Offshore Development Concepts: Capabilities and...

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Offshore Development Concepts: Capabilities and Limitations Kenneth E. (Ken) Arnold Sigma Explorations Holdings LTD April, 2013

Transcript of Offshore Development Concepts: Capabilities and...

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Offshore Development Concepts: Capabilities and Limitations

Kenneth E. (Ken) Arnold

Sigma Explorations Holdings LTD

April, 2013

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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Tamar Jacket

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Tamar Topsides Sailaway

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Tamar Installation

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15-Aug-13 15

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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EXAMPLE SEMISUBMERSIBLE VESSEL (SSV) BASED FIELD DEVELOPMENT

• Location GOM • Water depth 2,200 ft. • Displacement 35,000 tons • Hull weight 10,000 tons Number of wells 24 • Export Flowlines to hub Pipeline hub to shore • Payload / Hub Capacity Low • CAPEX Moderate • OPEX High • Industry Experience High

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BP Thunderhorse

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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EXAMPLE TENSION LEG PLATFORM (TLP)

• Location GOM •Water Depth 4,000 ft • Deck Weight 23,000 tons •Total steel weight 40,000 tons • Number of tendons 16 • Displacement 98,000 tons •Number of wells 24 •Installation method: - Hull & MSF floated out to site - Deck modules installed offshore •Export: Pipeline to shore •Payload / Hub Capacity Moderate •CAPEX Moderate •OPEX Moderate •Industry Experience High

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21 15-Aug-13

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Shell Mars

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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Spar

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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Spring Buoy

Mooring Lines

Risers Chain

Seabed anchors

Hull Turret

Production Facilities

Gas Pipeline

EXAMPLE FLOATING PRODUCTION, STORAGE AND OFFTAKE SYSTEM (FPSO)

•Location GOM • Water depth 4,000 ft. • Displacement 125,000 • Deck Payload 30,000 tons Number of wells 20 • Export Oil Shuttle tanker Gas Pipeline to shore • Payload / Hub Capacity High • CAPEX Low • OPEX High • Industry Experience High

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Foinaven FPSO

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PLATFORMSCOST

PLATFORMTYPE

PA

YL

OA

DC

AP

AC

ITY

CA

PE

X

OP

EX

EA

RL

YP

RO

DU

CT

ION

EA

SE

OF

DR

ILL

ING

VE

RT

ICA

L

WE

LL

AC

CE

SS

EA

SE

OF

RE

-US

E

HU

B C

AP

AC

ITY

DE

EP

WA

TE

RA

PP

LIC

AT

ION

SC

HE

DU

LE

ST

OR

AG

E

EA

SE

OF

RE

MO

VA

L

FIXED JACKET H M H M H H L H L L N L

CONCRETE GBS H L M M H H L H L L H M

COMPLIANT TOWER M H H M H H M H M M N M

TLP M M M H M H M H M M L M

SPAR M M M H M H H H H M M M

FPS / SSV L M L H L L H M H H L H

FPSO H H L H L L H H H H H H

SUBSEA N L L H L L L N H H N L

H = High Score M = Moderate ScoreL = Low Score N = Not Applicable

ATTIRIBUTES OF DEEPWATER FIELD

DEVELOPMENT PLATFORMS

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Outline • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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Subsea Trees, Jumpers, Manifold, Pipeline End Terminals (PLETs)

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Ormen Lange- Statoil/Norsk Shell

• Subsea multiphase pipeline to shore

• Water Depth: 800 – 1000 meters

• Pipeline: 2- 30 in, 120km

• Flowrate: 70 MMm3/d (2.5 BSCFD) – 24 wells

• Reserves: 400Bm3

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Statoil Tordis – Produced Water Injection, Multiphase Measurement and Pumps

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Outline • Production Systems • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Wax/Paraffin

• Conclusions

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M:AMEC Paragon Presentations/SPE DL- CA

K. Arnold Consulting, Inc.

Figure 5.4-2: Flow Line Inlet Pressure

1400

1450

1500

1550

1600

1650

1700

1750

1800

1850

1900

25 50 75 100 125 150 200 225 300 400 500 600

Flow Rate [mmscfd]

Inle

t P

ressu

re [

psi

a]

Max

Min

Inlet Pressure Max Capacity Due to Pressure is between 500-600 MMscf/d.

However, the maximum flow limit is further constrained by the Stabilizer Capacity.

Pressure fluctuations due

To Slugging

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HYDRATES

• A crystal of

hydrocarbon and water

• Necessary Conditions:

– Temperature (15 to

20C)

– Pressure

– Free water

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Mitigation

• Insulate flowlines and mitigate during cool down

• Blow down to atmosphere

• Circulate inhibitor or dead oil

• Heated fluid circulation

• Direct electric heating

• Chemical inhibition

• Methanol

• MEG

• Low Dose Hydrate Inhibition (LDHI)

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Wax Mitigation

• Insulation

• Pigging

• Hot oiling

• Pour Point Depressants

• Solvents

Wax in Flowline

Various Pigs Scraper Pig

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Outline • Production Systems • Platforms • Floating Structures

– Semi-Submersible/ Floating Production System (FPS) – Tension Leg Platform (TLP) – Spar – Ship Shape/Floating Production Storage and Offloading (FPSO)

• Subsea • Flow Assurance

– Pressure Drop and Liquid Holdup – Hydrates – Paraffin

• Conclusions

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Development Concepts