProductsAll Insul-8 Products

Sewage & Water Treatment ProductsMotor-Driven ReelsSlip RingsFestoon

RobotsAssembly Lines

ProductsSlip Rings

Power Plants ProductsSpring & Motor-Driven Cable ReelsConductor BarFestoon

Meat Packing ProductsSpring & Motor-Driven Cable ReelsHose ReelsSlip rings

Theaters & Arenas ProductsSlip RingsSpring & Motor-Driven Cable Reels

Railroads ProductsSpring & Motor-Driven Cable ReelsHose ReelsConductor BarFestoon

PortsShiploadersStacker ReclaimersContainer Cranes

ProductsSpring & Motor-Driven Cable ReelsConductor BarFestoonSlip Rings

Truck ManufacturersMobile ManliftsCherry PickersFire EquipmentCranes

ProductsSlip RingsCable & Hose Spring Reels

Aluminum PlantsMaterial HandlingRepair Facilities

ProductsSpring & Motor-Driven Cable ReelsConductor BarSlip Rings

Airline IndustryCranesHangar DoorsDe-icing EquipmentFuel & LubricationRotating LightsAuxiliary Facility Extensions

ProductsSpring & Motor-Driven Cable ReelsHose ReelsSlip RingsConductor Bar

Mobile EquipmentShovelsCranesLogging Trucks (Spraying)Cherry Pickers

ProductsCable & Hose Spring ReelsConductor BarFestoonSlip Rings

Paper MillsRoll StandsConverting Machinery

ProductsSpring & Motor-Driven Cable ReelsSlip RingsConductor BarFestoon

Insul-8 products are in every industry

A

B

B

G

F

K

L

M

B

B

E

D

I H

L

Contact Insul-8 for all of your

Cord Reels (pg 8)

Industrial Duty Cable Reels (pgs 9-11)

Motor-Driven Cable Reels (consult factory)

Heavy Duty Industrial Hose Reels (pg 18)

A

B

C

D

A

L

K

B

G

MK

L

J

I

C

Electrification & Pneumatic Needs!

Slip Rings (pg 33)

Conductor Bar (pgs 29-32)

Festoon (pgs 21-23)

Pendants & Radio Controls(pgs 24-28)

J

K

L

M

Handwound Reels (pg 8)

Balance Reels (pg 16)

Torque Reels (pg 16)

Welding Reels (pg 15)

Grounding Reels (pg 17)

E

F

G

H

I

(800) 521-4888 insul-8.com

5

Cord & Cable Reels . . . . . . . . . . . . . . . . . . . . . . . . . . 6 -12

Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Welding Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

Torque Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Ground Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Hose Reels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Crane Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Festoon Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-22

Stretch Wire Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Pendants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-26

Radio Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27-28

Conductor Bars Kits & Components . . . . . . . . . . . . 29-32

Slip Rings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

Table of Contents

mnelson

X

Step 1 – Mechanical Requirements:• How will the reel be used? Stretch, Lift,

Drag, or Retrieve? (See below for help.)• What type of environment will the reel

be located? (Indoors, outdoors, corrosive environment.)

• What is the Duty Cycle? (How often will the reel payout and retract?)

• What is the maximum equipment speed?(Maximum recommended speed is 150 feet perminute.)NOTE: For magnet crane applications, pleaserefer to Insul-8’s Magnetic Coupler Reels catalog.Catalog No. MAG001.

Step 2 – Electrical Requirements:(See Determining Cable Requirements for help.)• How much amperage is the cable reel

expected to handle?• At what voltage?• What will the reel be required to handle:

power or control?• How many total conductors are required?

(Please include one conductor for dedicated ground.)

• What gauge (AWG) cable is required? The amperage and total number of conductorsrequired will determine the gauge.

(For assistance, please refer to Cable Data Charts.)

Step 3 – Cable LengthRequirements:ADD: Active Length: The difference between

the minimum and maximum operating payout.

PLUS Inactive Length: Cable that always staysout of the reel, even at full retraction.

PLUS Safety Wrap: Cable that stays on the reel at maximum payout

PLUS Sag Factor – (Stretch Only): Add 10% to Active and Inactive Length total.

PLUS Lift Height – (Drag/Retrieve): The distance between where the cable lays up to the spool center line. Max 4'.

PLUS Hook up Length: Cable Required for termination at both ends – 2-3' Spool End.

How To Select The Correct Cable ReelIn order to use the Cable Reel Selection Chart insert, first determine your mechanical, electrical, and cable length require-ments. Follow these three steps to make sure you get the best reel for your application needs. Your local representativeor the sales team at our factory are glad to help if you need additional assistance.

STRETCH

The reel needs to “lift” the cable vertically. The reel is usually stationary. Cable ispulled out of the reel by machine or by hand (as with an overhead lightsource or a pendant station.)

DRAG

The reel needs to pickup (“retrieve”) the cable.The reel is mounted on moving equipment. Cable is pulled out by machine.

The reel needs to “drag” the cable through supports or along the ground horizontally.The reel is usually stationary. Cable can be pulled out by hand or by machine.Note: This application is the hardest on cable life.

RETRIEVE

The cable is “stretched” horizontally and is unsupported. The reel may be stationarymounted or mounted onto moving equipment. Cable is pulled out by machine.An extra 6%-10% in cable beyond active travel is required for cable sag.

LIFT

6insul-8.com (800) 521-4888

Cable Reel Basics

✱✱ High cycles (20K plus), HarshEnvironments, etc. May require a differ-ent type of cable (consult factory if inquestion).

Color Code ChartCond. Base Tracer Cond. Base Tracer Cond. Base Tracer

No. Color Color No. Color Color No. Color Color

*1 Green – 8 Red Black 15 Blue White

*2 Black – 9 Green Black 16 Black Red

*3 White – 10 Orange Black 17 White Red

*4 Red – 11 Blue Black 18 Orange Red

5 Orange – 12 Black White 19 Blue Red

6 Blue – 13 Red White 20 Red Green

7 White Black 14 Green White 21 Orange Green

All data based on assembly of Insul-8 Reels with stated cable with 90°C conductor temperature. Rating based on an ambient temperature of 30°C, derating for a control cable of more than 3 current carrying conductors per NEC and bulk wrap of cable.Nominal diameters and weights shown will vary with different manufacturers. Data derated for cable on reel not retracted.

NOTE: Cable data specific to brand supplied on Insul-8 cable reels.

Ampacities are based on 90°C insulation all conductors power carrying. Data is for engineering information only.Insul-8 cannot specifically recommend ampacities, since the exact application shall comply with applicable codes.

Type SOW-A / SOOW-A Cable, 600 Volts 16 AWG 14 AWG 12 AWG 10 AWG

No. Dia. Weight No. Dia. Weight No. Dia. Weight No. Dia. WeightCond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft.

2 10 .405 .083 2 15 .530 .137 2 20 .605 .169 2 25 .640 .221

3 10 .430 .102 3 15 .560 .169 3 20 .640 .230 3 25 .690 .283

4 8 .485 .135 4 12 .605 .209 4 16 .670 .270 4 20 .750 .350

Welding CableWire Size Diameter Weight

AWGAMPS

Inches Lbs./Ft.

6 75 .380 .135

4 150 .420 .215

2 225 .495 .280

1 300 .520 .360

1/0 300 .615 .425

2/0 450 .650 .510

3/0 450 .720 .615

4/0 660 .835 .760

Cable CharacteristicsSJOOW / SJEOW-A• General purpose jacketed cable with

fine stranding for flexibility• Resistant to oil, water, and weather• Suitable for outdoor use• 300 volts

SOW-A / SOOW-A• General purpose jacketed cable (larger overall

dia. as compared to SJOW-A/SJOOW-A) with fine stranding for flexibility

• Resistant to oil, water, and weather• Suitable for outdoor use• 600 volts

Type SJOOW/SJEOW Cable, 300 Volts18 AWG 16 AWG 14 AWG 12 AWG 10 AWG

No. Dia. Wt. No. Dia. Wt. No. Dia. Wt. No. Dia. Wt. No. Dia. Wt.Cond. Amps In. Lb./Ft. Cond. Amps In. Lb/Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft. Cond. Amps In. Lb./Ft.

