L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT...

4
L. G. Evans & Company is a full service machine tool dealer specializing in bar fed turning solutions, representing Citizen CNC sliding headstock & Miyano fixed headstock machines. www.lgevans.com L. G. EVANS & COMPANY APPLICATION REPORT Featuring: Miyano BNA-42MSY At Boltswitch L.G. Evans & Company

Transcript of L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT...

Page 1: L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT Featuring: Miyano BNA-42MSY At Boltswitch BNA-42MSY ... The Citizen Miyano BNA-42MSY CNC

v

Miyano Innovation gives the BNA-42MSY one turret 4 axis machine the ability to perform like a 2 turret 4 axis machine.

Miyano Innovation LineCNC Turning Center with 2 Spindles, 1 Turret

L. G. Evans & Company600 Joliet Rd, Suite B • Willowbrook, IL 60527 • P: (630) 321-1500

www.lgevans.com

Contact us for your production turning needs.

2244 Bluemound Rd, Suite B2 • Waukesha, WI 53186 • P: (262) 789-1600

L. G. Evans & Company is a full service machine tool dealer specializing in bar fed turning solutions, representing Citizen CNC sliding headstock & Miyano fixed headstock machines.

www.lgevans.com

v

L. G. EVANS & COMPANYAPPLICATION REPORT

Featuring:Miyano BNA-42MSY At Boltswitch

BNA-42MSY

• 8 station turret and a half-indexing mechanism / up to 16 toolsA broad range of machining possibilities by use of triple turning tool holder, quadruple drill holders and four spindle rotary tool units.

• X2 axis to sub-spindle - SuperimpositionEnables simultaneous, independent machining of the front and back of the workpiece. This provides the benefits of a twin turret machine with the significant cost savings of a single-turret model.

• Y axis to turret; increased power and torqueComplete machining is easily performed on the main and sub-spindle efficiently. The spindle motors have increased power; a high-torque revolving tool motor provides heavier cutting.

• High speed NC unit with ‘Cincom Control’The high speed NC is adopted for fast processing and short cycle time. The ‘Cincom Control’ reduces idle time with easy set-up for productivity.

• Powerful main spindleSP1 allows a maximum of 42mm bar stock and turns at a maximum of 6,000rpm.

• Back-spindle SP2 X2-axis allows simultaneous front and back machining.

• Rigid DesignHeaviest castings in their class, using a “bridge and tunnel” design.

BNA-42MSY tooling example

• Bar stop with servo load check

• Y axis capability added to turret

• ‘Cincom Control’ convenience and speed

• New X2 axis superimposition capability

• Extensive tooling possibilities

• Substantial reduction in non-cutting time

2013

0930

-1M

• Space-saving compact design

L.G. Evans& Company

L.G. Evans& Company

Page 2: L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT Featuring: Miyano BNA-42MSY At Boltswitch BNA-42MSY ... The Citizen Miyano BNA-42MSY CNC

“It’s actually very simple to program,” says Kingston. “Tool motion from the turret tooling to the part in the sub-spindle is programmed the same as usual. One code can enable superimposition, so while the turret tooling is machining in the main spindle, the sub-spindle’s programming is slaved relative to the turret, allowing two simultaneous operations on entirely different geometry.”

“The impressive multi-tasking provided by the superimposition function made me want the Miyano BNA-42MSY. Once I saw how easy it was to understand and program, it was a no-brainer,” Kingston said.

Mark Kingston credits his L. G. Evans & Company representative, Jason VanCauwenberge, with finding just the right machine for their needs at Boltswitch. “At first, we were looking for an ordinary production turret-type machine to fit our floorspace. While Jason could have been satisfied with our request and provided a more standard machine, he took the time to dig deeper into our specific needs. We had limited space and some very specific parts that we needed to produce in large quantities.

“The Miyano BNA-42MSY is just the right size for us, not only in physical size, but also in capacity and capabilities,” reports Kingston. “Limited floor space was a big concern for us, and we ended up with a machine that makes better parts and more of them in less time.

“The machine and 6’ bar feeder slipped right into the tight floorspace we had planned for this machine. It’s as if the area was designed for this compact machine. A 6’ bar feeder is two feet longer than we had hoped for in our tight space. That means we can handle barstock more efficiently and we end up with less scrap material.

Superimposition - I Had To Have It

“Right size also refers to the capacity and capability. I’m referring to the bar diameter, the travels, and the single-turret design,” says Kingston. The 1-⅝” diameter bar capacity comfortably fits all our needs. The axis travels are compact, yet more than adequate for our current and projected needs. This means we don’t waste precious cycle time approaching or retracting from our parts. In spite of its compact size, the machine is very heavily built, so it is strong and rigid. This means we can better optimize our speeds and feeds for faster cuts, better finish, and noticeably longer tool life.

The Citizen Miyano BNA-42MSY CNC turning center with 2 spindles and one turret offers a unique feature called superimposition where it acts as a 2 turret turning center.

