Rosemount Tank Radar AB Confidential. TankRadar REX RADAR Pioneers in RADAR More then 30 years in...

Rosemount Tank Radar AB Confidential

Rosemount Tank Radar AB Confidential

TankRadar REXTankRadar REXPioneers in RADARRADAR

More then 30 years in radar gauging

Rosemount Tank Radar AB Confidential 3

Change of owner from Saab to EmersonChange of owner from Saab to Emerson20012001

Change of owner from Saab to EmersonChange of owner from Saab to Emerson20012001

To be more competitiveand belong to an

Instrumentation company


Emerson DivisionEmerson Divisions, Instrumentation EPM s, Instrumentation EPM Some of our Leading BrandsSome of our Leading Brands

Emerson DivisionEmerson Divisions, Instrumentation EPM s, Instrumentation EPM Some of our Leading BrandsSome of our Leading Brands


Our Parent Company is EmersonOur Parent Company is EmersonOur Parent Company is EmersonOur Parent Company is Emerson Diversified global manufacturing and

technology company serving industrial, commercial, and consumer markets around the world

St. Louis, MO Headquarters Publicly traded (NYSE: EMR) Headquarters in St. Louis, MO (USA) Recognized for outstanding management process and

record of consistent long-term performance Manufacturing and/or sales presence in more than 150

countries Founded in 1890 – in business for 117 years


Emerson Process Management Emerson Process Management Emerson Process Management Emerson Process Management

Total 2007 Sales $5.7BTotal 2007 Sales $5.7BTotal 2007 Sales $5.7BTotal 2007 Sales $5.7B

Systems & Solutions 27%

Valves & Regulators

31%

Measurement & Analytical

42%


Rex, made by the pioneers in Rex, made by the pioneers in Radar Tank GaugingRadar Tank GaugingRex, made by the pioneers in Rex, made by the pioneers in Radar Tank GaugingRadar Tank Gauging...Saab Tank Gauging 30 years experience in Radar Level Gauging Radar for every tank and product Largest number of accuracy approvals Largest installed base of Radar Tank Gauges


Large Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installedLarge Installed Base-over 100 000 installed


REX – for Tank GaugingREX – for Tank GaugingREX – for Tank GaugingREX – for Tank Gauging Refineries Independent tank

terminals Marketing terminals

Pipeline terminals Petrochemical

industry Liquefied gas

terminals Airports


Easy Installation TankRadarEasy Installation TankRadarEasy Installation TankRadarEasy Installation TankRadar Install any time No hot work required No need to enter the tank Existing openings Existing still pipes Sampling not affected No special tools required Existing wiring


Auto Tank Gauging System Auto Tank Gauging System installedinstalledAuto Tank Gauging System Auto Tank Gauging System installedinstalled

This is First generation from50 and 60

This is Second generation from

70 and 80

This is Third and Final generation

from 80 and forward


Rex, Custody Transfer AccuracyRex, Custody Transfer AccuracyRex, Custody Transfer AccuracyRex, Custody Transfer Accuracy

1 LNE, France

2 PTB, Germany

3 NMi, Netherlands

4 OIML, International

5 TankRadar

API ± 3/16" (4 mm)

TankRadar


Accuracy in laboratory is not the Accuracy in laboratory is not the same as accuracy in fieldsame as accuracy in fieldAccuracy in laboratory is not the Accuracy in laboratory is not the same as accuracy in fieldsame as accuracy in field In labb parameters such as temp.

density, pressure are known and statics. In field compensation must be made.

Custody Transfer Authorities have calculation for this:– Hysteres ± 1mm– Temp. ± 1mm– Density ± 0.5mm

A total of ± 3.5 mm with instrument accuracy

So this is the FIELD ACCURACY


System OverviewSystem Overview


Rosemount Tank Gauging System OverviewRosemount Tank Gauging System OverviewRosemount Tank Gauging System OverviewRosemount Tank Gauging System Overview


Rosemount System OverviewRosemount System Overview Rosemount System OverviewRosemount System Overview Custody Transfer Accuracy ± 0.5 mm Radar Gauges for all tanks Highest reliability Fail safe operation Existing tank installation

Temperature On-line Density On-line Mass

Open bus interface Slave protocols to DCS Redundancy option Hot stand-by Compatible with other level instruments Compatible with Scada system OPC server


