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Transcript of imp. FMP italiano - BASEKObaseko.sk/wp-content/uploads/2013/09/tlak-filter-FMP.pdfFMP 135 FMP 135...
Maximum working pressure 250 bar
F l o w r a t e t o 5 0 0 l / m i n
IN-LINE FILTER
FMPSERIES
2 CTC FMP A 0303 UK
FMPSERIES
Filter Symbol without bypass
Filter Symbol with bypass
Filter Symbol with Check Valve
Filter Symbol with by-pass &Check Valve
Check Valve
Check Valve
Filter Symbol with by-pass &Reverse Flow
Filter Symbol with Reverse
Flow
R.F. R.F.
Visual Indicator
Electrical Indicator
Cast Iron Head
Bypass valve
Seals
Filter element
Steel Bowl
Visual - Electrical Indicator
FMPseries filters are designed for pressure line applica-
tions and are suitable for in-line installation. This com-
pletely new series of filters has been developed to
satisfy the medium working pressure sector of the pres-
sure filter market. Continued research and development
on both the filter bodies and the filter elements has resul-
ted in a product line featuring a compact light weight hou-
sing combined with a high filtration efficiency. The trans-
verse bypass valve is a standard feature with this range
of product. (Non bypass for servo applications is also
available).
A complete line of pressure differential visual and electri-
cal indicators are available with this series of filters.
FMP series filters are available with Reverse Flow
Valve.
Flow rates restricted for reverse flow and check
valve
applications.
FMP series are specifically designed for mobile, agricultu-
ral and industrial applications.
Internal check valve option
This series of filters can be supplied with an internal
check valve. The valve eliminates the need for an exter-
nally fitted valve. Installing this valve, will prevent
excessive fluid loss when changing elements and reduce air
3
Technical data
Filter body (Material)
• Head: Cast iron
• Bowl: Steel
• By-pass valve : Brass
• Reverse Flow : Steel (Only for 135 -320 series)
• Check valve : Steel
Pressure filter body
• Working pressure: 250 bar (25 MPa)
• Test pressure: 350 bar (35 MPa)
• Burst pressure: 750 bar (75 MPa)
• Fatigue test: 1.000.000 cycles with pressure impulses from 0 to 250 bar (25 MPa)
Working Temperature
• from -25°C to + 110°C
Bypass valve
• Bypass valve setting - 6 bar ±10%
• Other pressure settings available.
Filter elements - Collapse pressure
• Microfibre elements N-R series: 20 bar
• Microfibre elements H-S series: 210 bar
• Stainless square wire mesh M series: 20 bar
• Filtration outside - inside.
Seals• Standard Buna-N A series • Viton optional V series• EPDM optional E series
Compatibility with fluids• Body, compatible for use with:
Mineral oil according to ISO 2943 - water-based emulsions-synthetic fluids - water- glycol.
• Filter elements, compatible for use with mineral oilaccording to ISO 2943, synthetic fluids, water-based emulsions and water-glycol.For other fluids, please consult our sales network organisation.
• Seals in Nitrile (Buna-N) A series, compatible with:Mineral oil according to ISO 2943 - water-based emulsions-water- glycol.
• Seals in Viton V series, compatible with:Synthetic fluids type HS-HFDR-HFDS-HFDU
Weights (Kg.)Lengths 1 2 3 4
• FMP 065 3,9 4,2 5,7 --
• FMP 135 7,5 9,4 12,0 --
• FMP 320 12,7 14,7 20,7 23,7
Filter volume (dm3)Lengths 1 2 3 4
• FMP 065 0,35 0,40 0,60 --
• FMP 135 0,55 0,85 1,20 --
• FMP 320 1,25 1,95 2,80 3,50
Port connections
FMP 065 See page 6
FMP 135 See page 7
FMP 320 See page 8
MP filter elements, conform to the following ISO standard:
• ISO 2941 - Verification of collapse/burst resistence.
• ISO 2942 - Verification of fabrication integrity and determination of the first bubble point.
• ISO 2943 - Verification of material Compatibility with fluids.
• ISO 3723 - Method for end load test.
• ISO 3724 - Verification of flow fatigue characteristics.
• ISO 3968 - Evaluation of pressure drop versus flow characteristics.
• ISO 16889- Multi-pass method for evaluating filtration performance.
