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Transcript of Manual de Operacion de Corte Cnc
Honeybee Printer Type CNC Cutting Machine
Operator Manual
Dalian Huarui Heavy Industry CNC Equipment Co.,Ltd
Oct. 2010
Please Read the Operator Manual Before Operating
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Preface
Dear Customers,
Thanks for choosing Honeybee products.
This book is Operator Manual for Honeybee Printer Type CNC Cutting Machine
produced by Dalian Huarui Heavy Industry CNC Equipment Co.,Ltd.
For correct and safe operation of this machine without malfunction, please read
this Operator Manual carefully.
The Operator Manual content may be different with the product because of
products upgrading. The recorded pictures are printed ones, it also may be
different with the real product.
Please keep the Operator Manual for check whenever you need.
If you have questions about the Operator Manual, please contact our dealers,
contact us directly, or visit our website. We will try our best to solve your
problems.
This Manual is given to the machine users. Dalian Huarui Heavy Industry CNC
Equipment reserved the copyright. Reproduction of this work, in whole or in part,
without written permission of the publisher is prohibited.
Contact:
Add: No.666, Xinshuini Road, Ganjingzi District, Dalian City, Liaoning
Province, China P.C 116033
Website: www.honeybeecnc.com
Tel: +86 411 85865100
Fax: +86 411 85866100
After-sale service: +86 411 85867100
E-mail:[email protected]
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Table of Contents CHAPTER I SAFETY AND OPERATION RULES .............................................................................4 CHAPTER II OUTLINE...................................................................................................................8
1 INTRODUCTION.....................................................................................................................8 2 MODEL...................................................................................................................................9 3 INTRODUCTION OF OPERATION BUTTON ...........................................................................10 4 CONTROL BOX AND COMPONENTS .......................................................................................10
CHAPTER III OPERATION.............................................................................................................12 1 SYSTEM OPERATION INTERFACE .......................................................................................12 2 CNC SYSTEM START...........................................................................................................12 3 SIMPLE OPERATION PROCEDURE .......................................................................................17
CHAPTER IV SYSTEM MENU INTRODUCTION ...................................................错误!未定义书签。 1 START.................................................................................................................................20 2 WINDOWS DISPLAY LAYER.................................................................................................20 3 MENU DETAIL INTRODUCTION ...........................................................................................21 3.1 GRAPHICS.......................................................................................................................21 3.2 FILES.............................................................................................................................22 3.3 PARTS OPTIONS.............................................................................................................24 3.4 PARAMETER SET.............................................................................................................25 3.5 GRAPHICS DISPLAY AND STEEL PLATE DISPLAY .......................................................26 3.6 CUTTING MODE...............................................................................................................27 3.7 DISPLAY KERF CONPENSATION ROUTE .........................................................................27 3.8 CNC CLEAR.....................................................................................................................27 3.9 START CUTTING.............................................................................................................27 3.10 STOP.............................................................................................................................27 3.11 MENUS UNDER MANUAL MODE .......................................................................................28
CHAPTER V USUAL CUTTING CODE ...............................................................错误!未定义书签。 1 CODE MEANING...................................................................................................................31 2 EXAMPLES...........................................................................................................................31
CHAPTER VI MALFUNCTION AND TROUBLE SHOOTING .................................................................32 CHAPTER VII MACHINE MAINTENANCE ...........................................................................................33 CHAPTER VIII CUTTING PARAMETER FORMS(FOR REFERNCE ONLY) ...........................................35
1 OXY-FUEL CUTTING PARAMETER .......................................................................................35 1.1 OXYGEN CUTTING,NO.102(KOIKE COMMON NOZZLE) ...................................................35 1.2 OXYGEN CUTTING,NO.102D5(KOIKE SPEED NOZZLE) .................................................35 1.3 OXYGEN CUTTING, NO.102D7(KOIKE SPEED NOZZLE) ...............................................36 1.4 OXYGEN CUTTING, NO.308(GENTEC NOZZLE) .............................................................37 2 OXYGEN-PROPANE AUTO AND SEMI-AUTO GAS CUTTING ...................................................37
APPENDIX I TRANSVERSAL AND LONGITUDINAL AUTO ADJUST 90° .........错误!未定义书签。
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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CHAPTER I SAFETY AND OPERATION RULES
I. SAFETY
1. SHOCK PREVETION
●POWER SUPPLY FOR THE MACHINE: 220V AC
●DO NOT TOUCH ANY ELECTRIC COMPONENTS IN THE
ELECTRIC BOX WHEN THE MACHINE POWER ON OR
MACHINE RUNNING. OTHERWISE IT WILL CAUSE POWER
SHOCK.
