Energy Industry Catalog (Airetool, Apex, Buckeye, Cleco ... · sp-1513-en 0505 10m energyindustry...

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-1513-EN 0505 10M

Airetool® • Apex® • Buckeye® • Cleco® • Dotco® • Gardner-Denver®

Q U A L I T Y T O O L S F O R T H E

MAY 2005SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. GARDNER-DENVER IS A REGISTERED TRADEMARK OF GARDNER-DENVER MACHINERY, INC., USED UNDER LICENSE. © 2005 COOPER INDUSTRIES, INC. SP-1513-EN 0505 10M

Cooper Power ToolsP.O. Box 1410Lexington, SC 29071-1410USAPhone: 803-359-1200Fax: 803-951-7576

Visit us online at www.cooperpowertools.com

Cooper (China) Co., Ltd.18th Floor Yu An Building738 Dongfang RoadPudong, Shanghai 200122 ChinaPhone: +86 21 5831 6805Fax: +86 21 5831 6762

DGD/Automated SystemsPostfach 30D-73461 WesthausenGermanyPhone: +49-7363-810Fax: +49-7363-81222

Cooper Tools Hungária Kft.Berkenyefa sor 7H-9027 GyörHungaryTel: +36 96 505 300Fax: +36 96 505 301

Cooper Power Tools SASZone industrielle – B.P. 2877831 Ozoir-la-Ferrière CedexFranceTéléphone: +33-1-6443-2200Téléfax: +33-1-6440-1717

Cooper Power Tools de México S.A. de C.V.Libramiento La Joya No. 1 Bodega No. 2Esq. Politécnico Barrio San JoséCuautitlán, Edo de México C.P. 54870Phone: (011) 525 5899 9510Fax: (011) 525 5870 5012

Cooper Tools Industrial Ltda.Av. Liberdade, 4055Zona Industrial - Iporanga18087-170 Sorocaba, SP BrazilTel: +55-15-3238-3929Fax: +55-15-228-3260

Cooper Power Tools5925 McLaughlin RoadMississauga, OntarioCanada L5R 1B8Phone: (905) 501-4785Fax: (905) 501-4786

Table of Contents

1

Catalog SP-102

Catalog TC-100

Catalog SP-1100

Catalog SP-1000

Catalog SP-103

Catalog SP-104

Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5Material Removal Tools . . . . . . . . . . . . . . . . . 6-23

Grinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15Precision . . . . . . . . . . . . . . . . . . . . . . . . . . 7Inline, Extended, Right Angle . . . . . . . . . . 8-9Cone or Plug Wheel & Type 21 . . . . . . . . . 10Type 1 Cutt-Off & Type 27 Depressed Center Wheel . . . . . . 11Vertical Grinders . . . . . . . . . . . . . . . . . . . . 12Grinder Accessories . . . . . . . . . . . . . . . . . 13-15

Drills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16-19Pistol Grip . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

Percussion Tools . . . . . . . . . . . . . . . . . . . . . 20-21Percussion Tool Accessories . . . . . . . . . . 22-23

Assembly Tools . . . . . . . . . . . . . . . . . . . . . . . . 24-39Impact Wrenches . . . . . . . . . . . . . . . . . . . 26-29Angle Nutrunners . . . . . . . . . . . . . . . . . . . 31Swingbar Nutrunners . . . . . . . . . . . . . . . . . 32-35Apex Fastener Tools . . . . . . . . . . . . . . . . . 36-39

Hoists . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40-57Hook Mounted . . . . . . . . . . . . . . . . . . . . . 44-45Hoist Tractors . . . . . . . . . . . . . . . . . . . . . . 47-48Hoist Accessories . . . . . . . . . . . . . . . . . . . 49-57

Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58-89Rotary Vane . . . . . . . . . . . . . . . . . . . . . . . . 60-67Axial Piston . . . . . . . . . . . . . . . . . . . . . . . 68-75Radial Piston . . . . . . . . . . . . . . . . . . . . . . 76-85Motor Accessories . . . . . . . . . . . . . . . . . . 86-89

Airetool Tube Cleaners, Expanders & Installation Tools . . . . . . . . . . . . . . . . . . . . . . . 90-118

Rolling Controls . . . . . . . . . . . . . . . . . . . . . 92-99Heat Exchanger-Condenser Expanders . . 100-111Boiler Expanders . . . . . . . . . . . . . . . . . . . . 112-118

ISO Certification . . . . . . . . . . . . . . . . . . . . . . . 119Training & Service . . . . . . . . . . . . . . . . . . . . . . 120Order Catalogs . . . . . . . . . . . . . . . . . . . . . . . . 122Website . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123Sales & Service Centers . . . . . . . . . . . . . . . . . 124

Please note that the tools listed in this catalog are our more popular models. For more information on our complete tool offering,please contact your local Cooper Power Tools representative or give us a call at 1-800-845-5629 and reference the catalog numbersabove. You can also order catalogs on our website www.cooperpowertools.com.

Cooper IndustriesFrom its origins in 1833 as a small ironfoundry in Mount Vernon, Ohio, CooperIndustries has evolved into a diversified,multi-billion dollar manufacturing companywith a worldwide presence.

Headquartered in Houston, Texas, thecompany employs approximately30,000 people and operates more than100 manufacturing facilities worldwide.

Cooper Power ToolsHeadquartered in Lexington, SC, theCooper Power Tools division serves primarily the global energy, automotive,aerospace, and general industry marketsthrough 17 manufacturing andsales/service facilities with over 1,800employees located in the Americas,Europe and Asia Pacific.

Our 17 well-known brands includeenergy industry standards such asCleco, Dotco, Gardner-Denver, andAiretool. With such a diverse range ofproducts, Cooper Power Tools is ableto service practically every industryworldwide with products and servicesthat are continually improved,addressing the specific needs of ourcustomers.

Cooper Power Tools Division headquarters andmanufacturing facility, Lexington, South Carolina.

Cooper Power Toolsde Mexico located inNaucalpan.

Cooper ToolsIndustrial Ltda.facility located inSorocaba, Brazil.

Automated SystemsN.A. 82,000 sq. ft.facility located inAuburn Hills Michigan.

Metronix electronics manufacturing facility locatedin Braunschweig, Germany.

Recoules facility located inOzoir-la-Ferriere, France.

Cooper PowerTools Europeanheadquarterslocated inWesthausen,Germany.240,000 sq. ft.manufacturingfacility.

Cooper facility located in Shanghai, China.

Global AccessWherever you are, chances are Cooper Power Tools has a servicecenter and technical support near you, complete with a highlytrained, dedicated staff of support personnel. With these resources,we can help you test, diagnose, and solve any cleaning, expanding,fabrication, or material removal challenge you face.

Manufacturing facility located in Györ, Hungary.

2 3

Global Business History

Global Partners

broadest range of tooling • support and service

Our Cleco® line has been carefully designedto maximize operator control, ease ofhandling, and tool balance. The housingshave been shaped to fit more comfortably inyour hand, and special attention has beenplaced on the housing grips. On manymodels, a comfort grip has been added toisolate your hands from temperature andvibration.

Known for their durability, ergonomic comfort,and parts interchangeability, our Dotco® line isthe industry’s premier offering of materialremoval tools. They are small, comfortable,and lightweight, yet they can handle thetoughest treatment and environments.Precision applications such as turbine finishing and repair and drill rigcutter manufacturing require precision grinding tools with superiorperformance. Cooper Power Tools offers a wide selection of Dotco andCleco precision material removal tools for outstanding performancemachining critical parts.

The demands of offshore drilling requires tools durable enough to withstand extremely harsh environments compounded by the corrosiveeffects of salt water. Our complete line of Cleco grinders, scalers, nutrunners, and impacts as well as our Gardner-Denver line of pneumatic hoists and air motors are engineered for long life at sea.

Cooper Power Tools offers the only pneumatic pistonhoist in the industry. The rugged line of Gardner-Denverpiston hoists can handle loads from 300–800 poundsand withstand the harshest environments from extremetemperature to the corrosive effects of dirt, dust, grime,oil, and water.

54

WARNING: Face & eye protection must be worn while operating power tools, per ANSI B186.1. Cutting tool maximum speed rating must equal or exceed speed of air tool @ 90psi(620 kPa). Follow cutting tool manufacturer’s mounting & operating instructions. Tools must be equipped with lock-off lever to be CE compliant.


Material Removal Tools

Performance, Versatility & QualityWhen it comes to fine finishing applications such as die grindingor de-burring, no tools are better suited for the job than Dotco®

grinders. Dotco’s reputation for durability, dependability andversatility is among the highest for fine finishing applications. Thisis the result of years of continuous improvements in engineeringdesign and manufacturing processes.

Dotco grinders are designed with the operator in mind. They aresmall, lightweight and comfortable to use, without sacrificingdurability. Plus, they incorporate elastomer coatings, and perfectlybalanced moving parts to keep vibration to a minimum. Thisoptimal combination of tool characteristics allows the operator tofocus doing the best job possible, in the least amount of time.

Tough tools for tough jobs Cleco® and Buckeye® grinders meet the demanding requirementsof industries including shipbuilding, pipe fabricating, transportationequipment manufacturing, and welding applications. Since thesetypes of applications typically require a high material removal rate,Cleco and Buckeye grinders incorporate high horsepower/highRPM motors.

To achieve maximum durability, Cleco and Buckeye grinders usetop quality precision components, and motor assemblies areprotected by either aluminum or steel housings.

Grinder Abrasives Guide

Precision Grinders, Carbide Bur and Mounted Wheel GrindersUsed in finishing applications that require a high degree of durability.

Cone and Plug WheelsUsed for general purpose grinding work on mild steel, stainless steel, metal alloys, and cast steel.Applications include:■ Grinding and smoothing ■ Beveling workpiece edges ■ Internal grinding

fillets, corners prior to welding ■ Mild bending contours ■ General grinding in confined areas

Type 1 WheelsUsed on portable horizontal shaft tools.Applications Include:■ Notch free grinding ■ Smoothing out weld seams ■ Removing seam lines ■ Pre-weld cleaning ■ Grinding concrete or from castings

masonry productsType 1 Cut-Off Wheels

Applications include cutting carbon and stainless steel, ferrous metals, and cast iron

Type 6 & 11 Cup WheelsUsed on right angle or vertical shaft tools.■ Type 6 – Straight Cup Wheels ■ Type 11 – Flared Cup Wheels

Type 27/28 Depressed Center WheelsType 27 wheels are used at an angle to the workpiece between 30º and 45º. These wheels do not "flat grind."Type 28 wheels are saucer shaped wheels, which are contoured to provide a correct "built-in" grinding angle. Consequently, Type 28 wheels may be used for flat contact on the workpiece.

6 7

10-90

60,000 – 100,000 RPM0.06 – 0.1 hp (0.044 – 0.074 kW)

■ Variety of configurations to meet all your application needs

■ Ideal for precision deburring and metal removal

■ Turbine, governed and non-governed models available

■ 12-03 right angle gearless model toreduce maintenance and downtime

12-03

10-04

12-04220G

WARNING: Maximum extension on 10-95 Series:1/4” bur is 1-1/2” and 1/8” bur is 3/4”WARNING: Do not use grinding wheels or non-standard burs: failure to comply may shatterabrasive and cause serious injury.

✢For length of 10R0412 wrenchless chuck models, add 0.4” (10mm)*Optional overhose lengths available**Governor-controlled speedHousing Guide: A=Aluminum, C=Composite, S=Steel♦ CAUTION:Use dry air at 90psi (maximum): Do not lubricate turbine grinders. Lubrication willbe detrimental to the operation and life of turbine tools.Do not attach a quick-disconnect fitting directly to the tool.GENERAL:Minimum Hose Size: 3/16” (4.8mm)All tools performance rated @ 90psi (620 kPa) air pressure.

STANDARD EQUIPMENT:10-90 Series: Applicable collet, collet wrenches, 7 ft. (2.1m) air supply hose,

replaceable cartridge hose filter.12-03, 10-04 & 12-04 Series: Applicable collet, collet wrenches, collet guard, 5 ft

(1.5m) air supply hose, 1 ft. (0.3m) overhose220G Series: Collet, Collet Nut Wrench, Collet Locking PinEXTRA EQUIPMENT:Collets: See page 26Collet Guard (10-90 series): See page 27Cartridge hose filter: 45-0211Overhose: See page 63

10-90 Series – 0.06 hp (0.044 kW) – Front Exhaust – Turbine♦

10R9000-03 100,000 3/16” Carbide Bur, 3/16” Diamond Pin A 0.5 0.2 5.4 137 3mm 1/8”10R9000-08 100,000 3/16” Diamond Pin A 0.5 0.2 5.4 137 1/8” 1/8”

12-03 Series – 0.1 hp (0.074 kW) Gearless Right Angle – Rear Exhaust12R0380-13* 80,000 1/4” Carbide Bur, 1/4” Diamond Pin C 0.3 0.1 5.5 140 3mm 1/8”12R0380-18 80,000 1/4” Carbide Bur, 1/4” Diamond Pin C 0.3 0.1 5.5 140 1/8” 1/8”

10-04 Series – 0.1 hp (0.074 kW) – Rear Exhaust10R0401-13* 10R0400-13* 60,000 1/4” Carbide Bur, 1/4” Diamond Pin A 0.2 0.1 5.8* 147* 3mm 1/8”10R0401-18* 10R0400-18 10R0412-18 60,000 1/4” Carbide Bur, 1/4” Diamond Pin A 0.2 0.1 5.8* 147* 1/8” 1/8”

12-04 Series – 0.1 hp (0.074 kW) – Rear Exhaust12R0410-13* 12R0400-13* 60,000 1/4” Carbide Bur, 1/4” Diamond Pin C 0.3 0.1 5.8 147 3mm 1/8”12R0410-18* 12R0400-18* 60,000 1/4” Carbide Bur, 1/4” Diamond Pin C 0.3 0.1 5.8 147 1/8” 1/8”

220G Series – 0.1 hp (0.074 kW) – Push-Pull Start – Front Exhaust220G-600-C2 60,000 1/4” Carbide Burr A 4 0.11 4.6 118 1/8” 1/8”

Model Number Free AirWith Without Wrenchless Speed Type Weight Length Collet Inlet

Collet Guard Collet Guard Chuck✢ rpm Abrasives Capacity Housing lbs. kgs in. mm Size Size

14G-830-KIT

Grinder Kits220G-600-C2-KKit includes grinder, hose, collet, collet wrench, cylindricalplain burr (413680), cylindrical radius end burr (413681),cone & taper burr (413682), and tree point burr (413683),carrying case.

14G-830Kit includes grinder, hose, collet, collet wrench, two collet wrenches – 1006626, three grinding wheels – 1005327, 1005338, 1005344, dressing stone – 1004908, hose assembly – 1021393, carrying case – 1021743, filter-lubricator – 1020888

15Z Series Air Marking Pen■ 0.06 hp (0.044 kW) In-line Piston Motor■ Sliding sleeve throttle■ Carbide tipped stylus■ Great for marking materials ranging from aluminum to titanium

Model Speed Weight Length Diameter

Number spm lbs. kgs in. mm in. mm

15Z-710 20,000 .25 0.1 5.5 140 0.6 15

15Z-710

15Z-720 KIT

General Air Inlet: 1/8” NPT – Use 3/16” (4.7mm) I.D. hoseAll tools performance rated @ 90psi (620 kPa) air pressure.

Standard Equipment Carbide tipped stylusExtra Equipment Replacement carbide tipped stylus - 1018081

Air Marking Pen Kit 15Z-720 15Z-710 Air Marking Pen, five (5) foot air hose assembly, 3/16” I.D. with 1/8” NPT fittings, two (2) 1/2” wrenches, carrying case

Precision Grinders

12-12

Inline, Extended & Right Angle GrindersFor Carbide Burrs, Mounted Points, Mounted Wheels

9

Inline, Extended & Right Angle GrindersFor Carbide Burrs, Mounted Points, Mounted Wheels

8

Inline Grinders12,000 – 40,000 RPM0.3 – 0.9 hp (0.22 – 0.67 kW)

■ Great for die and mold work, deburring

■ Aluminum, composite or rugged steel housings

■ Complete selection of rpm speeds available

■ Front, side, and rear exhaust models available

Inline Extended Grinders18,000 – 28,000 RPM0.3 – 1.2 hp (0.22 – 0.9 kW)

■ Extended housings■ Aluminum or rugged steel housings

Right Angle Grinders11,000 – 20,000 RPM0.3 – 0.8 hp (0.22 – 0.6 kW)

■ Suitable for a wide range of finishing and deburring applications

■ Geared or gearless■ Front, side, or rear exhaust■ Heavy duty heads available for

more rugged applications■ Extended head models available

Housing Guide: A=Aluminum, C=Composite, S=Steels Button throttle available• Oilless blades+ Overhose model available*Governor controlled speed. If front exhaust, add 0.7” (18mm) to length†For 31G series rear exhaust model, add 0.6” (18mm)**Over spindle‡Mounted wheel capacity depends on wheel diameter, thickness and

overhang. Consult wheel manufacturer for speed recommendations.

GENERAL:All tools performance rated @ 90psi (620 kPa) air pressure.Minimum Hose I.D.–

10-10, 10-11, 12-10, 10-12, 12-12, 116 Series: 1/4” (6.4mm)12-22, 10-25, 136, 31G Series: 5/16” (7.9mm)15 (governed) Series: 3/8” (9.5mm)

STANDARD EQUIPMENT:Applicable collet, collet wrenchesEXTRA EQUIPMENT:See pages 24–27Overhose (rear exhaust): See page 63



Inline Grinders116 Series – 0.6 hp (0.45 kW) – 200 Series Collet

116GLFB-250-C4 25,000 3/4” Carbide Burr S 1.8 0.8 - - 6.3 160 1/4” 1/4”116GLSB-250-C4 25,000 3/4” Carbide Burr S 1.8 0.8 - - 6.3 160 1/4” 1/4”

136 Series – 0.6 hp (0.45 kW) – 200 Series Collet136GLR-250-C425,000 1” Carbide Burr S 1.9 0.9 - - 7.4 188 1/4” 1/4”

136GLF-250-C4 25,000 1” Carbide Burr S 2.0 0.9 - - 6.8 173 1/4” 1/4”136GLS-240-C4 24,000 1” Carbide Burr S 2.0 0.9 - - 6.8 173 1/4” 1/4”

136GLR-180-C418,000 1” Carbide Burr A 1.9 0.9 - - 7.4 188 1/4” 1/4”31G Series – 0.6 hp (0.45 kW) – Universal Collet

31G-510 31GR-510 20,000* 3/4” Carbide Burr, 11/2” Mtd. WheelS 1.6 - - 0.7 6.8† 173† 1/4” 1/4”10-25 Series – 0.9 hp (0.67 kW) – 200 Series Collet

10L2500-01 10L2580-01 23,000 1” Carbide Burr, 11/2” Mtd. Wheel A 1.4 0.6 - - 6.3 159 1/4” 1/4”10B2500-01 23,000 1” Carbide Burr, 11/2” Mtd. Wheel A 1.4 0.6 - - 6.3 159 1/4” 1/4”10L2502-01• 18,000 1” Carbide Burr, 11/2” Mtd. Wheel A 1.4 0.6 - - 6.3 159 1/4” 1/4”

Extended Inline Grinders10-11 Series - 0.3 hp (0.22 kW) - 5” (127mm) Extension - 300 Series Collet

10L1101-36 10L1181-36 28,000 1/2” Carbide Burr, 1” Mtd. Wheel A 1.2 0.5 - - 9.8 248 1/4” 1/4”10L1112-36▲ 25,000 1/2” Carbide Burr, 1” Mtd. Wheel A 1.2 0.5 - - 9.8 248 1/4” 1/4”

136 Series – 0.8 hp (0.6 kW) – 200 Series Collet136GEL-240-C4 24,000 1” Carbide Burr, 2” Mtd. Wheel S 3.5 1.6 - - 12.4 315 1/4” 1/4”

15 Series – 1.2 hp (0.9 kW) – 200 Series Collet – Governed15GELC-180-C4 18,000* 11/4” Carbide Burr, 2” Mtd. Wheel S 4.3 2.0 - - 14.5 368 1/4” 3/8”

Right Angle Grinders12-12 & 10-12 Series – 0.3 hp (0.22 kW) – 300 Series Collet

12L1201-36 12L1281-36 20,000 1/2” Carbide Burr, 1” Mtd. Whl. C 1.1 0.5 2.7 69 6.3 160 1/4” 1/4”12L1200-36 12L1280-36 12,000 1/2” Carbide Burr, 1” Mtd. Whl. C 1.1 0.5 2.7 69 6.3 160 1/4” 1/4”10L1201-36 10L1281-36 20,000 1/2” Carbide Burr, 1” Mtd. Whl. C 1.0 0.5 2.9 74 5.0 127 1/4” 1/4”10L1200-36 10L1280-36 12,000 1/2” Carbide Burr, 1” Mtd. Whl. C 1.0 0.5 2.9 74 5.0 127 1/4” 1/4”

12-22 Series – 0.6 hp (0.45 kW) – 200 Series Collet – Heavy Duty Head12L2252-01• 11,000 3/4” Carbide Burr, 2” Mtd. Whl. C 3.2 1.5 3.9 99 9.3 236 1/4” 1/4”

12-22 Series – 0.6 hp (0.45 kW) – 300 Series Collet12L2218-36 18,000 1/2” Carbide Burr, 1” Mtd. Whl. C 1.7 0.8 2.7 69 7.5 191 1/4” 1/4”

116 Series – 0.6 hp (0.4 kW) – 200 Series Collet – Heavy Duty Head116GLF-115A-C4 11,5001” Carbide Burr S 3.3 1.5 - - 7.1 180 1/4” 1/4”

116 Series – 0.6 hp (0.4 kW) – 200 Series Collet – Extended Head116GLFC-165A-C4 16,5003/4” Carbide Burr S 2.6 1.2 - - 9.1 231 1/4” 1/4”

136 Series – 0.8 hp (0.6 kW) – 200 Series Collet – Heavy Duty Head136GLR-115A-C4 11,500 1” Carbide Burr S 3.4 1.5 - - 8.3 211 1/4” 1/4”

10-25

136G

15G

136GLR

31G

12-12

12-22Heavy Duty

Head

136GLRHeavy Duty

Head

116GLExtended

Head

12-22

10-11

116GLS

Free Head AirModel Number Speed Type Weight Height** Length Collet Inlet

Front Exhaust Side Exhaust Rear Exhaust rpm Abrasives Capacity‡ Housing lbs. kgs in. mm in. mm Size Size

NOTE: Listed in thiscatalog are our morepopular models only.