Filter area
Electrical indicators
N-R ∆p 20 bar
H-S ∆p 210 bar
M ∆p 20 bar
895 1879
33261512
386 546 1098
2450
5428
Filter element type
1 2
HP135
HP320
HP065
3
-
-
7544
4
777 1655
32581475
386 544 1094
2400
5341
1 2
HP135
HP320
HP065
3
-
-
7428
4
950 2020
36451650
374 530 1064
2700
5970
1 2
HP135
HP320
HP065
3
-
-
8280
4
Values in cm2
(A)
5
5
5
0,5
0,25
(A)
5
5
3
0,03
0,03
(V)
Vca 125 (∼)
Vca 250 (∼)
Vcc 30 (=)
Vcc 125 (=)
Vcc 250 (=)
Inductive loadResistive loadSupply voltage
50/60 Hz
K - E - N Series
ConnectorDIN 43650
Electrical connection E - N Series
Electrical connection K Series
N.C.N.O.N.C.
N.O.
2
011
3
1
2
2 33
FMPSERIES
4
FMPSERIES
1,50
1,00
0,50
0,000 100 200 300 400 500
∆∆ p b
ar
Flow rate l/min
1,50
1,00
0,50
0,000 25 50 75 100 125
∆∆ p b
ar
Flow rate l/min
1,50
1,00
0,50
0,000 50 100 150 200 250
∆∆ p b
ar
Flow rate l/min
General - Filter selectionFor a quick reference guide, refer to page 6, 7 & 8.
Filter assembly pressure drop:
∆∆p Total = ∆∆p filter housing + ∆∆p filter element
• Housing pressure drop:The ∆∆p is proportional to the fluid density.
• Filter element pressure drop:The ∆∆p is proportional to the kinematic viscosity.
The pressure drop data of the filter elements reportedin this brochure were obtained using mineral oil fluid@ a kinematic viscosity of 30 mm2/s.
Technical data
The curves were obtained using a mineral oil with adensity of 0,86 kg/dm3 according to ISO 3968.
The ∆∆p is proportional to the fluid density.
Housing pressure drop
FMP 065
FMP 135
FMP 320
1 1/2” port
1 1/4” portwith check Valve
1/2” port
3/4” port
3/4” port 1” port
*
with check Valve
with check Valve
For application with kinematic viscosity’s other than 30 mm2/s - see above example“Y” factor for the pressure drop of the individual filter elements
Filterelement
FilterLengths
YFactor
Filter ElementH series
YFactor
Filter ElementN series
A03
A06
A10
M25
A03
A06
A25
A16
A25
M25
A03
A16
A10
0,003917
0,000583
0,058560
0,062285
0,026666
0,021667
0,012428
-
0,043011
0,036637
0,017667
0,014444
0,008888
-
-
0,008556
0,020555
0,016900
0,004167
0,007091
A06
A10
A16
M25
A25
0,006818
0,058500
0,043466
0,023166
0,019666
0,010714
0,008182
0,001286
0,042600
0,025641
0,016222
0,013888
0,015889
0,007322
0,001111
0,020500
1
2
3
Sizing Example
Q = 100 l/minV2 = 46 mm2/sPmax = 220 barFiltration = 16 µµm absolute∆∆p Total max = 1,5 bar ( recommendation)Collapse pressure filter element ∆∆pmax 20 bar
∆∆pc = 0,47 bar (* see FMP 135 diagramm)
∆∆pe = 0,006388 x 100 x ( 46/30 ) = 0,98 bar
∆∆p Total = 0,47 + 0,98 = 1,45 bar
Filter selected
FMP 135 length 2 with A16 filter element
Filter Selection
Filter assembly sizing example
∆∆p Total∆∆pc Filter housing∆∆pe Filter elementY FactorQ l/min = Flow rateV1 = Reference viscosity 30 mm2/sV2 = Working viscosity in mm2/s
∆∆p Total = ∆∆pc + ∆∆pe
∆∆pe = Y x Q x ( V2/V1 )
HP 065 - Element Technical data
5
FMPSERIES
1,50
1,00
0,50
0,000 20 40 60 80 100
∆∆ p b
ar
Flow rate l/min
1,50
1,00
0,50
0,000 50 100 150 200 250
∆∆ p b
ar
Flow rate l/min
15
10
5
00 15 30 45 60 75
∆∆ p b
ar
Flow rate l/min
For application with kinematic viscosity’s other than30 mm2/s - see example page 4“Y” factor for the pressure drop of the individual filter elements
Filterelement
FilterLengths
YFactor
Filter ElementN series
A03