2 10 0.285 0.046 2 13 0.310 0.056 2 18 0.340 0.076 2 25 0.410 0.113 2 30 0.545 0.185

3 10 0.305 0.058 3 13 0.330 0.078 3 18 0.365 0.099 3 25 0.430 0.142 3 30 0.575 0.239

4 7 0.330 0.076 4 10 0.355 0.096 4 15 0.395 0.121 4 20 0.470 0.179 4 25 0.630 0.305

(800) 521-4888 insul-8.com

7Don’t see what you need? Call us!

Cable Data Charts

(✱✱) For some reels manufactured in 1997 and prior years 1= Black, 2= White, 3= Red, 4= Green.

All others remain the same.

250250250120120120120120120120120250250250250250120120120120120120120

1015201015201010151520101015152010101010151520

Economy Series Cord Reels

Part No. Description Weight06715 White cord reel w/30' of SJT 16/3 (No Options). UL listed 3.7 Lbs.

06715-HSR White cord reel w/30' of SJT 16/3 cable and incandescent 75-watt hand 5.0 Lbs.lamp (steel guard and hook) with switch and outlet. UL / CSA listed

06715-FHL Yellow plastic cord reel w/20' of SJT 18/2 cable and fluorescent 13-watt 4.9 Lbs.hand lamp w/switch. UL Listed

06715-RB3 White cord reel w/30' of SJT 16/3 cable and 3-grounded 10-amp outlets 5.0 Lbs.w/ circuit breaker. UL listed

Note: All Reels have standard Ball Stops & Ratchets that can NOT be de-activated.

Economy Hand Rewind Reel

Featuring:• High impact polymer housing• UL listed for outdoor use

Reel Includes:• Cord – 25' 16/3 type SJT• 4 outlets – grounded 115V, 60 Hz• Carrying handle – molded into case• 10 amp circuit breaker

Economy Spring-Driven Cord Reel

Featuring:• 9-1/4" x 2" dia. steel housing• Cable guide• UL listed for indoor use

Reel Includes:• Feeder cord – 2' long with plug• Locking ratchet• Ball stop• Hardware – for wall or ceiling mount

Economy Hand Rewind ReelRugged and lightweight, offers safe and convenient means of handling and storing electric cable, extension cords or wire.For indoor use only.

Part No. Description Weight

06716 Economy hand rewind reel with 25' 16/3 SJT cord. 4 outlets 3.7 Lbs.

In stock. Ready to ship!8

insul-8.com (800) 521-4888

Indoor/Outdoor Dry Location Use.

06714-163-006714-143-006714-123-0

06714-163-0-QB06714-143-0-QB06714-123-0-QB06714-163-1-QB06714-163-2-QB06714-143-1-QB06714-143-2-QB06714-123-1-QB

06714-163-106714-163-206714-143-106714-143-206714-123-1

06714-163-1-H06714-163-2-H06714-163-1-R06714-163-2-R06714-143-1-R06714-143-2-R06714-123-1-R

16/314/312/316/314/312/316/316/314/314/312/316/316/314/314/312/316/316/316/316/314/314/312/3

SJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-ASJOW-A

------

100200100125100100200100125100100200100200100125100

----------------

HSRHSRRBRBRBRBRB

1

2

3

4

5

6

ReelType

PartNumber Size Type Length (ft)

CableAccessory

Type 1

Notes: 1) Reel types 1 & 2 are without cable. Cable is for reference only.2) See pages 13 & 14 for specifications on accessories3) Reel types 2 & 3 are without slip ring, all other types include 120/250V slip ring

Type 2

Type 3 Type 4

Type 5 Type 6

CableAmps VoltsMax. Rating

1200 Series Industrial Duty Cable Reels

FeaturesOur 1200 Series POWEREEL is the best built cord and small cable reel on the market today.The price and quality are outstanding. Let Insul-8 put you into a better reel at a better price.

• UL/CSA listed• Reels with SJOW cable rated at 300V (Less Accessory)• Reels with SOW-A rated at 600V• Finish - Safety yellow powder coated

Reels Include:• Guide Arm- Removable 4 Roller, adjustable to 12 positions for efficient

cable storage.• Ratchet – includes auto locking ratchet for constant tension

• Adjustable ball stop included• 6' feeder cord with 3 prong molded plug• All reels come with one conductor grounded to Reel

(Example: 3 conductors = 2 live + 1 ground)

4.5

MountingPattern

12.00

6.2513.83

6.70

1.53

1.63TYP

2.25

(3) Holes for 3/8”Grade 8 MountingHardware

3.25

5.50

12.75

7.75

3.0

Need Accessories see Pages 13 and 14(800) 521-4888 insul-8.com

9

(Reel with RB accessory shown)

Part Number

121160302511121160302512121160302513121160302514121160305011121160305012121160305013121160305014121140303011121140303012121140305011121140305012121120302511121120302516121120302517121120305011121120305016121120305017122160403011122140403011122120405211

Size/Cond16/316/316/316/316/316/316/316/314/314/314/314/312/312/312/312/312/312/316/414/412/4

CableTypeSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOWSJOW

SOW-ASOW-ASOW-A

Length (ft)252525255050505030305050252525505050303030

Accessory*

--RB

HSRFLR--RB

HSRFLR--RB--RB--RB

100467--RB

100467------

NEMARating

422242224242422422444

Notes:1) * See page 13 for specifica

tions on factory installed accessory.

2) All reels weigh approximately 25 lbs. without cable andaccessory.

3) NEMA 2 reels are for indoor use, NEMA 4 for outdoor use.

FeaturesOur 1400 Series POWEREEL is an excellent reel for medium to heavy-duty industrial applications.This is our most popular series of reels, suitable for the majority of reel applications.

• UL listed to US and Canadian safety standards for reels withfactory installed cable

• Ideal for indoor and outdoor use (wet or dry)• Weatherproof NEMA 4X slip ring enclosure• Heavy all-steel construction• Safety-yellow powder-coated finish• Numbered terminal blocks for simplified hookup• Formed steel stand with multiple mounting holes• Guide arm (Removable 4-roller, adjustable to 12 positions for

efficient cable storage)• Ratchet – includes auto locking ratchet for constant tension• Available in welding, hose, grounding & torque reel version• All reels come with one conductor grounded to REEL

(Ex. 3 conductors = 2 live conductor + 1 ground)

• Ideal for use in: drop lights and boxes, extendable conveyor control cables, overhead hoists, truck cranes, ladder trucks,and utility trucks. Crane class A-C. Available with Type SOW-A or SOOW-A cable installed.

Cable: Cable Length (NOTE: Actual cable footage installed – not “active” travel)AWG /

# of Con. 20 30 40 50 60 70 80-125

16/3 1421603020** 1421603030** 1421603040** 1421603050** 1421603060** 1421603070** 1421603080**

16/4 1421604020** 1421604030** 1421604040** 1421604050** 1421604060** 1421604070** 1421604080**

14/3 1421403020** 1421403030** 1421403040** 1421403050** 1421403060** 1421403070** See 1900 Series

14/4 1421404020** 1421404030** 1421404040** 1421404050** 1421404060** 1421404070** On

12/3 1421203020** 1421203030** 1421203040** 1421203050** 1421203060** 1421203070** See 1900 Series

12/4 1421204020** 1421204030** 1421204040** 1421204050** 1421204060** See 1900 Series On Page 11

10/3 1421003020** 1421003030** 1421003040** 1421003050** 1421003060** See 1900 Series See 1900 Series

10/4 1421004020** 1421004030** 1421004040** 1421004050** See 1900 Series On Page 11 On Page 11

C

1400 Series Cable Reel Selection Chart (ending 2 digits of part number determine application – 11=lift/drag – 21=stretch – 31=retrieve

3" & 4.5" Drum Width

6" Drum Width 1.00 FemaleNPT

Note: Mounting pattern foruse with pivot base Cat. #PVB.

Max DimensionsA = 6" B = 8.5" C = 18"

3.50

Dimensions

4.50

8.25

15.00

13.5 O.D.

4.38

3.25

3.88

5.00

7.13

(8) Holes for 3/8"Grade 8 mtg. bolts

1.25

6.25

9.25

3.75 A B

C

• All reels weigh approx. 52 lbs. less cable• Contact factory for cable reel requirements not

shown in the above selection chart.

