Rhino SD3/XD3 5-Gallon Follower Modules -...

Rhino� SD3/XD3 5-Gallon Follower Modules

Customer Product ManualPart 1610313−03

Issued 6/18

NORDSON CORPORATION AMHERST, OHIO USA

For parts and technical support, call the Industrial CoatingSystems Customer Support Center at (800) 433-9319 or

contact your local Nordson representative.

This document is subject to change without notice.Check http://emanuals.nordson.com for the latest version.

Part 1610313−03 � 2018 Nordson Corporation

tents

Table of ContentsSafety 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel 1. . . . . . . . . . . . . . . . . . . . . . . . .Intended Use 1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Regulations and Approvals 1. . . . . . . . . . . . . . . . . .Personal Safety 2. . . . . . . . . . . . . . . . . . . . . . . . . . . .

High-Pressure Fluids 2. . . . . . . . . . . . . . . . . . . . .Fire Safety 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Halogenated Hydrocarbon Solvent Hazards 4.Action in the Event of a Malfunction 4. . . . . . . . . . .Disposal 4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description 5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Repair 7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

How to Replace Follower Plate O-Ring Seals 7. . .How to Replace Follower Plate Wiper Seals 9. . . .

Parts 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Using the Illustrated Parts List 11. . . . . . . . . . . . . . .5-Gallon O-ring Seal Follower Modules for 190 cc Pumps 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

190 cc Non-Coated Followers 12. . . . . . . . . . . . . .190 cc TFE-Coated Followers 13. . . . . . . . . . . . .

5-Gallon Wiper Seal Follower Modules for 190 cc Pumps 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Follower Seal Chart 16. . . . . . . . . . . . . . . . . . . . . . . . .

Wiper Seal Follower Seal Kits 16. . . . . . . . . . . . . .O-ring Seal Kits 16. . . . . . . . . . . . . . . . . . . . . . . . . .Consumable Items 16. . . . . . . . . . . . . . . . . . . . . . .

Contact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address:http://www.nordson.com.Address all correspondence to:

Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001

NoticeThis is a Nordson Corporation publication which is protected by copyright.Original copyright date 2017. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of Nordson Corporation. The information containedin this publication is subject to change without notice.

Trademarks

Rhino, Nordson, and the Nordson logo are registered trademarks ofNordson Corporation.

All other trademarks are the property of their respective owners.

Change Record i

Part 1610313−03� 2018 Nordson Corporation

Change RecordRevision Date Change

01 7/17 Released.

02 6/18 Internal record change.

03 6/18 Added plug to 286-mm follower.

Change Recordii


Rhino� SD3/XD3 5-Gallon Follower Modules 1


Rhino� SD3/XD3 5-Gallon Follower Modules

Safety Read and follow these safety instructions. Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where appropriate.

Make sure all equipment documentation, including these instructions, isaccessible to persons operating or servicing equipment.

Qualified Personnel Equipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their assignedtasks.

Intended Use Use of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to property.

Some examples of unintended use of equipment include

� using incompatible materials

� making unauthorized modifications

� removing or bypassing safety guards or interlocks

� using incompatible or damaged parts

� using unapproved auxiliary equipment

� operating equipment in excess of maximum ratings

Regulations and Approvals Make sure all equipment is rated and approved for the environment in whichit is used. Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not followed.

Rhino� SD3/XD3 5-Gallon Follower Modules2


Personal Safety To prevent injury follow, these instructions.

� Do not operate or service equipment unless you are qualified.

� Do not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety devices.

� Keep clear of moving equipment. Before adjusting or servicing movingequipment, shut off the power supply and wait until the equipmentcomes to a complete stop. Lock out power and secure the equipment toprevent unexpected movement.

� Relieve (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized systems or components. Disconnect, lock out,and tag switches before servicing electrical equipment.

� While operating manual spray guns, make sure you are grounded.Wear electrically conductive gloves or a grounding strap connected tothe gun handle or other true earth ground. Do not wear or carry metallicobjects such as jewelry or tools.

� If you receive even a slight electrical shock, shut down all electrical orelectrostatic equipment immediately. Do not restart the equipment untilthe problem has been identified and corrected.

� Obtain and read Safety Data Sheets (SDS) for all materials used.Follow the manufacturer’s instructions for safe handling and use ofmaterials, and use recommended personal protection devices.

� Make sure the spray area is adequately ventilated.

� To prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical reasons.

High-Pressure Fluids High-pressure fluids, unless they are safely contained, are extremelyhazardous. Always relieve fluid pressure before adjusting or servicing highpressure equipment. A jet of high-pressure fluid can cut like a knife andcause serious bodily injury, amputation, or death. Fluids penetrating theskin can also cause toxic poisoning.