A06
A10
M25
A03
A06
A25
A16
A25
M25
A16
A10
0,020333
0,018800
0,009714
0,008667
0,004788
0,002788
0,011143
0,010167
0,006600
0,006388
0,002222
0,001110
1
2
FilterLengths
Filterelement
A03
A06
A10
M25
A03
A06
A25
A16
A25
M25
A03
A16
A10
A06
A10
A16
M25
A25
A03
A06
A10
A16
M25
A25
YFactor
Filter ElementN series
0,000778
0,000612
0,000878
0,010880
0,009733
0,005022
0,003733
0,002545
0,001052
0,001041
0,004400
0,003833
0,001754
0,001486
0,002114
0,000886
0,000714
0,002750
0,000556
0,000475
0,000787
0,000980
0,001775
0,002125
1
2
3
4
15
10
5
00 25 50 75 100 125
∆∆ p b
arFlow rate l/min
15
10
5
00 50 100 150 200 250
∆∆ p b
ar
Flow rate l/min
HP 135 - Element technical data
HP 320 - Element technical data
Valves
Bypass valve pressure drop
Reverse Flow valve pressure drop
FMP 135
FMP 135
FMP 065
FMP 320
FMP 320
A03
A06
A25
M25
A16
A10
0,006484
0,006333
0,003388
0,003166
0,002142
0,001014
3
YFactor
Filter ElementH series
0,025333
0,029167
0,013000
0,012476
0,005926
-
0,014286
0,011048
0,007867
0,007600
0,004448
-
0,008961
0,007465
0,004896
0,004166
0,003077
-
YFactor
Filter ElementH series
0,012190
0,013000
0,006800
0,006400
0,003320
-
0,006450
0,005314
0,003018
0,002892
0,001733
-
-
0,001900
0,004133
0,003143
0,001178
0,001780
-
0,001800
0,003171
0,002714
0,001104
0,001700
2
2
1 - Reverse Flow2 - Forward Flow
1
1
6
FMPSERIES
FMP 065
Filter selection-quick reference guideThe following filter sizing recommendations are based on
using a mineral oil fluid @ 30 mm2/s (C’sts) with a maximum
filter assembly (housing & filter element) pressure drop of 1,5
bar.
ConnectionA
1/2” BSP1/2” NPT3/4” BSP3/4” NPT
SAE 8 (3/4” 16 UNF)SAE 12 (1 1/16” 12 UN)
Mounting HolesE (15 mm)
M85/16” UNC
M85/16” UNC5/16” UNC5/16” UNC
Thread connections
K ENV
67 76
Z
A/F 30 A/F 30
35 41
Indicator options
Filter Flow rate Flow rateelement l/min l/min Port Filter
type N Series H Series Size Length H
A03 22 20
A06 28 22
A10 48 451/2” 1 175
A16 52 50
A25 72 65
M25 100 -
A03 30 85
A06 45 36 1/2”
A10 60 632 200
A16 75 72
A25 100 88 3/4”
M25 120 -
A03 55 55
A06 65 70
A10 95 803/4” 3 302
A16 120 90
A25 130 100
M25 115 -
A/F 32 43 A/F 30
35
67
35Led
43,5
A/F 32
85
Ø 68
28
100
A A
A/F 30
H
12
2 Mountingholes
Bypass valve standard option side B
Bypass valve alternative option side C
Indicator port andbypass valve may be
interchanged
46106
A/F 30
A/F 30
E
7
Filter selection-quick reference guideThe following filter sizing recommendations are based on
using a mineral oil fluid @ 30 mm2/s(C’sts) with a maximum
filter assembly (housing & filter element) pressure drop of 1,5
ConnectionA
3/4” BSP3/4” NPT
1” BSP1” NPT
SAE 12 (1 1/16” 12 UN)SAE 16 (1 5/16” 12 UN)
A Connection
3/4” SAE-3000 psi/M
3/4” SAE-3000 psi/UNC
1” SAE-3000 psi/M
1” SAE-3000 psi/UNC
B
47.63
47.63
52.37
52.37
C
22.23
22.23
26.19
26.19
FMP 135
D
M10
3/8” UNC
M10
3/8” UNC
E(15 mm)
M10
3/8” UNC
M10
3/8” UNC
Flange connections
Thread connections
Indicator options
FMPSERIES
Mounting HolesE
M103/8” UNC
M103/8” UNC3/8” UNC3/8” UNC
Filter Flow rate Flow rateelement l/min l/min Port Filter
type N Series H Series Size Length H
A03 60 45
A06 65 50
A10 100 853/4” 1 225
A16 110 90
A25 135 125
M25 155 -
A03 100 85
A06 110 100
A10 140 1301” 2 334
A16 150 140
A25 200 170
M25 220 -
A03 140 125
A06 150 140