Refer to catalog SP-102 for a

complete listing ofmodels available.

1110

Inline GrindersFor Cone or Plug Wheels & Type 1 Wheels

Right Angle GrindersFor Type 1 Cut-Off Wheels & Type 27 Depressed Center Wheels

Cone or Plug Wheel Grinders15 Extended Series – 1.2 hp (0.9 kW) – Governed – Rotatable Exhaust Deflector

15GELC-180-P3T 18,000* 2” Cone or Plug Wheel S 4.3 2.0 14.5 368 3/8”-24 1/4”15GELC-180-P5T 18,000* 2” Cone or Plug Wheel S 4.5 2.0 14.9 378 5/8”-11 1/4”15GELC-140-P3T 14,000* 2” Cone or Plug Wheel S 4.3 2.0 14.5 368 3/8”-24 1/4”

500B Horizontal Series – 2.1 hp (1.6 kW) – Governed – Rotatable Exhaust Deflector590BHL-P 9,000* 3” Cone or Plug Wheel S 7.6 3.4 17.9 455 5/8”-11 1/4”5120BHL-P 12,000* 3” Cone or Plug Wheel S 7.6 3.4 17.9 455 5/8”-11 1/4”

Type 1 Wheel Grinders136 Series – 0.5 hp (0.4 kW) – Rear Exhaust

136GLR-180-W3T4 18,000 3” x 1/2” Type 1 Wheel (4” guard) S 2.4 1.1 7.3 185 3/8”-24 1/4”136GLR-150-W3T4 15,000 3” x 1/2” Type 1 Wheel (4” guard) S 2.4 1.1 7.3 185 3/8”-24 1/4”

560B Series – 1.9 hp (1.4kW) – Rotatable Exhaust – Spade Handle560BHX-16 6,000 6” x 1” Type 1 Wheel (6” guard) S 11.6 5.3 18.8 478 5/8” 1/2”

Housing Guide: A=Aluminum, C=Composite, S=Steel*Governor controlled speeds

GENERAL:All tools performance rated @ 90psi (620 kPa) air pressure.Minimum Hose I.D.– 136, 15, 500B Series: 5/16” (7.9mm)

560 Series: 1/2” (12.7mm)

STANDARD EQUIPMENT:Applicable wrenches, operating instructions & service manual136, 560B Series: Wheel guard and flange wrench

EXTRA EQUIPMENT:See pages 28–31Overhose (rear exhaust): See page 63



15GELC

590BHL

Free AirModel Number Speed Type Weight Length Spindle Inlet

Rear Exhaust Rotatable Side Exhaust rpm Abrasives Capacity Housing lbs. kgs in. mm Size Size

136GEL

136GLR560BHX

Cone or Plug Wheel Grinders9,000 – 24,000 RPM1.2 – 2.1 hp (0.9 – 1.6 kW)

■ Governed and non-governedmodels

■ Side exhaust■ Extended series■ Rugged steel housings

Type 1 Cut-Off Wheel Grinders6,000 – 13,500 RPM0.5 – 1.1 hp (0.4 – 0.8 kW)

■ Rugged steel housings■ Front and side exhaust

Type 27 Depressed Center Wheel Grinders6,000 – 11,500 RPM0.6 – 1.1 hp (0.4 – 0.8 kW)

■ Rugged steel housings■ Front and Side exhaust

Type 1 Wheel Grinders6,000 – 18,000 RPM0.5 – 1.9 hp (0.4 – 1.4 kW)

■ Short and extended■ Side or rear exhaust■ Extended series■ Safety lever or spade handle

15GL

116GLFBExtended

Head

Type 1 Cut-Off Wheel Grinders116 Series – 0.6 hp (0.4kW) – Heavy Duty Head

116GLF-115A-W3T4 11,500 4”x 1/8” Type1 Cut-Off (4”guard) S 3.6 1.6 7.1 180 3.2 81 1/4”116 Series – 0.5 hp (0.4kW) – Extended Head

116GLFB-135A-W3T4 13,500 4”x 1/8” Type1 Cut-Off (4”guard) S 3.0 1.4 9.1 231 2.2 56 1/4”136 Series – 0.8 hp (0.6kW) – Heavy Duty Head

136GLS-115A-W3T4 11,500 4”x 1/8” Type1 Cut-Off (4”guard) S 3.8 1.7 8.3 211 3.2 81 3/8”136GLR-115A-W3T4 11,500 4”x 1/8” Type1 Cut-Off (4”guard) S 3.8 1.7 8.3 211 3.2 81 3/8”

15 Series – 1.1 hp (0.8 kW)15GL-60A-W5T7 6,000* 7”x1/8” Type1 Cut-Off (7”guard) S 7.1 3.2 10.0 254 4.0 102 3/8”

Type 27 Depressed Center Wheel Grinders116 Series – 0.6 hp (0.4 kW) – Heavy Duty Head

116GLF-115A-D3T4 11,500* 4” Depressed C.W. (4” guard) S 3.6 1.6 7.1 180 3.2 81 3/8”-24 1/4”116GLF-115A-D3T45 11,500* 41/2” Depressed C.W. (41/2” guard) S 3.6 1.6 7.1 180 3.2 81 3/8”-24 1/4”

15 Series – 1.1 hp (0.8 kW) – Governed15GL-60A-D5T7 6,000* 7” Depressed C.W. (7” guard) S 7.1 3.2 10.0 254 4.0 102 5/8”-11 1/4”

Free Head Arbor/ AirModel Number Speed Type Weight Length Height** Spindle Inlet

Front Exhaust Side Exhaust rpm Abrasive Capacity Housing lbs. kgs in. mm in. mm Size Size

136GLFHeavy Duty

Head

Housing Guide: A=Aluminum, C=Composite, S=Steel*Governor controlled speeds**Over spindle

GENERAL:All tools performance rated @ 90psi (620 kPa) air pressure.Minimum Hose I.D.– 116 Series: 1/4” (6.4mm)

136 Series: 5/16” (7.9mm)15 Series: 3/8” (9.5mm)

STANDARD EQUIPMENT:116, 136 Series: Wheel guard, wheel adapter, spindle wrench15 Series: Wheel guard, flange wrenchOperating instructions & service manual

EXTRA EQUIPMENT:See pages 24-27Wheel Guards: See page 27

15GL

1312 WARNING: Face & eye protection must be worn while operating power tools, per ANSI B186.1. Cutting tool maximum speed rating must equal or exceed speed of air tool @ 90psi(620 kPa). Follow cutting tool manufacturer’s mounting & operating instructions. Tools must be equipped with lock-off lever to be CE compliant.


Vertical GrindersFor Type 27 Depressed Center Wheel & Cup Wheel

Grinder Accessories

136 Series – Lock-off Lever Throttle – Gearless136VGL-180-D3T3 18,000 3” (3” wheel guard) 0.6 0.4 Front 2.4 1.1 4.0 102 7.3 185 3/8”-24 1/2”136VGL-135-D3T4 13,500 4” (4” wheel guard) 0.4 0.3 Front 2.4 1.1 4.0 102 7.3 185 3/8”-24 1/2”136VGL-115-D3T4 11,500 4” (4” wheel guard) 0.4 0.3 Front 2.4 1.1 4.0 102 7.3 185 3/8”-24 1/2”

1200 Series – Lock-off Lever Throttle1260DVL-07 6,000* 7” (7” wheel guard) 2.0 1.5 Side 7.5 3.4 7.5 191 - - 5/8”-11 1/2”

1700 Series – Lock-off Lever Throttle – Governed1760BVL-07 6,000* 7” (7” wheel guard) 3.0 2.2 Side 9.1 4.1 7.0 178 - - 5/8”-11 1/2”1760BVL-09 6,000* 9” (9” wheel guard) 3.0 2.2 Side 9.1 4.1 7.0 178 - - 5/8”-11 1/2”

1900 Series – Lock-off Lever Throttle – Governed1960BVL-09 6,000* 9” (9” wheel guard) 4.1 3.1 Side 12.8 5.8 8.3 211 - - 5/8”-11 1/2”

136VGL

1260DVL

1760BVL

1960BVL

Free AirSpeed Max. Power Weight Height** Length Spindle Inlet

Model Number rpm Abrasive Capacity hp kW Exhaust lbs. kgs in. mm in. mm Size Size

*Governor controlled speeds**Over spindle

GENERAL:All tools performance rated @ 90psi (620 kPa) air pressure.Minimum Hose I.D.– 136 Series: 3/4” (19mm)

15 Series: 3/8” (9.5mm)1200 Series: 1/2” (12.7mm)1700, 1900 Series: 3/4” (19mm))

STANDARD EQUIPMENT:136 Series: Wheel guard, flange wrench1200, 1700, 1900: Wheel guard, spindle wrenchOperating instructions & service manual

EXTRA EQUIPMENT:See pages 24–27Wheel Guards: See page 27Wheel adapter kit: See page 25

Type 27 Depressed Center Wheel & Cup Wheel Grinders6,000 – 18,000 RPM0.4 – 4.1 hp (0.3 – 3.1 kW)

■ Robust sand-cast housings■ For heavy material removal & rough

grinding operations■ Safety lever throttle

Precision Carbide Burs for Die Grinders

Size Code No. Max. Speed1/4” Shank

Cylindrical Radius End1/16” x 3/4” 889035 80,0003/8” x 3/4” 889036 66,0001/2” x 1” 889038 50,0005/8” x 1” 889039 40,000

Cylindrical Plain3/16” x 5/8” 889003 133,0005/16” x 3/4” 889005 80,0003/8” x 3/4” 889006 66,0005/8” x 1” 889009 40,000

Oval1/4” x 3/8” 889056 100,0003/8” x 5/8” 889057 66,000

Cone Round End 14°1/4” x 5/8” 889135 100,000

5/16” x 7/8” 889101 66,0003/8” x 1 1/16” 889102 50,0001/2” x 1 1/8” 889103 40,0003/4” x 1 1/2” 889106 33,000

Cone or Taper1/4” x 3/4” 889108 100,0003/8” x 5/8” 889132 66,000

Ball1/4” 889046 100,0003/8” 889048 66,0003/8” 889051 40,000

Tree Pointed1/4” x 3/4” 889128 100,000

Tree Radius End1/4” x 3/4” 889128 100,0001/2” x 1” 889067 50,0003/4” x 1” 889069 33,0003/4” x 1 1/2” 889071 33,000

Tool Series Size Part No. Speed (rpm)

Type 1 Wheel116RA, 136RA 3” 202226 13,500 & 16,500116RA, 136RA 4” 889208 11,500116RA, 136RA 4” 202227 13,500 & 16,500136, 15 3” 202278136, 15 4” 20224515RA 7” 20413115H 3” 86578615H 4” 865988500BH 4” 881608 9,000 & 12,000500BH 6” 865993 6,0001700V, 1900V 6” 2020221700V, 1900V 8” 202025

Type 27 Wheel15RA 7” 865986136V 3” 849905136V 4” 203382116RA, 136RA 4” 889208 11,500116RA, 136RA 4 1/2” 202063 11,500116RA, 136RA 3” 202226 13,500 & 16,500116RA, 136RA 4” 202227 13,500 & 16,500116RA, 136RA 5” 203142 11,5001200V 7” 2023741200V 9” 2026081700V, 1900V 9” 8677411700V, 1900V 7” 867740

Type 28 Wheel1200V 7” 2023741700V, 1900V 7” 86774015RA 7” 8659861700V, 1900V 9” 869067

Type 6 & 11 (Cup) Wheel1200V 4” 2024651700V, 1900V 5” 8618921700V, 1900V 6” 861893

Cleco Wheel Guards

Part No. Description

869580 Exhaust Overhose869204 Overhose Adapter202343 Hose Clamp

* Rear exhaust models only

Overhose for 136* Grinders

Part No. Used On

861804 116, 136

Router Attachment

869580

202343

861804

869204

Part No. Description

1018422 Overhose (5’)

Use with any Buckeye 31 series straight housing tool

Secures over the exhaust bushing at the rear of the tool to carry exhaust debris away from the work area.

Exhaust Hose

Turbine Collet GuardSlips on and off tool with aslight twist.

Part Number Tool Series

14-1280 10-9000

Toolpost HoldersSpecial high-speed machiningoperations can be made with thislathe mounted cross-slideattachment. Swivel holder permitspositioning the grinder thru 180° arc.


14-0991 10-04

Grinder Accessories

15

Grinder Accessories



Series HG Collets103 1/16” -04 or -14 – 1/16” OPT OPT102 3/32” -06 or -16 – 3/32” STD OPT STD01-0102 3/32” -16 – 3/32” STD100 1/8” -08 or -18 – 1/8” STD STD STD01-0100 1/8” -18 – 1/8” STD146 1mm -00 or -10 – 1mm OPT OPT131 2.35mm -02 or -12 – 2.35mm OPT OPT148 3mm -03 or -13 – 3mm STD STD STD01-0148 3mm -13 – 3mm STD

Collet Tool Capacity Tool Series*Part Number Size Termination Min. Max. 10-04 10-90 12-03 12-04

Capacity Tool Series*

12-21Collet Tool 12-10 12-20 12-22 12-05

Part Number Size Termination Min. Max. 10-95 12-11 12-25 12-26 10-43 12-2212-12 12-27 11-43 12-27

12-31 12-27

* Std = Standard ColletOPT = Optional Collet

Universal Collets7809 1/8” -4508 – 1/8” OPT7812 3/16” -4512 – 3/16” OPT7808 1/4” -45 – 1/4” STD7810 3mm -45M3 – 3mm OPT7811 6mm -45M6 – 6mm OPT

“K” Series Collets120 1/8” -6208 3/32” 1/8” OPT121 3/16” -6212 5/32” 3/16” OPT122 1/4” -6216 7/32” 1/4” OPT123 5/16” -6220 9/32” 5/16” OPT124 3/8” -62 11/32” 3/8” STD125 7/16” -6228 13/32” 7/16” OPT126 1/2” -6232 15/32” 1/2” OPT134 8mm -62M8 – 8mm OPT135 10mm -6270 – 10mm OPT

Series 200 Collets204 1/8” -0108 3/32” 1/8” OPT OPT205 5/32” -0110 1/8” 5/32” OPT OPT206 3/16” -0112 5/32” 3/16” OPT OPT207 7/32” -0114 3/16” 7/32” OPT OPT208 1/4” -01 7/32” 1/4” STD STD209 9/32” -0118 1/4” 9/32” OPT OPT210 5/16” -0120 9/32” 5/16” OPT OPT211 11/32” -0122 5/16” 11/32” OPT OPT212 3/8” -0124 11/32” 3/8” OPT OPT213 6mm -01M6 5.2mm 6mm OPT OPT216 8mm -01M8 7.2mm 8mm OPT OPT

Series 300 Collets301 3/64” -3603 1/64” 3/64” OPT OPT OPT302 5/64” -3605 3/64” 5/64” OPT OPT OPT303 3/32” -3606 1/16” 3/32” OPT OPT OPT304 1/8” -3608 3/32” 1/8” STD OPT OPT OPT305 5/32” -3610 1/8” 5/32” OPT OPT OPT306 3/16” -3612 5/32” 3/16” OPT OPT OPT307 7/32” -3614 3/16” 7/32” OPT OPT OPT308 1/4” -36 7/32” 1/4” OPT STD STD STD311 3mm -36M3 2.2mm 3mm OPT OPT OPT310 6mm -36M6 5.2mm 6mm OPT OPT OPT

Model Number Wheel Size Guard NumberTool Series*

Depressed Center Wheel AdaptersAdapt abrasive with a 7/8” arbor tool with 5/8-11 thread.


14-5008 Metal Flange

Stationary Cup Wheel Guards10-53 & 10-58 6” (152mm) 14-5002

Type 1 (Cut-Off) Wheel Guards12-12 3” x 3/16” (76mm x 4.8mm) 14-125812-22 3” x 3/16” (76mm x 4.8mm) 14-125812-22 4” x 3/16” (102mm x 4.8mm) 14-1259

Type 27 Depressed Center Wheel Guards12-22 3” (76mm) 14-259312-22 4” (102mm) 14-256212-22 4” (102mm) 14-259412-22 5” (127mm) 14-2152

* Std = Standard ColletLP = Low ProfileNG = Non-Governed

14-2594

14-5008

14-1259

Part No. Size Used On

861792 5” 116RA, 136RA861655 7” 15RA, 1200V, 1700V, 1900V861656* 9” 1700V, 1900V

* For use on 4,500 and 6,000 rpm models only

Spiral Cool Sanding Kits

Part No. Used On

849269 1200V, 1700V, 1900V* For 7/8” plain whole wheels

Type 27 & 28 Wheel Adapter Kit*

Part No. Used On

861983 116RA, 136RA

4 1/2” Wheel Guard Kit

861654 861655

The miracle of technology and human engineeringTechnology has allowed us to make these extraordinaryimprovements. Rapid prototypes are now availablethrough our proprietary design-engineering platform, sowe can do modeling in real time and put prototypes in the

hands of operators to get immediate feedback onergonomic and performance criteria.

The handles of the new 14 Series are more oval, forexample, because that’s what fits the human handbetter and ensures less slippage. Our humanengineering research also led to the addition of a newrubber grip for better temperature control, becausecompressed air exhaust in a metal housing makes thetool cold to the hand and reduces speed andefficiency.