● DO NOT OPERATE ANY BUTTONS BY WET HANDS TO
PREVENT POWER SHOCK.
● DO NOT CHECK WIRES OR CHANGE ELECTRIC
COMPONENTS WHEN POWER ON,OTHERWISE IT WILL
CAUSE POWER SHOCK OR INJURY.
● THE QUALIFIED REPAIRING TECHNICIAN SHOULD CHECK
THE MACHINE STRICTLY ONLY ACCORDING TO THE
ELECTRIC REPAIRING REQUIRMENTS TO PREVENT ACCIDENT.
●DO NOT TOUCH TORCH OR COMPONENTS WHEN OPERATING
PLASMA CUTTING.
2. PREVENT FIRE ACCIDENT
● Cutting machines use flammable gas such as propane, acethyne, LPG.
Check regularly that the gas route are sealed well.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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● Gas resource of the cutting machine should be away from flame. The
related fire-extinguishing installation distinguisher should be placed at
side.
● Operator should control when regulate the flame to prevent fire
accident.
● Oil stain is not premitted on the oxygen pipes.
● Suggest users to add back fire arrester between gas resource interface
and gas pipes. ( Back fire arrester life is one year and it should be
replaced in time.
3. PREVENT INJURY
● Watch if there is people or any object when machine running.
●After every cutting finished, torch should be adjusted to the highest
position to prevent torch touch steel plate and collision.
●To prevent sudden running and accident, machine repairing technician
should make sure the machine is stopped and the warning board should
be displayed when repair the machine.
●Do not touch radiator or other heated components by hand after
machine running for long time.
4. EARTHING SAFETY
●Ensure power supply earthing wire is grounding.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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●Make earthing device and wires are all grounding.
II. Operation Rules
(1)Check if your voltage is same as the rated voltage on the
nameplate.
(2)Please use the plasma power soruceh which has
groundingprotection to ensure security.
(3)Replace the damaged power cable if any.
(4)Check and don’t turn on the machine if there is any gas leak
from pipes.
(5) Check and remove the barriers if there is any barriers on
the work table and guide rails after turn on the machine.
(6) Make the machine running at zero load before cutting to
avoid damage to equipment and products.
(7) Operator can’t leave his working position at random and the
non-operator can’t turn on the machine.
(8) Press the red emergency stop or the power switch if any
emergency happen.
(9) Only professional person maintenance or repair the cnc
cutting machine.
(10)Turn off all the gas and air valves and release all the
remained gas in the pipes before turn off the machine.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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(11) Cut off the power supply and gas supply quickly if find the
pipes back-fire.
(12) Record the malfunction if any happened.
(13) Move and Installation
● Remove the cnc controller before moving the
machineandensure it is not shocked.
● Avoid strike and crash when hoist the cutting
machine,move the torch in proper position to ensure balance.
(14) External wire connection and gas pipes connetction
● Layout the power connection and pipes arrange strictly
according to the regulation, ensure the wires and pipes have
suitable length.
● If has plasma power source, then the power supply and gas
supply should be connected strictly according to the requirments of
plasma power sources manufacturer.
(15)Don’t change related parameters of the machine.
Otherwise it will cause malfunction.
(16) The machine installation place should be away from big
press machine or other machines which will cause shaking.
Remark:Only the trained opearator can operate the machine.Other
people are prohibited to operate it.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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CHAPTER II OUTLINE
1 Product Introduction
Bigbee CNC Cutting Machine is cost-saving, easy operate and maintenance, it is used
for steel plate cutting. It is applicable in ship building, engineering machinery, mining machinery,
petrol equipments, building machinery, power generation equipments, machinery and pressure
vessels industries for steel plates cutting. It enjoys functions of Gantry CNC Cutting Machine and
price of Portable CNC Cutting Machine, which satisfied kinds of requirements.