If you suffer a fluid injection injury, seek medical care immediately. Ifpossible, provide a copy of the SDS for the injected fluid to the health careprovider.



The National Spray Equipment Manufacturers Association has created awallet card that you should carry when you are operating high-pressurespray equipment. These cards are supplied with your equipment. Thefollowing is the text of this card:

WARNING: Any injury caused by high pressure liquid can be serious. Ifyou are injured or even suspect an injury:

� Go to an emergency room immediately.

� Tell the doctor that you suspect an injection injury.

� Show him this card

� Tell him what kind of material you were spraying

MEDICAL ALERT—AIRLESS SPRAY WOUNDS: NOTE TO PHYSICIAN

Injection in the skin is a serious traumatic injury. It is important to treat theinjury surgically as soon as possible. Do not delay treatment to researchtoxicity. Toxicity is a concern with some exotic coatings injected directly intothe bloodstream.

Consultation with a plastic surgeon or a reconstructive hand surgeon maybe advisable.

The seriousness of the wound depends on where the injury is on the body,whether the substance hit something on its way in and deflected causingmore damage, and many other variables including skin microflora residingin the paint or gun which are blasted into the wound. If the injected paintcontains acrylic latex and titanium dioxide that damage the tissue’sresistance to infection, bacterial growth will flourish. The treatment thatdoctors recommend for an injection injury to the hand includes immediatedecompression of the closed vascular compartments of the hand to releasethe underlying tissue distended by the injected paint, judicious wounddebridement, and immediate antibiotic treatment.

Fire Safety To avoid a fire or explosion, follow these instructions.

� Ground all conductive equipment. Use only grounded air and fluidhoses. Check equipment and workpiece grounding devices regularly.Resistance to ground must not exceed one megohm.

� Shut down all equipment immediately if you notice static sparking orarcing. Do not restart the equipment until the cause has been identifiedand corrected.

� Do not smoke, weld, grind, or use open flames where flammablematerials are being used or stored.

� Do not heat materials to temperatures above those recommended bythe manufacturer. Make sure heat monitoring and limiting devices areworking properly.



Fire Safety (contd)

� Provide adequate ventilation to prevent dangerous concentrations ofvolatile particles or vapors. Refer to local codes or your material SDSfor guidance.

� Do not disconnect live electrical circuits when working with flammablematerials. Shut off power at a disconnect switch first to preventsparking.

� Know where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a spray booth, immediatelyshut off the spray system and exhaust fans.

� Shut off electrostatic power and ground the charging system beforeadjusting, cleaning, or repairing electrostatic equipment.

� Clean, maintain, test, and repair equipment according to the instructionsin your equipment documentation.

� Use only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand advice.

Halogenated Hydrocarbon Solvent Hazards Do not use halogenated hydrocarbon solvents in a pressurized system thatcontains aluminum components. Under pressure, these solvents can reactwith aluminum and explode, causing injury, death, or property damage.Halogenated hydrocarbon solvents contain one or more of the followingelements:

Element Symbol Prefix

Fluorine F “Fluoro-”

Chlorine Cl “Chloro-”

Bromine Br “Bromo-”

Iodine I “Iodo-”

Check your material SDS or contact your material supplier for moreinformation. If you must use halogenated hydrocarbon solvents, contactyour Nordson representative for information about compatible Nordsoncomponents.

Action in the Event of a Malfunction If a system or any equipment in a system malfunctions, shut off the systemimmediately and perform the following steps:

� Disconnect and lock out system electrical power. Close hydraulic andpneumatic shutoff valves and relieve pressures.

� Identify the reason for the malfunction and correct it before restarting thesystem.

Disposal Dispose of equipment and materials used in operation and servicingaccording to local codes.



Description See Figure 1.

The follower module attaches to the hydraulic section of the pump (1). It isdesigned to force material out of straight-sided containers. Follower platemodules are available to fit the the following container inside diameters:

O-ring Wiper

280 mm

280−286 mm286 mm

305 mm

310 mm

NOTE: The wiper seal follower can be used on tapered pails within thediameter limits listed.

5-GALLON (280, 286, 305, 310 mm) WITH O-RING SEAL 5-GALLON (280−286 mm) WITH WIPER SEAL

13

42

1

3

42

10016394 10016400

Figure 1 Follower Modules (partial pump hydraulic section shown)

1. Pump2. Follower plate module

3. Bleeder stem 4. Bleeder stem adapter



Description (contd)

The follower plates (2) have one elastomer seal. When the follower plate islowered into a container, the elastomer seal causes the material topressurize by creating a tight seal around the inside diameter of thecontainer. When the pump cycles, the follower plate forces the material outof the container and into the pump hydraulic section. The elastomer sealalso protects the material from moisture and contamination from thesurrounding environment.