Need Accessories see Pages 12 thru 1410

insul-8.com (800) 521-4888

1400 Series Industrial Duty Cable Reels

FeaturesOur 1900 Series and 2400 Series POWEREELS are your top-quality, low-cost alternatives to other spring reels of higher cablecapacity. These reels offer heavy-duty performance at some of the most attractive prices in the market.

• NEMA 4 Rated & CSA certified• Excellent performance in industrial indoor and outdoor

applications (wet or dry)• Weatherproof slip ring enclosure• Heavy all-steel construction• Safety-yellow powder-coated finish• Standard two-piece roller-guide design for maintainability,

with a 345° mounting range• Safety-sealed, lifetime lubricated spring motor cannister • Generously sized slip ring housing with fully articulating brushes

for flawless contact in adverse conditions.• Variety of ring amp ratings from 35-150 amps

(All reels come with one conductor grounded to reel) ** Reels with (4 or less conductors) are rated at 600 volts, reels with (5 or

more conductors) are rated at 250 volt.* For manual operations please request ratchet 40251✱ when ordering.

• Ideal for use in: utility trucks, overhead cranes and hoists, aviation hangers, automated material handling, large drop lights,receptacle boxes, etc...

• Ideal for Crane Classes A - C.Reels are sized to handle Type SOW-A,Type W, or Type G cable. For options, please see below.NOTE: Includes 7 feet of extra cable for hookup/safety wrap (Selecting a reel for a 70 foot application will have 77 feet of cable)

Stretch reels select next 10’ offering to compensate for required 10% cable sag factor.

SO Cable 1900/2400 Cable Reel Selection Chart (ending 2 digits of part number determine application – 11=lift/drag – 21=stretch – 31=retrieve

AWG/# con. 70ft 80ft 90ft 100ft 125ft 150ft 175ft 200ft

See 1400 Series See 1400 Series 192160309011 192160310011 192160312511 19216031501116/3 On Page 10 On Page 10 192160309021 192160310021 242160312521 242160315021

192160309031 192160310031 192160312531 192160315031 242160317531 242160320031See 1400 Series See 1400 Series 192160409011 192160410011 192160412511 242160415011

16/4 On Page 10 On Page 10 192160409021 192160410021 242160412521 242160415021192160409031 192160410031 192160412531 242160415031 242160417531 242160420031

See 1400 Series 192140308011 192140309011 192140310011 192140312511 24214031501114/3 On Page 10 192140308021 192140309021 192140310021 242140312521

192140308031 192140309031 192140310031 192140312531 192140315031 242140317531 242140320031See 1400 Series 192140408011 192140409011 192140410011 242140412511 242140415011

14/4 On Page 10 192140408021 192140409021 192140410021 242140412521192140408031 192140409031 192140410031 192140412531 242140415031 242140417531 242140420031

See 1400 Series 192120308011 192120309011 192120310011 192120312511 192120315011 N/A12/3 On Page 10 192120308021 192120309021 192120310021 242120312521

192120308031 192120309031 192120310031 192120312531 242120315031 242120317531192120408011 192120409011 192120410011 242120412511 N/A

12/4 192120407021 192120408021 192120409021 192120410021192120408031 192120409031 192120410031 242120412531 242120415031 242120417531

192100307011 192100308011 192100309011 192100310011 242100312511 N/A10/3 192100307021 192100308021 192100309021 192100310021

192100307031 192100308031 192100309031 192100310031 192100312531 242100315031 242100317531192100407011 192100408011 192100409011 192100410011 242100412511 N/A

10/4 192100407021 192100408021 192100409021192100407031 192100408031 192100409031 192100410031 242100412531 242100415031 242100417531

• All reels weigh approx. 112 lbs. less cable• Contact factory for cable reel requirements not shown in the above selection chart

Shown: 1900 Series

Need Accessories See Pages 12 thru 14(800) 521-4888 insul-8.com

11

1900 Series / 2400 Series Industrial Duty Cable Reels

Many other accessories available!insul-8.com (800) 521-4888

1900/ 2400 Dimensions

Accessories

Dimensions A through D will vary with selected reel and will be provided with quote.

12

Ball Stops

Part No. Description

34885 For cable O.D. ranges 0.188” to .438”

34474 For cable O.D. ranges 0.438" to .624"

34475 For cable O.D. ranges 0.625" to .749"

34476 For cable O.D. ranges 0.750" to 1.05"



Cable Grips

Suitable for all Insul-8 Cable Reels


03622 Cable grip for cable O.D. ranges 0.430" to 0.610"





Type

A

B

B

B

C

C

Type A Type B Type C

Don’t see what you need? Call us!

Rubber handle with switch and hanger. Features aplastic non-glare shield with cool operating 13-wattlamp (included). Ballast mounted on feeder cord.*When purchased with reel, ballast is mounted to feedercord. Also available separately without feeder cord.For use with 16/3 SJOW-A cable only. UL listed forindoor use.

Handlamps


FHL Fluorescent Lamp 1.2 lbs.

(800) 521-4888 insul-8.com

13

Accessories

Receptacle Boxes

*Receptacle Boxes available with flip covers


RB Dual 15 amp, 125 volt duplex (4 outlets total)

RB-5-20R Dual 20 amp, 125 volt duplex (4 outlets total)

100467 Single 20 amp, 125 volt duplex (2 outlets) with GFCI

Width: 2.5"Height: 4"Depth: 3"

Reel Safe Brake

Available for 1400, 1900, 2400, D, E, F, H & M Series Reels.

The Patented REELSAFE brake is a device designed to limit the retraction speed of a spring-powered reel to a speed that will not damage person-nel or property should an accidental uncontrolled retraction occur. The REELSAFEis a fully adjustable device. It is preset at the factory to a safe speed but can beadjusted to the users preference after reel installation. Some variation in retractionrate will be noticeable during large temperature variations such as seasonal tem-perature change and minor adjustments may be desired accordingly.

Patent # 6488224(For ordering information please contact the factory)

High impact yellow handle with recessed on/offswitch and side 15 amp, 125 volt outlet. All steel,grounded reflector cage with swivel hanger.Accepts up to 14/3 SJOW-A cable. 100-watt bulbnot included. UL listed for indoor use.


HSR Incandescent Lamp 1.3 lbs.

mnelson

ACCESSORIES

14insul-8.com (800) 521-4888All Accessories Can Be Factory Installed

Accessories

3600 Electrical Swivel BaseFor 1200 & 1400 Series Reels (consult factory for 1900 & larger reels)Swivel bases allow reels to rotate 360O in applications where continuous electrical rotation is required.Insul-8’s swivel bases feature completly free running ball bearings in a water / dust tight enclosure.Slip Ring Ratings: 35 amp 600 volt AC.

Part No. Description Overall Height

38036 3 conductor including ground 12.75”38036B 4 conductor including ground 12.75”38036C 5 conductor including ground 14.25”38036D 6 conductor including ground 14.25”38036E 8 conductor including ground 15.75”38036F 10 conductor including ground 15.75”38036G 12 conductor including ground 17.75”

Pivot Bases – 1200, 1400, 1900 & 2400 SeriesPivot Bases allow the cable reel to pivot back and forth (<330°), for alternate directions of cable payout. Where cable pay-out exceeds 15° away from parallel to the spool, a pivot base is recomended used. (Note that Swivel Bases are avail-able for applications that require a full 360° continuos rotation.) Pivot Bases are ordered based on the specific style of reel used:


PVB 1200 & 1400 Series Reels 7.5 lbs.

40274✱✱ 1900 & 2400 Series Reels 47 lbs.

(✱✱) Will be assigned at time of order.1900 & 2400

Series

1200 & 1400Series

Standard Fittings on unit1.0” NPT for cable 0.50” to.75’” O.D. Contact factory foradditional fittings for largersize cable.

mnelson

ACCESSORIES

1400 & 1900 – Welding Reels

Drag Selection Chart

Dimensions

Compact, economical and rugged welding reel capable of offering ground.(For welding cable specifications, please refer to Cable Data Chart Pg. 7)

1400 Series Welding Reels are NEMA 4X rated.

1900 Series Welding Reels are NEMA 4 rated.

Features:• Built to NEC standards• Indoor and outdoor use • Rugged, all-steel construction• Weather-proof design

• Reels rated at 600 volt• 450 amp brushless slip ring• Ratchet: positive lock• Standard 4-roller guide included• 6' feeder cord & ball stop included

Maximum dimensions depicted. Detailed drawings available upon request.

