imp. FMP italiano - BASEKObaseko.sk/wp-content/uploads/2013/09/tlak-filter-FMP.pdfFMP 135 FMP 135...

12
Maximum working pressure 250 bar Flow rate to 500 l/min I N-LINE FILTER FMP SERIES

Transcript of imp. FMP italiano - BASEKObaseko.sk/wp-content/uploads/2013/09/tlak-filter-FMP.pdfFMP 135 FMP 135...

Page 1: imp. FMP italiano - BASEKObaseko.sk/wp-content/uploads/2013/09/tlak-filter-FMP.pdfFMP 135 FMP 135 FMP 065 FMP 320 FMP 320 A03 A06 A25 M25 A16 A10 0,006484 0,006333 0,003388 0,003166

Maximum working pressure 250 bar

F l o w r a t e t o 5 0 0 l / m i n

IN-LINE FILTER

FMPSERIES

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2 CTC FMP A 0303 UK

FMPSERIES

Filter Symbol without bypass

Filter Symbol with bypass

Filter Symbol with Check Valve

Filter Symbol with by-pass &Check Valve

Check Valve

Check Valve

Filter Symbol with by-pass &Reverse Flow

Filter Symbol with Reverse

Flow

R.F. R.F.

Visual Indicator

Electrical Indicator

Cast Iron Head

Bypass valve

Seals

Filter element

Steel Bowl

Visual - Electrical Indicator

FMPseries filters are designed for pressure line applica-

tions and are suitable for in-line installation. This com-

pletely new series of filters has been developed to

satisfy the medium working pressure sector of the pres-

sure filter market. Continued research and development

on both the filter bodies and the filter elements has resul-

ted in a product line featuring a compact light weight hou-

sing combined with a high filtration efficiency. The trans-

verse bypass valve is a standard feature with this range

of product. (Non bypass for servo applications is also

available).

A complete line of pressure differential visual and electri-

cal indicators are available with this series of filters.

FMP series filters are available with Reverse Flow

Valve.

Flow rates restricted for reverse flow and check

valve

applications.

FMP series are specifically designed for mobile, agricultu-

ral and industrial applications.

Internal check valve option

This series of filters can be supplied with an internal

check valve. The valve eliminates the need for an exter-

nally fitted valve. Installing this valve, will prevent

excessive fluid loss when changing elements and reduce air

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3

Technical data

Filter body (Material)

• Head: Cast iron

• Bowl: Steel

• By-pass valve : Brass

• Reverse Flow : Steel (Only for 135 -320 series)

• Check valve : Steel

Pressure filter body

• Working pressure: 250 bar (25 MPa)

• Test pressure: 350 bar (35 MPa)

• Burst pressure: 750 bar (75 MPa)

• Fatigue test: 1.000.000 cycles with pressure impulses from 0 to 250 bar (25 MPa)

Working Temperature

• from -25°C to + 110°C

Bypass valve

• Bypass valve setting - 6 bar ±10%

• Other pressure settings available.

Filter elements - Collapse pressure

• Microfibre elements N-R series: 20 bar

• Microfibre elements H-S series: 210 bar

• Stainless square wire mesh M series: 20 bar

• Filtration outside - inside.

Seals• Standard Buna-N A series • Viton optional V series• EPDM optional E series

Compatibility with fluids• Body, compatible for use with:

Mineral oil according to ISO 2943 - water-based emulsions-synthetic fluids - water- glycol.

• Filter elements, compatible for use with mineral oilaccording to ISO 2943, synthetic fluids, water-based emulsions and water-glycol.For other fluids, please consult our sales network organisation.

• Seals in Nitrile (Buna-N) A series, compatible with:Mineral oil according to ISO 2943 - water-based emulsions-water- glycol.

• Seals in Viton V series, compatible with:Synthetic fluids type HS-HFDR-HFDS-HFDU

Weights (Kg.)Lengths 1 2 3 4

• FMP 065 3,9 4,2 5,7 --

• FMP 135 7,5 9,4 12,0 --

• FMP 320 12,7 14,7 20,7 23,7

Filter volume (dm3)Lengths 1 2 3 4

• FMP 065 0,35 0,40 0,60 --

• FMP 135 0,55 0,85 1,20 --

• FMP 320 1,25 1,95 2,80 3,50

Port connections

FMP 065 See page 6

FMP 135 See page 7

FMP 320 See page 8

MP filter elements, conform to the following ISO standard:

• ISO 2941 - Verification of collapse/burst resistence.

• ISO 2942 - Verification of fabrication integrity and determination of the first bubble point.

• ISO 2943 - Verification of material Compatibility with fluids.