Moreover, the ideal is to have the line of action straightdown the barrel so that the operator is pushingforward on the tool with the greatest control, thegreatest in-line force, the least angular force and theleast fatigue to the wrist. That’s why we designed thenew drills with ergonomically-critical finger and thumbguides. That’s also why we added a finger lip underthe trigger, which keeps the other fingers from

interfering with the trigger action.

The trigger, by the way, is practically forceless. It requiresonly 4 ounces of pressure to engage the trigger. And thetrigger mechanism is designed with a pressurized tip-valve, so that once you overcome the initial resistance,you’re off to the races.

17

Drills Introduction

16

Dotco® and Cleco®drills are used daily in applicationsranging from aerospace to oil fields and refineries.Drills in this section range from 0.3 – 1.0HP. Plus,dead handles are available for several models.

Parts interchangeabilityMaintenance of tools can be time consuming andexpensive. That is why our products have beendesigned with high parts interchangeability. With fewerparts required to repair our tools, less inventory ofparts is required and tools are easier to repair.

Precision partsIt’s simple, precision parts let operators manufactureprecision products. Whether it is a spindle, a chuck, amotor or an angle head, our parts are manufacturedfrom the finest materials available and are machined tothe highest tolerances. It is understandable why we areproud of the .0005” runout on our collet model tools.

Extraordinary new drills, inspired by an extraordinary device. The human hand. The familiar gray Dotco drill has long been the industryworkhorse for the high-volume, high-repetition, high-precision demands of today’s assembly line.

The new Dotco drills have been dramaticallyredesigned ergonomically to deliver increased comfortand productivity, while assuring decreased operatorfatigue, potential for injury and downtime on the line.

And we not only changed the way Dotco drills look.We also changed the way they perform.

Full feathering is accomplished withour pressurized tip-valve design forspeed control whiledrilling.

Minimal noise levelsenhance operator comfort.

The trigger is practically forcelessrequiring only 4ounces of pressureto engage.

Finger lip under thetrigger keeps other fingers from interferingwith the trigger action.

Design features double ball bearings for the spindle, pre-loaded for longer bearinglife and more accurate spindle control. Vibration and runout are reduced.

Time-proven motor and gear design is well balanced to reduce vibration and extend tool life.

Rubber grip actsas a thermalprotector andisolates vibration forimprovedoperatorcomfort.



Each tool is individuallychecked, aligned and adjusted on our assemblyline for minimum chuckrunout. Vibration is minimized.

Gears are machined fromalloy steel and heat-treated,with fixed cages to control centers for smoothoperation.

Ergonomically critical finger and thumbguides fit the hand and aid in control.

Housing is madeof durable lightweight industrial gradealuminum.

Handles are shaped tofit the human hand.They are flat wherethey need to be flatand round where theyneed to be round.

The handles of the new 14 Series are moreoval because that’s what fits the human handbetter. They are flat where they need to be flatand round where they need to be round ensuring less slippage.

1918

Pistol Grip Drills Pistol Grip Drills



GENERAL:See page 41 for additional features and benefits.Air Inlet: 1/4” NPT – Use 5/16” (7.9mm) I.D. hose.All Tools performance rated @ 90psi (620 kPa) air pressure.

STANDARD EQUIPMENT:14CF: Jacobs geared chuck, chuck key

14CS, 14CN: Jacobs geared chuck, chuck key, dead handle (All models with a chuck opening greater than 1/2”)

EXTRA EQUIPMENT:Overhose: See pg. 63

Free Drill Geared AirModel Number Speed Diameter Weight** Length** Chuck InletWith Chuck Without Chuck rpm Capacity lbs. kgs in. mm Size Size

14CF Series – 0.4 hp (0.30 kW) – Non-reversible14CFS90-38 29,000 1/4” 1.5 0.68 5.7 145 3/8” 1/4”14CFS91-38 5,200 1/4” 1.5 0.68 5.7 145 3/8” 1/4”14CFS92-38 3,800 1/4” 1.5 0.68 5.7 145 3/8” 1/4”14CFS93-38 3,200 1/4” 1.5 0.68 5.7 145 3/8” 1/4”14CFS94-38 2,400 1/4” 1.6 0.72 5.7 145 3/8” 1/4”14CFS95-38 1,000 1/4” 1.8 0.82 6.9 175 3/8” 1/4”14CFS96-38 700 1/4” 1.8 0.82 6.9 175 3/8” 1/4”14CFS97-38 600 1/4” 1.8 0.82 6.9 175 3/8” 1/4”

14CS Series – 0.6 hp (0.45 kW) – Non-reversible14CSL90-38 14CSL90-40 20,000 1/4” 2.1 0.95 6.3 160 1/4” 1/4”14CSL98-38 14CSL98-40 6,000 1/4” 2.1 0.95 6.3 160 1/4” 1/4”14CSL91-38 14CSL91-40 5,200 1/4” 2.1 0.95 6.3 160 1/4” 1/4”14CSL92-38 14CSL92-40 3,200 1/4” 2.1 0.95 6.3 160 1/4” 1/4”14CSL95-51 14CSL95-40 1,300 3/8” 2.9 1.31 8.1 205 3/8” 1/4”14CSL97-51 14CSL97-40 500 3/8” 2.9 1.31 8.1 205 3/8” 1/4”

14CN Series – 0.9 hp (0.67 kW) – Non-reversible14CNL90-38 14CNL90-40 20,000 1/4” 2.2 1.00 6.8 173 1/4” 1/4”14CNL98-38 14CNL98-40 6,000 1/4” 2.2 1.00 6.8 173 1/4” 1/4”14CNL91-51 14CNL91-40 5,200 3/8” 2.4 1.08 7.2 183 3/8” 1/4”14CNL92-51 14CNL92-40 3,200 3/8” 2.4 1.08 7.2 183 3/8” 1/4”14CNL95-51 14CNL95-40 1,300 3/8” 2.8 1.27 8.6 218 3/8” 1/4”14CNL97-53 14CNL97-40 500 1/2” 3.5 1.59 9.1 231 1/2” 1/4”

14CF

14CS

14CN

Pistol Grip Drills330 – 29,000 RPM0.4 – 0.9 hp (0.3 – 0.67 kW)

■ Non-reversible■ Ergonomically critical finger andthumb guides fit the hand to aid incontrol■ Full feathering throttle for speedcontrol while drilling

Pistol Grip Drills160 – 1,400 RPM1.0 hp (0.75 kW)

■ Trigger start■ Non-reversible

Variable Speed DrillsSpeed Range: 600 – 2,600 RPM0.7 hp (0.5 kW)

■ Sand cast handle■ Hardened steel back cap■ Governed speed control■ Variable speed■ Calibrated speed control■ Non-reversible

15DP-14B-49

Model NumberFree Speed Stall Torque Chuck Capacity* Length Weight

rpm ft. lb. Nm in. mm in. mm lb. kg

1.0 hp (0.67 kW) – Non-reversible15DP-1.6B-53 160 160† 217† 1/2 13 9 3/4 248 6 2.715DP-4B-53 400 44† 60.0† 1/2 13 8 1/2 216 5 1/2 2.515DP-8B-53 800 22 30.0 1/2 13 8 1/2 216 5 1/2 2.515DP-14B-49 1400 14 19.0 3/8 10 8 1/4 210 4 1/2 2.0

GENERAL:Air Inlet: 15DP 3/8” NPT 135DPV 1/4” NPTMinimum Hose Size: 15DP 3/8” 135DPV 1/4” (6mm)Spindle Thread: 15DP 1/2”-20Spindle Offset: 15DP 31/32” 135DPV 25/32” (20mm)Tool performance rated at 90 psi (620kPa) air pressure.

STANDARD EQUIPMENT:Operating instructions and service manualDead handles on all models except 15DP-14B3-Jaw Chuck and Key

*15DP CAPACITY CAUTION NOTE: Pistol Grip 15 Series Drills must be equipped with support handle (881580)when used with chucks larger than 3/8” capacity.

† Theoretical stall torque based on gear reduction. These tools are intended for slow speed applications and not high torque applications. Highmaintenance should be expected if tools are operated in their upper torquerange.

*135D PCAPACITY CAUTION NOTE: 135DPV Drills must be equipped with support handle (861006) if1/2” (13mm) capacity chuck is specified.

CAUTION:High reaction torque may be experienced with any drill at break-through.Caution must be exercised when using any cutting tool because of thepossibility of the cutting tool bending or breaking. Cutting tool maximum speedrating must equal or exceed speed of tool. Eye protection must be worn whileoperating power tools.

Model NumberSpeeds rpm Chuck Capacity* Length Weight

Free Governed in. mm in. mm lb. kg

0.7 hp (0.5 kW) – Variable Speed

135DPV-7B-43 600 150 - 550 3/8 10 9 5/8 244 3 5/8 1.6135DPV-7B-50 600 150 - 550 1/2 13 9 5/8 244 3 5/8 1.6135DPV-14B-50 1250 400 - 1200 1/2 13 9 1/4 235 3 3/8 1.5135DPV-14B-51 1250 400 - 1200 3/8 10 9 1/4 235 3 3/8 1.5135DPV-28B-51 2600 700 - 2400 3/8 10 8 1/2 216 3 1/8 1.4

15DP-8B-53

135 DPV-7B-43

*Less chisel

GENERAL:Air Inlet: 3/8” NPT. Minimum Hose Size: 1/2” (12.7mm)Air Consumption CH-30: 31.5 cfm: CH4: 28.2 cfmTool performance rated at 90 psi (620kPa) air pressure.

STANDARD EQUIPMENT: Operating instructions & service manual



Percussion Tools

SC Series Triple Scalerm Piston Type

SC3A Series Triple ScalerSC 3A 0.88 22 0.81 21 5200 13.3 338 7.9 3.6

GENERAL:Air Inlet: 3/8” NPTMinimum Hose Size: 3/8”Tool performance rated at 90 psi (620kPa) air pressure.

STANDARD:Operating instructions & service manual

Model NumberBore Stroke Blows Per Length Weight

in. mm in. mm Minute in. mm in. mm

SC-3A

F Series Riveters – Round Taper Nose – Pistol GripF2-PT-RT-B 0.56 14 2.0 52 3900 .401 10.2 6.7 170 2.7 1.2F4-PT-RT-B 0.56 14 4.0 102 1700 .401 10.2 8.7 222 3.3 1.5

F Series Rivetersm For driving 1/8”-1/4” (3-6mm) rivetsm Standard beehive retainerm Built-in air regulator controls power outputm Spool valve for precise speed control

GENERAL:Air Inlet: 1/4” NPTF; Minimum Hose Size: 1/4”Tool performance rated at 90 psi (620kPa) air pressure.

STANDARD:Operating instructions & service manual

For Use With RivetModel Number Bore Stroke Blows Per Set Shank Dia. Length Weight

Bee Hive Retainer in. mm in. mm Minute in. mm in. mm lbs. kg

Model Number Retainer Bore Stroke Blows Per Length* Weight*

Round Nose Hex Nose Type in. mm in. mm Minute in. mm lbs. kg

CH-30 Series Chipping Hammers – Pistol Grip HandleCH-30-RD CH-30-HX Standard 1 1/8 28.5 2 1/2 64 2200 17.7 450 15.0 6.8CH-30-RD-QC CH-30-HX-QC Quick Change 1 1/8 28.5 2 1/2 64 2200 17.7 450 15.0 6.8

CH4 Series Chipping Hammers – 4 Bolt Spade HandleCH4-30-RD Standard 1 1/8 28.5 2 1/2 64 2000 15.7 398 18.4 8.4CH4-30-RD-QC Quick Change 1 1/8 28.5 2 1/2 64 2000 15.7 398 18.4 8.4

CH-30-RD

CH4-30-RD

F2-PT-RT F4-PT-RT

CH-30, CH4 Series Chipping Hammersm Heavy duty for rugged usem Ring valve hard hitting hammerm Forged steel hammerm Heat treated cylinder & piston for reduced wearm Replaceable bushing

Percussion Tools

Model Number Bore Stroke Blows Per Length* Weight*

Round NoseType

in. mm in. mm Minute in. mm lbs. kg

B1 Series Needle Scalers – Lever StartB1-CNB-LT-RD Needle 1.0 25 1.1 28 4600 15.0 381 6.3 2.9

B1 Series Needle Scalers – Lever Start Kit**B1-CNB-LT-RD-K Needle 1.0 25 1.1 28 4600 15.0 381 6.3 2.9

* Length and weight include needles.**Specs are for tool only

GENERAL:Air Inlet: 1/4” NPTFMinimum Hose Size: 5/16”Tool performance rated at 90 psi (620kPa) air pressure.Note: Kit includes tool, whip hose, extra set of needles, two

chisels, extra chisel retainer, retainer parts and metal case.


OPTIONAL EQUIPMENT: Additional Accessories: Page 62

Bore Stroke Blows Per Length* Weight*

Model NumberType

in. mm in. mm Minute in. mm lbs. kg

B1 Series Chisel Scaler – Push-Pull StartB1-C-PT Chisel 1.0 25 1.1 28 4600 12.0 305 4.3 2.0

B1 & BR Series Chisel Scalers – Lever StartB1-C-LT Chisel 1.0 25 1.1 28 4600 10.3 262 4.3 2.0BR-C-LT Chisel 1.0 25 1.1 28 4200 10.4 264 4.3 2.0

*Length and weight does not include chisel

GENERAL:Air Inlet: 1/4” NPTFMinimum Hose Size: 5/16”Tool performance rated at 90 psi (620kPa) air pressure.


OPTIONAL EQUIPMENT: Additional Accessories: Page 62

B1-CNB-LT-RD-K

B1-CNB-LT-RD

B1, BR Series Needle Scalersm Built-in Chisel Retainer

m Front Exhaust

m Lever Start

m Needle Type

B1, BR Series Chisel Scalersm Built-in Chisel Retainer

m Lever & Push-Pull Start Models

m Chisel Type

BR-C-LT

B1-C-PT



Percussion Tool Accessories

General Accessories

Type Cutting Edge Round Stock Size Overall Length Codein. mm in. mm in. mm Number

Blank — – 5/8 16 7 1/2 190 829173Long Wide Blade 1 3/4 x 3/32 44.5 x 2.4 5/8 16 7 203 829165Cold 3/4 x 3/32 19.1 x 2.4 5/8 16 8 1/2 216 829150Scaling 1 1/4 x 3/32 31.8 x 2.4 5/8 16 9 229 829301Spoon 1 3/8 x 3/32 34.9 x 2.4 5/8 16 7 1/2 190 829310

BR Series Chisels (Safety Retainer Type)

Type Cutting Edge Square Stock Size Overall Length Codein. mm in. mm in. mm Number

Hardened Blank — — 1/2 12.7 7 1/2 190 839052Hardened Blank — — 1/2 12.7 12 305 839053Cold Chisel 3/4 19 1/2 12.7 7 1/2 190 839051Cold Chisel 3/4 19 1/2 12.7 12 305 839341Cold Chisel 3/4 19 1/2 12.7 18 457 839335Cold Chisel 1 1/2 38 1/2 12.7 8 203 839467Spoon Chisel 1 3/8 35 1/2 12.7 7 1/4 184 839050Spoon Chisel 1 3/8 35 1/2 12.7 12 305 839299Spoon Chisel 1 3/8 35 1/2 12.7 18 457 839334Spoon Chisel 1 25 1/2 12.7 7 1/4 184 839740

B1 Series Chisels (Safety Retainer Type)

839053839341

829173

829168

829310

Overhose AssembliesFor use with Dotco series rear exhaust tools:

Rear exhaust tool

Air intake hoseAir exhaust Exhaust

overhose

Overhose Non-Overhose Overhose Only Airhose OnlyTool Series and to Overhose

NumberLength

NumberLength

Airhose Conversion Kit ft. m ft. m

10-04 45-0946 45-0945 1.0 0.3 45-0948 5.0 1.545-0953 45-0955 2.0 0.6 45-0948 5.0 1.545-0954 45-0956 4.0 1.2 45-0948 5.0 1.5

12-03, 12-04 45-6013 45-6003 1.0 0.3 45-0948 5.0 1.545-6012 45-6002 2.0 0.6 45-0948 5.0 1.545-6000 45-6001 4.0 1.2 45-0948 5.0 1.5

10-11, 10-12 45-1930 45-1904 2.0 0.6 45-1409 8.0 2.445-1931 45-1901 4.0 1.2 45-1409 8.0 2.445-1932 45-1902 8.0 2.4 45-1409 8.0 2.4

12-12 45-2783 45-2629 2.0 0.6 45-1408 8.0 2.445-2785 45-2688 8.0 2.4 45-1408 8.0 2.4

10-25 45-2787 45-2687 4.0 1.2 45-1508 8.0 2.412-22 45-2788 45-2688 8.0 2.4 45-1508 8.0 2.4

14CF 45-2687 4.0 1.2 45-1508 8.0 2.4

14CS 45-2687 2.0 0.6 45-1408 8.0 2.445-2687 4.0 1.2 45-1408 8.0 2.445-2688 8.0 2.4 45-1408 8.0 2.445-2688 8.0 2.4 45-1408 8.0 2.4

14CN 45-2687 2.0 0.6 45-1508 8.0 2.445-2687 4.0 1.2 45-1508 8.0 2.4

1025687 45-2688 8.0 2.4 45-1508 8.0 2.445-2688 8.0 2.4 45-1508 8.0 2.4

General Accessories

Coupler (male NPT)1/8 45-0710 – –1/4 45-0711 45-0713 –3/8 45-0712 – –1/2 – – 45-0717

Coupler (female NPT)1/4 – – –3/8 45-0732 45-0734 45-0736

Nipple (male NPT)1/8 45-0720 – –1/4 – 45-0724 –3/8 45-0722 45-0725 45-07261/2 – – 45-0727

Nipple (female NPT)1/4 – 45-0744 –3/8 45-0742 45-0745 45-07461/2 – – 45-0747

Nipple (with hose barbs)1/4** 45-0748 – –1/2** – – 45-0753

Fitting Type* NPT Nominal Size

in. 1/4” 3/8” 1/2”

Air Pressure Gage Kit

Part Number Description

A13157 Gage, needle, cap & case

Quick Disconnect Fittings

Part No. NPT Air Flow Max. Pressure Weight

in. SCFM m3/min psig bar lbs. kg

SW-102 1/4 25 7.1 150 10.4 0.20 0.09SW-103 3/8 45 12.7 150 10.4 0.40 0.18SW-104 1/2 65 18.4 150 10.4 0.80 0.36SWR-102* 1/4 25 7.1 150 10.4 0.25 0.11

*NOTE: Equipped with built-in flow regulator..

Activeswivel

* NOTE: Nipples of one size will not fit couplers of another size.** NOTE: Indicates inside diameter of hose.NOTE: 1/4” nominal will pass 49 cfm free air @ 90 psi, but pressure drop

exceeds 10 psi with air flow over 30 cfm.3/8” nominal will pass 90 cfm free air @ 90 psi, but pressure drop exceeds 10 psi

with air flow over 53 cfm.1/2” nominal will pass 168 cfm free air @ 90 psi, but pressure drop exceeds 10

psi with air flow over 109 cfm.

Steel Handle BushingsPart Number Size

881276 *1/4 in. MPT x 1/4 in. FPT841554 †1/4 in. MPT x 1/4 in. FPT841553 3/8 in. MPT x 1/4 in. FPT841552 3/8 in. MPT x 3/8 in. FPT

* Light duty for rotary tools† Heavy duty for percussion tools.

Swivel Hose Couplings

Part Number NPT in.

A20744 1/4A20741 3/8A20764 1/2Part Description

NPT Air Flow Max. PressureNumber in. SCFM m3/min psig bar

45-0211 Filter w/cartridge* 1/4 17 8.0 100 6.945-0212 Filter cartridge – – – – –45-0201 Lubricator** 1/4 22 10 100 6.945-0301 Lubricator** 3/8 22 10 100 6.9

GENERAL: Use where inconvenient for standard filter or lubricator.* NOTE: Filter will not remove water.** NOTE: One ounce reservoir good for an average eight hour shift.