18" 3.25

3.885.00

7.13

(8) Holes for 3/8"Mounting Bolts

3.25

4.38

A B1.25

6.25

15

8.25

1.00NPT

3.75

9.25

1900 Series

Max dimensions:A= 6"B= 8.5"C= 18"

(800) 521-4888 insul-8.com

15

1400 Series

Don’t See What You Need? Contact Us!

1400

1900

Series

14001400140019001400140014001900140014001900190014001400190019001400140019001900140019001900

Part Number

145060102511145060105011145060107511195060110011145040102511145040105011145040107511195040110011145020102511145020105011195020107511195020110011145010102511145010105011195010107511195010110011145100102511145100105011195100107511195100110011145200105011195200107511195000110011

CableSize (AWG) Length

6 25 ft.6 50 ft.6 75 ft.6 100 ft.4 25 ft.4 50 ft.4 75 ft.4 100 ft.2 25 ft.2 50 ft.2 75 ft.2 100 ft.1 25 ft.1 50 ft.1 75 ft.1 100 ft.

1/0 25 ft.1/0 50 ft.1/0 75 ft.1/0 100 ft.2/0 50 ft.2/0 75 ft.2/0 100 ft.

Amps

95959595150150150150200200200200250250250250350350350350450450450

Max dimensions:A= 16.7"B= 8"C= 8.2"D= 7.8"

mnelson

WELDING REELS

Specialty – Torque Reels

Model14 6 92 01 050 1114 6 92 01 120 1114 6 92 01 050 1114 6 92 01 120 1114 6 92 01 090 1114 6 92 01 050 1114 6 92 01 040 1114 6 92 01 090 1114 6 92 01 040 1114 6 92 01 050 2114 6 92 01 050 2114 6 92 01 050 2114 6 92 01 040 2114 6 92 01 040 21

Lift Lbs (kg)5 (2.2)5 (2.2)10 (4.5)10 (4.5)10 (4.5)15 (6.8)15 (6.8)15 (6.8)20 (9.0)20 (9.0)25 (11.3)30 (13.6)30 (13.6)35 (15.8)

Range Ft (m)47 (14.3)100 (30.5)30 (9.1)54 (16.3)67 (20.4)12 (3.7)20 (6.1)37 (11.3)9 (2.7)29 (8.8)20 (6.1)12 (3.7)20 (6.1)14 (4.3)

Weight Lbs. (kg)52 (23.6)65 (29.4)52 (23.6)65 (29.4)65 (29.4)52 (23.6)65 (29.4)52 (23.6)65 (29.4)52 (23.6)65 (29.4)65 (29.4)65 (29.4)52 (23.6)

Saddle Clamp

Maximum Dimensions: 18" H x 11" W x 17.25" D

1400 Series

Series E/F

Part # Lift Lbs (kgs) Range Ft (m) Weight Lbs (kgs)

EMZ3TR 27 (12.0) 30 (9.1) 78 (36)

EMZ4TR 33 (14.9) 40 (12.2) 100 (46)

FMZ3TR 38 (17.2) 30 (9.1) 100 (46)

FMZ4TR 45 (20.4) 40 (12.2) 122 (56)

Ideal for push-button pendant applications. Provision is made for fast, simple attachment of cableand pendant station. The model SDI clamp is secured to the cable at the proper location thusproviding a strain relief and allowing the cable to hang properly. Use SDI for heavy industrial uses

and use SDI14 Series for lighter applications.(1400 Series Reel)

SDI & SDI14 Series Saddle Clamp

Series E/F

Series 1400

Features:• Ideal for Indoor and Outdoor Use

(wet or dry)• Positive lock, constant tension ratchet• 12 position adjustable guide arm• Formed steel stand with multiple

mounting holes

• Rubber ball stop and clevis hook included

• Safety-yellow powder-coated finish• Optional 360° swivel base

TRPVB for 1400 Series

Part # Description Weight

SDI Max. OD 1” Cable Saddle Clamp 1 lb.

SD114A-✱✱ Max. OD 1-3/8" Cable Saddle Clamp 1 lb.

SD114B-✱✱ Max. OD 1" Cable Saddle Clamp 1 lb.

SD114C-✱✱ Max. OD 3/4" Cable Saddle Clamp 1 lb.

16insul-8.com (800) 521-4888We Specialize in custom reels. Contact us.

(✱✱) 02,04,06,08,10,12 represents feet of lead wirefrom clamp to accessory.

SDI SDII4

TORQUE REEL

ELECTRICALDEVICE

FLEXIBLECABLE

WIRE ROPE

LOWERPOSITION

SADDLECLAMP

Typical Installation

Maximum Dimensions: 15" H x 9.25" W x 14.50" D

LEADWIRE

mnelson

TORQUE REELS

Specialty – Grounding Reels

Features:• NEC standards• Rugged all-steel construction• Compact design• Mounts in any position

(with spool perpidicular to Ground/Horizon)• Red epoxy coated finish• Mounting surfaces are unfinished for

maximum electrical contact• Resistance not exceeding 0.6 Ohms• Compact design

SDR Series Grounding Reel includes:• Cable: 3/32" diameter stranded steel, air

craft type cable with orange nylon coating

• Grounding clamp: 100 amp; “Y” version has two 100 amp clamps

• Auto locking ratchet for constant tension

• External spring tension adjuster

We have pre-configured our rugged 1400 Series POWEREELSfor grounding applications by equipping them with the cables listedbelow.

• NEMA 4X standards• Ball stop included• 4 roller guide • Auto locking ratchet for constant tension • 100 amp grounding clamp included • Resistance not exceeding 2 Ohms • For drawing see page 15

Cable Length (ft.) Description Part # Weight H" x W" x D"

75' 12 AWG/1 Cond. SOW-A 142120107511 52 lbs. 14.9" x 13.0" x 13.5" 100' 12 AWG/1 Cond. SOW-A 142120110011 65 lbs. 14.9" x 13.0" x 13.5" 75' Orange Nylon Jacket 146910107511 52 lbs. 14.9" x 13.0" x 13.5" 100' Orange Nylon Jacket 146910110011 65 lbs. 14.9" x 13.0" x 13.5"

Cable Length (ft.) Ohms Description Part # Weight H" x W" x D"

25' 0.3 Single Cable SDR25-O Orange nylon coated cable 8 lbs. 6.3" x 5.8" x 3.0"

50' 0.6 Single Cable SDR50-O Orange nylon coated cable 12 lbs. 8.3" x 8.5" x 3.7"

50' 30' active travel plus 20' ea. branch 0.6 “Y” Cable SDR50Y-O Orange nylon coated cable 12 lbs. 8.3" x 8.5" x 3.7"

SDR Series Grounding Reel

1400 Series Grounding Reel

(800) 521-4888 insul-8.com

17Don’t See What You Need? Contact Us!

SDR25 SDR50

mnelson

GROUNDINGREELS

1400 Series Heavy Duty Industrial Hose Reels

Air Hose

ID x OD

.25 x .50

.38 x .69

.50 x .88

(MNPT)

Fitting Size

.25

.38

.50

20ft/ 6.1m

146250002011

147380002011

147500002011

30ft/9.2m

147250003011

147380003011

147500003011

40ft/12.2m

147250004011

147380004011

147500004011

50ft/15.3m

147250005011

147380005011

Consult Factory

60ft/18.3m

147250006011

13.5 O.D.

15.00

8.25

4.50

1.0

7.13

5.00

3.88

4.38

3.25

3.25

(8) holes for3/8" mounting bolts

C

A B.70

6.25

9.25

.50 NPT

Dimensions

Reel Selection Chart

Why Do You Need a Hose Reel?• Make shop, garage or other work areas safer: A hose

left on the ground can be tripped over by employees or customers, potentially causing serious injury. The 1400 Series Hose Reel keeps hose neatly stored and ready to use.

• Eliminate hose handling problems: Save time and increase efficiency. Grab the hose and go. It’s just as easy to reel in.Remember, the 1400 Series hose reel is 100% spring retractable.