• ISO 3723 - Method for end load test.

• ISO 3724 - Verification of flow fatigue characteristics.

• ISO 3968 - Evaluation of pressure drop versus flow characteristics.

• ISO 16889- Multi-pass method for evaluating filtration performance.

Filter area

Electrical indicators

N-R ∆p 20 bar

H-S ∆p 210 bar

M ∆p 20 bar

895 1879

33261512

386 546 1098

2450

5428

Filter element type

1 2

HP135

HP320

HP065

3

-

-

7544

4

777 1655

32581475

386 544 1094

2400

5341

1 2

HP135

HP320

HP065

3

-

-

7428

4

950 2020

36451650

374 530 1064

2700

5970

1 2

HP135

HP320

HP065

3

-

-

8280

4

Values in cm2

(A)

5

5

5

0,5

0,25

(A)

5

5

3

0,03

0,03

(V)

Vca 125 (∼)

Vca 250 (∼)

Vcc 30 (=)

Vcc 125 (=)

Vcc 250 (=)

Inductive loadResistive loadSupply voltage

50/60 Hz

K - E - N Series

ConnectorDIN 43650

Electrical connection E - N Series

Electrical connection K Series

N.C.N.O.N.C.

N.O.

2

011

3

1

2

2 33

FMPSERIES

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FMPSERIES

1,50

1,00

0,50

0,000 100 200 300 400 500

∆∆ p b

ar

Flow rate l/min

1,50

1,00

0,50

0,000 25 50 75 100 125

∆∆ p b

ar

Flow rate l/min

1,50

1,00

0,50

0,000 50 100 150 200 250

∆∆ p b

ar

Flow rate l/min

General - Filter selectionFor a quick reference guide, refer to page 6, 7 & 8.

Filter assembly pressure drop:

∆∆p Total = ∆∆p filter housing + ∆∆p filter element

• Housing pressure drop:The ∆∆p is proportional to the fluid density.

• Filter element pressure drop:The ∆∆p is proportional to the kinematic viscosity.

The pressure drop data of the filter elements reportedin this brochure were obtained using mineral oil fluid@ a kinematic viscosity of 30 mm2/s.

Technical data

The curves were obtained using a mineral oil with adensity of 0,86 kg/dm3 according to ISO 3968.

The ∆∆p is proportional to the fluid density.

Housing pressure drop

FMP 065

FMP 135

FMP 320

1 1/2” port

1 1/4” portwith check Valve

1/2” port

3/4” port

3/4” port 1” port

*

with check Valve

with check Valve

For application with kinematic viscosity’s other than 30 mm2/s - see above example“Y” factor for the pressure drop of the individual filter elements

Filterelement

FilterLengths

YFactor

Filter ElementH series

YFactor

Filter ElementN series

A03

A06

A10

M25

A03

A06

A25

A16

A25

M25

A03

A16

A10

0,003917

0,000583

0,058560

0,062285

0,026666

0,021667

0,012428

-

0,043011

0,036637

0,017667

0,014444

0,008888

-

-

0,008556

0,020555

0,016900

0,004167

0,007091

A06

A10

A16

M25

A25

0,006818

0,058500

0,043466

0,023166

0,019666

0,010714

0,008182

0,001286

0,042600

0,025641

0,016222

0,013888

0,015889

0,007322

0,001111

0,020500

1

2

3

Sizing Example

Q = 100 l/minV2 = 46 mm2/sPmax = 220 barFiltration = 16 µµm absolute∆∆p Total max = 1,5 bar ( recommendation)Collapse pressure filter element ∆∆pmax 20 bar

∆∆pc = 0,47 bar (* see FMP 135 diagramm)

∆∆pe = 0,006388 x 100 x ( 46/30 ) = 0,98 bar

∆∆p Total = 0,47 + 0,98 = 1,45 bar

Filter selected

FMP 135 length 2 with A16 filter element

Filter Selection

Filter assembly sizing example

∆∆p Total∆∆pc Filter housing∆∆pe Filter elementY FactorQ l/min = Flow rateV1 = Reference viscosity 30 mm2/sV2 = Working viscosity in mm2/s

∆∆p Total = ∆∆pc + ∆∆pe

∆∆pe = Y x Q x ( V2/V1 )

HP 065 - Element Technical data

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FMPSERIES

1,50

1,00

0,50

0,000 20 40 60 80 100

∆∆ p b

ar

Flow rate l/min

1,50

1,00

0,50

0,000 50 100 150 200 250

∆∆ p b

ar

Flow rate l/min

15

10

5

00 15 30 45 60 75

∆∆ p b

ar

Flow rate l/min

For application with kinematic viscosity’s other than30 mm2/s - see example page 4“Y” factor for the pressure drop of the individual filter elements