Airline Filter and Lubricator

Part Hose I.D. Fittings (NPT) LengthNumber in. mm in. mm ft. m

A110026 3/16 4.7 1/8 3/8-24* 6.0 1.8A139856 3/16 4.7 1/8 1/8 6.0 1.845-1307 3/16 4.7 1/8 1/4 7.0 2.145-1408 1/4 6.4 1/4 1/4 8.0 2.445-1409 1/4 6.4 1/8 1/4 8.0 2.445-1508 5/16 7.9 1/4 1/4 8.0 2.445-1610 3/8 9,5 3/8 3/8 10 3.045-1810 1/2 12.7 3/8 1/2 10 3.045-1812 1/2 12.7 1/2 1/2 12 3.745-1825 1/2 12.7 1/2 1/2 25 7.6

GENERAL: 3/16” & 1/4” hoses have braided covers, all others have neoprene covers.

* NOTE: 3/8”-24 is a straight thread

Air Hoses

LubricantsPart Number Size Description M.S.D.S. No.

Oils540397 1 qt. plastic Air line oil CPT-153533485 1 gal. metal Air line oil CPT-153536333 1 gal. metal High film strength CPT-15445-0918 1 qt. plastic Air line oil (Dotco) CPT-15545-0919 1 gal metal Air line oil (Dotco) CPT-155539317 1 qt. plastic Hydraulic oil (Pulse) CPT-157

Greases513156 18 oz. can Teflon grease CPT-14545-0983 2 oz. tube Dotco gear grease CPT-14745-0980 2 oz. tube Dotco gear lube CPT-148

NOTE: Under normal conditions of use, lubrication products sold separately for orused within these tools should not cause an exposure hazard. Refer to the MaterialSafety Data Sheet (M.S.D.S.) for Safety and Disposal information. M.S.D.S. sheetsshown in the chart are available upon request from Cooper Power Tools.

Push Type Grease GunPart Number: 45-1982

Proven brands manufactured with the highest standards in the industry

The petrochemical refining industry demandspneumatic tools that can withstand the mostadverse environment imaginable. CooperPower Tools offers a full line of Cleco impactwrenches, nutrunners, chippers, and scalers.Dotco grinders, and Gardner-Denver air hoistsand motors are designed for durability in theharshest conditions.

Cooper PowerTools’ Apex lineof bits, sockets,and extensions isknown worldwidefor quality anddurability.

Whether you are in a refinery, an offshore rig,a power house, or an OEM’s shop thatmanufactures products for energy producersthroughout the world, there is only one nameyou need to know when it comes to toolsthat get the job done – Cooper Power Tools.

For more than 100 years, we have helpedthe energy industry improve its efficiency,increase its uptime, and reduce its totaloperating costs by providing the highestquality tools available.

We offer a full line of premium brandpneumatic, electric, and application-specificpower tools, as well as dedicated serviceand support from our global distributionnetwork and service centers.

Each tool in our extensive line is carefullydesigned and dependably built with the finestmaterials available. So whether you needtools for tube expanding, rolling, andcleaning; material removal; or fabrication, youcan feel confident that Cooper Power Toolshas a specific tool for your application.

2524

Single source for all of your assembly tooling needs

2726

New Generation Telescopic Impact Wrenches

Patented Positive Lock Socket RetainerWith the patented positive lock socket retainer (U.S. Pat3, 890,051), sockets snap on...and stay on untilreleased. Offered on spline drives, the retainer can beserviced without disassembling the tool.

Exclusive through-bolt constructionreduces replacement costsSteel front end/motor housing/handle are clamped together

by four high-strength steel bolts. Thisexclusive feature provides better toolperformance, eliminates stripped

threads and loose inserts in motor housing.

Positive oil-foam lubrication system reducesmajor cause of impact wrench maintenance.Cleco impact wrenches feature a unique oil-foam baththat provides positive lubrication for the hammer, anvil and

other working parts.The system is designed so that if theimpact mechanism runs low on 30

wt. oil, the tool will stop running, thuseliminating one of the major causes of impact wrench

failure ... lack of lubrication. By simply refilling the oilreservoir, the tool can be returned to service.Other impact wrenches soon throw off grease; run drycausing extra wear that shortens tool life and increasesmaintenance cost.

Proven heavy-duty patented telescopingimpact mechanism adds power...cutsweight...reduces shock to the operator.The smooth-hittingCleco telescopicimpact mechanism ispatented (U.S. Pat.3,156,3340) and hasonly three major parts - hammer, anvil and rotor...providing more power directly to the fastener. The hammeris splined to the inside of the motor, which then impactsdirectly on the anvil, delivering more power per blow.

Other important features include:■Comfortable grip handle■Outside, inside triggers and pistol grip models■Multiposition dead handle,

and spade type “D” handle available■Throttle can be feathered for speed control■Simple face-type reversing valve simplifies maintenance■Forged hammer and anvil for greater durability■Rotor bearings and steel motor end plates fit either end

of motor, reducing spare parts inventory and repair time.

RotorHammerAnvil

Patented positive locksocket retainer

Steel anvil housing gives addedstrength and durability

“Through-bolts” provide a stronger unitizedassembly, eliminate stripped housing threads

Exclusive breakaway triggerextends handle assembly life

Built-in muffler has serviceablebaffle plates for quieter operation

Heavy-duty patented telescopingimpact mechanism delivers more power

Filler holefor oil-foambath forpositivelubricationof hammer,anvil, otherworkingparts

Simple face-type reversing valverequires no reaming or special fitting

Built-in oiler formotor lubrication

Impact WrenchesImpact Wrench Bolt Selection Chart

Impact Wrenches

The Impact Wrench Bolt Selection Chart will assist you in selecting impact wrenches for specific applications. Torque and tension figures arebased on 70% of the proof load of a given size and grade UNC bolt. Torque values are based on non-lubricated (dry) conditions. Bolt gradesand sizes are those which are the most commonly secured with impact wrenches.

SAE Grade 1

W-200 1/2” sq.3/8” sq.

WP-455 1/2” sq.

WP-2050 & WP-2049 3/4” sq.5/8” sq.

WP-2060 & WP-2059 1” sq. & #4 spline3/4 sq.

W-2110 & W-2109 #5 spline1” sq.

W-2120 & W-2119 1-1/2” sq.#5 spline

SAE Grade 5

W-200 1/2” sq.3/8” sq.

WP-455 1/2” sq.

WP-2050 & WP-2049 3/4” sq.5/8” sq.

WP-2060 & WP-2059 1” sq. & #4 spline3/4 sq.

W-2110 & W-2109 #5 spline1” sq.

W-2120 & W-2119 1-1/2” sq.#5 spline

SAE Grade 8 / ASTM-A354 Grade BD

W-200 1/2” sq.3/8” sq.

WP-455 1/2” sq.

WP-2050 & WP-2049 3/4” sq.5/8” sq.

WP-2060 & WP-2059 1” sq. & #4 spline3/4 sq.

W-2110 & W-2109 #5 spline1” sq.

W-2120 & W-2119 1-1/2” sq.#5 spline

ASTM A325*

WP-2050 3/4” sq.

WP-2060 1” sq. 7 #4 spline

WS-2110 #5 spline

WS-2120 #5 splineASTM A490*

WP-2050 3/4” sq.

WP-2060 1” sq. 7 #4 spline

WS-2110 #5 spline

WS-2120 #5 spline

*Note: ASTM-325 and ASTM A490 bolts are used on structural steel applications. Torque and tension values are based on running the nut beyond the proof load of the bolt by the turn-of-the-nut method. For detailed information, consult the bolt manufacturer.

Bolt Diameter 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

Torque Ft.-lb. 3 6 11 18 28 43 55 97 155 230 340 480 660 860 – –Nm 4.1 8.1 15 24 38 58 75 132 210 312 460 650 900 1,170 – –

Tension lb. 730 1,210 1,800 2,460 3,280 4,200 5,200 7,000 10,000 14,000 18,200 23,000 28,000 34,600 – –kN 3.24 5.38 8.0 10.9 14.6 18.7 23.1 31.1 47.1 62.3 81 102 126 154 – –

Bolt Diameter 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

Torque Ft.-lb. 8 16 28 46 70 110 140 250 405 600 770 1.080 1,470 1,950 – –Nm 10.8 21.7 38 62 95 149 190 340 550 810 1,040 1,460 1,930 2,640 – –

Tension lb. 1,900 3,100 4,600 6,350 8,450 10,900 13,500 20,000 27,400 36,000 41,000 52,000 64,000 77,000 – –kN 8.4 13.8 20.4 28.2 37.6 48.5 60 89 122 160 182 231 285 342 – –

Bolt Diameter 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

Torque Ft.-lb. 11 23 40 65 99 159 198 350 566 848 1,245 1,750 2,375 3,135 – –Nm 14.9 31.2 54.2 88 134 216 268 475 767 1,150 1,690 2,370 3,220 4,250 – –

Tension lb. 2,740 4,400 6,510 8,930 11,920 15,290 18,980 28,050 38,800 50,900 66,360 84,000 103,570 125,330 – –kN 12.2 19.6 28.9 39.7 53 68 84.4 125 172 226 295 374 461 557 – –

Bolt Diameter 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

Torque Ft.-lb. 1 200 355 570 850 1,060 1,495 1,960 2,600 – –Nm 271 481 773 1,150 1,440 2,030 2,660 3,530 – –

Tension lb. 10,000 28,000 39,000 51,000 56,000 71,000 85,000 103,000 – –kN 44.5 124 173 227 249 316 378 458 – –

Bolt Diameter 1/4” 5/16” 3/8” 7/16” 1/2” 9/16” 5/8” 3/4” 7/8” 1” 1-1/8” 1-1/4” 1-3/8” 1-1/2” 1-5/8” 1-3/4”

Torque Ft.-lb. 1 250 435 715 1,070 1,580 2,125 2,780 3,700 – –Nm 339 590 970 1,451 2,125 2,882 3,770 5,020 – –

Tension lb. 24,000 35,000 49,000 64,000 80,000 102,000 121,000 148,000 – –kN 107 156 218 285 356 454 538 658 – –

2928

Inline – Lever StartWL-200-BQ 7/16 M10 7/16* 15-50 20-68 3,200 3,000 8.5 216 3.1 1.4 1 25WL-200-3 7/16 M10 3/8 15-50 20-68 3,200 3,000 8.5 216 3.1 1.4 1 25WL-200-4 1/2 M10 1/2 15-60 20-81 3,200 3,000 8.5 216 3.4 1.5 1 25

Pistol Grip – Trigger StartWP-200-BQ 7/16 M10 7/16* 15-50 20-68 3,200 3,000 6.5 165 3.4 1.6 1 25WP-200-3 7/16 M10 3/8 15-50 68-20 3,200 3,000 6.5 165 3.4 1.5 1 25WP-200-4 1/2 M10 1/2 15-60 20-81 3,200 3,000 6.5 165 3.4 1.5 1 25WP-455-4R 1/2 M20 1/2 37-370 50-502 1,400 6,500 7 176 5.3 2.4 – –WP-455-4P*** 1/2 M20 1/2 37-370 50-502 1,400 6,500 7 176 5.3 2.4 – –WP-2050-6 7/8 M20 3/4 125-600 170-800 1,000 6,000 6.4 162 7.8 3.5 1.6 42WP-2060B-6 1 1/8 M24 3/4 250-700 350-950 1,000 4,000 7.8 197 12 5.4 1.8 46WP-2060B-8 1 1/8 M24 1 250-900 350-1200 1,000 4,000 7.8 197 12.1 5.5 1.8 46WP-2110B-8 1 3/8 M30 1 750-1650 1000-2250 880 4,600 9.5 241 20.8 9.4 2.2 56

Pistol Grip – Trigger Start – Biased Reverse Power****WP-2049-6 7/8 M20 3/4 125-550 170-750 1,000 6,200 6.4 162 7.8 3.5 1.6 42WP-2059-6 1 1/8 M24 3/4 250-700 350-950 1,000 4,000 7.8 197 12 5.4 1.8 46WP-2059-8 1 1/8 M24 1 250-800 350-1100 1,000 4,000 7.8 197 12.1 5.5 1.8 46WP-2059-8-6E** 1 1/8 M24 1 250-750 350-1000 1,000 4,000 13.8 350 14.3 6.5 1.8 46WP-2109B-8 1 3/8 M30 1 750-1650 1000-2250 880 4,300 9.5 241 20.8 9.4 2.2 56WPS-2109B 1 3/8 M30 #5 SPLINE 750-1800 1100-2450 880 4,300 9.8 248 21.3 9.6 2.2 56

WL & WP SeriesTorque Range:

20–2450 Nm 15–1800 Ft. Lbs.Bolt Size:

M10–M30 7/16–1 1/2”m Lever and trigger startm Reverse or forward biasm 6” extended and spline drives available

Bolt Size Square Recommended Impacts Free Side toGR. 5 GR. 9.8 Drive Torque Range Per Speed Length Weight Center

Model Number in mm in ft-lbs. Nm Minute RPM in. mm lbs. kg in. mm

WT & WTS SeriesTorque Range:

1000 – 4000 Nm.750 – 3000 Ft. Lbs.

Bolt Size:M30 – M361 3/8 – 1 1/2”

m Inside or outside leverm Positive lock socket retainer (spline drive)m Multiposition dead handlem Oil foam bathm Reverse or forward bias

Trigger Start - Spade handleWT-2110-8 1 1/2 M30 1 750-1650 1000-2250 880 4,600 12.9 327 21 9.5 2.2 56WTS-2120 1 1/2 M36 #5 Spline 1200-2800 1600-3800 850 3,300 14.3 362 27.6 12.5 2.3 59WT-2120-12 W-2120-12 1 1/2 M36 1 1/2 1200-3000 1600-4000 850 3,300 14.3 362 27.6 12.5 2.3 59

Trigger Start - Spade Handle - Biased Reverse Power**WT-2109-8-6E* 1 3/8 M30 1 750-1550 1000-2100 880 4,300 18.9 479 24.6 11.2 2.2 56WT-2109-8 W-2109-8 1 3/8 M30 1 750-1650 1000-2250 880 4,300 12.9 327 21 9.5 2.2 56WTS-2109 1 3/8 M30 #5 Spline 800-1800 1100-2450 880 4,300 13.1 333 21.5 9.8 2.2 56WT-2119-12 1 1/2 M36 1 1/2 1200-2600 1600-3500 820 3,300 14.3 362 29 13.1 2.3 59WTS-2119 WS-2119 1 1/2 M36 #5 Spline 1200-2500 1600-3400 820 3,300 14.25 362 29 13.1 2.3 59

Model Number Suitable for Square Recommended Impacts Free Side to

Inside Outside Bolt Size Drive Torque Range Per Speed Length Weight Center

Trigger Trigger in. mm in ft.-lbs. Nm Minute RPM in. mm lbs. kg in. mm

WL-200-3

WP-455-4P

* Quick change chuck** 6” Extended spindle

*** Pin retainer****Breakaway torque capacity in reverse:

2049 Series: 750 ft-lbs. (1000 Nm)2059 Series: 1200 ft-lbs. (1600 Nm)2109 Series: 2500 ft-lbs. (3400 Nm)

GENERAL:Air Inlet: 1/4” NPT (WL-200, WP-200,

WP-455 series) 3/8” NPT (WP-2049, WP-2050,WP-2059, WP-2060 series) 1/2” NPT (WP-2109,WP-2110 series)

Min. Hose Size: 1/4” (WL-200, WP-200, WP-455series) 3/8” (WP-2049, WP-2050, WP-2059, WP-2060 series

Tool performance rated at 90 psi (620kPa) air pressure.

STANDARD EQUIPMENT:Operating instructions & service manualOPTIONAL EQUIPMENT:Additional accessories: Page 72

*6” Extended spindle**Breakaway torque capacity in reverse:

2109 Series: 2500 ft-lbs. (3400 Nm)2119 Series: 3500 ft-lbs. (4700 Nm)

GENERAL:Air Inlet: 1/2” NPTMin. Hose Size: 1/2” (WP-2109, WP-2110 series) 1/2”

NPT (WP-2109, WP-2110 series) 5/8” (WP-2119, WP-2120 series)Tool performancerated at 90 psi (620kPa) air pressure.

STANDARD EQUIPMENT:Operating instructions & service manualDead handle bracketDead handleOPTIONAL EQUIPMENT:Additional accessories: Page 72

WP-200-3

WTS-2119

Impact WrenchesSpade Handle

Impact WrenchesInline & Pistol Grip

W-2110-8-6E

WP-2049-6

WT-2109-8




3130

Impact Wrench Accessories

Suspension Brackets and Bails

869910867619

869335 868398

865021

867989

869909

Part Description For use with ImpactNumber Wrench Model Number

869910 Bail WP-200869909 Hanger WL-200869335 Bracket WP-2049/2050869398 Bracket WP-2059/2060865021* Bracket W-2109/2110867989 Bracket W-2119/2120

* If used with Dead Handle, order one (1) 865007 Spacer.

Hex ExtensionsPart Hex Type Overall Length

Number Drive (In.) of Lock In. mm

Male Hex Drive with 1/2” Male SquareEX-501-3 7/16 Pin 3 76EX-501-4 7/16 Pin 4 102EX-501-6 7/16 Pin 6 152

Male Hex Drive with 3/8” Male SquareEX-371-3 7/16 Pin 3 76EX-371-4 7/16 Pin 4 102EX-371-6 7/16 Pin 6 152

Hex Drive NutsettersPart Size Overall Socket Nose

Number (In.) Length (In.) Diameter (In.)

7/16” 6 Point6N-1416-3 1/2 3 13/166N-1416-4 1/2 4 13/166N-1418-3 9/16 3 7/86N-1418-4 9/16 4 7/86N-1420-3 5/8 3 16N-1420-6 5/8 6 1

6 Point Impact SocketsHex Overall Diameter Diameter OpeningPart No. Opening Length Nose End Drive End Depth

3/8” Square Drive Sockets, SAE3112 3/8 1-1/4 19/32 3/4 1/43114 7/16 1-1/2 11/16 3/4 9/323116 7/16 1/2 1-1/2 13/16 11/323118 7/16 9/16 1-1/2 7/8 7/16

1/2” Square Drive Sockets, SAE5112 3/8 1-1/2 5/8 15/16 1/45114 7/16 1-1/2 11/16 15/16 9/325116 1/2 1-1/2 13/16 15/16 11/325120 5/8 1-1/2 1 1 7/165122 11/16 1-1/2 1-1/8 1-1/8 7/165124 3/4 1-1/2 1-1/8 1-1/8 15/32

3/4” Square Drive Sockets, SAE7128 7/8 2 1-1/2 1-1/2 9/167132 1 2 1-5/8 1-5/8 5/87136 1-1/8 2-1/8 1-3/4 1-3/4 3/47140 1-1/4 2-1/8 2 1-3/4 13/167144 1-3/8 2-1/8 2-1/8 2-1/8 13/167148 1-1/2 2-1/4 2-1/4 2-1/8 1

1” Square Drive Sockets, SAE8132 1 2-1/8 1-5/8 2 13/168140 1-1/4 2-1/8 2-1/8 2-1/8 13/168144 1-3/8 2-1/8 2-1/8 2-1/8 13/168148 1-1/2 2-1/4 2-1/4 2-1/8 15/168156 1-3/4 2-3/8 2-5/8 2-5/8 11/168164 2 2-5/8 3 2-5/8 1-3/16

1-1/2” Square Drive Sockets, SAE9156 1-3/4 2-7/8 2-7/8 3 1-1/89160 1-7/8 3 3-1/8 3 1-1/49164 2 3-1/8 3-1/4 3-1/4 1-3/89172 2-1/4 3-1/4 3-3//8 3-1/4 1-1/2

3/8” Square Drive Sockets, Metric12mm13 12 38.1 19.1 19.1 7.214mm13 14 38.1 22.2 22.2 11.116mm13 16 38.1 23.8 23.8 11.1

1/2” Square Drive Sockets, Metric16mm15 16 38.1 25.4 25.4 11.118mm15 18 38.1 28.6 28.6 11.120mm15 20 38.1 31.7 31.7 11.922mm15 22 38.1 33.3 33.3 14.3

5/8” Square Drive Sockets, Metric24mm16 24 51 38.1 38.1 15.9

3/4” Square Drive Sockets, Metric28mm17 28 54 44.4 44.4 19.130mm17 30 54 47.6 44.4 19.132mm17 32 54 50.8 44.4 20.634mm17 34 54 54.0 54.0 20.636mm17 36 57 57.1 54.0 23.8

1” Square Drive Sockets, Metric32mm18 32 54 54.0 54.0 20.634mm18 34 54 54.0 54.0 20.636mm18 36 57 57.1 54.0 23.938mm18 38 57 57.1 54.0 23.942mm18 42 60 63.5 54.0 23.946mm18 46 64 69.8 66.7 26.9

1-5/8” Spline Drive, SAE Hex Opening SocketsSPL-140 1-1/4 3-1/4 2-3/8 2-3/8 1-3/4SPL-148 1-1/2 3-3/8 2-3/8 2-3/8 1-1/2SPL-156 1-3/4 3-1/2 2-7/8 2-7/8 1-3/4SPL-164 2 3-5/8 3-1/4 3-1/4 21

Angle NutrunnersStall – Non Reversible

55, 75 SeriesMaximum Torque Range:

6.2 – 475 Nm4.6 – 350 Ft. Lbs.