Bigbee CNC Cutting Machine is composed of machine body, guide rail device, driven system,
servo system. The machine body is composed of cross beam, positive driven trolley, follower
driven trolley, torch and gas pipe cabinet, etc.
Picture 2-1 Overall Picture of Bigbee
Technical Features of Bigbee CNC Cuttign Machine:
1)Like a printer, threw off the CNC tech binding, cut all kinds of complex spare parts, easy
operation and simple maintenance. Any computers can be connected to Printer Type CNC cutting
Power control box
Positive
driven trolley
Cross beam
Torch
Follower driven trolley
Guide rails
System
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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machine and cut on steel plate provided it has Windows system.
2)Cross beam can adjust precision automatically and keep 90° with guide rail at every starting.
3)Guide rail is made of bearing steel under heat treatment, precise grinding and chromate
treatment.
4)Volume-produce, low cost, production conformity and high reliability.
Honeybee VUP CNC system includes all the functions of cutting. It can set preheat modes, pierce
modes, cutting acceleration-deceleration methods, cutting line and kerf compensation for high
quality and unique cutting regardless of oxy-fuel or plasma cutting.
2 Model Description
Bigbee CNC Cutting Machine has three models:
HBB-I
HBB-II
HBB-III
Specification is as below:
Bigbee has three standard specifications
Model I:HBBI—3 x 6 x 1 (guide rail can be extended)
Track span and guide rail: 3x6 mtrs, one flame torch
Model II:HBBII—3 x 6 x 1A (guide rail can be extended)
Track span and guide rail: 3x6 mtrs, one plasma torch
Model III:HBBIII—3 x 6 x 1 +1A(guide rail can be extended)
Track span and guide rail: 3x6 mtrs, one plasma torch and one flame torch
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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3 Machine Operation Buttons and Functions
·Emergency Stop:stop machine when power is still on.
·General Power Switch: Gerneral Power on/off.
As picture 2-2 shows, the upper one is Emergency Stop
Button, the other is General Power Switch.
Picture 2-2
4 Machine Power Control Box and Components
As picture 2-3 shows, the components in the Power Control Box.
Picture 2-3
①Servo Driver
② I/O Control Board
③ Power Supply Box
④Controller
⑤Terminals and Connection Wires
①
⑧
②
③
④
⑤ ⑥ ⑦
⑨
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⑥ Power Supply Socket
⑦ Air Switch
⑧ Emergency Stop Button
⑨ General Power Supply Switch
Picture 2-4 and 2-5 are VUP system control panel instruction
Picture 2-4
Menu Back
Emergency stop
Display On and Off
Mouse
Keyboard
Direction
Torch Control Number Function
Gas and IO Control
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 2-5
CHAPTER III OPERATION
1 System Operation Interface
As picture 3-1 shows, after turn on the machine, the cnc system operation interface:
Picture 3-1
Work Display area: Cutting drawing display, display cutting running situation. Normally,
Work Display
Menu and Control
Cutting Data Display
Observe and
Cut Control
Scroll bar of
observe area
Running Control
USB Interface
System Connection Wire
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the CNC system start interface displays the last cutting.
Cutting data display: the display and setting of system cutting mode, cutting speed and
kerf compensation.
Menu area: Execute the functions of all menus. Chapter VI will introduce i n detail every
menu's function.
Observe area: has four situation display: observe input(1/4), observe situation (3/4),
observe output (4/4), and cutting buttons (2/4) as picture 3-1 shows. Click on the and
in the scroll bar of observe area can shift between difference interfaces.
2 CNC System Start
Turn on the machine and enter WINXP interface, auto enter system operation inerface, as picture 3-1
If can’t enter system operation automatically, enter MY COMPUTER, D:\Vup file and click
file, as picture 3-2 shows:
Picture 3-2 Click on this file twice, enter system operation interface. If showed picture 3-3 and 3-4, please check if the system wire connection is loose.