A10 180 1701” 3 405
A16 190 180
A25 210 195
M25 230 -
K ENV
67 76
Z
A/F 30 A/F 30
35 41
A/F 32 43 A/F 30
35
67
35Led
43,5
A/F 32
Flange connections
A A
A/F 30
A/F 30
A/F 30
H
Bypass valve alternative option side C
Bypass valve standard option side B
3 Mounting holes
Ø 78
125
38
E
115
40,6
60
Indicator port andbypass valve may be
interchanged
C
BD
A
104
8
FMPSERIES
FMP 320Indicator options
A Connection
1 - 1/4” SAE-3000 psi/M
1 - 1/4” SAE-3000 psi/UNC
1 - 1/2” SAE-3000 psi/M
1 - 1/2” SAE-3000 psi/UNC
B
58.72
58.72
69.85
69.85
C
30.18
30.18
35.71
35.71
D
M10
7/16”UNC
M12
1/2” UNC
E(15 mm)
M12
1/2” UNC
M12
1/2” UNC
Flange connectionsConnection
A1 - 1/4” BSP1 - 1/4” NPT1 - 1/2” BSP1 - 1/2” NPT
SAE 20 (1 5/8” 12 UN)SAE 24 (1 7/8” 12 UN)
Thread connectionsMounting Holes
E (15 mm)M12
1/2” UNCM12
1/2” UNC1/2” UNC1/2” UNC
Filter Flow rate Flow rateelement l/min l/min Port Filter
type N Series H Series Size Length H
A03 110 100
A06 125 105
A10 200 1601 1/4” 1 264
A16 240 170
A25 280 250
M25 350 -
A03 250 200
A06 280 220
A10 400 3101 1/2” 2 384
A16 430 330
A25 460 400
M25 480 -
A03 350 280
A06 380 320
A10 450 4001 1/2” 3 525
A16 480 420
A25 490 460
M25 510 -
A03 375 315
A06 410 340
A10 480 4201 1/2” 4 655
A16 490 430
A25 500 475
M25 530 -
Filter selection-quick reference guideThe following filter sizing recommendations are based on
using a mineral oil fluid @ 30 mm2/s(C’sts) with a maximum
filter assembly (housing & filter element) pressure drop of
94
D
H
150
5740
A/F 46Bypass valve
A A
A
E - 4 Mounting holes
Ø 105
140
B
C
Ø 120
A/F 30Indicator port
A/F 30 A/F 30
FMP 320/4 Only
Bypass valve standard option side B
Bypass valve alternative option side C
K ENV
67 76
Z
A/F 30 A/F 30
35 41
A/F 32 43 A/F 30
35
67
35Led
43,5
A/F 32
9
FMPSERIES
Absolute filter elements have been tested by the following independent institutes.
Hydraulic System Component Cleanliness Levels
Servo valve
Proportional valve
Variable pump
Cartridge valve
Fixed piston pump
Vane pump
Pressure/flow control valve
Solenoid valve
ISO cleanliness
NAS cleanliness
Recommendedabsolute micron size
System component Typical Cleanliness Specification
12/10/7 13/11/8 14/12/9 15/13/10 16/14/11 17/15/12 18/16/13 19/17/14 20/18/15
1 2 3 4 5 6 7 8 9
6 micron 10 micron >103 micron
Square wire mesh filtration degree is defined in microns by the maximum diameter of a sphere corresponding to the mesh size.
Characteristics of the filter element with nominal filtration M / T series
Multipass method for evaluating Filtration performance according to ISO 16889.ISO MTD test dust
Multipass method for evaluating Filtration performanceaccording to ISO 4572.ACFTD test dust
Dimensions for ß values 2 10 75 100 200 1000 Dimensions for ß values 200
Efficiency in % 50% 90% 98,70% 99% 99,50% 99,90% Efficiency in % 99,50%
Elements media (µm ©) µm
A03 <3 <3 <3 <3 3,30 4,2 A03 3µm 3
A06 <3 <3 4,31 4,53 5.07 6,3 A06 6µm 6
A10 <6 <6 6,12 6,41 7,12 9,0 A10 10µm 10
A16 <7 <7 10,45 10,97 12,13 13,9 A16 16µm 16
A25 <9 12,34 15,82 16,30 17,46 19,3 A25 25µm 25
The data are reported to a value of final ∆p equal to 16 bar
Data held in this publication is given only for indicative purposes, MP Filtri reserves to introducemodifications to described items for technical or commercial reasons. Copyright reserved.