• Extend Hose Life: Save time and money. Reduces costly repairand downtime when hoses are damaged while left on the ground.

Series 1400 Hose Reels are designed for 100% unassisted springretention using direct drive (1:1 ratio) containerized springmotor.These reels will accommodate up to 60' lengths up to 300PSI Air/Water hose.

Description: Modified vinyl w/two textile spirals & rubber modified non marking thermoplastic cover

Max. working Weight per Max. available Min. Bend OperatingID OD Braid pressure PSI Color 100 Ft. length Radius Temp

in. (mm) in. (mm) (kg/cm2) lbs. (kg) ft. (approx. m) in. (mm)

.25 (6.4) .50 (12.7) 1 300 (18) Blue 10 (4.5) 112 (34) 3 (76.2) +330F to +1800F

.38 (9.5) .69 (17.5) 1 300 (18) Blue 17 (7.7) 112 (34) 4 (101.6) +330F to +1800F

.50 (12.7) .88 (22.4) 2 300 (21) Blue 27 (12.2) 112 (34) 5 (127) +330F to +1800F

Reel Features:• Indoor/Outdoor use• Lifetime lubricated spring

cartridge• Rugged fabricated steel

construction

• Durable safety-yellow polyurethane powder coating

• Ratchet assembly (easy disengagement for constant tension requirements)

• 2 position 4-roller hose guide• Ball stop included

18insul-8.com (800) 521-4888Larger Hose Reels Available. Contact Us!

MAX DimensionsA = 6" B = 8.5" C = 18"

3.75”

Hose Specifications

Reels to handle 300 PSI Air / Water Hose

Understanding Overhead Crane Electrification

• Runway – Two or more parallel beams upon which the crane operates.Typical types of beams used are “S” Beam,Wide Flange (either WF or H) or Patented Track

• Crane Bridge – Section of steel beam that is attached to crane end trucks.This section of beam spans the two runway beams and is the running surface upon which the packaged hoist operates.

• End Trucks – Trolley device that consists of four or more rollers which are fitted to operate on the runway beam.Each overhead crane has a minimum of two end trucks to which the crane bridge is attached.

Types of Overhead CranesSingle Girder, top-running

End truckCrane Bridge

Crane Runway

• Runway Electrification – For runway power, conductor bars or rails are the main method for supplying power to the crane.Conductor rail system consists of four bars for 3 phase power and one dedicated ground. Conductor bars are mounted from supports that are attached to the crane runway beams. A set of conductor rail collectors are required for each crane operating on the runway beams.These collectors are mounted to the end truck of the crane via a collector mounting staff.For some applications, runway power can be supplied via a festoon system.

• Cross-bridge Electrification – Festoon systems are typically utilized for cross-bridge power and control requirements.The type of festoon system depends on the type of crane, duty cycle of crane, speed of cross-bridge travel and the number of power and control conductors required. Typical set-up requires a track in which the festoon system operates. This track is typically mounted to supports attached to the bridge of the crane.

(800) 521-4888 insul-8.com

19Need More Information? Contact Us!

Double Girder, top-running

Crane Electrification Terms

mnelson

CRANE INFORMATION

Crane Electrification with C-Track Festoon

21

43

5

16

17

1

2

3

4

5

6

7

8

15 14

13

12

6

7 8

9

10

11

Fixed End Junction Box

Terminal Strips (inside junction box)

Cable Connectors

End Clamp

Track Hanger Clamp

Intermediate Trolley

Beam Clamp

Cross Arm Support

Track

Control Box Trolley

Track Joint

Pendant Cable

Pendant Push-Button Station or Radio Remote Control

Tow Arm

Tow Trolley

Flat PVC Cable

End Stop9

10

11

12

13

14

15

16

17

◆ Insul-8 also offers aControl Trolley withQuick Disconnect plug

Typical C-Track Festoon Systems (Power & Control) For Overhead Crane Installation

FESTOONKITS

20insul-8.com (800) 521-4888We are the Crane Electrification Experts!

mnelson

FESTOON KITS

Mobile EndPigtail

Trolley

Track

EndStop

FlatCable

EndClamp

HangerClamp

Fixed EndPigtail

LoopDepth

For Power Systems

C-Track Festoon Kits

20'

36671

18.38

1.35

38

30'

36671B

27.84

1.89

45

40'

36671C

37.31

2.43

70

50'

36671D

46.77

2.97

77

60'

36671E

56.5

3.24

102

Crane Span

System Part Number

Active Travel (feet)

Storage Distance (feet)

Weight (lbs)

14 & 16 AWG - 12 Conductor Systems (#14-4C, #16-8C)

14 & 16 AWG - 12 Conductor Systems (#14-4C, #16-8C)

20'

36670

18.38

1.35

38

30'

36670B

27.84

1.89

45

40'

36670C

37.31

2.43

70

50'

36670D

46.77

2.97

77

60'

36670E

56.5

3.24

102

Crane Span

System Part Number



Weight (lbs)

Kits include the following: C-track, splices, hangers, anchor hangers, trolleys, tow trolley, end clamp, end stop, flat cableand connectors.Systems are calculated based on a 3 ft loop depth. Cable length supplied includes 10 additional feet for termination purposes.Hanger supports are based on five foot centers.NOTE: For special requirements or individual parts, please contact Insul-8.

C-Track festoon kit using plastic trolley

C-Track festoon kit using steel trolley

Pre-configured, standard duty C-Track festoon system kits provide a simple method for ordering complete cross-bridge power systems for crane applications. If you need a kit with other cable combinations and trolley styles, just ask us.Kits can also be ordered pre-assembled by simply adding the letter “P” to the end of the system part number.Example: 36670E = 60' power system

36670EP = 60' pre-assembled power system

(800) 521-4888 insul-8.com


mnelson

FESTOON KITS

C-Track Festoon Kits

16 AWG - 16 Conductor Systems (#16-8C x 2)

20'

36673

17.08

2.79

43

30'

36673B

26.81

3.06

60

40'

36673C

36.27

3.60

76

50'

36673D

45.73

4.14

93

60'

36673E

55.19

4.68

109

Crane Span

System Part Number



Weight (lbs)

Kits include the following: C-track, splices, hangers, anchor hangers, trolleys, 16 pin control trolley with quick disconnect,end clamp, end stops, flat cable and connectors. Systems are calculated based on a 3 ft loop depth. Cable length suppliedincludes 5 additional feet for termination purposes. Hanger supports are based on five foot centers.

NOTE: For special requirements or individual parts, please contact Insul-8.

C-Track festoon kit using steel trolley

Pre-configured, standard duty C-Track festoon system kits provide a simple method for ordering complete crossbridge control systems for crane applications. If you need a kit with other cable combinations and trolley styles, just ask us. For push-button pendant and drop cable see page 26. Kits can also be ordered pre-assembled by simply adding the letter “P” to the end of the system part number.Example: 36672 = 20' control system

36672P = 20' pre-assembled control system

12.01Trolley

PendantTrolley

DripLoop

Track

EndStop

FlatCable

EndClamp

Fixed EndPigtail

LoopDepth

For Control Systems

20'

36672

17.08

2.79

43

30'

36672B

26.81

3.06

60

40'

36672C

36.27

3.60

76

50'

36672D

45.73

4.14

93

60'

36672E

55.19

4.68

109

Crane Span

System Part Number



Weight (lbs)

C-Track festoon kit using plastic trolley

22insul-8.com (800) 521-4888Need a Different Cable Combination? Contact Us!

16 AWG - 16 Conductor Systems (#16-8C x 2)

mnelson

FESTOON KITS

Stretched Wire Festoon Kits (aka Tag Line Systems)

SW2

SW6

SW2 SW

6SW10

SW8

SW9

SW7

SW1

SW3

SW11

SW12

SW13

SW5

SW15

SW4

SW1

SW3

SW14

Description

Nylon Coated Wire Rope, 1/4" dia.