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Picture 3-3
Picture 3-4
After enter system operation interface, status displayed on the top left of the interface. If it shows
red or yellow light, it means communication is abnormal. As picture 3-5 shows:
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 3-5
Check if the Emergency Stop Switches on the side of back Strong Power Box is turned on as
picture 2-2 and 2-4. If it is turned on, then check if the connection wire of back Strong Power Box
is broken. Please contact us if it is broken. If it is ok, please change system file as following
procedures:
First, choose”My Computer”, click right key of mouse and choose “Properties”, as picture 3-6 shows:
Picture 3-6
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Then click “Hardware”----“Equipment Management”---“Port/COM”, as picture 3-7
Picture 3-7
Ensure the position of USB-TO-SERIAL port. If the port display COM3, then need t set as following: find HBC.INI file in HONEYCNC file folder, then change COMM=X to COMM=3 in the picture, as picture 3-8 shows:
Picture 3-8
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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3 Simple Operation Procedures
Following is a simple operatio procedure of cutting a simple graphics file
·Load File: choose the graphics you want to cut in Graphics Management(picture 3-10)
or File Management (picutre 3-11). Picture 3-10 is built-in graphics, picture 3-11 is from U
disk where user save files.
Use
computer
to make
graphics
file
Load
to cnc
system
by usb
Read
File
Adjust
parameter
set
Flame or plasma cutting
Finish
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 3-10 Graphics Management Interface
Picture 3-11 File Choose Interface
·Set Parts Parameters: choose " Parameter Set “ (picture 3-4) and "Parts Options" menu, all
parameters of parts cutting will be set, including parts position, parts dimension, cutting speed,
steel plate dimension and powder mark's deviation distance, etc.
Picture 3-12 Parameter Setting
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Picture 3-13 Part/Shape Option
· Set Cutting Mode: choose cutting mode. This system has three cutting modes: Oxy-fuel,
Plasma or Simulate. Press "cutting mode" menu one time, will change one cutting model until
select the wanted cutting mode. Notice: suggest the operator who are not familiar with the
machine press "Simulate" first to avoid lost caused by wrong operation.
·Move: Move the cutting machine to the start point of cutting, details are as following
(picture 3-14):
Click"AUTO" menu, if shows"MANUAL", then enter into manual situation, bottom left has"
LOCK", it can lock movement. If without"LOCK", it means step moving.
Picture 3-14
If the start cutting point is not at the bottom left of steel plate, refer to Chapter VI Re-plan
and leave margin function adjusting.
· Function Test (optional): Ignition or arc pilot test;
· Cutting: Click on "START CUTTING" menu to begin cutting.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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CHAPTER IV SYSTEM MENU INTRODUCTION
1 Start
Enter system, see the menu on the bottom of inteface, as picture 4-4
Picture 4-1 Start menu
F1·Shapes: Choose drawing in the library, as picture Graphic Administration 4-2。
F2· Files: Choose drawing in the available files.
F3· Parts Options: Set parts ratio, revolve angle, edge distance and kerf compensation
path.
F4· Setup: Set parts cutting parameter and system parameters.
F5· Show Part: Shift between steel plate and parts.
F6· Cut Mode:Shift among oxy-fuel, plasma and demo cutting modes.
F7· Display cutting drawing kerf compensation path.
F8· Zero Position: Clear the operated coordinate track.
F9· Start: Cutting running control button.
F10· Stop: Stop running.
2 Windows Display Layers
Layers diagram of every level menu as picture 4-2
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Picture 4-2 Menu layers diagram
3 Menu Detail Introduction
3.1 Graphics Management
Graphics Management interface is as picture 4-2。It has some simple graphics for operator use:
Picture 4-2 Graphic Management
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·Graphics Macro: Display graphics library.
·Code Edit: cutting G code edit,as picture4-3。
Picture 4-3 G Code Edit
·Upgrade Macro: Add new graphics in built-in graphics library.
3.2 File Management
As picture 4-4,it is File Management inteface which is important and can do the operation of
cutting file input, choose, copy, delete, etc.
G Codes Edit
Graphic
Display
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Picture 4-4 File Manangement
Input method as pictures 4-5, 4-6
Picture 4-5
Choose file source----BROWSER----choose U disk, copy the file to wanted file folder.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 4-6
User also can copy the file in U disk directly to D:\HONYCNC\part list
3.3 Parts Options
Parts Options inteface as picture 4-6, it can be adjusted ratio,revolved angle,adjusted steel
plates begin points and compensated kerf.