Filterelement

FilterLengths

YFactor

Filter ElementN series

A03

A06

A10

M25

A03

A06

A25

A16

A25

M25

A16

A10

0,020333

0,018800

0,009714

0,008667

0,004788

0,002788

0,011143

0,010167

0,006600

0,006388

0,002222

0,001110

1

2

FilterLengths

Filterelement

A03

A06

A10

M25

A03

A06

A25

A16

A25

M25

A03

A16

A10

A06

A10

A16

M25

A25

A03

A06

A10

A16

M25

A25

YFactor

Filter ElementN series

0,000778

0,000612

0,000878

0,010880

0,009733

0,005022

0,003733

0,002545

0,001052

0,001041

0,004400

0,003833

0,001754

0,001486

0,002114

0,000886

0,000714

0,002750

0,000556

0,000475

0,000787

0,000980

0,001775

0,002125

1

2

3

4

15

10

5

00 25 50 75 100 125

∆∆ p b

arFlow rate l/min

15

10

5

00 50 100 150 200 250

∆∆ p b

ar

Flow rate l/min

HP 135 - Element technical data

HP 320 - Element technical data

Valves

Bypass valve pressure drop

Reverse Flow valve pressure drop

FMP 135

FMP 135

FMP 065

FMP 320

FMP 320

A03

A06

A25

M25

A16

A10

0,006484

0,006333

0,003388

0,003166

0,002142

0,001014

3

YFactor

Filter ElementH series

0,025333

0,029167

0,013000

0,012476

0,005926

-

0,014286

0,011048

0,007867

0,007600

0,004448

-

0,008961

0,007465

0,004896

0,004166

0,003077

-

YFactor

Filter ElementH series

0,012190

0,013000

0,006800

0,006400

0,003320

-

0,006450

0,005314

0,003018

0,002892

0,001733

-

-

0,001900

0,004133

0,003143

0,001178

0,001780

-

0,001800

0,003171

0,002714

0,001104

0,001700

2

2

1 - Reverse Flow2 - Forward Flow

1

1

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FMPSERIES

FMP 065

Filter selection-quick reference guideThe following filter sizing recommendations are based on

using a mineral oil fluid @ 30 mm2/s (C’sts) with a maximum

filter assembly (housing & filter element) pressure drop of 1,5

bar.

ConnectionA

1/2” BSP1/2” NPT3/4” BSP3/4” NPT

SAE 8 (3/4” 16 UNF)SAE 12 (1 1/16” 12 UN)

Mounting HolesE (15 mm)

M85/16” UNC

M85/16” UNC5/16” UNC5/16” UNC

Thread connections

K ENV

67 76

Z

A/F 30 A/F 30

35 41

Indicator options

Filter Flow rate Flow rateelement l/min l/min Port Filter

type N Series H Series Size Length H

A03 22 20

A06 28 22

A10 48 451/2” 1 175

A16 52 50

A25 72 65

M25 100 -

A03 30 85

A06 45 36 1/2”

A10 60 632 200

A16 75 72

A25 100 88 3/4”

M25 120 -

A03 55 55

A06 65 70

A10 95 803/4” 3 302

A16 120 90

A25 130 100

M25 115 -

A/F 32 43 A/F 30

35

67

35Led

43,5

A/F 32

85

Ø 68

28

100

A A

A/F 30

H

12

2 Mountingholes

Bypass valve standard option side B

Bypass valve alternative option side C

Indicator port andbypass valve may be

interchanged

46106

A/F 30

A/F 30

E

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Filter selection-quick reference guideThe following filter sizing recommendations are based on

using a mineral oil fluid @ 30 mm2/s(C’sts) with a maximum

filter assembly (housing & filter element) pressure drop of 1,5

ConnectionA

3/4” BSP3/4” NPT

1” BSP1” NPT

SAE 12 (1 1/16” 12 UN)SAE 16 (1 5/16” 12 UN)

A Connection

3/4” SAE-3000 psi/M

3/4” SAE-3000 psi/UNC

1” SAE-3000 psi/M

1” SAE-3000 psi/UNC

B

47.63

47.63

52.37

52.37

C

22.23

22.23

26.19

26.19

FMP 135

D

M10

3/8” UNC

M10

3/8” UNC

E(15 mm)