Hardware Kit

Tow Bar

Tow Trolley (2 wheel)

Trolley (2 wheel)

Anchor Bracket

Flat Cable Saddle < 3/4" wide

Flat Cable Clip

Kits include all components listed below:

Kit Part Number

Cable O.D. Max. Span No. of Trolleys

3/4" Max. 1-3/4" Max. (In Feet) in Kit

24862 24867 20 3

24863 24868 40 6

24864 24869 60 9

24865 24870 80 13

24866 24871 100 17

SW1

SW2

SW3

SW4

SW5

SW6

SW114

SW15

Part #

22950

23288

22830

22828

22826

22836

22834

22835

Load: 20 lbs. max. Per Trolley (2 wheel) Speed: 200 fpm max.

Load: 20 lbs. max. Per Trolley (2 wheel) Speed: 200 fpm max.10 lbs. max. Per Trolley (1 wheel)

For Flat Cable

For Hose & Round Cable

Description

Nylon Coated Wire Rope 1/4" dia.

Hardware Kit

Tow Bar

Anchor Bracket

Tow Trolley (2 wheel)

Trolley (1 wheel) *not shown

Trolley (2wheel) shown

Adapter

Cable Clip ( 3/16" to 3/8")

Cable Clip ( 3/8" to 9/16")

Cable Clip (9/16" to 3/4")

Kits include all components listed below:

SW1

SW2

SW3

SW6

SW7

SW8

SW9

SW10

SW11

SW12

SW13

Part #

22950

23288

22830

22836

22829

22825

22827

25689

22831

22832

22833

Kit Part Number

Cable/Hose O.D.

3/16" - 3/8" Max. 3/8" - 9/16" Max. 9/16" - 3/4" Max.

*1 wheel 2 wheel *1 wheel 2 wheel *1 wheel 2 wheel

Max. Span No. of

(In feet) Trolleys in Kit

24872 24887 24877 24892 24882 24897

25873 24888 24878 24893 24883 24898

24874 24889 24879 24894 24884 24899

24875 24890 24880 24895 24885 24900

24876 24891 24881 24896 24886 24901

20 3

40 6

60 9

80 13

100 17

Stretched Wire Rope Festoon Systems are well suited for light duty applications where an intermediate support structure is notavailable. Economical and dependable, stretched wire rope systems provide electrification to small cranes, moving hoists and jib cranes.

See page 24 for Flat Cable

Contact Factory for Round Cable

(800) 521-4888 insul-8.com


mnelson

STRETCH WIRE KITS

Flat Festoon Cable & Connectors

24insul-8.com (800) 521-4888For All Your Mobile Electrification Needs. Contact Us!

* See Current Correction Factors for Temperatures above 300C (860F)** For Crane and hoist motors in accordance with article 610 of the 1989 National Electric Code for 900C Cables✝ Unshielded cable measurements may vary due to manufacturing tolerances. Contact Insul-8 for shielded cable dimensions.✝✝ All cables from #10 AWG through #16 AWG have rip cords for easy removal of the outer jacket.

Flat CableRequired cable length equals track plus 10% plus length required for end connections

Flat Cable ConnectorsFor Termination of Cable at Power Source or Junction Box.

Construction: Aluminum Body / Rubber Bushing

Heat shrinkable connections for single cable and multiple cable groups, for flat and round cable.

Corrosion Resistant ◆ Flame Retardant Exceeds navy requirements for tightness and integrity when used with

one flat cable or multiple flat cables of the same size

Dim “A”

Cable Part Number Cable Size

YellowPVC

Jacket

23958Y

26550Y

21814Y

26698Y

22542Y

22994Y

21815Y

26005Y

26110Y

22607Y21813Y

23324Y

ShieldedFlat

Cable

31772

31580

31734

Numberof

Conductors

44

4

4

4

4

4

8

8

8

12

124

AWGWireSize

#2

#4#6

#8

#10

#12

#14

#12

#14

#16

#14

#16#16

ContinuousDuty Rating

at 300C (86

0F)

Ambient Amps*

120

90

70

50

40

30

25

21

17

15

17

15

Short Time Rating Amps**

60 Min. 30 Min.

148 173

111 130

83 94

63 6949 52

36 40

31 32

No. ofStrands perConductor

665

420266

168

105

65

41

6541

65

41

65 65

Weight perFoot (lbs)

1.27

.75

.60

.42

.24

.16

.12

.32

.22

.18

.34

.27

.16

Nominal DimensionsUnshielded Cable

(Inches)=

.56” x 1.96”

.49” x 1.70”

.44” x 1.45”

.37” x 1.19”

.27” x .88”

.23” x .71”

.21” x .63”

.23” x 1.34”

.21” x 1.18”

.20” x 1.11”

.21” x 1.90”

.20” x 1.61”.24” x .76”

Control Cables

No ShortTime Rating

No. of Cond

444444888

1212888

Wire Size (AWG)

#4#6#8

#10#12#14#12#14#16#14#16#12#14#16

Cable SizeNPT

2”2”

1.5”1”1”1”

1.5”1.5”1.5”2”2”2”

1.5”1.5”

RefCable #

26550Y21814Y26698Y22542Y

22994Y21815Y26005Y26110Y22607Y21813Y23324Y26005Y26110Y22607Y

CatalogNumber

3583835838B3583735835C35835B3583535837B35837C35837D35838C35838D35838G35837E35837F

No. of Cables

11111111111222

No. of Cond

121284848484

8484

Wire Size (AWG)

#14#16

#16#14#14#14#16#10#14#10#16#12#14#12

Cable SizeNPT

2”2”

1.5”

1.5”

1.5”

1.5”

1.5”

1.5”

Ref Cable # 21813Y

23324Y22607Y21815Y26110Y21815Y22607Y22542Y26110Y22542Y

22607Y22994Y26110Y22994Y

CatalogNumber

35838E35838F

35837G

35837K

35837J

35837H

35837L

35837M

No. of Cables

22

11111111

2

2

CatalogNumber

031470314603145

Cable Opening

1.60”1.10”.75”

KnockoutDiameter

2.00”1.37”1.00”

Dimension“A”

6.17’4.5”

4.09”

Weightlbs..40.10.06

mnelson

F LA T C A BL

80 Series Push-Button Pendants• Wide variety for easy customization

• Two to twelve buttons

• Compact safety yellow enclosure

• Single, two and three speeds

• Neoprene booted buttons

• Two-piece enclosure simplifies field wiring

• Soft pressure & positive indent switches/buttons

• -10O F to 160O F (-15O C to 70O C) operation

• UL Listed/CUL Listed

• Contacts rated 5A at 120VAC

• NEMA 1, 3, 4, 4X, 12 - IP65 enclosure rating

• 100 g shock resistance

• Double insulated 2500V withstand voltage

(800) 521-4888 insul-8.com


See note

Enclosure Dimensions

Note: 1) Bushing collar can be mounted facing front or rear2) For deep enclosure contact your distributor

*For switch requirements not shown in the above Selection Chart contact factory.

90A

B

30

C12.5

4.5 DIA.

Number ofA Dim. B Dim. C Dim.Positions

2 4.49 in. (114 mm) 3.07 in. (78 mm) 1.46 in. (37 mm)

4 7.09 in. (180 mm) 3.07 in. (78 mm) 1.46 in. (37 mm)

6 10.31 in. (262 mm) 3.23 in. (82 mm) 1.48 in. (37.5 mm)

8 12.68 in. (322 mm) 3.23 in. (82 mm) 1.48 in. (37.5 mm)

Part # Complete Preassembled Pendant Stations

34214 2-Button – All One Speed Switches

34215 2 Button – All Two Speed Switches

34216 2 Button – All Three Speed Switches

34217 4 Button – 2 One Speed/Momentary on/off

34220 4 Button – 2 Two Speed/Maintained on/off

34223 4 Button – All One Speed Switches

34224 4 Button – All Two Speed Switches


Part # Complete Preassembled Pendant Stations

34227 6 Button – 4 One Speed/Maintained on/off



34236 8 Button – 6 One Speed/Maintained on/off

34237 8 Button – 6 Two Speed/Momentary on/off

34238 8 Button – 6 Two Speed/Maintained on/off

34239 8 Button – 6 Three Speed/Momentary on/off


17.5

mnelson

PENDANTS

Pendant Control Cable• UL & CSA approved• 600 volts, 90O F to -10O F (32O C to -23O C)• Yellow jacket with “A” hardness of 75• Excellent resistance to sunlight, oil and water

Strain Relief Cable• Quality hardware kit used to attach strain relief

cable to pendant and junction box• Strain relief cable is used to reduce stress to

pendant cable

Round Pendant Cable with built in Strain Relief• UL & CSA Listed• Round pendant cable with external strain relief

reduces cable stress and strain allowing longer life span of your control cable.

