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Moldex3D Series Product - GM Systemnew.gmsystem.pl/.../2017/02/05_Moldex3D-R14-Product... · >...
Transcript of Moldex3D Series Product - GM Systemnew.gmsystem.pl/.../2017/02/05_Moldex3D-R14-Product... · >...
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Contents
> Introduction
– Overview of Moldex3D
> Product Strong Points
– Powerful pre-processing
– Computing technology
> Moldex3D R14.0 Portfolio and Special Advantages
> Moldex3D Products Summary
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What Moldex3D Do
> World’s leading innovator of 3D CAE software for plastic
injection molding
> Provide a simulation process to perfectly bring the heritage
of experiences of design validation before manufacturing
> Bridge an efficient way to lead the critical
productoptimizations with a broad range of solutions
Iteration
Validation Innovation
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Moldex3D in Product Lifecycle Management
> Strategic alliance with leading CAD/CAE software, working
closely for product integration
> Offer an extended platform for enhanced simulation
performance
Product
Lifecycle
Management
Molding Innovation
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Success Customers
> Adopted by 2,500+ renowned companies and industries
> Prove Moldex3D capabilities of bringing quality solutions
Automobile High Tech/Electronics Material/Equipment
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Non-Stop Technology Innovation
R9.1
R10.0
R9.0
R8.1
R3.xR4.x
R7.0
R5.x
R7.1
R6.x
R8.0
Shell Gas
Shell FPCW
Solid RIM
Solid Fiber
Solid FPCW
Solid Mesh
Enhanced
Flow
Parallel-SMP
Tetra Mesh
Solid MCM
Solid I2
Hybrid Mesh
Parallel-
Cluster
Windows
x64
BLM
Enhanced
FastCool
eDesign
Optics
Viscoelastic
Transient
Cool
License
Manager
RHCM
IC
Packaging
Optical
Molding
Automatic
3D Meshing
Cooling
Optimization
Insert
Molding
Two-Color
Molding
FEA
Integration
Mold Insert
Complete
3D Solid
Simulations
Remote
Computing
Solid Warp+
BLM+
eXplorer
ICM
Stress
Remote
Computing
on Linux
NX, Creo
EmbeddedDesign
Verification
Conformal
Cooling
Cloud
Computing
2002 2003 2004 2005 2006 2007 2008 2009 2010 2011 2012
R12.0
R11.0
Advanced
Hot Runner
Co-Injection
Gas / Water
Injection
MuCell®
DOE
HyperWorks
Partner
Alliance
Designer
Underfill
SolidWorks
Embedded
Viewer
Underfill
Project
Microcellular
Foaming
eDesignSYNC
Injection
Compression
PIM/MIM
Compression
Molding
Bi-injection
Annealing
FSI
Cloud
Computing+
R13.0
Fiber+
Designer
BLM
CCD
Cadence
Interface
2014
Mold
Deformation
Customization R14.0
Moldex3D
Digimat-RP
Designer
BLM+
Fiber+
Hot Runner
Steady
2015 2016
CADdoctor
RTM
Resin Transfer
Molding
MuCell®+
F/P/W+
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Advanced Meshing Technology
> Moldex3D aims at wide applications to provide different
features for boosting work efficiency in pre-processing
preparation
Moldex3D Mesh• Professional pre-processing tool with robust meshing technology
• Various solid meshing types with elements of pure tetra, pure voxel, Hybrid, and boundary layer mesh (BLM)
Moldex3D Designer• Intelligent pre-processor with eDesign and boundary layer mesh (BLM) modes
- eDesign mode: Simple, fast, and efficient meshing technology
- BLM mode: High-quality, precise, and more accurate meshing technology
• Equipped with efficient CADdoctor and Cooling Channel Designer (CCD) tools for geometry healing/simplification and conformal cooling analysis
CAD-Embedded Pre-Processing (eDesignSYNC)• Full integration with Creo, NX, and SOLIDWORKS®
• Direct and flexible part design in familiar CAD environment
• Seamless interoperability with Moldex3D simulation (Flow/Pack/Cool/Warp/MCM)
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Export mesh model
Generate solid mesh
Build cooling system
Build runner system
Import model
eDesign Mesh
Easy to Learn for Designers (Easy, Fast, Efficient)
> Full auto-meshing features and powerful wizards
> User-friendly interface with intuitive setting guidance
> Provide eDesign users efficient modeling and meshing
preparation
Automatic meshing
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Boundary Layer Mesh (BLM)
Advanced Technology for Specialists (Accurate, Precise, Efficient)
> Agile with delicate meshing efficiency and quality with higher
simulation accuracy
> Enhance solver accuracy for viscous heating, pressure simulation,
and warpage prediction
> New automatic mesh generation technology with further robust