Double-lead bolts produced by Boltswitchon their BNA-42MSY CNC turning center

Programming Tech Tip:

Use G76.1 code to optimize machine efficiency utilizing simultaneous threading with both main and sub-spindles from the single turret. Get more details at [email protected].

“The Miyano BNA-42MSY is a perfect fit for us,” summarizes Mr. Kingston. “Its size, capacity, and capabilities are just what we needed. And ‘superimposition’ gives us a powerful boost in productivity to compete in today’s global marketplace.”

Miyano Innovation LineCNC Turning center with 2 spindles 1 turretBNA-42MSY

Highlighted Quotes from Mark Kingston:

• “Miyano’s BNA-42MSY features have helped us cut cycle times by 50% and ‘superimposition’ stands out as one of the most interesting.”

• “Limited floor space was a big concern for us, and we ended up with a machine that makes better parts and more of them in less time.”

“The machine is very heavily built - it is strong and rigid; this allows us to better optimize our speeds and feeds for faster cuts, better finish, and noticeably longer tool life.”

• The capacity and capabilities were just what we needed, and the machine provided us a powerful boost in productivity to compete in today’s Global Marketplace.”

Boltswitch, located in Crystal Lake, Illinois, manufactures 30-400 amp fused pullouts and 400-6,000 amp bolted pressure contact switches for high power applications. Since 1967, quality has defined Boltswitch. Engineers and Electricians throughout the Americas rely on Boltswitch for their most demanding applications for safety and reliability. To that end, Boltswitch keeps all critical operations in-house, taking innovative electrical switch products from concept through completion, all under one roof. This tightly integrated environment demands equipment that is versatile, fast and dependable.

The recent replacement of a 20 year old CNC turning center deserved a thorough investigation of the latest machine developments. Citizen Miyano quality and performance was already well established at Boltswitch, where an A20 sliding headstock turning center has been in production since 2010 making threaded inserts.

Considering the Citizen Miyano BNA-42MSY, Boltswitch CNC technician Mark Kingston says “once I saw the video of the machine at work, I had to have it.” Describing Miyano’s unique “Superimposition” feature, Kingston reports “there are a number of features that have helped cut our cycle times by nearly 50%, and superimposition stands out as the most interesting feature.”

In a world where machines all move really fast, cycle times can be reduced by combining operations. Superimposition combines operations in the main spindle and the sub-spindle by having the sub-spindle’s axes follow the single turret’s motions.

Scan the code to see the BNA-42MSY in action!or go to http://youtu.be/_5KnllAIar4

Page 3: L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT Featuring: Miyano BNA-42MSY At Boltswitch BNA-42MSY ... The Citizen Miyano BNA-42MSY CNC

“It’s actually very simple to program,” says Kingston. “Tool motion from the turret tooling to the part in the sub-spindle is programmed the same as usual. One code can enable superimposition, so while the turret tooling is machining in the main spindle, the sub-spindle’s programming is slaved relative to the turret, allowing two simultaneous operations on entirely different geometry.”

“The impressive multi-tasking provided by the superimposition function made me want the Miyano BNA-42MSY. Once I saw how easy it was to understand and program, it was a no-brainer,” Kingston said.

Mark Kingston credits his L. G. Evans & Company representative, Jason VanCauwenberge, with finding just the right machine for their needs at Boltswitch. “At first, we were looking for an ordinary production turret-type machine to fit our floorspace. While Jason could have been satisfied with our request and provided a more standard machine, he took the time to dig deeper into our specific needs. We had limited space and some very specific parts that we needed to produce in large quantities.

“The Miyano BNA-42MSY is just the right size for us, not only in physical size, but also in capacity and capabilities,” reports Kingston. “Limited floor space was a big concern for us, and we ended up with a machine that makes better parts and more of them in less time.

“The machine and 6’ bar feeder slipped right into the tight floorspace we had planned for this machine. It’s as if the area was designed for this compact machine. A 6’ bar feeder is two feet longer than we had hoped for in our tight space. That means we can handle barstock more efficiently and we end up with less scrap material.

Superimposition - I Had To Have It

“Right size also refers to the capacity and capability. I’m referring to the bar diameter, the travels, and the single-turret design,” says Kingston. The 1-⅝” diameter bar capacity comfortably fits all our needs. The axis travels are compact, yet more than adequate for our current and projected needs. This means we don’t waste precious cycle time approaching or retracting from our parts. In spite of its compact size, the machine is very heavily built, so it is strong and rigid. This means we can better optimize our speeds and feeds for faster cuts, better finish, and noticeably longer tool life.

The Citizen Miyano BNA-42MSY CNC turning center with 2 spindles and one turret offers a unique feature called superimposition where it acts as a 2 turret turning center.