Bolt Size:M4 – M16#10 – 3/4”

m Lever start

Lever Start55NL-3T-4 1/2 9/16 M14 290 110* 149* 16.8 425 6.4 2.9 2.0 50 0.9 2255NL-2T-4 1/2 5/8 M16 210 150* 203* 16.8 425 6.4 2.9 2.0 50 0.9 2275NL-3V-4 1/2 5/8 M16 300 165 225 19.4 492 11.1 5.0 2.5 64 1.1 2875NL-2V-4 1/2 3/4 M16 230 220* 298* 19.4 492 11.1 5.0 2.5 64 1.1 2875NL-2X-6 3/4 3/4 M16 140 350 475 20.1 511 12.9 5.8 2.8 70 1.4 37

Bolt Size FreeMax. Torque Length Weight Head Height

Side toSquare Drive GR.5 GR.9.8 Speed Center

Model Number in. in. mm RPM ft.-lbs. Nm in. mm lbs. kg in. mm in. mm

* Maximum torque of tool exceeds the maximumtorque rating for the head, high maintenance shouldbe expected when operated at the upper torquecapacity range.

GENERAL:Air Inlet: 1/2” NPT (55, 75 series)

Minimum Hose Size: 1/2” (55, 75 series)Tool performance rated at 90 psi (620kPa)

air pressure.

STANDARD EQUIPMENT:Operating instructions & service manualTorque Reaction Mounting Plate (75 series)OPTIONAL EQUIPMENT:Additional accessories: Page 57Safety Lever: 201638

75NL-3V-4

3332

Swingbar Nutrunners

Smaller, Faster, LighterCleco proudly introduces the new 64 SeriesSwingbar Nutrunners. For high torque applicationswhere a small tool is necessary, for consistency inclamp load across joint types, or for simplyeliminating the maintenance needs of an angle tool,the new 64 Series tools provide the best solution fortoday’s heavy assembly environment.

Benefits of a Swingbar ToolA swingbar tool includes a reaction bar that freelyswings 360˚. This allows the reaction bar to bemoved to an appropriate bracing point without anydisassembly or repositioning of a spline. Oncepositioned, the reaction bar absorbs the reactionforces of the tool.

Both prevailing torque and type of joint can limit theaccuracy of a clutch or pulse tool. On softer joints,torque threshold is reached early in the fasteningcycle resulting in long rundowns, especially difficulton pulse tools.

On a long rundown, a swingbar tool that is able tomaintain a steady speed minimizes the time requiredto run down a fastener.

On a typical hard joint with prevailing torque, atorque spike will occur which can prematurely shutoff a clutch or pulse tool. In tools with speed shifts,a torque spike will also cause the speed to shiftdown resulting in a slower rundown. The Cleco 64Series Swingbar Nutrunners are not affected bytorque spikes.

Improved ErgonomicsComfort molded handles andlighter weights reduce operatorfatigue and improve productivity

Speed and Torque Tests for the NewCleco 64 Series Swingbar NutrunnersThe goal of any fastening application is to maintain ahigh degree of accuracy while minimizing the length oftime required to perform the rundown. The new Cleco64 Series Swingbar Nutrunners utilize a single powerfulmotor that limits speed shifts and offers a fast andaccurate rundown regardless of joint type.

Competitive units with high RPM’s quickly drop theirspeed at threshold resulting in an overall longerrundown period. This gap is multiplied when prevailingtorque is present.

To read the graphs below, the orange line representsthe tool speed while the blue line represents the torquegenerated throughout a rundown. Notice the correlationbetween speed and torque and its overall effect onrundown time.

The swingbar can instantly be positioned to absorb the torquereaction of the tool while maintaining a comfortable position withthe trigger hand.

Random Comparison on 120˚ Joint

Random Comparison on 720˚ Joint

1.6 sec.310 Nm

1.7 sec.310 Nm

Cleco Competitive Twin Motor

ReversibleA simple to use and convenient slide reverse leverimproves productivity by allowing for the loosening offasteners without changing tools.

ImprovedErgonomicsTop and bottomair inlets helpcustomize the 64Series ReactionBar Nutrunners tothe operator’swork area.

ErgonomicsInfinite-position reaction bar canquickly be moved to an appropriatebrace point, eliminating reactionforces of the rundown.

Time – Seconds

Torq

ue – N

ew

ton M

ete

rs

Speed –

RP

M

Speed –

RP

M

Torq

ue – N

ew

ton M

ete

rs

Time – Seconds

4.2 sec.306 Nm

6.0 sec.312 Nm

Cleco Competitive Twin Motor

Time – Seconds

Torq

ue – N

ew

ton M

ete

rs

Speed –

RP

M

Speed –

RP

M

Torq

ue – N

ew

ton M

ete

rs

Time – Seconds

Although the free speed of the Cleco tool is slower, tightening speed is faster which in this application results in almost equal overall times.

Again the free speed of the Cleco tool is slower, however with its faster tightening speed the overall time is almost 2 seconds faster.

3534

45, 55 & 64 SeriesTorque Range:

14 – 3850 Nm10 – 2837 Ft. Lbs.

Bolt Size:M6 – M425/16 – 1 3/4”

m Inline & Pistol Grip

m Reversible

m Lever, button and trigger start

m Swingbar (64 series)

45RNAB-4-3

64TTS34D4

64TTS640D8

Reaction Bar NutrunnersSelectork

Reaction Bar NutrunnersClecomatic Clutch & Stall

Inline – Clecomatic – Lever Start – Twist Ring Reverse55RNAL-4-4 1/2 7/16 M8 560 34-20 46-27 16.1 410 6.5 3.055RNAL-3-4 1/2 1/2 M10 370 51-25 69-34 16.1 410 6.5 3.055RNAL-2-4 1/2 1/2 M12 270 67-30 91-46 16.1 410 6.5 3.0

Inline – Clecomatic – Button Start – Twist Ring Reverse45RNAB-6-3 3/8 5/16 M6 740 16-10 22-14 14.5 368 5.4 2.445RNAB-4-3 3/8 3/8 M8 560 22-14 30-19 14.5 368 5.4 2.445RNAB-3-3 3/8 7/16 M8 370 33-18 45-24 14.5 368 5.4 2.445RNAB-2-4 1/2 7/16 M10 270 46-23 62-31 14.5 368 5.4 2.4

Pistol - Stall Torque – Reversible – Swingbar64TTS34D4 1/2 3/8 M8 725 25 34 11.5 290.8 6.1 2.864TTS44D4 1/2 7/16 M8 570 32 44 11.5 290.8 6.1 2.864TTS55D4 1/2 7/16 M10 445 41 55 11.5 290.8 6.1 2.864TTS75D4 1/2 1/2 M12 340 55 75 11.5 290.8 6.1 2.864TTS90D4 1/2 1/2 M12 270 66 90 11.5 290.8 6.1 2.864TTS110D4 1/2 9/16 M12 225 81 110 11.5 290.8 6.1 2.864TTS125D4 1/2 9/16 M12 200 92 125 11.5 290.8 6.1 2.864TTS140D4 1/2 5/8 M14 180 103 140 11.5 290.8 6.1 2.864TTS150D6 3/4 5/8 M14 160 111 150 12.5 316.2 8.0 3.664TTS175D6 3/4 5/8 M14 135 129 175 12.5 316.2 8.0 3.664TTS205D6 3/4 5/8 M16 115 151 205 12.5 316.2 8.0 3.664TTS255D6 3/4 3/4 M16 95 188 255 12.5 316.2 8.0 3.664TTS345D6 3/4 3/4 M20 70 254 345 12.5 316.2 8.0 3.664TTS425D6 3/4 7/8 M20 55 313 425 12.5 316.2 8.0 3.664TTS570D6 3/4 1 M22 42 420 570 12.9 328.9 8.4 3.864TTS640D8 1 1 1/8 M22 32 472 640 15.9 404.1 14.3 6.564TTS750D8 1 1 1/8 M24 27 553 750 15.9 404.1 14.3 6.564TTS930D8 1 1 1/4 M27 22 686 930 15.9 404.1 14.3 6.564TTS1260D8 1 1 3/8 M27 16 929 1260 15.91 404.1 14.3 6.564TTS1475D8 1 1 1/2 M30 14 1088 1475 15.9 404.1 14.3 6.564TTS1820D8 1 1 3/4 M33 11 1342 1820 15.9 404.1 14.3 6.564TTS1985D8 1 1 3/4 M33 10 1464 1985 15.9 404.1 14.3 6.564TTS3850D12 1 1/2 1 3/4 M42 5 2837 3850 21.5 546.1 32.0 14.5

Suitable for FreeTorque Range Length Weight*

Drive Bolt Size Speed

Model Number Size in. mm RPM ft.-lbs. Nm in. mm lbs. kg

GENERAL:Air Inlet: 3/8” NPT (45 button); 1/2” NPT (55 lever);

1/4” (64 series)Minimum Hose Size: 3/8” (45 button );

1/2” (55, 64 series)Tool performance rated at 90 psi (620kPa)

air pressure.

STANDARD EQUIPMENT:Operating instructions & service manualAluminum Torque Reaction BarSteel Torque Reaction Bar (64 series tools rated above

50 ft. lbs.)Slave Square Drive (64TTS3850D12)

OPTIONAL EQUIPMENT:Steel Torque Reaction Bar:

45, 55 series: 86977064......D4 series: 48047128

Additional accessories: Page 57* Weight without reaction bar.

64 SeriesTorque Range:

26 – 3850 Nm19 – 2837 Ft. Lbs.

Bolt Size:M8 – M423/8 – 1 3/4”

m Pistol Grip

m Reversible

m Swingbar

m Selectork adjustment64TTK34D4

64TTK640D8

Pistol – Selectork – Trigger Start – Reversible64TTK34D4 1/2" 3/8 M8 725 19-25 26-34 11.5 290.8 6.3 2.964TTK44D4 1/2" 7/16 M8 570 24-32 33-44 11.5 290.8 6.3 2.964TTK55D4 1/2" 7/16 M10 445 30-41 41-55 11.5 290.8 6.3 2.964TTK75D4 1/2" 1/2 M12 340 41-55 56-75 11.5 290.8 6.3 2.964TTK90D4 1/2" 1/2 M12 270 50-66 68-90 11.5 290.8 6.3 2.964TTK110D4 1/2" 9/16 M12 225 61-81 83-110 11.5 290.8 6.3 2.964TTK125D4 1/2" 9/16 M12 200 69-92 94-125 11.5 290.8 6.3 2.964TTK140D4 1/2" 5/8 M14 180 77-103 105-140 11.5 290.8 6.3 2.964TTK150D6 3/4" 5/8 M14 160 83-111 113-150 12.5 316.2 8.2 3.764TTK175D6 3/4" 5/8 M14 135 97-129 131-175 12.5 316.2 8.2 3.764TTK205D6 3/4" 5/8 M16 115 113-151 154-205 12.5 316.2 8.2 3.764TTK255D6 3/4" 3/4 M16 95 141-188 191-255 12.5 316.2 8.2 3.764TTK345D6 3/4" 3/4 M20 70 191-254 259-345 12.5 316.2 8.2 3.764TTK425D6 3/4" 7/8 M20 55 235-313 319-425 12.5 316.2 8.2 3.764TTK570D6 3/4" 1 M22 42 315-420 428-570 13.0 328.9 8.6 3.964TTK640D8 1" 1 1/8 M22 32 354-472 480-640 15.9 404.1 14.5 6.664TTK750D8 1" 1 1/8 M24 27 415-553 563-750 15.9 404.1 14.5 6.664TTK930D8 1" 1 1/4 M27 22 514-686 698-930 15.9 404.1 14.5 6.664TTK1260D8 1" 1 3/8 M27 16 697-929 945-1260 15.9 404.1 14.5 6.664TTK1475D8 1" 1 1/2 M30 14 816-1088 1106-1475 15.9 404.1 14.5 6.664TTK1820D8 1" 1 3/4 M33 11 1007-1342 1365-1820 15.9 404.1 14.5 6.664TTK1985D8 1" 1 3/4 M33 10 1098-1464 1489-1985 15.9 404.1 14.5 6.664TTK3850D12 1 1/2" 1 3/4 M42 5 2128-2837 2888-3850 21.5 546.1 32.2 14.6

Suitable for FreeTorque Range Length Weight*

Drive Bolt Size SpeedModel Number

Size in. mm RPM ft.-lbs. Nm in. mm lbs. kg

GENERAL:Air Inlet: 3/8” NPTMinimum Hose Size: 1/2”Tool performance rated at 90 psi (620kPa)

air pressure.

STANDARD EQUIPMENT:Operating instructions & service manualAluminum Torque Reaction Bar

(tools rated below 50 ft. lbs.)Steel Torque Reaction Bar (tools rated above 50 ft. lbs.)Slave Square Drive (64TTK3850D12)

OPTIONAL EQUIPMENT:Steel Torque Reaction Bar: 64......D4 series: 48047128Additional accessories: Page 57* Weight without reaction bar.

3736

Apex is the standard on assembly lines around the world.

U.S. manufacturing since 1933.

Responsive service for all your fastener tool needs.

Precision manufactured with the highest quality materials.

The Apex heritage of quality, delivery and support.For more than half a century… Apex has maintained a position of leadership in industrialfastening tools. Today, Apex stands ready to improve theproductivity of assembly operations around the world withunsurpassed tool performance and customer service.Here’s how:

Highest Quality

Apex quality begins with select rawmaterials. Only carefully chosen, highgrade tool steel is used. Each tool ismanufactured to the tightesttolerances in the industry. You get anexact, sure fit. Finally, each tool istempered with the exclusive Apexheat treating process that lets you select the degree ofhardness you require. Choose from tough, non-brittledurability that stands up to torque, to the hardest heattreat available for the ultimate in wear resistance.

Complete Support For Your Requirements

Apex provides the broadest selection of fastener tools inthe world. From this catalog you can choose from over5,000 individual items: from bits, sockets and hand driversto universal wrenches, extensions and adapters. If the toolyou need is not in this catalog, call your Apexrepresentative. We may have what you need as a non-catalog item—or our experienced staff of tooling expertscan design and produce application specific fastener toolsto suit your needs.

Important Notes

User safety tips

• Always wear safety glasses when using any tool.• Always visually inspect tool for damage and cracking.

Immediately replace all damaged tools.• Do not modify or alter any tool. • Do not use tools beyond their limit or useful life.• Contact Apex for the recommended operating torque

of any tool.

Selecting the proper heat treat for bitsChoosing the proper heat treat for screwdriver tools isimportant in achieving long tool life. Different applications,different operators, and different power tools requiredifferent heat treats. Apex offers a choice of three heattreat hardness levels in many of our screwdriver bits tomatch the particular customer’s application. These heattreats are specified by a letter suffix as follows:

X - The hardest heat treat availableI - Intermediate hardnessR - Lowest hardness

Selecting the heat treat best suited for a particularapplication may require some trial and error. The properheat treat depends on the failure mode. If the bit breaks orshatters, select a bit with less hardness. If the failure modeis wear, select a harder bit. Many times both breakageand wear may occur within the same application. This canbe due to a number of factors such a different operators,different torque values, and different power tool settings.

In general, high torque applications require “R” heat treatsto withstand twisting and resist breakage. The “X” heattreat is most suitable for low torque applications,particularly if hardened screws are used.

If a failure occurs, a change in hardness may result inbetter service. The “X” heat treat is most common andshould be selected unless the specifics of an applicationor an existing problem would suggest using “I” or “R”hardness.

To specify a particular heat treat, add a letter suffix to thepart number. For example, to specify “X” hardness in a #2Phillips insert, the part number would be 440-2X. Not allApex bits are available in all heat treats. Special heat treatscan be supplied for a particular application. Contact yourApex representative for specific recommendations.

Warning• Using any adapter may result in a torque overload and

failure in the adapter, socket or fastener.

• Do not use thin wall sockets with impact power tools.

• Do not use universal wrenches with impact power tools.