non-matching support in R14 New in R14
Export mesh model
Generate solid mesh
Build cooling system
Build runner system
Import model
Automatic meshing
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Solid Mesh (Hybrid)
Manual Mesh Creation for Customized Purpose
(Flexible, Delicate, Accurate)
> Combine different mesh elements of tetra, pyramid, prism, and hexa
> Increase mesh resolution significantly with flexible control of
biasing mesh pattern and element layer count in thickness direction
> Fit complex geometry shapes and have good mesh quality
PyramidTetra HexahedronPrism
Export mesh model
Generate solid mesh
Build cooling system
Build runner system
Import model
Manual meshing
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Meshing Technology Positioning
Design Validation
(eDesign)
Molding Innovation
(BLM)
Molding Innovation+
(Solid)
Automatic meshing Automatic meshingAdvanced manual meshing(Hexa, Prism, Pyramid, Hybrid)
CAD/PLM integrationCAD/PLM integration
Process optimization
Process optimization
Innovative process supports
Easy, fast, efficient Accurate, precise, efficient Customized, delicate, accurate
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> Support parallel computing with an effective utilization of multi-core CPU
and PC cluster
> Provide multiple remote computing farms for more efficient calculation on
single computer with high analysis efficiency
Stay ahead with enhanced speed
High Performance Parallel Processing
Remote computing
High Performance Computing (HPC)
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Moldex3D R14 Product Portfolio
> Comprehensive solutions with series of simulation packages:
– eDesign Basic
– eDesign
– Professional (eDesign + BLM + Tetra)
– Advanced (eDesign + BLM + Tetra + Hybrid)
> More specific solutions for innovative process demands:
– IC Packaging
– Solution Add-on
> One license for both thermoplastics
and thermosets(* excluding IC Packaging)
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Included modules
eDesign Basic Package
> Full range of flow simulation capabilities
> Decide ultimate gate location, eliminate
weld lines and air traps with the filling
behavior prediction
> Designer
> Flow
> Parallel Processing *4
> Project
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eDesign Package
> Full auto-meshing feature and intelligent
wizards with intuitive workflow
> Simple, fast, and efficient for your part
design validation
> Designer
> Flow
> Pack
> Cool
> Warp
> MCM
> Parallel Processing *4
> Project
> Solution Add-ons*
*: optional
Included modules
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Professional Package
> Include eDesign, BLM, and Tetra meshing
technologies
> Cover auto-features of eDesign and robust
meshing capabilities
> Enhanced simulation efficiency for exact
molding innovation
> Designer
> Designer BLM
> 3D Coolant CFD
> Flow
> Pack
> Cool
> Warp
> MCM
> Parallel Processing *8
> Project
> Solution Add-ons*
*: optional
Included modules
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Advanced Package
> Include eDesign, BLM, Tetra, and Solid meshing
technologies
> Increase mesh resolution with flexible control
of diverse mesh elements creation
> Give in-depth validation and bring innovation
for the highest complex process
> Designer
> Designer BLM
> 3D Coolant CFD
> Flow
> Pack
> Cool
> Warp
> MCM
> Parallel Processing *12
> Project
> Solution Add-ons*
*: optional
Included modules
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IC Packaging
> Mesh
> Designer
> Cadence Interface*
> Flow
> Cure
> Cool
> Warp
> MCM
> Stress
> FEA Interface
> Compression Molding*
> Underfill*
> Viscoelasticity (VE)*
> Wire Sweep
> Paddle Shift
> Post Mold Cure*
> Project
> Parallel Processing*8
*: optional
> A complete series solution for IC
Packaging process
> Provide in-depth analysis, and optimize
IC Packaging layout design
Included modules
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Solution Add-on
> More advanced modules for specific
process demands
> Flexible functionality extensions for
innovative process concept
> eDesignSYNC
> CADdoctor
> Cooling Channel Designer
> Fiber
> Stress
> FEA Interface
> Micromechanics Interface
> Digimap-RP
> Expert
> Advanced Hot Runner
> Optics
> Viscoelasticity (VE)
> Powder Injection Molding
> MuCell®
> GAIM
> WAIM
> Co-Injection
> Bi-Injection
> CM
> ICM
> RTM
New in R14
New in R14
Included modules
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Seamless Integration with CAD