Part # Size No. of Diameter Approx. Net WeightAWG Conductors Inches Nom. #1000 Ft.

83092 16 8 0.465 14583093 16 12 0.550 20083094 16 16 0.605 255 83095 16 24 0.745 37583096 16 30 0.785 45583097 16 36 0.885 540

Part # Description

83098 1/8 dia. nylon steel cable – 480 lbs. capacity 83099 Hardware kit – Includes: 2 thimbles, 4 U-clamps, and an eye bolt 34332 “S” hook hanger

Cable and Accessories

We Can Customize Your Pendants – Contact Us!26

insul-8.com (800) 521-4888

Part # AWG No. of Cond.Cable WeightOD per 100 Ft.

35398 16 8 .52 21035399 16 12 .58 26035400 16 16 .63 33035401 16 24 .76 43036711 Hardware Kit

60 Series Ergonomic Grip Pendant

Part # Description Weight34211 Ergonomic grip 2-button 10 oz.

push button pendant

Schematic

• Ergonomic comfort design• Weighs only 10 oz.• Less than 2" wide• Made of high-impact

ABS resin• High visible safety yellow• Waterproof NEMA 4 rating• Internal and external

strain relief• Variable diameter cable

bushing inlet with clamp• Easy to push pressure

switches• Single speed 5A, 125V

contact block

2.24”(57.00)

Strain Relief Anchor

Screw w/Captive

lock washer

RecessedEnclosure

1.61”(41.00)

10.98”(279)

mnelson

PENDANTS

Radio Controls

Description

3 or 4 motion single speed with 0 to 2 programmable aux. outputs, alarm output, mainline output, and light output.

Includes 2 transmitters, receiver, strap, accessories,instructions, alkaline batteries, and legends.

3 or 4 motion 2 speed with 0 to 2 programmable aux.outputs, alarm output, mainline output, and light output.

Includes 2 transmitters, receiver, strap, accessories,instructions, alkaline batteries and legends.

Transmitter

Handheld C type 8 button single speedplus E-stop, keyswitch, and On-Off.

Handheld C type 8 button 2 speedplus E-stop, keyswitch, and On-Off.

Part Number

700DHHC1

700DHHC2

• 3-stage power indicator• Internal alarm• Removable key• Password power-on option: up to 4 digits• Output power < 10mW • Response time: 65ms

• Low power consumption increasesbattery life

• Frequency 410-490 MHz, FCC Part 15• Can be programmed directly from

receiver on-site• Dimensions: 6.24” L x 1.9” W x 1.8” D • 4 AA Batteries

(800) 521-4888 insul-8.com


• Power interruption protection• Relay contact failure detector circuit• Enhanced watch-dog circuit• 3-channel superheterodyne• Frequency deviation tracing circuit to

compensate for temperature changes• Temperature –30° C to 75° C• Sensitivity < –110 dBm • Adjacent channel rejection > 80dB

• Relay rated at 10A @ 250VAC and 8A @ 30VDC

• Easy installation with furnished cable harness

• Alarm/signal light output option• Can be programmed from transmitter

on-site•• Dimensions: 6.125” L x 6.125” W x

3.375” D

Part Number Transmitter DescriptionProtean remote with a stop, start/auxiliary, up and down buttons. Theradio is suitable for a single motion (2 direction) and also provides apower-on (mainline) connection. The start button also doubles as anadditional auxiliary relay.701P0004 - Additional Transmitter701P0040 - Additional Receiver

2 normally open buttons, a start/ auxiliary button and stop button700PRO4

Protean remote with a stop, start/auxiliary, up and down buttons. Theradio is suitable for a single motion (4 direction) and also provides apower-on (mainline) connection. The start button also doubles as an additional auxiliary relay.701P0006 - Additional Transmitter701P0060 - Additional Receiver

4 normally open buttons, a start/auxiliary button and stop button

Protean remote with a stop, start/ auxiliary, up and down buttons. Theradio is suitable for a three motion (6 direction), and also provides apower-on (mainline) connection. The start button also double as an additional auxiliary relay.701P0008 - Additional Transmitter701P0080 - Additional Receiver

6 normally open buttons, a start/auxil-iary button and stop button

700PRO8

700PRO6

Transmitter Specifications

Receiver Specifications

ProteanTM Series

C Series

Radio Controls

Description

Up to 5 motion single speed with 2 to 7 programmable aux. outputs, alarm output,A/B outputs, mainline output, and

light output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 12 alkaline batteries, 1 spare key,

1 TX-RX interface cable and 2 button legend sheet.

Up to 5 motion 2 speeds with 2 to 7 programmable aux. outputs, alarm output,A/B outputs, mainline output, and

light output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 12 alkaline batteries, 1 spare key,

1 TX-RX interface cable and 2 button legend sheet.

Transmitter

Handheld D type 12 button single speedplus A-B switch, keyswitch, and E-Stop.

Handheld D type 12 button two speedplus A-B switch, keyswitch, and E-Stop.

Part Number

700DHHD1

700DHHD2

• 3-stage audible and visual low power warning

• Internal audible and visual alarm• Removable key magnetic

(waterproof)• Wide selection of pushbutton

symbols

• Shock resistant design impact durability to 50G

• 4 digit password protection• RF output power 10mW• Approximate power

consumption <32mA• Modulation: 2.5KHz;

narrow band F.M.

• Large mushroom E-stop switch• 6 AA batteries• Programs receiver from ground

through RF communication (no need to climb on crane to change frequency or address)

• 2 programmable modes alarm and signal LED output display

• Power interruption protection• Relay’s contact failure

detection circuit• Shock resistant mounting

provision, impact durability up to 20G

• External integrated antenna• Enhanced watchdog circuit• 3 channel superheterodyne• FDDI (frequency deviation

detection indicator) tracing circuit

• Sensitivity: to -110dBm

• Adjacent channel restrain >80dB

• Supply voltage 115/230/380 AC50/60 Hz ± 10%


• 3-stage audible and visual low power warning• Internal audible and visual alarm• Removable key magnetic (waterproof)• Wide selection of pushbutton symbols• Shock resistant design impact durability to 50G• 4 digit password protection• RF output power 10mW• Approximate power consumption <32mA

• Modulation 2.5KHz; narrow band F.M.• Large mushroom E-stop switch• 4 AA batteries• Internal antenna• Programs receiver from ground through

RF communication (no need to climb on crane to change frequency or address)

• Two dual axis joysticks• A-Both-B selector



• 2 programmable modes alarm and signal LED output display

• Power interruption protection• Relay’s contact failure detection

circuit• Shock resistant mounting provision,

impact durability up to 20G

• External integrated antenna• Enhanced watchdog circuit• 3 channel superheterodyne• FDDI (frequency deviation

detection indicator) tracing circuit• Sensitivity to -110dBm

• Adjacent channel restrain >80dB• Supply voltage 115/230/380 AC

50/60 Hz ± 10%• Signal alarm, light and E-stop

button included on front cover


Description

Up to 8 motions through use of A-Both-B switches,2-4 programmable aux. outputs, mainline output, and light

output. Includes 2 transmitters, 1 receiver, 2 straps,accessories, instructions, 8 alkaline batteries 1 spare key,

1 TX-RX interface cable and 2 button legend sheets.

Transmitter

Dual joystick type J, 5 speed plus E-stop, keyswitch,2 selectors, and 2 pushbuttons.

Part Number

700DBMJ5

28insul-8.com (800) 521-4888We are Always Here to Assist You!

D Series

J Series

Safe-Lec 2™ V-Contact Conductor Bar

Safe-Lec 2 crane electrification is used to power hoist, trolley and bridgemotors for overhead cranes, monorails, jib and gantry cranes. To choosethe proper kit, find the conductor bar group with the required amperage.Pick the length required from within that group. Choose the bracketstyle desired. Systems with web brackets will have a “WEB” suffix.Systems with flange brackets will have an “FLG” suffix. (Flange bracketshown) Kits include all necessary conductor bar, hangers, brackets,power feeds, and end covers for a 4-conductor system with one as a dedicated ground. Collectors and collector mounting staff are includedfor one vehicle.