Radar Tank GaugesRadar Tank GaugesRadar Tank GaugesRadar Tank Gauges


Robust and tolerant to many different installation situations

± 0.5 mm instrument accuracy Legal Custody Transfer approvals Emulates mechanical gauge

communications Wide range of power supply options Long life > 30 years MTBF > 70 years

TankRadarTankRadar

REX FeaturesREX FeaturesTankRadarTankRadar

REX FeaturesREX Features


Radars (like most Automatic Tank Gauge) are measuring UllageRadars (like most Automatic Tank Gauge) are measuring UllageOn an ullage system the level accuracy is influenced by:

Roof movementTank BulgingThermal expansion of tank wallTank settling

These problems can be overcome by:

•Mounting gauge at a stable point, which most often is found close to the tank wall.•Temperature monitoring, calculating expansion of wall, and compensating for expansion.•Correction through “Special Correction Table” in the RTG.•Regular inspection of tank

Level Accuracy depends on the stability on the tank. How much the tank bulges when product is added to the tank.

This will make the Reference height to changes from R1 to Rn. This can be adjusted by a good accurate hand dipping at several levels.To correct a measurement error due to tank movement, a Special Correction Table can be added to the RTG.

Before program a SCT into a RTG the error must be confirmed and equal form time to time when product is added or taken out from the tank.To monitoring this it needs a good hand dipping record.

NOTE:Due to the API standard, Hand Dipping accuracy is + 3 mm.


Level AccuracyLevel AccuracyLevel AccuracyLevel Accuracy


Tank AdjustmentTank AdjustmentTank AdjustmentTank AdjustmentDipp No

RTG Level

Dipped Level

Dipped Ref. Height

RTG Inclination

Product temp

Notes (e.g. wether)

Date and Signature

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

General notes:- The hand dipped levels record must each be based on three independent measurements, no one deviating more then 1 mm from each others.- The tape shall be calibrated within one year. In good conditions with out damages, e.g. bends and nicks.Calibration of RTG:- Cone and Parabolic Antenna Gauges: The measurement must be distributed over at least half of the Tank Reference Height, R from bottom.- Still Pipe Gauge: The measurement must be distributed over the complete range of the tank. At least five of the measurements should be taken in the upper quarter of the measuring range and at least five in the bottom range.

Tank Verification:A record is needed over the hole range, both when filling and when unloading the

tank.

Example of a Tank Adjustment Record in a diagram with 4 brake points Δ mm Δ1 Ullage

Distanc 1


Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930 Fixed roof tanks On stream installation All types of products Custody transfer accuracy Close to the tank wall No maintenance

RTG 3930


Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930 Use existing openings Rugged antenna design Excellent for heavy products

dBeamwidth

1


Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920 Fixed roof tanks Clean products Small tank nozzles,

8” or larger Easy installation on

tanks in operation No maintenance

RTG 3920


Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920Horn Antenna Gauge – RTG 3920 Fixed Roof Tanks Stainless Steel & PTFE only Drip-Off Design

– Eliminating condensation

dBeamwidth

1


RTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo RejectionRTG 3920 - Tank Wall Echo Rejection Circular Polarization Polarization changes at

tank wall reflection Only direct path

accepted Can be installed close to

the tank wall

dBeamwidth

1


Reliable antennas for heavy duty serviceReliable antennas for heavy duty serviceReliable antennas for heavy duty serviceReliable antennas for heavy duty serviceRough environments!

After four months in a sulphur tank

Exposed to asphalt heated to 230°C


Parabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty ProductsParabolic antenna - Best for Dirty Products

Drip-Off SurfaceTEFLON

NO Flat Surfaces !

Only Two MaterialsStainless Steel

&PTFE


Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930RTG 3930

Installed at Seraya Power,

Singapore


Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930Parabolic Antenna Gauge – RTG 3930RTG 3930

Installed at PTT Udon

Terminal, Thailand


Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950 Floating roof tanks External / Internal floaters Installed on existing still pipe Unaffected by rust and

deposits on the still pipe Easy access to the pipe Hand gauging Sampling No tools required 5”, 6”, 8”, 10” & 12” pipes


Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950Still Pipe Gauge – RTG 3950 Installed on existing still pipe Unaffected by rust and

deposits on the still pipe Easy access to the pipe


Floating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tank


Floating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tankFloating and Fixed roof tank

Low Loss Mode

To avoid influence of deposit in pipe,a special transmission mode shall beused (H01 mode).