Double-lead bolts produced by Boltswitchon their BNA-42MSY CNC turning center

Programming Tech Tip:

Use G76.1 code to optimize machine efficiency utilizing simultaneous threading with both main and sub-spindles from the single turret. Get more details at [email protected].

“The Miyano BNA-42MSY is a perfect fit for us,” summarizes Mr. Kingston. “Its size, capacity, and capabilities are just what we needed. And ‘superimposition’ gives us a powerful boost in productivity to compete in today’s global marketplace.”

Miyano Innovation LineCNC Turning center with 2 spindles 1 turretBNA-42MSY

Highlighted Quotes from Mark Kingston:

• “Miyano’s BNA-42MSY features have helped us cut cycle times by 50% and ‘superimposition’ stands out as one of the most interesting.”

• “Limited floor space was a big concern for us, and we ended up with a machine that makes better parts and more of them in less time.”

“The machine is very heavily built - it is strong and rigid; this allows us to better optimize our speeds and feeds for faster cuts, better finish, and noticeably longer tool life.”

• The capacity and capabilities were just what we needed, and the machine provided us a powerful boost in productivity to compete in today’s Global Marketplace.”

Boltswitch, located in Crystal Lake, Illinois, manufactures 30-400 amp fused pullouts and 400-6,000 amp bolted pressure contact switches for high power applications. Since 1967, quality has defined Boltswitch. Engineers and Electricians throughout the Americas rely on Boltswitch for their most demanding applications for safety and reliability. To that end, Boltswitch keeps all critical operations in-house, taking innovative electrical switch products from concept through completion, all under one roof. This tightly integrated environment demands equipment that is versatile, fast and dependable.

The recent replacement of a 20 year old CNC turning center deserved a thorough investigation of the latest machine developments. Citizen Miyano quality and performance was already well established at Boltswitch, where an A20 sliding headstock turning center has been in production since 2010 making threaded inserts.

Considering the Citizen Miyano BNA-42MSY, Boltswitch CNC technician Mark Kingston says “once I saw the video of the machine at work, I had to have it.” Describing Miyano’s unique “Superimposition” feature, Kingston reports “there are a number of features that have helped cut our cycle times by nearly 50%, and superimposition stands out as the most interesting feature.”

In a world where machines all move really fast, cycle times can be reduced by combining operations. Superimposition combines operations in the main spindle and the sub-spindle by having the sub-spindle’s axes follow the single turret’s motions.

Scan the code to see the BNA-42MSY in action!or go to http://youtu.be/_5KnllAIar4

Page 4: L.G. Evans L. G. Evans & Company L.G. Evans Application Report-4pg.pdf · APPLICATION REPORT Featuring: Miyano BNA-42MSY At Boltswitch BNA-42MSY ... The Citizen Miyano BNA-42MSY CNC

v

Miyano Innovation gives the BNA-42MSY one turret 4 axis machine the ability to perform like a 2 turret 4 axis machine.

Miyano Innovation LineCNC Turning Center with 2 Spindles, 1 Turret

L. G. Evans & Company600 Joliet Rd, Suite B • Willowbrook, IL 60527 • P: (630) 321-1500

www.lgevans.com

Contact us for your production turning needs.

2244 Bluemound Rd, Suite B2 • Waukesha, WI 53186 • P: (262) 789-1600

L. G. Evans & Company is a full service machine tool dealer specializing in bar fed turning solutions, representing Citizen CNC sliding headstock & Miyano fixed headstock machines.

www.lgevans.com

v

L. G. EVANS & COMPANYAPPLICATION REPORT

Featuring:Miyano BNA-42MSY At Boltswitch

BNA-42MSY

• 8 station turret and a half-indexing mechanism / up to 16 toolsA broad range of machining possibilities by use of triple turning tool holder, quadruple drill holders and four spindle rotary tool units.

• X2 axis to sub-spindle - SuperimpositionEnables simultaneous, independent machining of the front and back of the workpiece. This provides the benefits of a twin turret machine with the significant cost savings of a single-turret model.

• Y axis to turret; increased power and torqueComplete machining is easily performed on the main and sub-spindle efficiently. The spindle motors have increased power; a high-torque revolving tool motor provides heavier cutting.

• High speed NC unit with ‘Cincom Control’The high speed NC is adopted for fast processing and short cycle time. The ‘Cincom Control’ reduces idle time with easy set-up for productivity.

• Powerful main spindleSP1 allows a maximum of 42mm bar stock and turns at a maximum of 6,000rpm.

• Back-spindle SP2 X2-axis allows simultaneous front and back machining.

• Rigid DesignHeaviest castings in their class, using a “bridge and tunnel” design.

BNA-42MSY tooling example

• Bar stop with servo load check

• Y axis capability added to turret

• ‘Cincom Control’ convenience and speed

• New X2 axis superimposition capability

• Extensive tooling possibilities

• Substantial reduction in non-cutting time

2013

0930

-1M

• Space-saving compact design

L.G. Evans& Company

L.G. Evans& Company