Refer to catalog TC-100 for a


Apex Fastener Tools Introduction

Fastener Tools

39

Fastener Tools

38

Part No. Part No. Square Overall Diameter Diameter OpeningSingle Double Opening Length Nose End Drive End DepthSquare Square In. (A) (B) (C) (D)

8624 - 3/4 2 1/8 1 5/8 2 13/168632 - 1 2 1/8 2 1/8 2 1/8 13/168634 - 1 1/16 2 1/8 2 1/8 2 1/8 13/168636 - 1 1/8 2 1/4 2 1/4 2 1/8 15/168638 8638-D 1 3/16 2 1/4 2 1/4 2 1/8 15/168640 8640-D 1 1/4 2 1/4 2 3/8 2 1/8 15/168644 - 1 3/8 2 5/16 2 5/8 2 5/8 1

- 8646-D 1 7/16 2 3/8 2 5/8 2 5/8 18648 - 1 1/2 2 3/8 2 3/4 2 5/8 1 1/16

- 8652-D 1 5/8 2 1/2 2 7/8 2 5/8 1 1/16

Single Square &Double Square,Standard Length

1” Square Drive Sockets, SAE

A

BC

D

inches

A

BC

D

inches

A

BC

D

inches

A

BC

D

inches

A

BC

D

mm

Part Hex Overall Diameter Diameter OpeningNumber Opening Length Nose End Drive End Depth6 Point mm (A) (B) (C) (D)

21mm18 21 54 34.9 50.8 13.524mm18 24 54 38.1 50.8 20.627mm18 27 54 42.9 50.8 20.629mm18 29 54 47.6 50.8 20.630mm18 30 54 50.8 50.8 20.630mm48* 30 54 44.4 54.0 20.632mm18 32 54 54.0 54.0 20.634mm18 34 54 54.0 54.0 20.636mm18 36 57 57.1 54.0 23.941mm18 41 60 63.5 54.0 23.942mm18 42 60 63.5 54.0 23.946mm18 46 64 69.8 66.7 26.950mm18 50 66 76.2 66.7 30.2*Thin Wall

6 Point, Standard Length

1” Square Drive Sockets, Metric

Part Hex Overall Diameter Diameter OpeningNumber Opening Length Nose End Drive End Depth6 Point In. (A) (B) (C) (D)

9172 2 1/4 3 1/4 3 3/8 3 1/4 1 1/2


1 1/2” Square Drive Sockets, SAE


2 1/2” Square Drive Sockets, SAE

Part Hex Overall Diameter Diameter OpeningNumber Opening Length Nose End Drive End Depth6 Point In. (A) (B) (C) (D)

0172 2 1/4 4 1/8 3 3/4 5 1 1/20176 2 3/8 4 1/8 3 7/8 5 1 3/40180 2 1/2 4 1/8 4 5 1 3/40184 2 5/8 4 1/8 4 5 1 7/80188 2 3/4 4 1/8 4 1/4 5 1 7/80192 2 7/8 4 1/8 4 1/2 5 1 7/801100 3 1/8 4 3/8 4 7/8 5 2 1/801112 3 1/2 4 3/4 5 1/2 5 1/2 2 1/201116 3 5/8 4 3/4 5 1/2 5 1/2 2 1/201120 3 3/4 4 3/4 5 3/4 5 3/4 2 1/201124 3 7/8 4 3/4 6 6 2 1/201128 4 4 7/8 6 6 2 5/801136 4 1/4 5 1/4 6 6 301144 4 1/2 5 3/8 6 1/2 6 3 1/8

Part Part Hex Overall Diameter Diameter OpeningNumber Number Opening Length Nose End Drive End Depth6 Point Double Hex In. (A) (B) (C) (D)

- 8124-D 3/4 2 1/8 1 5/16 2 13/168126 - 13/16 2 1/8 1 3/8 2 13/16

- 8128-D 7/8 2 1/8 1 1/2 2 13/16- 8130-D 15/16 2 1/8 1 1/2 2 13/16- 8132-D 1 2 1/8 1 5/8 2 13/16- 8134-D 1 1/16 2 1/8 1 11/16 2 13/1- 8136-D 1 1/8 2 1/8 1 3/4 2 13/16

8138 8138-D 1 3/16 2 1/8 2 1/8 2 13/16- 8140-D 1 1/4 2 1/8 2 1/8 2 1/8 13/16

8142 8142-D 1 5/16 2 1/8 2 1/8 2 1/8 13/16- 8144-D 1 3/8 2 1/8 2 1/8 2 1/8 13/16- 8146-D 1 7/16 2 1/4 2 1/4 2 1/8 15/16

8148 8148-D 1 1/2 2 1/4 2 1/4 2 1/8 15/16- 8150-D 1 9/16 2 1/4 2 3/8 2 1/8 15/168152 - 1 5/8 2 3/8 2 1/2 2 1/8 15/168160 - 1 7/8 2 1/2 2 3/4 2 5/8 1 1/168162 8162-D 1 15/16 2 1/2 2 7/8 2 5/8 1 1/168170 - 2 3/16 2 3/4 3 1/4 3 1/4 1 5/168172 - 2 1/4 2 3/4 3 1/4 3 1/4 1 5/168174 - 2 5/16 2 3/4 3 3/8 3 1/4 1 3/88176 - 2 3/8 2 7/8 3 1/2 3 1/4 1 3/88180 - 2 1/2 2 7/8 3 3/4 3 1/4 1 3/88186 - 2 11/16 3 4 3 1/4 1 1/28188 - 2 3/4 3 1/8 4 3 1/4 1 5/88190 - 2 13/16 3 1/8 4 3 1/4 1 5/8

1” Square Drive Sockets, SAE6 Point and Double Hex, Standard Length

Part Hex Overall Diameter Diameter OpeningNumber Opening Length Nose End Drive End Depth6 Point mm (A) (B) (C) (D)

17mm17 17 51 31.8 38.1 11.218mm17 18 51 31.8 38.1 11.219mm17 19 51 31.8 38.1 11.920mm17 20 51 33.3 38.1 11.921mm17 21 51 34.9 38.1 13.522mm17 22 51 38.1 38.1 14.322mm47* 22 51 33.3 34.9 14.324mm17 24 51 38.1 38.1 15.924mm47* 24 51 34.9 34.9 15.926mm17 26 51 41.3 41.3 15.927mm17 27 51 44.4 44.4 17.527mm47* 27 51 38.1 38.1 17.529mm17 29 54 47.6 44.4 19.130mm17 30 54 47.6 44.4 19.130mm47* 30 54 41.3 41.3 19.132mm17 32 54 50.8 44.4 20.632mm47* 32 54 44.4 44.4 20.633mm17 33 54 50.8 44.4 20.636mm17 36 57 57.1 54.0 23.837mm17 37 57 57.1 54.0 23.841mm17 41 57 63.5 54.0 31.846mm17 46 57 69.9 54.0 31.8

*Thin Wall

3/4” Square Drive Sockets, Metric


Part No. Square Overall Diameter Diameter OpeningSingle Opening Length Nose End Drive End DepthSquare In. (A) (B) (C) (D)

7624 3/4 2 1 1/2 1 1/2 15/327628 7/8 2 1 3/4 1 3/4 5/87630 15/16 2 1/8 1 7/8 1 3/4 5/87632 1 2 1/8 2 1 3/4 5/87636 1 1/8 2 1/8 2 1/8 2 1/8 3/4

3/4” Square Drive Sockets For SAE Square NutsSingle Square &Double Square,Standard Length

Part Part Hex Overall Diameter Diameter OpeningNumber Number Opening Length Nose End Drive End Depth6 Point Double Hex In. (A) (B) (C) (D)

7120 7120-D 5/8 2 1 1/16 1 1/2 7/167122 7122-D 11/16 2 1 1/8 1 1/2 7/167124 7124-D 3/4 2 1 1/4 1 1/2 15/327128 7128-D 7/8 2 1 1/2 1 1/2 9/167130 7130-D 15/16 2 1 1/2 1 1/2 5/87132 7132-D 1 2 1 5/8 1 5/8 5/87134 7134-D 1 1/16 2 1 3/4 1 3/4 11/167136 7136-D 1 1/8 2 1/8 1 3/4 1 3/4 3/47140 7140-D 1 1/4 2 1/8 2 1 3/4 13/167142 7142-D 1 5/16 2 1/8 2 1 3/4 13/167144 - 1 3/8 2 1/8 2 1/8 2 1/8 13/167146 - 1 7/16 2 1/4 2 1/4 2 1/8 15/167148 7148-D 1 1/2 2 1/4 2 1/4 2 1/8 17152 7152-D 1 5/8 2 1/4 2 1/2 2 1/8 1 1/87154 7154-D 1 11/16 2 1/4 2 1/2 2 1/8 1 1/87156 - 1 3/4 2 1/4 2 5/8 2 1/8 1 1/87158 - 1 13/16 2 1/4 2 3/4 2 1/8 1 1/47160 7160-D 1 7/8 2 1/4 2 3/4 2 1/8 1 1/47164 7164-D 2 2 3/8 2 7/8 2 1/8 1 3/87168 - 2 1/8 2 3/8 3 1/8 2 1/8 1 3/87170 7170-D 2 3/16 2 1/2 3 1/8 2 1/8 1 1/27172 7172-D 2 1/4 2 1/2 3 1/4 2 1/8 1 1/27176 - 2 3/8 2 5/8 3 1/2 2 1/8 1 5/87180 7180-D 2 1/2 2 5/8 3 1/2 2 1/8 1 5/8

6 Point & Double Hex, Standard Length

3/4” Square Drive Sockets, SAEA

BC

D

mm

A

BC

D

inches

A

BC

D

inches

4140

Advantages of air hoists....When compared to electric hoists, Gardner-Denverair hoists offer many advantages in speed, weight,simplicity, and their ability to operate in adverseconditions. Air hoists are also ideal for use in sparksensitive areas.

The speed of an air hoist is continually variable,allowing greater application flexibility. The weight canbe 40% to 50% less, offering easier installation andgreater portability, and because of design simplicity,air hoists do not require skilled repair technicians.

Air hoists do not create an electrical arc, areinherently spark-resistant, and do not pose a risk ofelectric shock if the operator is standing in water, orif the control cord is damaged. In addition, they havea much greater resistance to weather, dampness,dirt, dust, steam and corrosive fumes, and have alonger duty cycle, higher temperature tolerance, anddo not require costly surge protectors in the event ofa brownout.

Together with these advantages, the Gardner-DenverAir Hoist is a very well engineered unit designed andtested to provide long, trouble-free operation.

Spark resistant and clean room hoistsGardner-Denver spark resistant hoists featuringstainless steel chain and bronze upper and lowerhooks, and trolleys featuring rubber bumpers andbronze wheels, are ideal for use in paint booths, grainelevators, munitions factories, and chemical tanks.

0

500

1000

2000

3000

4000

5000

Load Capacity (lbs.) Hook Mount

P1 P2

Trolley Mount

P1 P2

Tools of the highest qualityGardner-Denver hoists are engineered toprovide high productivity for virtually limitlessapplications. Each and every hoist isrigorously tested before it is shipped, plusthe manufacturing processes of CooperPower Tools are ISO 9001 certified, so youcan be sure that every Gardner-Denver hoistis manufactured to the highest standards.

Hoists that are flexibleThe wide range of hoists that are availablefrom Gardner-Denver means that everyapplication requirement can be suited.Because of the limitless combinations ofpower, speed, weight, size, mounting, andmaterials – your hoist becomes as flexible inits application solutions as you need it to be.

Hoists of superior designAll our hoists are engineered to very hightolerances to ensure smooth running andlong life. The option of the axial piston motor(made only by Gardner-Denver) offers anextra standard of performance. Using lessair than a rotary vane motor, the axial pistondesign adds high torque and smooth

operation to a hoist that is powerful,relatively small, compact, economical andquiet. Another example of high qualityengineering from Gardner-Denver, designedto improve your efficiency.




Pneumatic Hoists Introduction

4342

Extra Equipment

Selecting the Proper Hoist

General Hoist Selection

Hoist Mounting (page 42):

■■ Hook (pages 44-45) ■■ Trolleys (page 46) ■■ Hoistractor (pages 47-48)

Hoist Motor Type (page 42):

■■ Rotary Vane ■■ Axial Piston

Capacity Requirement (see appropriate hoist page):

Control Type (page 54-56):

Rope: ■■ Standard 5 feet __________________ Specify optional length

Pendent: ■■ Standard 5 feet __________________ Specify optional length

Chain Type (page 56):

■■ Link ■■ Roller ■■ Spark Resistant

Lift (see appropriate Hoist page):

■■ Standard 10 feet ______________ Specify optional length ____________ Lifting speed

Hook Type: (optional hooks page 51)

Upper: ■■ Standard ■■ Bullard

Lower: ■■ Standard ■■ Bullard

Trolley Mounted Hoists, Hoistractors & Combination Units

Beam Specifications (page 57):

____________________ Width ____________________ Height

Wheel Type:

Trolley (page 47): ■■ Tapered (Standard) ■■ Flat ■■ Narrow Flat*

Hoistractor (page 47): ■■ Tapered (Standard) ■■ Flat ■■ Narrow Flat*

*NOTE: Suitable for American Std., American Monorail, Cleveland Tramrail, Spanmaster, Whiting, and Louden patented “I” beams

Hoistractor Engagement (page 47):

■■ Spring (Standard) ■■ Free Wheel to Positive Drive ■■ Positive Drive to Free Wheel

Hoistractor Engaging Wheel Type (page 47):

■■ Neoprene (Standard) ■■ Adiprene

■■ Chain Container (Pg. 49-50) ■■ Auxiliary Cable (Pg. 52) ■■ Hose Trolley ■■ Piped Exhaust Adapter ■■ Flow Control Valve (Pg. 52)

Hoist Overview

Fueled by endless numbers of varying applications, and the desire to provide greater flexibility, Gardner-Denver offers an extensive list ofhoist options, and accessories. As you begin to define the hoist configuration which best suits your unique application, utilize the criteriaoutlined here to obtain the optimum operator/hoist/task relationship.

Mounting Options■ Hook MountAlthough requiring more headroom than lugmounts,the flexibility of hook mounted hoistsmake them the more popular choice. Easier tohang and relocate, hook mounted hoists rotateat both the upper and lower hooks, allowingthe operator greater flexibility when

manipulating a load into a desired position or angle. In addition,many hook mounted hoists offer the option of link or roller chain,and when hung from the appropriate Gardner-Denver trolley, allowhorizontal movement of the load.

■ Lug MountThe compact, low headroom design oflug mounted hoists make them ideal forapplications where space is at a premium.This semi-permanent mount provides thegreatest benefits in tight working situationswhere the non-rotating, non-swinging lug allows preciseplacement of the load. Lug mounted hoists are available with linkchain only, to allow side movement of the load, and can bemounted on the appropriate Gardner-Denver trolley for horizontalmovement of the load.

■ Trolley MountFor semi-permanent applicationsrequiring horizontal load movement,trolley mounted hoists provide the

greatest benefits. This compact, non-rotating configuration holdsthe load in constant alignment, as ball bearing constructedwheels provide smooth movement along the beam. Gardner-Denver trolleys adapt to many “I” beam sizes and are offered inlink chain only, to allow side movement of the load.

Motor Options■ Rotary VaneThe industry standard in air hoists, rotary vanemotors provide an economical, easy tomaintain solution for the majority of fast,rugged applications. The Gardner-Denver 7,K5, and K1 series of easy to operate hoistsincorporate rotary vane motors which can be removed withoutdisturbing brakes, valving, or gearing, while highly reliable springloaded vanes insure immediate response start after start.

■ Axial Piston (manufactured exclusively by Gardner-Denver)

For applications where precise load control is essential, Gardner-Denver offers the P1, P2, and P3 series of axial piston hoists.These motors operate using multiple air driven pistons providing

axial force; this force is converted to rotarymotion through the use of a socket plate anddriveshaft assembly, all within a small,compact package. Axial piston motors provideseveral advantages including precise loadcontrol, quiet operation, low air consumption,and greater resistance to adverse airconditions.

Control Options■ RopeRope control provides a simple, directlink to the hoist control valve, allowingthe operator to “feather” the operation ofthe hoist, making starts and stops moreaccurate and predictable. Because there

are no moving parts, rope controls require minimum maintenanceand are economical to replace.

■ PendantGardner-Denver hoist control pendantsprovide a versatile, one-handed method ofhoist control. With varying length options, theoperator can safely control both lifting andlowering of the hoist as well as horizontalmovement of a hoistractor, from 5 to 25 ftaway. With the required cable assembly, thependant control provides a means for pullinga trolley, and the ergonomic handle design provides operatorcomfort while preventing accidental operation.

Chain Options■ LinkLink chain, with its relatively low cost, is available on all hoistmodels, and is practical for use in a wide variety ofapplications. Its capacity for rotation allows the operator torotate the load slightly to assist with precise placement. Forapplications requiring rust and spark resistance, Gardner-Denver offers zinc plated chain on all models of hoists, andstainless steel chain on hoists with capacities up to 3000 lbs.

■ RollerFor smother operation and extended life, Gardner-Denveroffers roller chain on the K5, P1, and P2 series of hookmounted hoists. In addition, roller chain manufactured withstainless steel is available for applications requiring sparkresistant or clean room operation.

Single or Double Reeved■ Single ReevedWhen speed is of more importance than capacity,the single reeved hoist is the best choice. Throughthe direct connection of the lower hook to the chain,and then to the hoist, all available drive speed istransferred to the load.

■ Double ReevedFor extra lifting capacity, the doublereeved configuration increases the amount of weightthe motor can lift. By routing the chain around asprocket on the lower hook before connecting it tothe hoist drive, lifting capacity is doubled. In turn, thespeed of the lift is reduced by half. For heavy andsensitive loads, this slower action could bepreferable.

4544

Hook Mounted Hoists Hook Mounted Hoists

K5 SeriesCapacity:

550-2200 lbs. 250-1000 kg■ Rotary Vane Air Motor■ Rope or Pendent Control■ Link or Roller Chain

GENERAL:Air Inlet: K5, K1, P3 - 1/2" NPT (use 3/4" I.D. Hose)

P1, P2 - 3/8" NPT (use 1/2" I.D. Hose)Performance rated at 90 psig (6.2 bar/620 kPa) air pressure.Air Consumption: K5, K1 - 75 cfm (2.12m3/min.) at rated load.

P1 - 25 cfm (.71 m3/min.) at rated load.P2 - 44 cfm (1.3 m3/min.) at rated load.P3 - 83 cfm (2.35 m3/min.) at rated load.

STANDARD EQUIPMENT:Hook mounted air hoist with 10 ft. (3.0m) liftRope Control: 5 ft. (1.5m) rope lengthPendent Control: 5 ft. (1.5m) hose length

EXTRA EQUIPMENT:Chain container – page 52-53Hoist trolleys – page 20Auxiliary cable (Backup suspension) – page 55Air strainer intake fitting: K5 - A10161Piped exhaust adapter: K5, K1 – 536567 (3/4"NPT)

P1 – 500344 (1/2"NPT)P2 – 535779 (3/4"NPT)

Tractor connection kit: K1, P3 - 516710

K1 SeriesCapacity:

2200-8800 lbs. 1000-4000 kg■ Rotary Vane Air Motor■ Rope or Pendent Control■ Link Chain

P1 SeriesCapacity:

300-2000 lbs. 136-907 kg■ Axial Piston Air Motor■ Rope or Pendent Control■ Link or Roller Chain

P2 SeriesCapacity:

1100-4400 lbs. 500-2000 kg■ Axial Piston Air Motor■ Rope or Pendent Control■ Link or Roller Chain

P3 SeriesCapacity:

2200-8000 lbs. 1000-3629 kg■ Axial Piston Air Motor■ Pendent Control■ Link Chain

K5

K1

P1

P2

P3

K5 SeriesK5HA05LPEL010AAA05 K5HA05LREL010AAA05 Link 550 250 40-67 12-20 110-147 33-44 1 42 19K5HA05RPER010ACA05 K5HA05RRER010ACA05 Roller 550 250 40-67 12-20 110-147 33-44 1 42 19K5HA11LPEL010AAA11 K5HA11LREL010AAA11 Link 1100 500 20-50 6-15 80-120 24-36 1 42 19K5HA11RPER010ACA11 K5HA11RRER010ACA11 Roller 1100 500 20-50 6-15 80-120 24-36 1 42 19K5HA22LPEL010CEA22 K5HA22LREL010CEA22 Link 2200 1000 10-25 3-7 40-60 12-18 2 54 25K5HA22RPER010CGA22 K5HA22RRER010CGA22 Roller 2200 1000 10-25 3-7 40-60 12-18 2 54 25

K1 SeriesK1HA22LPEP010AAA22 K1HA22LREP010AAA22 Link 2200 1000 33 10 52 16 1 107 49K1HA33LPEP010AAA33 K1HA33LREP010AAA33 Link 3300 1500 21 6 34 10 1 107 49K1HA44LPEP010AAA44 K1HA44LREP010AAA44 Link 4400 2000 15 5 24 7 1 107 49K1HA66LPEP010CCA66 K1HA66LREP010CCA66 Link 6600 3000 10 3 17 5 2 130 59K1HA88LPEP010CCA88 K1HA88LREP010CCA88 Link 8800 4000 7 2 12 4 2 130 59

P1 SeriesP1HA03LPEL010AAA03 P1HA03LREL010AAA03 Link 300 136 80 24 88 27 1 28 13P1HA03RPER010AGA03 P1HA03RRER010AGA03 Roller 300 136 80 24 88 27 1 28 13P1HA05LPEL010AAA05 P1HA05LREL010AAA05 Link 500 227 47 14 115 35 1 28 13P1HA05RPER010AGA05 P1HA05RRER010AGA05 Roller 500 227 47 14 115 35 1 28 13P1HA10LPEL010AAA10 P1HA10LREL010AAA10 Link 1000 454 19 6 49 15 1 28 13P1HA10RPEP010AGA10 P1HA10RRER010AGA10 Roller 1000 454 19 6 49 15 1 28 13P1HA20LPEL010EHA20 P1HA20LREL010EHA20 Link 2000 907 9.5 3 24 7 2 31 14Spark Resistant UnitsP1HA04RPEN010CCA05 P1HA04RREN010CCA05 Roller 500 227 47 14 115 35 1 28 13P1HA09RPEN010CCA10 P1HA09RREN010CCA10 Roller 1000 454 19 6 49 15 2 28 13