LPG Tanks with LPG Tanks with Saab TankRadarSaab TankRadarLPG Tanks with LPG Tanks with Saab TankRadarSaab TankRadar More than 4000 LPG

Radar units in service


LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960 LPG and LNG Sphere and Bullet Tanks Up to 25 bar Automatic Vapor Compensation All serviceable parts

outside the tank


LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960LPG / LNG Gauge – RTG 3960 Automatic Verification Verification Pin Verification inside

the tank


Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewRex RTG 3920Horn Antenna

Gauge

Rex RTG 3930ParabolicAntennaGauge

Rex RTG 3950Still-Pipe ArrayAntenna Gauge

Rex RTG 3960LPG & LNG

Gauge

Pro PlatinumCone Antenna

Gauge

Pro PlatinumParabolic Antenna

Gauge

Pro PlatinumStill-Pipe

Antenna Gauge

Rosemount5400

Series

Rosemount3300

Series

Rex RTG 3950Still-Pipe ArrayAntenna Gauge

Field Communication Unit2160/2165/2175 Communication Supported

• Emulation of other vendor's field buses

• Standard TRL/2 Field Bus (Modbus RTU)

Profibus® DP

DataAcquisition

Unit

RemoteDisplay

Unit

Water LevelSensor

TemperatureSensor

PressureTransmitter

AlternativeConnections

to DCS

TankMasterPC Workstation

In network

OPC/Network

TankMaster.net PC

www

Customer PC


REX ConnectionsREX Connections


Power Supply to REXPower Supply to REXPower Supply to REXPower Supply to REX 100 - 240 VAC Low voltage version: 34 - 70 AC 20 - 28 VDC 48 - 100 VDC Easy start up Easy commissioning Easy to connect to existing systems


REX INPUT's and OUTPUT's OverviewREX INPUT's and OUTPUT's Overview

Tokyo KesioTokyo Kesio


REX - EmulationREX - Emulation Fieldbus Foundation Modbus (FSK, RS485) TI-WAY Varec L&J (Modbus, TankWay) Enraf Whessoe Tokyo Kesio Sakura GSI GPE Profibus DP


Emulation - SummaryEmulation - SummaryEmulation - SummaryEmulation - Summary Upgrade your Tank Gauging

– In small or larger steps

– Where you need it most

– While the tank is in operation

– At low cost

– With no large wiring work

– With no changes in the information system


TemperatureTemperatureTemperatureTemperature 6 temp sensors direct to the REX Pt100, Cu90 and custom sensors Can be combined with remote display

Reduces cabling cost Reduces equipment cost


Temperature SensorsTemperature SensorsTemperature SensorsTemperature Sensors Custody transfer accuracy Level controlled sensor selection Only the immersed sensors are used 6 elements direct to the REX 14 elements as option


Water Bottom & Temperature in OneWater Bottom & Temperature in OneWater Bottom & Temperature in OneWater Bottom & Temperature in One Water Level Sensor, WLS Easy, low cost installation Exchangeable


Water Level SensorWater Level SensorWater Level SensorWater Level Sensor New WLS

– Welded design

– Wide Temp Range 0 – 120 ºC

– High Accuracy ± 2 mm

– Special Crude version

– HART configuration• Range and Product

• Default: Diesel (ε = 2.3)


Water Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSIONWater Level Sensor - OPEN VERSION Suitable for heavy

Crude and other high viscosity products


Relays – Approved for over fill safetyRelays – Approved for over fill safetyRelays – Approved for over fill safetyRelays – Approved for over fill safety Built in relays Controlled by Level, Temp etc. True stand-alone function Remote Control Designed for Safety Relay function feedback

Reduces equipment cost Reduces installation cost TÜV approved for overfill safety (Technischer Überwachungs Verein)


Inputs - analog and digitalInputs - analog and digitalInputs - analog and digitalInputs - analog and digital Two precision analog inputs, 18 bits One input is HART compatible Up to three HART slaves Plug and Gauge HART sensor

installation

Fully hybrid equipped Highest pressure sensor accuracy Easy installation and commissioning