Lowering the follower plate module into a container will cause air buildupbetween the bottom of the follower plate (2) and the material. Loosen thebleeder stem (3) from the adapter (4) before lowering the follower plate toprovide a path for the air to vent.

NOTE: Loosen the bleeder stem a maximum of three rotations.

The blow-off check valve allows air to enter the area below the followerplate. The blow-off check valve connects to the Rhino� unloader controlmodule with tubing. When the elevator is in the Up position and the blow-offvalve is triggered, air flows under the follower plate (2). This pressureforces the container off of the follower plate.



RepairWARNING: Allow only qualified personnel to perform the following tasks.Follow the safety instructions in this document and all other relateddocumentation.

Read and understand these procedures before replacing the follower plateO-ring seals or wiper seal.s Contact a local Nordson representative foradditional information regarding these procedures.

Personnel performing these procedures must know how to safely operatethe unloader elevator controls.

WARNING: It is important to remember that the Neutral setting on theelevator controls is not a locked and secured position. Air pressure remainsin the ram cylinders. Small air leaks in the circuit can cause the ram to driftupward or downward. When replacing follower plate O-ring seals or wiperseals, use support blocks to secure the ram.

How to Replace Follower Plate O-Ring SealsRefer to Table 1 for the items required to perform this procedure.

Table 1 Required Items

Item Use

Support blocks Prevent air cylinder pistons fromdrifting downward during repairs

Two large screwdrivers or tire irons

Pry follower plate O-ring seals offof the follower plate

NOTE: Follower plate O-ring sealsare removed in the same manneras a tire from a rim

Mobil SHC� 100

Lubricate new follower plate O-ringseals

NOTE: The Mobil SHC 100 mustbe compatible with the materialbeing pumped



See Figure 2.

1. If installed, remove the material container from the unloader.

2. Put the elevator control valve (4) in Neutral.

3. Insert the support blocks (2) between the air motor base plate (1) andthe top of the ram cylinder (3).

4. Use either large screwdrivers or tire irons to pry the follower plate O-ringseal (6) off of the follower plate groove.

5. Clean the follower plate grooves and remove all foreign material.

6. Install the new follower plate O-ring seal (6) using either largescrewdrivers or tire irons.

7. Apply Mobil SHC 100 to the follower plate O-ring seals (6).

8. Remove the support blocks (2) from the unloader. Put the unloaderback into service if desired.

5

6

1

2

3

10016501

4

Figure 2 Follower Plate O-ring Seal Replacement

1. Air motor base plate2. Support block

3. Ram cylinder4. Elevator control valve

5. Follower plate6. Follower plate O-ring seal



How to Replace Follower Plate Wiper SealsRefer to Table 2 for the items required to perform this procedure.

Table 2 Required Items

Item Use

Support blocks Prevent air cylinder pistons fromdrifting downward during repairs

Mobil SHC 100

Lubricate new follower plate wiperseals

NOTE: Mobil SHC 100 must becompatible with the material beingpumped

Mobil SHC� 634 Lubricate follower plate O-ringseals

See Figure 3.

1. If installed, remove the material container from the unloader.

2. Insert support blocks (2) between the air motor base plate (1) and thetop of the ram cylinder (3).

3. Remove the screws (11), washers (5), and lock nuts (4) from thefollower module (6). Remove the following parts from the followermodule:

� Support rings (8)

� Backup ring (9)

� Follower plate wiper seal (10)

� O-ring (7)

Discard the follower plate wiper seal (10).

4. Clean the support rings (8) and follower module O-ring groove.

5. Apply Mobil SHC 634 to the new O-ring (7) and install it into the grooveon the follower module (6).

6. Install the support rings (8), backup ring (9), and new follower platewiper seal (10) onto the follower module (6) as shown. Secure the partsto the follower module using the screws (11), washers (5), and locknuts (4). Tighten the screws securely.

7. Remove the support blocks (2) from the unloader. Put the unloaderback in service if desired.



1

2

3

11

4

5

8

9

10

8

7

COUNTERSUNKHOLES FACE DOWN

COUNTERSUNKHOLES FACE UP

6

10016398 10016501

Figure 3 Follower Plate Wiper Seal Replacement

1. Air motor base plate2. Support block3. Ram cylinder4. Lock nut

5. Washer6. Follower module7. O-ring8. Support ring

9. Backup ring10. Follower plate wiper seal11. Screw



Parts To order parts, call the Nordson Industrial Coating Systems CustomerSupport Center at (800) 433-9319 or contact your local Nordsonrepresentative.