P2 SeriesP2HA11LPEL010AAA11 P2HA11LREL010AAA11 Link 1100 500 34 10 107 33 1 94 43P2HA11RPER010AKA11 P2HA11RRER010AKA11 Roller 1100 500 34 10 107 33 1 94 43P2HA22LPEL010AAA22 P2HA22LREL010AAA22 Link 2200 1000 17 5 56 17 1 94 43P2HA22RPER010AKA22 P2HA22RRER010AKA22 Roller 2200 1000 17 5 56 17 1 94 43P2HA44LPEL010GGA44 P2HA44LREL010GGA44 Link 4400 2000 9 3 28 9 2 126 57P2HA44RPER010GIA44 P2HA44RRER010GIA44 Roller 4400 2000 9 3 28 9 2 126 57Spark Resistant UnitsP2HA10LPEQ010CCA10 P2HA10LREQ010CCA10 Link 1000 454 38 12 107 33 1 94 43P2HA15LPEQ010CCA15 P2HA15LREQ010CCA15 Link 1500 680 23 7 58 18 1 94 43P2HA30LPEQ010EEA30 P2HA30LREQ010EEA30 Link 3000 1360 11 3 26 8 2 126 57

P3 SeriesP3HA22LPEP010AAA22 Link 2200 1000 30 9 80 24 1 135 61P3HA43LPEP010AAA43 Link 4300 1950 15 5 40 12 1 135 61P3HA80LPEP010CCA80 Link 8000 3629 7 2 20 6 2 180 82

Model Number Lifting & Lowering Speeds

Chain Capacity Lifting Lowering Reeves Weight

Pendent Control Rope Control Type lbs. kg fpm mpm fpm mpm lbs. kg

4746

Hoist Series K5550 250 2.66 68 4.66 118 18 457 534925 534926 A60165 1.88 48 0.88 22

1100 500 2.66 68 4.66 118 18 457 527431 528235 A60165 1.88 48 0.88 222200 1000 3.00 76 5.25 133 21 533 527432 528236 A60164 2.25 57 1.12 28

Hoist Series K12200* 1000 3.00 76 5.25 133 21 533 527432 528236 A60164 2.25 57 1.12 283300 1498 3.31 84 6.00 152 42 1067 534451 534709 A60164 2.25 57 1.25 324400 2000 3.31 84 6.00 152 42 1067 532274 534710 A60164 2.25 57 1.25 326600 3000 4.00 102 6.25 159 72 1829 531040 531040 516710 3.00 76 1.75 448800 4000 4.00 102 6.25 159 72 1829 531041 531041 516710 3.00 76 1.75 44

Hoist Series P1300 136 2.66 68 4.66 118 18 457 539383 539384 A60165 1.88 48 0.88 22500 227 2.66 68 4.66 118 18 457 534923 534924 A60165 1.88 48 0.88 22

1000 454 2.66 68 4.66 118 18 457 527491 528161 A60165 1.88 48 0.88 222000 908 3.00 76 5.25 133 21 533 527492 528166 A60164 2.25 57 1.12 28

Hoist Series P21100 500 2.66 68 4.66 118 18 457 527431 528235 A60165 1.88 48 0.88 222200 1000 3.00 76 5.25 133 21 533 527432 528236 A60164 2.25 57 1.12 284400 2000 3.31 84 6.00 152 42 1067 532274 534710 A60164 2.25 57 1.12 32

Hoist Series P32200 1000 3.00 76 5.25 133 21 533 527432 528236 A60164 2.25 57 1.12 284300 1950 3.31 84 6.00 152 42 1067 528234 528237 A60164 2.25 57 1.25 328000 3629 4.00 102 6.25 159 72 1829 533578 533578 516710 3.00 76 1.75 44

Spark Resistant TrolleysHoist Series P1

500 227 2.66 68 4.66 118 18 457 539388 539389 A60165 1.88 48 0.88 221000 454 3.00 76 5.25 133 21 533 539376 539377 A60164 2.25 57 1.12 28

Hoist Series P21500 680 3.00 76 5.25 133 21 533 528186 528179 A60164 2.25 57 1.12 283000 1361 3.31 84 6.00 152 42 1067 528187 528188 A60164 2.25 57 1.12 32*NOTE: Drawbar for Hoistractor

**NOTE: Dimensions are for smallest size track

NOTE: • Available on quotation basis only.

Trolleys for hook mounted hoists

Hoist CapacityBeam Width Minimum Part Number Hook Load Bar

Min. Max. Radius Turning Clearance** Diameter

lbs. kg in. mm in. mm in. mm Drawbar* in. mm in. mm

TURNING RADIUS:Trolleys may be required to operateon curved beams. Determine theamount of curve (turning radius)involved and list this information onthe order. The diagram to the leftillustrates the proper method ofmeasuring turning radius.

Taper FlatWheel Wheel

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Wheel OptionsGardner-Denver Hoistractors comestandard with a neoprene drive wheel,however for improved wear resistanceand extended life, a molded adiprenewheel is also available. Please contacta Gardner-Denver service technician forapplications involving high temperature.

Drive OptionsFor added flexibility and safety, Gardner-DenverHoistractors are available with your choice of threedifferent drive options. As described below,each option has its advantages whether itbe ease of operation or positive stoppingcharacteristics.

Standard Drive■ Even number of leversThe standard Hoistractor drive utilizes apowerful compression spring to hold thedrive wheel in engagement with the beam.This type of drive requires only twopendent levers to control horizontalmovement in forward and reverse. Wheneither the forward or reverse lever isdepressed, the Hoistractor immediatelymoves in the corresponding direction untilthe lever is released. Upon releasing thelever, a brake engages, and the loadcomes to an immediate stop.

This type of drive provides the simplestmethod for movement and precisionlocation of a load.

Free Wheel to Positive Drive■ Even number of leversRequiring only two pendant levers to control horizontalmovement, forward and reverse, this drive feature utilizesa drive wheel that is normally disengaged from the beam,allowing free movement of the load. When either theforward or reverse lever is depressed, the drive wheel isautomatically moved into engagement with the beam bymeans of an air cylinder. Upon engagement, the load willmove in the corresponding direction until the lever isreleased. When the lever is released, the drive wheelgradually disengages from the beam; this action will slowthe horizontal movement of the load somewhat, beforecoasting to a stop. Because the drive wheel is normallydisengaged, this type of drive allows the operator tomanually position the load.

■ Odd number of levers onlyRequiring at least three pendent levers for operation, oneto engage the wheel, and two to control forward andreverse horizontal movement, this drive feature utilizes adrive wheel that is normally disengaged from the beam,allowing free movement of the load, To advance theHoistractor the operator must depress one lever to movethe wheel into engagement with the beam, and a second

lever to impart horizontal movement. The load willcontinue to move along the beam as long as both leversremain depressed. If the movement lever is releasedwhile the beam engagement lever remains depressed,the Hoistractor brake will engage, and the unit will cometo an immediate stop. However, if the beam engagementlever is released before the motion lever, the drive wheelwill move out of engagement with the beam, and the loadwill coast to a stop.

This drive type allows greater control over the horizontalmovement of the load because the operator manuallycontrols the engagement of the drive wheel with the beam.

Positive Drive to Free Wheel■ Odd number of levers onlyThis type of drive is very similar to the previous exceptthat the drive wheel is normally held in engagement withthe beam by an air cylinder, and will remain so untilpressure is bled from the cylinder by depressing theappropriate lever. Available only with an odd number oflevers, two to control horizontal movement and one todisengage the drive wheel for manual movement, thisdrive provides the added safety feature of an immediatestop upon release of the levers.

To advance the Hoistractor, the operator must depresseither the forward or reverse lever, the load will continueto move along the beam as long as the lever remainsdepressed. Upon release of the lever, the brake willengage, and the load will come to an immediate stop. Ifthe lever to disengage the drive wheel is depressed whilethe load is in motion, the drive wheel will disengage fromthe beam, and the load will coast freely.

The benefit of this type of drive is that the Hoistractorbrake will not allow movement of the load unless the oneof the levers is depressed, or air pressure is bled off.However, if the operator wishes to manually move theload for precise positioning, he has but to depress thelever to disengage the drive wheel.

Hoistractor Overview

4948

Hoistractor

TA SeriesTraversing Speed (no load):

40-240 fpm 12-73 mpm

Beam flange width:2.60-6.00 in 66-152 mm

Minimum turning radius:21 in 533 mm

■ Axial Piston Air Motor■ Pendent Control■ Neoprene Wheel Drive

*NOTE: Spring engagement

GENERAL:Air Inlet: 3/8" NPT (use 1/2" I.D. Hose)Performance rated at 90 psig (6 bar/620 kPa) air pressure.Air Consumption 30 cfm (.80 m3/min.) at rated load.Nominal weight: 70 lbs. (32 kg)

STANDARD EQUIPMENT:Hoistractor with Pendent Control: 5 ft. (1.5m) hose length

EXTRA EQUIPMENT:Piped exhaust adapter (1/2" NPT) – 500344Flow Control Valve (3/8" NPT) – 502905

Model Number Traversing Speed

Free Wheel to Positive Drive to No Load 4000 lb. LoadStandard Unit* Positive Drive Free Wheel fpm mpm fpm mpm

Universal UnitsTATA04NPESXAXA TATA04OAEGXAXA TATA04PBEPXAXA 40 12 40 12TATA12NPESXAXA TATA12OAEGXAXA TATA12PBEPXAXA 120 37 90 27TATA24NPESXAXA TATA24OAEGXAXA TATA24PBEPXAXA 240 73 180 55

K5 – AllTATA04NDESCAXA TATA04OEEGCAXA TATA04PFEPCAXA 40 12 40 12TATA12NDESCAXA TATA12OEEGCAXA TATA12PFEPCAXA 120 37 90 27TATA24NDESCAXA TATA24OEEGCAXA TATA24PFEPCAXA 240 73 180 55

K1 – AllTATA04NDESKAXA TATA04OEEGKAXA TATA04PFEPKAXA 40 12 40 12TATA12NDESKAXA TATA12OEEGKAXA TATA12PFEPKAXA 120 37 90 27TATA24NDESKAXA TATA24OEEGKAXA TATA24PFEPKAXA 240 73 180 55

P1 – AllTATA04NDESDAXA TATA04OEEGDAXA TATA04PFEPDAXA 40 12 40 12TATA12NDESDAXA TATA12OEEGDAXA TATA12PFEPDAXA 120 37 90 27TATA24NDESDAXA TATA24OEEGDAXA TATA24PFEPDAXA 240 73 180 55

P2 – 1100 & 2200TATA04NDESEAXA TATA04OEEGEAXA TATA04PFEPEAXA 40 12 40 12TATA12NDESEAXA TATA12OEEGEAXA TATA12PFEPEAXA 120 37 90 27TATA24NDESEAXA TATA24OEEGEAXA TATA24PFEPEAXA 240 73 180 55

P2 – 4400TATA04NDESFAXA TATA04OEEGFAXA TATA04PFEPFAXA 40 12 40 12TATA12NDESFAXA TATA12OEEGFAXA TATA12PFEPFAXA 120 37 90 27TATA24NDESFAXA TATA24OEEGFAXA TATA24PFEPFAXA 240 73 180 55

Universal Spark Resistant UnitsTATA04NPESXBXA 40 12 40 12TATA12NPESXBXA 120 37 90 27TATA24NPESXBXA 240 73 180 55

P2 – 1500 Spark ResistantTATA04NDESEBXA 40 12 40 12TATA12NDESEBXA 120 37 90 27TATA24NDESEBXA 240 73 180 55

P2 – 3000 Spark ResistantTATA04NDESFBXA 40 12 40 12TATA12NDESFBXA 120 37 90 27TATA24NDESFBXA 240 73 180 55

P3 – AllTATA04NDESHAXA TATA04OEEGHAXA TATA04PFEPHAXA 40 12 40 12TATA12NDESHAXA TATA12OEEGHAXA TATA12PFEPHAXA 120 37 90 27TATA24NDESHAXA TATA24OEEGHAXA TATA24PFEPHAXA 240 73 180 55

Hoist Accessories

How to order a chain container:

1. Identify chain type, hoist series, and hoist capacity for which the chain container is to be used.

2. Determine the required lift and select the applicable part number.

Metal Type ChainContainer Shown

Hoist Capacity (lbs.)

Hoist Part 550 & 1100 2200 550 & 1100 2200

Series Number Lift “A” (Height)

ft. M ft. M in. mm in. mm

K5 535028 10 3.0 22.5 572K5 535029 20 6.1 10 3.0 30.6 777 31.5 800K5 535031 40 12.2 20 6.1 44.8 1138 45.8 1163


Hoist Part 300, 500 & 1000 2000 300, 500 & 1000 2000



P1 533664 15 4.6 24.0 610P1 533665 25 7.6 12 3.7 32.5 826 33.1 841P1 533666 40 12.2 20 6.1 42.5 1080 43.1 1095P1 533667 55 16.8 27 8.2 52.5 1334 53.1 1349

Spark ResistantP1 A299101 10 3.0 19.8 503P1 A299102 15 4.6 24.0 610P1 A299103 20 6.1 28.3 719


Hoist Part 1100 & 2200 4400 1100 & 2200 4400



P2 533664 12 3.7 27.3 693P2 533665 20 6.1 10 3.0 36.8 935 37.3 947P2 533666 30 9.1 15 4.6 45.8 1163 47.3 1201P2 533667 40 12.2 20 6.1 55.8 1417 57.3 1455

Chain Container nominal width: 11" (279 mm)*Canvas type chain container•Available on quotation basis only.

Roller Chain Containers

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5150

Hoist AccessoriesHoist Accessories


Hoist Part 550 & 1100 2200 550 & 1100 2200



K5 535302 25 7.6 12 3.7 21.7 551 22.5 572K5 527410* 30 9.1 15 4.6 20.0 508 20.9 531K5 535304 45 13.7 22 6.7 26.3 668 27.3 693K5 527277* 60 18.3 30 9.1 40.0 1016 40.9 1039K5 535306 65 19.8 32 9.8 32.3 820 32.3 820

Chain Container nominal width: Metal type: 8.5” (216 mm) Canvas type: 4.3” (109 mm)


Hoist Part 2200 & 4300 8000 2200 & 4300 8000



P3 516648* 20 6.1 10 3.0 28.0 711 31.4 798P3 537490 20 6.1 10 3.0 29.0 737 32.4 823P3 516611* 30 9.1 15 4.6 33.0 838 35.4 899P3 516649* 40 12.2 20 6.1 38.0 965 40.4 1026P3 537491 40 12.2 20 6.1 34.0 864 37.4 950P3 537492 60 18.3 30 9.1 40.0 1016 43.4 1102

P3 Low HeadroomP3 533591* 20 6.1 16.0 406P3 533592* 40 12.1 19.5 495

Chain Container nominal width: K1 Series: 7.5" (191 mm)P1, P2, P3 Series: 8.5" (216 mm)

*Canvas type Chain Container

•Available on quotation basis only.


Hoist Part 2200, 3300 & 4400 6600 & 8800 2200 3300 & 4400 6600 & 8800


ft. M ft. M in. mm in. mm in. mm

K1 532275* 20 6.1 10 3.0 27.7 704 28.4 721 31.8 808K1 534907 20 6.1 10 3.0 28.6 726 29.3 744 32.6 828K1 532276* 30 9.1 15 4.6 32.7 831 33.4 848 36.8 935K1 532277* 40 12.2 20 6.1 37.7 958 38.4 975 41.8 1062K1 534908 40 12.2 20 6.1 33.6 853 34.3 871 37.6 955K1 534909 60 18.3 30 9.1 37.7 958 38.4 975 41.8 1062K1 535070 80 24.4 40 12.2 43.7 1110 44.4 1128 47.8 1214K1 539797 95 29.0 47 14.3 47.2 1199 47.9 1217 51.3 1303


Hoist Part 300, 500 & 1000 2000 300, 500 & 1000 2000



P1 A25190 12 3.7 - - 17.2 437 - -P1 533521 30 9.1 15 4.6 19.3 490 19.9 505P1 539415* 30 9.1 15 4.6 18.6 472 19.2 589P1 533523 50 15.2 25 7.6 24.0 610 24.6 625P1 539416* 60 18.3 30 9.1 24.6 625 25.2 640P1 533520 15 4.6 - - 17.1 434 - -P1 533525 70 21.3 35 10.7 29.0 737 29.6 752


Hoist Part 1100 & 2200 4400 1100 & 2200 4400



P2 533520 14 4.3 - - 20.2 513 - -P2 533521 20 6.1 10 3.0 22.4 569 23.9 607P2 539415* 25 7.6 12 3.7 21.7 551 23.2 589P2 533523 40 12.2 20 6.1 27.1 688 28.6 726P2 539416* 40 12.2 20 6.1 27.7 704 29.2 742P2 533525 60 18.3 30 9.1 32.1 815 33.6 853

Spark ResistantP2 533527 20 6.1 10 3.0 22.4 569 23.9 607P2 533529 40 12.2 20 6.1 27.1 688 28.6 726P2 533531 60 18.3 30 9.1 32.1 815 33.6 853

Link Chain Containers

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Hoist *Hook Hook Link Chain Roller Chain Latch/Gate Replacement

Capacity Type Opening Upper Lower Lower Upper Lower Lower Crosby Crosby Bullard(lbs.) (inches) Hook Hook Hook Asm. Hook Hook Hook Asm. Gate Kit

Hoist Series K5550/1100 STD 1-1/8 523386 523386 A27352550/1100 STD 15/16 530222 530222 A27305 540832550/1100 B 1-1/4 526329 526329 526567550/1100 B 1-1/32 529455 529455 526566

2200 STD 1-1/8 523385 523443 523390 523385 A26061 534932 A27352 5423882200 B 1-1/4 526331 526327 526326 526331 A29919 535092 526567

Hoist Series K12200 STD 1-11/32 528710 531008 531852 507938 5423862200 B 1-1/2 531763 531766 531768 5286183300 STD 1-11/32 528710 531008 531853 507938 5423863300 B 1-1/2 531763 531766 531769 5286184400 STD 1-11/32 528710 531008 531854 507938 5423864400 B 1/1/2 531763 531766 531770 5266186600 STD 1-11/16 530232 530228 530371 516719 5423896600 B 1-7/8 531764 531767 531773 5286188800 STD 1-11/16 530232 530228 530362 516719 5423898800 B 1-7/8 531764 531767 531774 528618

Hoist Series P1300/500/1000 STD** 7/8 505437 507523 542390300/500/1000 STD 15/16 539500 A20705S 539500 A10781S A27305 540832

500 SR 15/16 539557 539557 A17247S A27305300/500/1000 B 1-1/32 539558 A29935 539558 A29934 526566

2000 STD 1-1/8 500374 A26061 AA27103 500374 A26061 AA26061 A27352 5423881000 SR 1-1/8 A27352 5424062000 B 1-1/4 505109 A29919 AA30728 505109 A29919 AA29919 526567

Hoist Series P21100/2200 STD 1-1/8 541145 532074 533196 541145 532074 533197 A27352 5423881100/2200 B 1/14 541146 533167 533192 533163 533167 533193 526567

1500 SR 1-1/8 541189 532146 533490 A27352 5424061500 B/SR 1-1/4 533188 533170 533194 5265673000 SR 1-11/32 542355 532194 532156 507938 5424073000 B/SR 1-1/2 542356 533156 533157 5286184400 STD 1-11/32 542378 532177 532155 532164 532177 532162 507938 5423864400 B 1-1/2 542342 533153 533154 533160 533155 533155 528618

Hoist Series P32200 STD 1-11/32 531129 507938 5423862200 STD 1-11/32 531008 507938 5423862200 B 1-1/2 537266 531766 531768 5286184300 STD 1-11/32 531129 531008 531776 507938 5423864300 B 1-1/2 537266 531766 5286188000 STD 1-11/16 531874 530228 531085 516719 5423898000 B 1-7/8 537266 531767 531775 528618*B = Bullard; SR = Spark Resistant; STD = Standard **Trolley Mounted Only


WARNING: Failure to use the proper hook may result in operator injury or damage to the workpiece.