KitP/N

37355A-WEB37355A-FLG37355B-WEB37355B-FLG37355C-WEB37355C-FLG37355D-WEB37355D-FLG37355E-WEB37355E-FLG




Length of System

9m / 29.8ft9m / 29.8ft18m / 59.6ft18m / 59.6ft27m / 89.4ft27m / 89.4ft36m / 119.2ft36m / 119.2ft45m / 149ft45m / 149ft




31000160A Bar*

881616242432324040

310101100A Bar*

881616242432324040

310301160A Bar*

881616242432324040

310401250A Bar*

881616242432324040

310872Steel Joint

441212202028283636

441212202028283636

310873Copper

Joint

441212202028283636

441212202028283636

310850Joint

Cover

88161624243232

88161624243232

88161624243232

88161624243232

310910Power Feed

4444444444

4444444444

4444444444

4444444444

310892End

Cover8888888888

8888888888

8888888888

8888888888

310984Web

Bracket6

12

18

24

30

6

12

18

24

30

6

12

18

24

30

6

12

18

24

30

310980FlangeBracket

6

12

18

24

30

6

12

18

24

30

6

12

18

24

30

6

12

18

24

30

310985BeamClamp

12

24

36

48

60

12

24

36

48

60

12

24

36

48

60

12

24

36

48

60

3108214-PoleHanger

551111171723232929

551111171723232929

551111171723232929

551111171723232929

310832AnchorClamp

4444444444

4444444444

4444444444

4444444444

310990100AColl*

4444444444

4444444444

8888888888

8888888888

310991CollStaff

1111111111

1111111111

310992Dbl. Coll

Staff

1111111111

1111111111

60 A

MP

100

AM

P16

0 A

MP

250

AM

P

Parts of each kit can be purchased separately – see price book*Quantity shown includes necessary ground conductors and collectors

Don’t See the System You Need? – Contact Us!(800) 521-4888 insul-8.com

29

mnelson

CONDUCTOR BAR

Safe-Lec 2™ V-Contact Conductor Bar

Basic Safe-Lec 2™ V-Contact Components

.75M (29.5") Max.

Anchor Point

450mm (18")Recommended

Minimum150mm (6")

150mm (6")Minimum

50mm (1.97")

23mm(0.88")

13.6mm

(0.54”)

68mm (2.68")

END COVER

22.3

mm

(0.8

8")

26.2 mm (1.03")

Description Part No.

Steel / Copper 310892

Weight: 0.020kg (0.044lb)

Single or multi-conductor hangers

43mm (1.7")

InsulatedHangers

60mm (2.36")

MinimumConductor

SpacingTypical 3-Phase Runway

JOINT COVERDescription Part No.

Standard Phase 310850Standard Ground 310851


End Cover

HangerPowerfeedJoint

Conductor Section4.5M (14'-9")

1.5M (59") RecommendedHanger Spacing Vertical EntryFor CurvesFor Lateral Entry1.125M (44.3")

COPPER AND STEEL JOINTSDescription Part No. Weight

Steel Joint 310872 0.401kg (0.904lb)

Copper Joint 310873 0.440kg (0.970lb)

30insul-8.com (800) 521-4888

121.4 mm(4.78")

31mm(1.22")

43m

m(1

.69"

)

Replacement Components Available in any Quantities!

End Cover

Length: 4.5 meters(14' 9")

Description60 Amp Steel 100 Amp Steel 160 AmpCopper 250 Amp Copper

Part No. Part No. Part No. Part No.

Standard Phase Cover (Orange) 310001 310101 310301 310401

Standard Ground Cover (Green) 310002 310102 310302 310402

INSULATED CONDUCTOR BAR

mnelson

CONDUCTOR BAR

Basic Safe-Lec 2™ V-Contact Components

POWERFEED AND COVER

Part No.

310910

Up to 250 Amp

230 mm(9.06")

40 mm(1.57")

108

mm

(4.2

5")

Flange Width = 3.25"- 6"

Part No.

310990 (Red)399355 (Green)

Customer SuppliedCable

100 AMP COLLECTOR

SINGLE COLLECTOR BRACKET Length: 400mm (16")

DOUBLE COLLECTOR BRACKET Length: 400mm (16")

Part No.

310991

Part No.

310992

Part No.

310821

4-POLE HANGER

(800) 521-4888 insul-8.com


Part No.

310985


SINGLE-SIDED FLANGE BRACKET 402.5MM (15.8")

Part No.

310980

Two (2) beam clamps required

per flange bracket.

Part No.

310984

STANDARD MOUNT WEB BRACKET

BEAM CLAMP

mnelson

CONDUCTOR BAR

8 Bar/Conductor Bar Replacement Components

Basic 8-Bar Components

End Cover

1" Square Bar

Collector

Power FeedHanger Clamp

8-Bar Conductor

1) Conductor BarThe supply of incoming power.

2) PowerfeedAttachment of incoming power.

3) CollectorCollects the incoming power and forwards to machine.

4) HangersSupports the conductor bar.

5) End CoverSafety protection at the end of conductor system.

6) BracketsSupporting device for attachment of multiple hangers.

7) Anchor ClampSupporting device for directing movement during thermal expansion and contraction.

CONDUCTOR BAR

COLLECTORPOWERFEED

WEB BRACKET

HANGER

JOINT COVER

END COVER

ANCHOR CLAMP

Part Description

22135 90A Bar

11000 110A Bar

11008 250A Bar

13601 Joint Cover

11088 End Cap

11091 Power Feed

22800 Plastic Hanger

11076 Cross Bolt Hanger

21833 Anchor Clamp

13131 30A Coll H

13128 30A Coll C

13613 100A Coll C

13629 100A Coll H

22014 Web Bracket

32insul-8.com (800) 521-4888Need to Replace a Complete System? See Page 29!

mnelson

CONDUCTOR BAR

Insul-8 Slip Rings

Insul-8 Slip Rings allow electrical power and control signals to pass from a stationary source to a rotatingmachine member. All rings are machined copper alloy, finely polished for maximum wearability and contact area.Brushes are copper graphite. Enclosed versions are housed in NEMA 4 rated painted steel enclosures, with shaftand mounting flange included. Maximum Speed: 125 rpm.

The chart below is a small representation of the hundreds of ring styles we build. We can also quote silver-platedring sets for low signal applications, and ampacities from 5 amps all the way up to 1200 amps, in bore sizes from 3/4"all the way up 40"! We have dozens of different enclosure styles and options available to suit any industrial application. Give us a call with your application!

1.5" Bore Assys Same Ring in RU Style Enclosure Ring Specs

RA-D04 RAR-D04 4 rings 35 amp/600 volts

RA-D04B04 RAR-D04B04 4 rings 35 amp/600 volts, plus 4 rings 15 amp/250 volts




RA-E04 RAR-E04 4 rings 75 amp/600 volts

RA-E04B04 RAR-E04B04 4 rings 75 amp/600 volts, plus 4 rings 15 amp/250 volts




(800) 521-4888 insul-8.com


mnelson

SLIP RINGS

34insul-8.com (800) 521-4888

Notes Page

Solutions from a Single Source

CANADA175 Boulevard J.F. Kennedy

St. Jerome, Quebec J7Y 4B5

Phone: (450) 565-9900Toll Free: (800) 667-2487

Fax: (450) 432-6985e-mail: [email protected]

USA10102 F Street

Omaha, NE 68127

Phone: (402) 339-9300Toll Free: (800) 521-4888

Fax: (402) 339-9627e-mail: [email protected]

AUSTRALIA:14 England StreetDandenong, Victoria 3175

Phone: (3) 9706 88 44Fax: (3) 794 92 98e-mail: [email protected]

Distributed By:

SPRING DRIVENREELS

SLIP RINGS FESTOON

CONDUCTOR BAR

CONDUCTOR BAR

PUSH BUTTON PENDANTS

Please visit our website at:www.insul-8.com

ISO 9001 Certified

CAT800610/02

Electrificación de Grúas Insul 8

Documents

Transcript of Electrificación de Grúas Insul 8