Using the Illustrated Parts List Numbers in the Item column correspond to numbers that identify parts inillustrations following each parts list. The code NS (not shown) indicatesthat a listed part is not illustrated. A dash (—) is used when the part numberapplies to all parts in the illustration.

The number in the Part column is the Nordson Corporation part number. Aseries of dashes in this column (−−−−−−) means the part cannot be orderedseparately.

The Description column gives the part name, as well as its dimensions andother characteristics when appropriate. Indentions show the relationshipsbetween assemblies, subassemblies, and parts.

� If you order the assembly, items 1 and 2 will be included.

� If you order item 1, item 2 will be included.

� If you order item 2, you will receive item 2 only.

The number in the Quantity column is the quantity required per unit,assembly, or subassembly. The code AR (As Required) is used if the partnumber is a bulk item ordered in quantities or if the quantity per assemblydepends on the product version or model.

Letters in the Note column refer to notes at the end of each parts list. Notescontain important information about usage and ordering. Special attentionshould be given to notes.

Item Part Description Quantity Note— 0000000 Assembly 11 000000 � Subassembly 2 A2 000000 � � Part 1



5-Gallon O-ring Seal Follower Modules for 190 cc PumpsSee Figure 4 and refer to the following parts lists.

NOTE: The O-ring follower modules are designed to fit 280-,286-(5-gallon US standard), 305-, and 310-mm inside diameters.

10016394

1

23

4

5

6

Figure 4 5-Gallon O-ring Follower Modules for 190 cc Pumps

NOTE: Applicable seals can be found on the Follower Seal Chart onpage 16.

190 cc Non-Coated Followers

Item Part Part Part Part Description Qty Note

—

1611416 — — —MODULE, follower, 5 gallon, 280 mm, 190 cc 1

— 1611417 — —MODULE, follower, 5 gallon, 286 mm, 190 cc 1

— — 1611418 —MODULE, follower, 5 gallon, 305 mm, 190 cc 1

— — — 1611419MODULE, follower, 5gallon, 310 mm,190 cc 1

1 −−−−−− −−−−−− −−−−−− −−−−−− � SCREW, hex, cap, M10 x 1.5 x 55, zinc,Class 8.8, per ISO 4017 4

2 941480 941480 941480 941480 � O-RING, Viton�, 2.750 x 2.938 x 0.094 13 — 973431 — — � PLUG, pipe, socket, ½, zinc 1

4 1042105 1042105 1042105 1042105 � STEM ASSEMBLY, bleed, follower, 5 gallon, Rhino SD 1

5 1073298 1073298 1073298 1073298 � ADAPTER, ½ x ½ NPT, steel, zinc 1Continued...



190 cc Non-Coated Followers(contd)


6

1611397 — — — � PLATE, follower, 280 mm, 190 cc 1— 1611399 — — � PLATE, follower, 286 mm, 190 cc 1— — 1611401 — � PLATE, follower, 305 mm, 190 cc 1— — — 1611403 � PLATE, follower, 310 mm, 190 cc 1

NS 156289 156289 156289 156289 � LUBRICANT, Mobil SHC 634 ARNS 900344 900344 900344 900344 � LUBRICANT, Never−Seez� AR

NS 900439 900439 900439 900439 � ADHESIVE, Loctite� Threadlocker Red271�, high strength, 50 mL AR

AR: As Required

NS: Not Shown

190 cc TFE-Coated Followers


—

1611420 — — —MODULE, follower, 5 gallon, 280 mm,190 cc, TFE 1

— 1611421 — —MODULE, follower, 5 gallon, 286 mm,190 cc, TFE 1

— — 1611422 —MODULE, follower, 5 gallon, 305 mm,190 cc, TFE 1

— — — 1611423MODULE, follower, 5 gallon, 310 mm,190 cc, TFE 1

1 −−−−−− −−−−−− −−−−−− −−−−−− � SCREW, hex, cap, M10 x 1.5 x 55,zinc, Class 8.8, per ISO 4017 4

2 941480 941480 941480 941480 � O-RING, Viton, 2.750 x 2.938 x 0.094 1

3 — 973408 — — � PLUG, pipe, socket, ½, stainlesssteel 1

4 1042105 1042105 1042105 1042105 � STEM ASSEMBLY, bleed, follower, 5 gallon, stainless steel 1