NXCreo SolidWorks
eDesignSYNC A series of CAD-embedded interfaces for eDesign analysis
> Full integration with PTC Creo, NX, and SOLIDWORKS
> Deliver a seamless workflow from familiar CAD design to Moldex3D
eDesignSYNC simulation
> Synchronize design changes with simulations directly with no need to
setup analysis repeatedly
> Bring eDesignSYNC users immediate part design validation
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Intelligent Geometry Healing Tool
CADdoctor An auto-fixing tool for poor features healing of geometry
> Flexible multi-CAD data exchange between Moldex3D pre-
processing and multi-CAD platforms
> Fix and simplify the defects and complicated features with high-
quality surfaces and entities
> Increase quality of BLM and make pre-processing smoother
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Cooling Channel Design Tool
Cooling Channel Designer (CCD)Efficient Cooling Channels Design for
Conformal Cooling Analysis
> Create conformal cooling channels automatically based on
the contour of product
> Provide a fast and intuitive workflow to build complex cooling
system
> Observe the flow behaviour inside the channels with further 3D
Coolant CFD analysis
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Flow
Standard Analysis - 1/5
> Simulate the filling process of melted plastic inside the cavity
> Help optimize gate and runner design with achievement of minimum
weld lines, air traps, burn marks, and short shot problems
> Enhanced particle tracking simulation
> Enhanced flow solver and more reliable to mesh resolution
computation efficiency
Trapped air temperature and
pressure indicate burn mark possibility
Everything starts from filling analysis
Weld line prediction for
defects identification
BLM 2 layers
BLM 5 layers
More independent to mesh
resolution calculationParticle tracer analysis
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Standard Analysis - 2/5
> Impose the melt into the cavity continuously after filling
> Predict gate freeze time and estimate effective packing time for average
pressure effect
> Minimize sink marks and shrinkage for warpage control
Enhanced pressure transmission and
more uniform packing effectSink mark validation
Shrinkage prediction
Shrinkage compensation, minimize warpage effectPack
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Standard Analysis - 3/5
> Support cooling simulation with advanced analysis
capabilities for mold and cooling circuit designs:
– Transient cool
– Variotherm
– Conformal cooling inserts
– 3D coolant CFD
> Control mold temperature variations to optimize cooling
efficiency and minimize part warpage
1 bar 0.1 bar 1 bar 0.1 bar
Turbulence cooling simulation
Cool Efficient mold temperature management
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Standard Analysis - 4/5
> Validate part deformed ratio of shrinkage effect such as sink marks,
volumetric shrinkage and warpage for quality excellence
> Support to consider fiber orientation, residual stress and material
viscoelasticity for accurate warpage prediction
> New Enhanced Warp analysis to consider transient effect in mold for
further better warpage and shrinkage rate prediction
Minimize part deformation for perfect design accuracyWarp
New in R14
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Standard Analysis - 5/5
> Simulate insert molding, overmolding and multi-shot sequential
molding processes
> Evaluate the interactions of different materials, and consider the
material properties to minimize warpage and delamination
> Evaluate core deflection by unbalanced flow
Precise multi-component molding analysis
Note:
One-way FSI is supported. Two-way FSI
analysis needs an additional Stress license
MCM
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> Standard Cool solver supports automatic detection of
insulation air gap layer between hot runner metal and mold
> Support quick steady analysis for complex hot runner system, and save
analysis time for hot runner layout designers
> Easier to prepare mesh at air gap region, visualize temperature
distribution for better heating rod/coil design verification
> Efficiently optimize heating cycle and provide more accurate prediction
> Help improve thermal uniformity and prevent degradation of plastic material
Insights of Thermal and Flow in Melt Delivery
Manage thermal control to enhance molding efficiencyAdvanced Hot Runner
New in R14