3051 S Ultra for 3051 S Ultra for HTG or Hybrid or Hybrid3051 S Ultra for 3051 S Ultra for HTG or Hybrid or Hybrid Accuracy 0.04% 10-year stability FM, CSA and ATEX approvals Calibrated spans from 0.25

mbar to 276 bar 316L SST, Hastelloy, Monel,

Tantalum, gold-plated Monel or gold-plated 316L SST process isolators

The 3051S is configured with a 275/375 HART Communicator


Precision Hybrid System with REXPrecision Hybrid System with REXPrecision Hybrid System with REXPrecision Hybrid System with REX

Accurate Radar Level

•Temperature•Water level•On-line density•On-line mass


Precision Hybrid System with Precision Hybrid System with TankRadar REXTankRadar REXPrecision Hybrid System with Precision Hybrid System with TankRadar REXTankRadar REX Accurate Radar Level Temperature Water level On-line density f On-line mass

L P1

Dobs = P1 / L* g


Tank Gauging System OverviewTank Gauging System OverviewTank Gauging System OverviewTank Gauging System Overview


Remote Display Unit – RDU 40Remote Display Unit – RDU 40Remote Display Unit – RDU 40Remote Display Unit – RDU 40 Remote readout Install anywhere (EEx ib IIC T4) 100 m distance Large alpha numeric display Level, Temp, etc. software

controlled by the connected radar

Protection class: IP67, NEMA 4


Available Data on RDU 40Available Data on RDU 40Available Data on RDU 40Available Data on RDU 40 Level, ullage, volume Level rate Radar signal strength Average and spot temperature Observed density Analog input 1, Analog input 2 Vapor pressure Liquid pressure Vapor temperature Free water level Relays on/off Up to two RDU


Data Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAUData Acquisition Unit – Slave DAU Local read-out Temperature input 14 elements


Redundant SystemRedundant SystemRedundant SystemRedundant System


Emulation – Control Room ConnectivityEmulation – Control Room ConnectivityEmulation – Control Room ConnectivityEmulation – Control Room Connectivity


FCU 2165/2175FCU 2165/2175FCU 2165/2175FCU 2165/2175 Integrates field devices from different vendors Can serve a wide range of hosts Scalable solution to up to 32 ports Supports up to 256 gauges


TankMaster™™


TankMaster™ TankMaster™ Tank Management SystemTank Management SystemTankMaster™ TankMaster™ Tank Management SystemTank Management System

The Tank Intelligence concept includes:•Transmitter intelligence •Operator intelligence•Management intelligence•Communication intelligence


““Transmitter” Intelligence Transmitter” Intelligence ““Transmitter” Intelligence Transmitter” Intelligence

Low Loss Mode Ref Pins in LPG tanks for on-line verification Antennas for all tank types (drip-off as API 3.1 B

ed 1) Level rate in transmitter Ultra reliable measuring TÜV overfilling approval


Intelligence for the OperatorIntelligence for the OperatorIntelligence for the OperatorIntelligence for the Operator

Oil movement monitoring Operations and blending control Leak and overfill protection (TÜV

etc.) Events review/Reports E-mail / SMS alarms


Intelligence for the management Intelligence for the management Intelligence for the management Intelligence for the management

Inventory calculations Loss control Custody transfer Legal custody transfer Windows presentations


Communication intelligence Communication intelligence Communication intelligence Communication intelligence

Emulation Connection to DCS & Host OPC Office program links Internet accessibility with

TankMaster.net Future open architecture solutions


Why Tank Gauging & REX ?Why Tank Gauging & REX ?Why Tank Gauging & REX ?Why Tank Gauging & REX ? Inventor of Radar Level Gauging 100.000 radar units in service > 70 Years Mean Time Between Failures – MTBF No Moving Parts – Maintenance Free No recalibration required Highest Accuracy and Reliability In service installation Emulation – can fit on any existing system Upgradeable Modular Systems – Future Safe

Rosemount Tank Radar AB Confidential. TankRadar REX RADAR Pioneers in RADAR More then 30 years in...

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Transcript of Rosemount Tank Radar AB Confidential. TankRadar REX RADAR Pioneers in RADAR More then 30 years in...