M10

3/8” UNC

M10

3/8” UNC

Flange connections

Thread connections

Indicator options

FMPSERIES

Mounting HolesE

M103/8” UNC

M103/8” UNC3/8” UNC3/8” UNC

Filter Flow rate Flow rateelement l/min l/min Port Filter

type N Series H Series Size Length H

A03 60 45

A06 65 50

A10 100 853/4” 1 225

A16 110 90

A25 135 125

M25 155 -

A03 100 85

A06 110 100

A10 140 1301” 2 334

A16 150 140

A25 200 170

M25 220 -

A03 140 125

A06 150 140

A10 180 1701” 3 405

A16 190 180

A25 210 195

M25 230 -

K ENV

67 76

Z

A/F 30 A/F 30

35 41

A/F 32 43 A/F 30

35

67

35Led

43,5

A/F 32

Flange connections

A A

A/F 30

A/F 30

A/F 30

H

Bypass valve alternative option side C

Bypass valve standard option side B

3 Mounting holes

Ø 78

125

38

E

115

40,6

60

Indicator port andbypass valve may be

interchanged

C

BD

A

104

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8

FMPSERIES

FMP 320Indicator options

A Connection

1 - 1/4” SAE-3000 psi/M

1 - 1/4” SAE-3000 psi/UNC

1 - 1/2” SAE-3000 psi/M

1 - 1/2” SAE-3000 psi/UNC

B

58.72

58.72

69.85

69.85

C

30.18

30.18

35.71

35.71

D

M10

7/16”UNC

M12

1/2” UNC

E(15 mm)

M12

1/2” UNC

M12

1/2” UNC

Flange connectionsConnection

A1 - 1/4” BSP1 - 1/4” NPT1 - 1/2” BSP1 - 1/2” NPT

SAE 20 (1 5/8” 12 UN)SAE 24 (1 7/8” 12 UN)

Thread connectionsMounting Holes

E (15 mm)M12

1/2” UNCM12

1/2” UNC1/2” UNC1/2” UNC

Filter Flow rate Flow rateelement l/min l/min Port Filter

type N Series H Series Size Length H

A03 110 100

A06 125 105

A10 200 1601 1/4” 1 264

A16 240 170

A25 280 250

M25 350 -

A03 250 200

A06 280 220

A10 400 3101 1/2” 2 384

A16 430 330

A25 460 400

M25 480 -

A03 350 280

A06 380 320

A10 450 4001 1/2” 3 525

A16 480 420

A25 490 460

M25 510 -

A03 375 315

A06 410 340

A10 480 4201 1/2” 4 655

A16 490 430

A25 500 475

M25 530 -

Filter selection-quick reference guideThe following filter sizing recommendations are based on

using a mineral oil fluid @ 30 mm2/s(C’sts) with a maximum

filter assembly (housing & filter element) pressure drop of

94

D

H

150

5740

A/F 46Bypass valve

A A

A

E - 4 Mounting holes

Ø 105

140

B

C

Ø 120

A/F 30Indicator port

A/F 30 A/F 30

FMP 320/4 Only

Bypass valve standard option side B

Bypass valve alternative option side C

K ENV

67 76

Z

A/F 30 A/F 30

35 41

A/F 32 43 A/F 30

35

67

35Led

43,5

A/F 32

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9

FMPSERIES

Absolute filter elements have been tested by the following independent institutes.

Hydraulic System Component Cleanliness Levels

Servo valve

Proportional valve

Variable pump

Cartridge valve

Fixed piston pump

Vane pump

Pressure/flow control valve

Solenoid valve

ISO cleanliness

NAS cleanliness

Recommendedabsolute micron size

System component Typical Cleanliness Specification

12/10/7 13/11/8 14/12/9 15/13/10 16/14/11 17/15/12 18/16/13 19/17/14 20/18/15

1 2 3 4 5 6 7 8 9

6 micron 10 micron >103 micron

Square wire mesh filtration degree is defined in microns by the maximum diameter of a sphere corresponding to the mesh size.

Characteristics of the filter element with nominal filtration M / T series

Multipass method for evaluating Filtration performance according to ISO 16889.ISO MTD test dust

Multipass method for evaluating Filtration performanceaccording to ISO 4572.ACFTD test dust

Dimensions for ß values 2 10 75 100 200 1000 Dimensions for ß values 200

Efficiency in % 50% 90% 98,70% 99% 99,50% 99,90% Efficiency in % 99,50%

Elements media (µm ©) µm

A03 <3 <3 <3 <3 3,30 4,2 A03 3µm 3

A06 <3 <3 4,31 4,53 5.07 6,3 A06 6µm 6

A10 <6 <6 6,12 6,41 7,12 9,0 A10 10µm 10

A16 <7 <7 10,45 10,97 12,13 13,9 A16 16µm 16

A25 <9 12,34 15,82 16,30 17,46 19,3 A25 25µm 25

The data are reported to a value of final ∆p equal to 16 bar

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Data held in this publication is given only for indicative purposes, MP Filtri reserves to introducemodifications to described items for technical or commercial reasons. Copyright reserved.