FMPSERIES
10
Notes
11
FMPSERIES
Ordering information
Example: FMP 065 2 B A G1 A10 N P01 / V7
Example: HP065 2 A10 A N P01
FMP1 2 3 4 5 6 9
1 2 6 7
HP
Filter assembly
Filter element
9 - Filter condition indicator
Z7 Visual (Pop-up) 5 bar
Z8 Visual (Pop-up) 7 bar
V7 Visual 5 bar
V8 Visual 7 bar
N7 Electrical 5 bar
N8 Electrical 7 bar
E7 Visual-electrical 5 bar
E8 Visual-electrical 7 bar
K7* Visual-electrical 5 bar
K8* Visual-electrical 7 bar
*{ 1 - 24 Volt2 - 110 Volt3 - 220 Volt
7 8
8
MP Filtri - Filtration products will only be guaranteed if original MP Filtri replacement elements and spares are used
1 - Size
065 FMP 065
135 FMP 135
320 FMP 320
2 - Filter Length
1
2
3
4 (Only for 320 series)
3 - Valve
S Without bypass
B With bypass (standard option)
C With bypass (alternative option)
D With bypass B & Check valve
V With reverse flow *(Only for 135 -320 series)
R With reverse flow + bypass *(Only for 135 -320 series)
T With Check valve *
*Restricted Flow Rate
4 - Seals
A Buna-N
V Viton
E EPDM
5 - Port optionsTYPE 065 135 320
G1 1/2” BSP 3/4” BSP 1 1/4” BSP
G2 3/4” BSP 1” BSP 1 1/2” BSP
G3 1/2” NPT 3/4” NPT 1 1/4” NPT
G4 3/4” NPT 1” NPT 1 1/2” NPT
G5 SAE 8 (3/4” 16 UNF) SAE 12 (1 1/16” 12 UN) SAE 20 (1 5/8” 12 UN)
G6 SAE 12 (1 1/16” 12 UN) SAE 16 (1 5/16” 12 UN) SAE 24 (1 7/8” 12 UN)
F1 - 3/4” SAE 3000 PSI/M 1 1/4” SAE 3000 PSI/M
F2 - 1” SAE 3000 PSI/M 1 1/2” SAE 3000 PSI/M
F3 - 3/4” SAE 3000 PSI/UNC 1 1/4” SAE 3000 PSI/UNC
F4 - 1” SAE 3000 PSI/UNC 1 1/2” SAE 3000 PSI/UNC
6 - Filter elements
A03 Inorganic microfibre 3 µm
A06 Inorganic microfibre 6 µm
A10 Inorganic microfibre 10 µm
A16 Inorganic microfibre 16 µm
A25 Inorganic microfibre 25 µm
M25 Square wire mesh
7 - Collapse pressure series
N 20 bar
H 210 bar
R 20 bar (Filter with Reverse Flow)
S 210 bar (Filter with Reverse Flow)
8 - Filter assembly type
P01 MP Filtri standard
Pxx Customer request
ßx ( c ) ≥ 1000
See page 9
Head Quarter :MP FILTRI S.p.A. ItalyVia Matteotti, 220060 Pessano con Bornago (Milano) ItalyTel. ++39.02/95703.1Fax ++39.02/95741497-95740188email: [email protected]://www.mpfiltri.com
GREAT BRITAINMP FILTRI U.K. Ltd.Bourton Industrial ParkBourton on the WaterGloucestershire GL54 2HQ UKPhone: 01451-822522Fax: 01451-822282email: [email protected]://www.mpfiltri.co.uk
GERMANYMP FILTRI D GmbHAm Wasserturm 5D-66265 Heusweiler/HolzPhone: 06806/85022-0Fax: 06806/85022-18email: [email protected]
FRANCEMP FILTRI FRANCEB.P. 32501603 Trevoux CedexTel: 04.74.08.84.78Telefax: 04.74.08.80.45email: [email protected]
USAMP FILTRI USA Inc.2055 Quaker Pointe DriveQuakertown, PA 18951Phone: 215-529-1300Fax: 215-529-1902email: [email protected]://www.mpfiltriusa.com
CANADAMP FILTRI CANADA Inc.210 Jacob Keffer Parkway Concord,Ontario Canada L4K 4W3Phone: 905-303-1369Fax: 905-303-7256email: [email protected]://www.mpfiltricanada.com