Picture 4-6 Parts Option If Ratio multiple is bigger than 0, it means zoom out, if smaller than 0, means zoom in.
Revolve angle,Mirror image: can revolve the graphics at many angles and directions.
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Re-plan, Keep Margin: If the graphics we want to cut is not on the postion of begin
point of the steel plate, we need to adjust begin point manually. It is time –waste and not
accurate. The function of Re-plan and keep margin can automatically adjust the positions of
cutting graphics and steel plate, as picture 4-7.
Picture 4-7 Re-plan and Keep Margin
3.4 Parameter Setting
Parameter setting menu is as picture 4-8。
Picture 4-8 “Parameter Set” Menu
Cut:Set the cut parameters. Such as Steel size, cut and mark speed , and the drift distance of
Mark torch.
Process:Set the cutting parameters for any cutting mode except for Cutting Menus.
Software User:Set the CNC system, including recognizable file type and Chinese-English
shift, etc.
Watch:Observe system I/O ,include the input, output , Status, alarm and manual output.
Password/system adjust:adjust for the system inner. It can only be operated by professional
technicians. General operator is not suggested to know this item. (The machine cannot work
normally if changed this parameter).
Diagnosis:It can only be operated by professional technicians. Operate and test for the
system information, I/O port、Port、Alarm state、Keyboard. professional technicians
Disable Control:Control the signal of the Enable.
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3.5 Shift Between Display Overall Graphics and Display Steel Plate
Display Overall Graphic:as picture 4-9.
Display Steel Plate:as picture 4-10。
Picture 4-9 Show Overall Graphic
Pictre 4-10 Display Steel Plate
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3.6 Cuttign Mode
Shift among flame cutting, plasma cutting and simulation.
Suggest the operator choose simulation first to have a preview of the cutting.
3.7 Display Kerf Compensation Path
Display kerf compensation path as picture 4-11. The green line is cutting path,red line is kerf
compensation. If we set torch kerf compensation is 10mm, we can see it clearly:
Picture 4-11 Display Kerf Compensation Path
3.8 CNC Clearing
Do not exit the CNC system,the trace of machine and travel distance coordinate
will be deleted.
3.9 Start Cutting
Press this button and start to cut for machine after the parameters and cut mode are
set.
3.10 Stop
The button for stop the cutting movement. If there is abnormal during cutting,
Set the Kerf width
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press this button to stop cutting (for example, can’t pierce the steel plate, cutting path
is wrong, etc.)
3.11 Menu Introduction Under Manual Mode
Back to Start Point: used for find start point, back to coordinate original point.
Move Distance: User can set coordinate to move to the position you want, as picture 4-12.
Picture 4-12
Manual Option: Used for correct steel plate straightness. If steel plate is not put upright,
cutting graphics angle can be adjusted, which can save materials. Choose F3 Manual Option, steel plate straightness will be displayed. Press F5 as picture 4-13
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 4-13
The inteface displays angular point 1, angular point 2, Put Upright, etc, As picture 4-14
Picture 4-14
Move torch to left bottom of the steel plate, press F1 Angular Point 1 as picture 4-15
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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Picture 4-15
Move torch over 500mm according to steel plate direction, press F2 Angular Point 2, then press F5 Put Uprigh as picture 4-16
Picture 4-16
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Press F8--OK,, the system will remind steel plate inclination angle, click OK, the cutting graphic will revolve according to steel plate angle. Click F7 to exit steel plate adjust. As picture 4-17.
Picture 4-17
Axis Back to Zero: make the machine transversal and longitudinal axis back to absolute zero point.
Observe overall graphic: to observe all the graphics position on the steel plate. Manual mode: can change manual running mode, include normal, step and lock. Change speed: change machine running speed.
CHAPTER V USUALLY USED CUTTING CODES
1 Codes Meaning
G91 Means the programming coordinate is the Relative Coordinate G90 Means the programming coordinate is the Absolute Coordinate G92 X... Y... Means the starting point of Programming G01 X... Y... Rectilinear motion,Coordinate end point(X,Y) G00 X... Y... Quick movement,Coordinate end point(X,Y) G02 X... Y... I... J... Clockwise Circle,Coordinate end point(X,Y),Coordinate
of circle center to the starting point (I,J) G03 X... Y... I... J... Anti-clockwise Circle,Coordinate end point(X,Y),
Coordinate of circle center to the starting point (I,J) G41 Left kerf to direction of motion.