FMPSERIES

10

Notes

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11

FMPSERIES

Ordering information

Example: FMP 065 2 B A G1 A10 N P01 / V7

Example: HP065 2 A10 A N P01

FMP1 2 3 4 5 6 9

1 2 6 7

HP

Filter assembly

Filter element

9 - Filter condition indicator

Z7 Visual (Pop-up) 5 bar

Z8 Visual (Pop-up) 7 bar

V7 Visual 5 bar

V8 Visual 7 bar

N7 Electrical 5 bar

N8 Electrical 7 bar

E7 Visual-electrical 5 bar

E8 Visual-electrical 7 bar

K7* Visual-electrical 5 bar

K8* Visual-electrical 7 bar

*{ 1 - 24 Volt2 - 110 Volt3 - 220 Volt

7 8

8

MP Filtri - Filtration products will only be guaranteed if original MP Filtri replacement elements and spares are used

1 - Size

065 FMP 065

135 FMP 135

320 FMP 320

2 - Filter Length

1

2

3

4 (Only for 320 series)

3 - Valve

S Without bypass

B With bypass (standard option)

C With bypass (alternative option)

D With bypass B & Check valve

V With reverse flow *(Only for 135 -320 series)

R With reverse flow + bypass *(Only for 135 -320 series)

T With Check valve *

*Restricted Flow Rate

4 - Seals

A Buna-N

V Viton

E EPDM

5 - Port optionsTYPE 065 135 320

G1 1/2” BSP 3/4” BSP 1 1/4” BSP

G2 3/4” BSP 1” BSP 1 1/2” BSP

G3 1/2” NPT 3/4” NPT 1 1/4” NPT

G4 3/4” NPT 1” NPT 1 1/2” NPT

G5 SAE 8 (3/4” 16 UNF) SAE 12 (1 1/16” 12 UN) SAE 20 (1 5/8” 12 UN)

G6 SAE 12 (1 1/16” 12 UN) SAE 16 (1 5/16” 12 UN) SAE 24 (1 7/8” 12 UN)

F1 - 3/4” SAE 3000 PSI/M 1 1/4” SAE 3000 PSI/M

F2 - 1” SAE 3000 PSI/M 1 1/2” SAE 3000 PSI/M

F3 - 3/4” SAE 3000 PSI/UNC 1 1/4” SAE 3000 PSI/UNC

F4 - 1” SAE 3000 PSI/UNC 1 1/2” SAE 3000 PSI/UNC

6 - Filter elements

A03 Inorganic microfibre 3 µm

A06 Inorganic microfibre 6 µm

A10 Inorganic microfibre 10 µm

A16 Inorganic microfibre 16 µm

A25 Inorganic microfibre 25 µm

M25 Square wire mesh

7 - Collapse pressure series

N 20 bar

H 210 bar

R 20 bar (Filter with Reverse Flow)

S 210 bar (Filter with Reverse Flow)

8 - Filter assembly type

P01 MP Filtri standard

Pxx Customer request

ßx ( c ) ≥ 1000

See page 9

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Head Quarter :MP FILTRI S.p.A. ItalyVia Matteotti, 220060 Pessano con Bornago (Milano) ItalyTel. ++39.02/95703.1Fax ++39.02/95741497-95740188email: [email protected]://www.mpfiltri.com

GREAT BRITAINMP FILTRI U.K. Ltd.Bourton Industrial ParkBourton on the WaterGloucestershire GL54 2HQ UKPhone: 01451-822522Fax: 01451-822282email: [email protected]://www.mpfiltri.co.uk

GERMANYMP FILTRI D GmbHAm Wasserturm 5D-66265 Heusweiler/HolzPhone: 06806/85022-0Fax: 06806/85022-18email: [email protected]

FRANCEMP FILTRI FRANCEB.P. 32501603 Trevoux CedexTel: 04.74.08.84.78Telefax: 04.74.08.80.45email: [email protected]

USAMP FILTRI USA Inc.2055 Quaker Pointe DriveQuakertown, PA 18951Phone: 215-529-1300Fax: 215-529-1902email: [email protected]://www.mpfiltriusa.com

CANADAMP FILTRI CANADA Inc.210 Jacob Keffer Parkway Concord,Ontario Canada L4K 4W3Phone: 905-303-1369Fax: 905-303-7256email: [email protected]://www.mpfiltricanada.com