5 1038038 1038038 1038038 1038038 � ADAPTER, FEM, ½ x ½ NPT,stainless steel 1

6

1611398 — — — � PLATE, follower, 280 mm, 190 cc,TFE 1

— 1611400 — — � PLATE, follower, 286 mm, 190 cc,TFE 1

— — 1611402 — � PLATE, follower, 305 mm, 190 cc,TFE 1

— — — 1611404 � PLATE, follower, 310 mm, 190 cc,TFE 1

NS 156289 156289 156289 156289 � LUBRICANT, Mobil SHC 634 ARNS 900344 900344 900344 900344 � LUBRICANT, Never-Seez AR

NS 900439 900439 900439 900439 � ADHESIVE, Loctite ThreadlockerRed 271, high strength, 50 mL AR

AR: As Required

NS: Not Shown



5-Gallon Wiper Seal Follower Modules for 190 cc PumpsSee Figure 5 and refer to the following parts list.

NOTE: These follower modules are designed to fit container insidediameters of 280−286 mm.

1001639810016400

1

2

3

4

5

6

7

8

9

10 12

13

14

15

14

11

See Follower Seal Chartfor appropriate seal PN.

Figure 5 5-Gallon Wiper Seal Follower Module for 190 cc Pumps

NOTE: Applicable wiper seals can be found on the Follower Seal Charton page 16.

Item Part Part Description Quantity Note— 1611436 — MODULE, assembly, follower, 5 gallon, 190 cc, wiper 1

— — 1611437MODULE, assembly, follower, 5 gallon, 190 cc, wiper,TFE 1

1 −−−−−− −−−−−− � SCREW, hex, cap, M10 x 65, steel, zinc-plated,Class 8.8, per ISO 4017 4

2 941480 941480 � O-RING, Viton, 2.75 x 2.938 x 0.094 13 983192 983192 � WASHER, flat, M10, zinc, per ISO 7089 4

4 1611458 1611458 � WASHER, split-lock, M10, steel, zinc-plated, per DIN 127B 4

5 984711 984711 � NUT, hex, M10, steel, zinc-plated, per ISO 4032 4

61085892 — � STEM, bleed, wiper seal, follower, 5 gallon 1

— 1610360 � STEM, bleed, wiper seal, follower, 5 gallon,stainless steel 1

7 1038038 1038038 � ADAPTER, female, ½ x ½ NPT, stainless steel 1

81611430 — � MODULE, assembly, follower, 5 gallon, 190 cc,

wiper 1

— 1611431 � MODULE, assembly, follower, 5 gallon, 190 cc,wiper, TFE 1

Continued...



5-Gallon Wiper Seal Follower Modules for 190 cc Pumps(contd)

Item Part Part Description Quantity Note

9 345644 345644 � � NUT, lock, nylon, M6, steel, zinc-plated, per ISO 4072 8

10 983029 983029 � � WASHER, flat, regular, M6, steel, zinc-plated, per ISO 7089 8

111086031 — � � SCREW, flat head, Phillips drive, M6 x 45, zinc,

per ISO 7046−2 8

— 345013 � � SCREW, flat head, Phillips drive, M6 x 45,stainless steel, per ISO 7046−2 8

12 1611428 — � � PLATE, follower, 5 gallon, 190 cc, wiper 1— 1611429 � � PLATE, follower, 5-gallon, 190 cc, wiper, TFE 1

13 942660 942660 � � O-RING, −266, Viton, 8 x 0.139 1

141085753 — � � RING, support, follower, pail 2

— 1610359 � � RING, support, follower, pail, stainless steel 215 1085754 1085754 � � RING, backup, follower pail 1



Follower Seal ChartRefer to the following parts lists for the appropriate seal kits and lubricants.

Wiper Seal Follower Seal Kits

Part Description Note1611440 KIT, ring, wiper seal, follower, pail1611441 KIT, ring, wiper,follower, pail, nitrile

O-ring Seal Kits

Part Description Note1611442 KIT, seal, O-ring, 280 mm, follower, EPDM1611443 KIT, seal, O-ring, 286 mm, follower, EPDM1611444 KIT, seal, O-ring, 305 mm, follower, EPDM1611445 KIT, seal, O-ring, 310 mm, follower, EPDM1611446 KIT, seal, O-ring, 280 mm, follower, nitrile1611447 KIT, seal, O-ring, 286 mm, follower, nitrile1611448 KIT, seal, O-ring, 305 mm, follower, nitrile1611449 KIT, seal, O-ring, 310 mm, follower, nitrile

Consumable Items

Part Description Note156289 LUBRICANT, Mobil SHC 634 A1001849 GREASE, Mobil SHC 100 B

NOTE A: Assembly lubricant

B: Follower seal lubricant

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