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> Support complete fiber predictions to improve
product dimensional stability and resistance to
deformation:
– Short fibers, long fibers and flakes
– Fiber length distribution
– Fiber orientation
– Flake orientation
> Further consideration of screw-induced fiber length, fiber breakage, and
fiber concentration simulation
Fiber Reinforced Plastics
Fiber orientation helps decide product structural strength
Short fiber prediction Long fiber prediction
Flake orientation indicates flow mark and
weld line on the surface
Fiber breakage and fiber length
distribution results
Fiber
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Stress and Deformation
> Mechanical properties evaluation with fiber orientation, annealing, post
curing, and boundary condition settings analyses
> Support core shift analysis for core deflection simulation with inserts and
fluid interaction
> Provide further structure analysis for mold deformation behaviour
(only in Solid)
Examine the effect of deformed behavior under the force loading
Annealing
Stress
Core Shift
Note:
Core Shift analysis is supported in Solid projects,
except IC Packaging, ICM, and CM
Total displacement
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> Integrated with leading software with kinds of format output:
– ANSYS, ABAQUS, LS-DYNA, MSC-Nastran, Marc, Radioss
> Enhanced user interoperability with ANSYS Workbench and ABAQUS
interface output efficiency
> Provide direct data output and 3D results mapping for efficient structure
validation
Interactive structural analysis with leading FEA software
Integrated Interfaces for Structural Analysis
FEA Interface
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> Give a plus for integration of Digimat and Converse to bring an enhanced
prediction accuracy of structural behaviour with direct data output of:
– Weld line
– Fiber orientation
– Flow-induced residual stress
– Temperature
– MuCell®
Integrated Interfaces for Structural Analysis
Micromechanics
Interface Direct data output for structure performance validation
Micromechanics
Interface
Composite
material analysis
FEA software
Nonlinear analysis LS-DYNA
Fiber orientation
MuCell®
Structural FEA
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> A new joint product with e-Xstream engineering
> Bridge a straight-forward workflow from Moldex3D injection molding to
Digimat advanced material modeling simulation
> Give more accurate structural nonlinear material validation of reinforced
plastic parts
Better Non-linear Modeling Simulation
More accurate simulations of composite materials Digimat-RP
Moldex3D
Fiber orientation
Moldex3D Stress Solver
Linear behavior
Moldex3D
FEA Interface
Moldex3D
Micromechanics Interface
Moldex3D Digimat-RP
FEA software
Non-linear behaviors
▪Failure
▪Buckling
▪Large deformation
▪Crack
▪Fatigue…
FEA software
Linear behavior
New in R14
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Enhance warpage calculation accuracy
Realistic Material Characteristics of Plastics
Fringed order Total displacementRefractive index
Viscoelasticity/Optics
> Predict polymer material properties for flow-induced residual stress during
packing and cooling stages
> VE supports warpage, stress, and annealing analysis for further part
deformed evaluation
> Estimate with Moldex3D Optics for birefringence, retardation, and
polarization performance for optical parts optimization
> Integrate with CODE V for advanced refractive index simulation
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Design of Experiment for optimal analysis decision
An Effective Tool for Optimized Result
Expert
> A professional tool that uses efficient DOE method to quickly obtain
optimized design for part quality evaluation from the proposed results
> Support IC Packaging project and linear shrinkage as quality factor
Original result
Optimized result
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> Simulate cell nucleation, cell growth and melt expansion behaviours during
microcellular foaming process
> Visualize cell radius and cell number density distributions for surface quality
improvement
> Support core-back feature for foaming simulation enhancement, better
understanding of gas volume fraction variation of cell distribution
> Provide cell size and cell density data output to Digimat for structural
performance validation
Utilize physical foaming to enhance product quality
Make Products lighter
MuCell® is a registered trademark of Trexel, Inc.