G40 Cancel Kerf. G42 Right kerf to direction of motion. M07 Open order
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M08 Close order M02 Finished the programming.
2 For example:
Sample 1:Square(picture5-1),Lead into place is circle 10。 G91 M07 G41 G01 X110 Y0 G01 X0 Y-100 G01 X-100 Y0 G01 X0 Y110 G40 M08 M02
Sample 2:Circle(Picture 5-2),Lead into place is circle 10。 G91 M07 G42 G02 X10 Y-10 I0 J-10 G03 X0 Y0 I50 J0 G02 X-10 Y-10 I-10 G40 M08 M02
CHAPTER VI TROUBLE SHOOTING
Item Malfunction Reasons Solutions
1 The machine does not
work according to the set parameters
Need restart cnc system after set parameters
Exit cnc sytem and backto WINDOWS, re-enter cnc
system
2 System keys failure
in Winter
Low surrounding temp in winter make keys bad contact and failure(except wrong keys)
Raise surrounding temp
Picture 5-1 Square
Picture 5-2 Circle
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3
After start plasma power source, the cnc
system is in mess codes or halted
The plasma power source has high frequency and disturbs the
system. Or the earth wire of plasma power source and machine don’t
contact with ground well.
Carefully check the earth wire and keep the formal state.
Strictly make a distinction between machine earth wire and
plasma power earth wire.
4 System halted in
summer.
System work overtime, The heat dissipation is not good enough in
summer.
Change the working conditions, and make the system
heat dissipation.
5 Sudden system halted
often
long-time working and many dust on axis card, it makes driver
failure contact and the system haltedClean the dust on aixs card.
6 Can’t find the CNC
operate system in Screen.
he operator installed other programming in system, and the CNC system is covered by other
programming.
Need Re-install cnc system
7 Failure turn on high voltage oxygen
The solenoid valve of the control the high voltage oxygen is
block.
he solenoid valves have to be cleaned by professionals,
Make the air circulation.
8 Automatic oxygen
failure
The limited current electric resistance is small, and the electric resistance is broken when there are
no problems for button and solenoid valve.
Replace the electric resistance on the relay panel.
9 Operate keyboard (or
remote controller) failure Run out of Battery, and don’t
pointed to the receive port.
Replace the battery, the wireless keyboard (remote
controller) point to the receive unit.
Remark:Pls contact with us and the unskilled person don’t touch it when there are some problems for the machine.
CHAPTER VII CARE AND MAINTENANCE OF MACHINE
CNC cutting machine has to be cleaned and kept in good conditions. It usually works in bad
circumstance and conditions because cutting metal will cause a lot of dusty. Some
professional technician should be responsible for machine lubricant, repair and maintenance.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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I. Daily Care and Maintenance
1. The dirt of Machine tool has to be cleaned every workday in order to make it keep
clean. After work, the air supply and power have to be closed.
2. The power has to shut down if you leave it too long time. In case of ano other
people operation.
3. In order to keep in good of lubrication, you have to pay attention to the rail and rack
of the machine if they have lubrication.
II. Weekly Care and Maintenance
1.The machine has to be cleaned totally every week. Guide rails, gears and racks have to be
cleaned and lubricated.
2. Check all the cutting torches and holders, clean the garbage of the burning torch in
order to keep the burning torch in good condition.
3. If there is auto THC device, checking its sensitivity, whether replacing sonde or not.
III. Monthly and Quaterly Care and Maintenance
1. Check if there is dirt on general gas inlet port, and if the every switch and the
manometer is working.
2. Check if all gas-type connectors are loose, and if all pipe straps broken. To fasten
or replace if necessary.
3. Check if all drive parts are loose, and if the gear and rack have inosculated. To
adjust it if necessary.
4. Check if the operation plate and fastening screw are loose, clean the dust inside
cabinet by the vacuum and the blower. And check if the connector lug is loose.