MuCell®
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> Simulate injection molding stage in the process workflow
> Support particle tracer function for better
prediction of phase separation phenomena
> Consider the impact on powder concentration
distribution effect for black lines and shrinkage
evaluation
Powder Concentration Performance Monitor
Freedom of shaping metal/ceramic partsPowder Injection Molding
Black line prediction
Weld line prediction
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> Control the process variation after the compression to
decide the charge design
> Predict optimized compression conditions for perfect
shape of large and fairly intricate parts
> Simulate with fiber-length orientation to avoid degradation
and optimize product strength
Dynamic performance for wall thickness design
Better Control of Compression Process
Compression Molding
Pressure distribution Fiber orientation
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> Support with VE and optics analysis for thin and flat products to optimize
residual stress, shrinkage and warpage
Enhanced replication for the parts with micro structures
Solution to Micro Structures
Smaller shrinkage variation
Compression birefringence effect
Velocity vector movements prediction
ICM
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> 3D visualization of dynamic interactions between skin and core
materials penetration for estimating shrinkage and warpage
> Full insights of skin and core advancement with blow through prediction for
identifying skin thickness and core expansion
> Pinpoint potential high temperature and stress locations to optimize critical
characteristics of different sequential materials
Two Materials on Skin/Core Variation
Optimize two materials dynamic combinations
Material distributionVolumetric shrinkage Warpage
Co-Injection
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> Determine polymer and gas entrances positions with proper injection time
and injection volume of plastic and gas
> Optimize skin thickness and core-out ratio distribution to avoid gas fingering
effect, blow through, etc
3D visualization of dynamic gas and fluid penetration
Even Skin/Core Ratio Distribution Control
GAIM/WAIM
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Two Materials Filling Behavior
Two separated melt entrance setting for filling optimization Bi-Injection
> Designate two respective material and process condition with each flow rate
profile to suit the needs
> Calculate the two melt front advancement and predict the potential weld line
locations and distribution to optimize gate design
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Large Dimension Composite Molding Technique
Predict filling behaviours of resin through fiber mat Resin Transfer Molding
> New module in R14.0 for the simulation of filling performance to the effects
on different fiber mat types and orientation
> Predict the filling behaviours in thickness direction to find the optimal
control of resin infusion
New in R14
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An Independent Product for Specific IC Industry
A series of solutions for IC Packaging layout designIC Packaging
> Support complete simulation capabilities for chip encapsulation process:
– Transfer molding
– Underfill
– Compression molding
– Wire sweep
– Paddle shift
– Post mold curing
– Filler concentration
> Demonstrate clearly entire processes from filling, curing to warpage, having
overall consideration of IC components and drag force of resin flow
> Provide realistic structure analysis on wire sweep and paddle shift with
stress solver supports of ANSYS, ABAQUS, and Moldex3D Stress
> Apply in compression molding and wafer level packaging process simulation
to examine the molding behaviours on stacked-die and substrate under the
compression force effect and find the optimized compression conditions
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An Independent Product for Specific IC Industry
Warpage validation under the cure shrinkage effect IC Packaging
(Post Mold Curing)
> Predict the warpage behaviours affected by CTE mismatch and cure
shrinkage effects
> Accurately control the inherent stresses and validate the amount of warpage
> Provide filler particles simulation to observe that how the particles
aggregate, how the concentration varies, and find an optimal gate
design to achieve an uniform distribution
> Simulate with Moldex3D Powder Injection Molding module to have in-depth
verification of inner structure on IC products design
IC Packaging
(Filler concentration)
Filler particles behaviours validation for an even
concentration distribution
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Moldex3D Product
> Moldex3D complete series products lead you to explore your
ideas, prove your concept of designs, boost collaborative
relationship, and keep business innovative ahead market
> From start to finish, Moldex3D takes care of all the steps no
matter from CAD design, CAE simulation to manufacturing.
It definitely build your confidence to quality products and
create competitiveness with industries