5. Check all the buttons and choosing switches, replace them if broken.
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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CHAPTER VIII CUTTING PARAMETER(for reference only)
1 Flame Cutting
1.1 Oxygen cutting, 102#(KOIKE common nozzles)
Form 6-7 102# nozzles cutting parameters
Steel
thickness(mm) Model Speed(mm/Min) Kerf(Dia,mm)
6 0 620 1.2
9.5 0 550 1.5
12.5 1 525 1.75
19 2 450 2.0
25 2 425 2.0
37.5 3 350 2.2
50 4 300 2.7
62.5 5 275 3.0
75 5 254 3.0
100 6 200 3.5
125 6 175 3.5
150 7 150 4.0
200 7 125 4.25
254 8 75 6.7
300 8 50 7.7
1.2 Oxygen cutting, 102D5# (KOIKE speedy nozzles)
Form 6-8 102D5 nozzles cutting parameters
Steel
thickness
(mm)
Model Speed(mm/Min) Kerf(Dia,mm)
6 0 690 1.2
9.5 0 625 1.5
12.5 1 575 1.75
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19 2 510 2.0
25 2 480 2.0
37.5 3 420 2.2
50 4 350 2.7
62.5 5 300 3.0
75 5 280 3.0
100 6 225 3.5
125 6 210 3.5
150 7 165 4.0
200 7 125 4.25
254 8 90 6.7
300 8 70 7.7
1.3 Oxygen cutting,102D7# (KOIKE speedy nozzles)
Form 6-9 102D7 nozzles cutting parameters
Steel
thickness(mm) Model Speed(mm/Min) Kerf(Dia,mm)
6 0 725 1.2
9.5 0 675 1.5
12.5 1 625 1.75
19 2 550 2.0
25 2 500 2.0
37.5 3 450 2.2
50 4 400 2.7
62.5 5 350 3.0
75 5 310 3.0
100 6 250 3.5
125 6 225 3.5
150 7 175 4.0
200 7 140 4.25
254 8 100 6.7
300 8 75 7.7
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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1.4 Oxygen cutting,308# (Gentec Nozzle)
Form 6-10 308 nozzles cutting parameters
Steel
thickness(mm) Model Speed(mm/Min) Kerf(Dia,mm)
5-10 0 800-900 1.2
10-20 1 700-800 1.5
20-40 2 450-600 1.75
40-60 3 400-450 2.0
60-80 4 340-400 2.0
80-100 5 280-320 2.2
100-150 6 200-280 2.7
150-250 7 120-180 3.0
250-300 8 90-120 3.0
2 Oxygen-Propane Auto and Semi-auto Cutting
Form 6-11 Oxygen-Propane Cutting
Nozzle
No.
(JP-No)
Steel
Thickness
(mm)
Kerf
Width
(mm)
Oxygen
Pressure
(MPa)
Proane
Pressure
(MPa)
Cutting
Speed
(mm/min)
Equipment Used
0 3—10 1 0.6 0.025 600—700 Auto, Semi-auto
1 5—20 1.5 0.6 0.025 550—600 Auto, Semi-auto
2 20—30 2 0.7 0.025 450—550 Auto, Semi-auto
3 30—50 2—3 0.7 0.03 380—450 Auto, Semi-auto
4 50—70 3—4 0.7 0.035 320—380 Auto, Semi-auto
5 75—100 3—4 0.7 0.035 250—320 Auto, Semi-auto
6 100—150 5 0.7 0.04 160—250 Auto, Semi-auto
7 150—250 5.5 0.7 0.04 130—160 Auto, Semi-auto
8 250—300 6 0.7 0.04 100—130 Auto, Semi-auto
Operator Manual for Bigbee Printer Type CNC Cutting Machine
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APPENDIX I Adjust 90° for Transverse and longitudinal
automatically
Back to Zero point can ensure the Zero point position of every axis on the cutting plate. The
relative CNC axis will automatically move to the Zero point position which is set at the
E.X.factory of machine, until touch the back zero switch or limited position switch when the Back
to Zero operation. This position is regarded as the Zero point of cutting plate. We usually use this
Zero piont at the break power protection and break point memory.
The Bigbee Printer CNC Cutting Machine set the Automatic back to Zero device. The machine
will adjust the precision of E.X factory automatically when the machine opened every time.