Hooks

(old) (new)

How to order a hook:1. Identify hoist series and capacity for which hooks are to be used.2. Determine chain type and required hook opening.3. Determine chain type or latch/gate replacement.4. Select hook and the applicable part number.

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BullardStandard

Hoist Accessories

53

Hoist Accessories

52

Auxiliary Cable(Backup Suspension for Hook and Lug Mounted Units)

Used with “Hook” and “Lug” mounted hoists. Cable insertsthrough a hole in hoist housing (K5, K1, P1 Models) orthrough the hook bracket (P2, P3 Models) and around the “I”beam or other support. The auxiliary cable is capable ofsupporting the hoist and hoist rated load weight.

Hoist Series Hoist Capacity Part Number

K5 All 520277K1 2200, 3300 520277K1 4400, 6600, 8800 520277 & •A19791P1 All 520276P2 1100, 1500, 2200, 3000 520277P2 4400 520277 & •A19791P3 2200 520277P3 4300, 8800 520277 & •A19791


502905 3/8" NPT (inlet)

•

Air Pressure Gage Kit

Flow Control Valve


A13157 Gage, needle, cap & case

Hoist Model Part No. Description

P1 525209 Valve Guide

P2 525208 Valve Guide

Service Tools

Part Number Size Description M.S.D.S. No.

Oils540397 1 qt. plastic Air Line Oil CPT-153533485 1 gal. metal Air Line Oil CPT-153536333 1 gal. metal High Film Strength Air Line Oil CPT-154535577 8 oz. tube Hoist Chain Oil CPT-152

GreasesA123771 16 oz. can Piston Hoist Motor (P1, P2, P3). Hoistractor (TA) CPT-142518569 12 oz. can Edible Grease CPT-150525430 16 oz. can Hoist and Hoistractor Gearing CPT-143540450 16 oz. can High Temp Grease for Piston Hoists (P1, P2, P3) CPT-151

NOTE:Under normal conditions of use, lubrication products sold separately for or used within these tools should not cause an exposure hazard.Refer to the Material Safety Data Sheet (M.S.D.S.) for Safety and Disposal Information. M.S.D.S. sheets shown in the above chart areavailable upon request from Cooper PowerTools.

Hoist/Hoistractor Series Drops Per Minute

Air Line Lubrication7 4 to 5

K5 8 to 10K1 8 to 10

P1 & TA 3 to 4P2 5 to 7P3 8 to 10

Lubricants

LUBRICATION:The recommended drops per minute (shown in the Air Line Lubricationtable at the left) is for use with Cooper PowerTools’ EconomistLubricators.Use 540397, 533485, or 536333 air line oil.

Filters, Lubricatorsm Modular Construction

A

BC

A

C B

Filter

B

A

CC B

A

Lubricator

Model NPT Air Flow Bowl Capacity “A” “B” “C”Number in. SCFM m3/min oz. liter in. mm in. mm in. mm

FiltersF02-M 1/4 35 9.9 5.0 0.15 5.6 142 3.0 76 0.9 23F03-M 3/8 44 12.9 5.0 0.15 5.6 142 3.0 76 0.9 23

Lubricators – Economist (Standard Mist)L03-EP 3/8 48 6.2 5.0 0.15 4.8 122 3.0 76 1.6 41

Modular Sleeve & Bracket(with O-Ring)

Model: MS-102Combination sleeve/wall mountingbracket as shown. Designed formounting a single unit orcombination of units directly to thewall. The sleeve and mountingbracket can be ordered assembledat the factory, or just the mountingbracket alone to be used on existingmodular sleeves.

Hoist Accessories

55

Hoist Accessories

54

How to order a pendentcontrol handle and hoseassembly:

1. Identify hoist series and configuration for which the pendent control is to be used.

2. Select the pendent control part number.

3. Determine the required length of hose assembly and select applicable part number.

Pendent Control Handles Pendent Control Hose Assemblies

Hoist Configuration No. of Part Lever Controls 5 ft. 10 ft. 15 ft. 20 ft. 25 ft.

Levers No. Up Dn Fd Rv ** (1.5m) (3.0m) (4.6m) (6.1m) (7.6m)

Pendent Control Handles and Hose Assemblies

Hoist Series K5Standard Unit (Standard Control) 2 540119 1 1 526150 526151 526152 526164 529384

Standard Unit (2 Hoist Control) 4 541565 2 2 526170 526171 526172 526175 526176

Standard Unit with Hoistractor 4 539844 1 1 1 1 526170 526171 526172 526175 526176

Standard Unit with Hoistractor(Free Wheel to Positive Drive) 5 539855 1 1 1 1 1 528220 528221 528222 542299 528223

Standard Unit with Hoistractor(Positive Drive to Free Wheel) 5 540181 1 1 1 1 1 528220 528221 528222 542299 528223

Hoist Series K1Standard Unit (Standard Control) 2 540119 1 1 526150 526151 526152 526164 529384

Standard Unit (2 Hoist Control) 4 541565 2 2 526170 526171 526172 526175 526176

Standard Unit with Hoistractor 4 539844 1 1 1 1 526170 526171 526172 526175 526176

Standard Unit with Hoistractor(Free Wheel to Positive Drive) 5 539855 1 1 1 1 1 528220 528221 528222 542299 528223

Standard Unit with Hoistractor(Positive Drive to Free Wheel) 5 540181 1 1 1 1 1 528220 528221 528222 542299 528223

Combination Unit (Hoist/Hoistractor)with Bridge Crane Hoistractor 6 539860 1 1 2 2 539065 539066 539067 539458

Combination Unit (Hoist/Hoistractor)with Bridge Crane Axial PistonMotor (A2, A6, A8,or B4 Series) 6 539858 1 1 2 2 522911 519306 519307 522928 522824**Contact Application Specialist

NOTE: To order other hose lengths contact the factory.NOTE: Hose lengths longer than 25 feet (7.6m) require Quick Exhaust Valves as part of the hose assembly for K5, K1, P2 and TA.NOTE: To order other hose lengths contact the factory. Hose lengths longer than 25 feet (7.6m) require Quick Exhaust Valves as part of the pendent control handles (539754 valve stem).

These handles are also used with hose lengths longer than 30 feet for K5, K1, P1, P2 and TA.***Axial Piston Motors require (2) Quick Exhaust Valves, contact factory.

Pendent Control Handles Pendent Control Hose Assemblies

Hoist Configuration No. of Part Lever Controls 5 ft. 10 ft. 15 ft. 20 ft. 25 ft.

Levers No. Up Dn Fd Rv ** (1.5m) (3.0m) (4.6m) (6.1m) (7.6m)

Pendent Control Handles and Hose Assemblies

Hoist Series P1Standard Unit (Standard Control) 2 540119 1 1 526150 526151 526152 526164 529384Standard Unit (2 Hoist Control) 4 541565 2 2 526170 526171 526172 526175 526176Standard Unit with Hoistractor 4 539844 1 1 1 1 526170 526171 526172 526175 526176Standard Unit with Hoistractor(Free Wheel to Positive Drive) 5 539855 1 1 1 1 1 528220 528221 528222 542299 528223Standard Unit with Hoistractor(Positive Drive to Free Wheel) 5 540181 1 1 1 1 1 528220 528221 528222 542299 528223

Hoist Series P2Standard Unit (Standard Control) 2 540119 1 1 526150 526151 526152 526164 529384Standard Unit (2 Hoist Control) 4 541565 2 2 526170 526171 526172 526175 526176Standard Unit with Hoistractor 4 539844 1 1 1 1 526170 526171 526172 526175 526176Standard Unit with Hoistractor(Free Wheel to Positive Drive) 5 539855 1 1 1 1 1 528220 528221 528222 542299 528223Standard Unit with Hoistractor(Positive Drive to Free Wheel) 5 540181 1 1 1 1 1 528220 528221 528222 542299 528223Combination Unit (Hoist/Hoistractor)with Bridge Crane Hoistractor 6 539860 1 1 2 2 539065 539066 539067 539458Combination Unit (Hoist/Hoistractor)with Bridge Crane Axial PistonMotor (A2, A6, A8,or B4 Series)*** 6 539858 1 1 2 2 522911 519306 519307 522928 522824

Hoist Series P3Standard Unit (Standard Control) 2 540117 1 1 513549 513550 513551 516696 523360Standard Unit with Hoistractor 4 539856 1 1 1 1 522911 519306 519307 522948 522824Combination Unit (Hoist/Hoistractor) 4 539856 1 1 1 1 522911 519306 519307 522948 522824Low Headroom 4 539856 1 1 1 1 518504 518505 518506 518575 539788

Hoist Series TAStandard Unit 2 540120 1 1 526150 526151 526152 526164 529384Standard Unit (Free Wheel to Positve Drive with coast down) 2 539854 1 1 526150 526151 5261521 526164 529384Standard Unit (Free Wheel toPositive Drive) 3 539854 1 1 531111 531112 531113 531114 542266Standard Unit (Positive Driveto Free Wheel) 3 539847 1 1 531111 531112 531113 531114 542266Standard Unit with Existing Hoist(K5, K1, P1, or P2) 4 539844 1 1 1 1 526170 526171 526172 526175 526176Standard Unit with Existing Hoist(K5, K1, P1, or P2); (Free Wheel toPositive Drive with coast down) 4 539844 1 1 1 1 526170 526171 526172 526175 526176Standard Unit with Existing Hoist (P3) 4 539856 1 1 1 1 522911 519306 519307 522948 522824Standard Unit (Positive Drive toFree Wheel) with Existing Hoist(K5, K1, P1, or P2) 5 540181 1 1 1 1 1 528220 528221 528222 542299 528223Standard Unit (Free Wheel toPositive Drive) with Existing Hoist(K5, K1, P1, or P2) 5 539855 1 1 1 1 1 528220 528221 528222 542299 528223

Axial Piston MotorA2 Motor* 2 506151 1 1 506136 506138 506140B4 Motor* 2 506152 1 1 506136 506138 506140A6 Motor* 2 506153 1 1 506496 506498 506500A8 Motor* 2 506154 1 1 506496 506498 506500A2 Motor with Hoist* 4 506147 1 1 1 1 513549 513550 513551B4 Motor with Hoist* 4 506148 1 1 1 1 513549 513550 513551A6 Motor with Hoist* 4 506149 1 1 1 1 513549 513550 513551A8 Motor with Hoist* 4 506148 1 1 1 1 513549 513550 513551

*Includes (2) quick exhaust valves and all necsssary fittings.**Contact Application SpecialistNOTE: To order other hose lengths contact the factory. Hose lengths longer than 25 feet (7.6m) require Quick Exhaust Valves as part of the pendent control handles (539754 valve stem).

These handles are also used with hose lengths longer than 30 feet for K5, K1, P1, P2 and TA.***Axial Piston Motors require (2) Quick Exhaust Valves, contact factory.


••

Standard “I” Beam Specifications

57

Hoist Accessories

56

Chain (specify length required in feet when ordering)

Part Number Chain Type

Rope Control AssemblyRope Control assembly includes two (2) ropes, two(2) handles and one (1) connecting bar.


A108886 Rope Control Assembly 6 ft. Length.

Link Chain Roller Chain

Hoist Series 7532394 Link

Hoist Series K5522893 Link536462 Link (Zinc Plated)10356 Roller

Hoist Series K1513131 Link (Zinc Plated)542040 Standard Link

Hoist Series P120676 Link31445 Link (Zinc Plated)10356 Roller17265 Spark Resistant Roller (Stainless)

Hoist Series P220592 Link29962 Link (Zinc Plated)541397 Spark Resistant Link (Stainless)11532 Roller17266 Spark Resistant Roller (Stainless)

Hoist Series P3513131 Link (Zinc Plated)507245 Link (Zinc Plated Low Headroom)542040 Standard Link

Standard Size Weight Beam FlangeHeight (“A”) per Foot width (“B”)

in. mm lbs. kg in. mm

American Standard “I“ Beam Sizes4 101.6 7.70 3.49 2.660 67.5644 101.6 9.50 4.31 2.796 71.0185 127.0 10.00 4.54 3.000 76.2005 127.0 14.75 6.69 3.284 83.4146 152.4 12.50 5.67 3.330 84.5826 152.4 17.25 7.82 3.565 90.5517 177.8 15.30 6.94 3.660 92.9647 177.8 20.00 9.07 3.860 98.0448 203.2 28.40 8.35 4.000 101.6008 203.2 23.00 10.43 4.171 105.943

10 254.0 25.40 11.34 4.660 118.36410 254.0 35.00 15.88 4.944 125.57812 304.8 31.80 14.06 5.000 127.00012 304.8 35.00 15.88 5.078 128.98112 304.8 40.80 18.51 5.250 133.35012 304.8 50.00 22.68 5.477 139.11615 381.0 42.90 19.46 5.500 139.70015 381.0 50.00 22.68 5.640 143.25618 457.2 54.70 24.81 6.000 152.40018 457.2 70.00 31.75 6.251 158.77520 508.0 65.90 29.67 6.250 158.75020 508.0 75.00 34.02 6.391 162.33120 508.0 85.00 38.56 7.053 179.14620 508.0 95.00 43.09 7.200 182.88024 609.6 79.90 36.24 7.000 177.80024 609.6 90.00 40.82 7.124 180.95024 609.6 100.00 45.36 7.247 184.07424 609.6 105.90 48.04 7.875 200.02524 609.6 120.00 54.43 8.048 204.419

These charts show common standard beam sizes, weights, andflange widths for both American standard section “I” beamsand wide flange shapes (as listed by the American Institute ofSteel Construction). Always include beam sizes when orderingtrolley hoists.

NOTE:Carnegie 24" WF beams of these weights have straight flanges.

*(WF) = Wide Flange

Standard SizeFlange

Weight Beam FlangeHeight (“A”)

Type*per Foot width (“B”)

in. mm lbs. kg in. mm

W or Wide Flange “I“ Beam Sizes6 152.4 (B) 10 4.55 3.000 76.2007 177.8 (B) 12 5.44 3.500 88.9008 203.2 (WF) 17 7.71 5.250 133.3508 203.2 (WF) 20 9.07 5.268 133.807

10 254.0 (WF) 21 9.53 5.750 146.05010 254.0 (WF) 25 11.34 5.762 146.35510 254.0 (WF) 29 13.15 5.799 147.29512 302.8 (WF) 21 9.53 6.500 165.10012 304.8 (WF) 31 14.06 6.525 165.73512 304.8 (WF) 36 16.33 6.565 166.75114 355.6 (WF) 30 13.61 6.733 171.01814 355.6 (WF) 34 15.42 6.750 171.45014 355.6 (WF) 38 17.24 6.776 172.11016 406.4 (WF) 36 16.33 6.992 177.59716 406.4 (WF) 40 18.14 7.000 177.80016 406.4 (WF) 45 20.41 7.039 178.79116 406.4 (WF) 50 22.68 7.073 179.65416 406.4 (WF) 58 26.31 8.464 214.98616 406.4 (WF) 64 29.03 8.500 215.90016 406.4 (WF) 71 32.21 8.543 216.99216 406.4 (WF) 78 35.38 8.586 218.08418 457.2 (WF) 50 22.68 7.500 190.50018 457.2 (WF) 55 24.95 7.532 191.31318 457.2 (WF) 60 27.22 7.558 191.97318 457.2 (WF) 64 29.03 8.715 221.36118 457.2 (WF) 70 31.75 8.750 222.25018 457.2 (WF) 77 34.93 8.787 223.19018 457.2 (WF) 85 38.56 8.838 224.48521 533.4 (WF) 62 28.12 8.240 209.29621 533.4 (WF) 68 30.84 8.270 210.05821 533.4 (WF) 73 33.11 8.295 210.69321 533.4 (WF) 82 37.20 8.962 227.63521 533.4 (WF) 96 43.55 9.038 229.56524 609.6 (WF) 76 34.47 8.985 228.21924 609.6 (WF) 84 38.10 9.015 228.98124 609.6 (WF) 94 42.64 9.061 230.14924 609.6 (WF) 100 45.36 12.000 304.80024 609.6 (WF) 110 49.90 12.042 305.86724 609.6 (WF) 112 50.80 12.068 307.035

{

S-Beams W-Beams

5958

Air Motor SelectionTo assist in the selection of an air motor, we need any two of the following three items of information:

1. Horsepower required.2. Speed (RPM) required against load.3. Work load expressed in foot pounds or inch

pounds of dynamic torque (moving torque load).

As air motors are dependent upon input air pressure for performance, these factors must also beconsidered:

1. Air pressure (psig or bars) at motor location.2. Pipe size of air supply system to assure adequate

volume (cfm or m3/min) so as to minimize line loss(air pressure drop during motor operation).

3. Plant air system pressure may vary during the daydue to use by other equipment; therefore, base theselection of the air motor on the lowest psig or barsthat can be expected. Then, by using a pressureregulator in the line at the motor, a uniform air supplyis assured.

In applications of intermittent short service, Cooper Power Tools’ air motors can be operated over thecomplete range indicated for each without harm or significant wear. In applications involving sustainedcontinuous operation for long periods, however, some guidelines are suggested. Do not operate pistonand MR motors at more than 75% of free speed. Consult the factory for applications requiringcontinuous operation of rotary vane motors at maximum HP or for any applications requiring verticaloperation of these motors. Review service manuals carefully.

For two known and one unknown, the following formulas can be used:

Ft. lbs. Torque = 1000 X HP0.19 X RPM

Horsepower (HP) = 0.19 x Torque (ft. lbs.) X RPM1000

Speed (RPM) = 1000 x HP0.19 x Torque (ft. lbs.)

When working with Newton meters (Nm), substitute .0258 in place of 0.19 in the formula.

Use the performance charts provided for each motor size and type for obtaining this same date procedure:

1. Select operating pressure.2. Select torque required from the left hand scale.3. Extend that point position across chart until it

intersects with torque performance curve of theselected pressure.

4. Draw a vertical line from the above mentionedintersection to the corresponding motor scale atthe bottom of the chart to determine the operatingspeed at the required torque and psig pressure.

4. Extend the vertical line until it intersects thehorsepower curve of selected operating pressureand read horsepower from the motor scale onthe right side of the chart.

Torque and horsepower curves may be interpreted forapproximate performance at other psi pressure.

Cooper Power Tools’ air motors are engineered for great flexibility,convenience, and reliability. Dotco, Buckeye, and Gardner-Denverair motors cover a wide range of uses where compressed air isadvantageous: powering air driven machinery, raising foundrycopes and drags, rotating a turntable, mixing paint, poweringcranes, steering fishing boats, valve actuation, or power source formechanical hands.

Rotary Vane Air MotorsCooper Power Tools offers two types of rotary vane air motors, thelarge Gardner-Denver MR series (1.0 to 7.5 hp) and small tomedium sizes (.14 to 2.3 hp) in the Dotco, Buckeye, and Gardner-Denver product lines. All motors feature durable construction withprecision heavy-duty bearings throughout, and multiple bladerotors for smooth power. There is a wide range of speeds andtorques as well as a choice of foot, face, or flange mounting.These motors require only air line lubrication for long, trouble-freeservice. Mount the lubricator as close to the motor as possible.These motors perform satisfactorily in high temperature areas up to200°F (93° C).

Axial PistonThese small, lightweight Gardner-Denver motors are ideal forinstallation in close quarters. The rugged construction andprecision manufacturing of these motors allows long life withminimum maintenance. Generous size spindle bearings permitoverhung weight on spindle with no external support.

High torque is an inherent characteristic of piston type air motors,making them especially desirable for applications involving heavystarting loads. The overlap of power impulses in axial piston airmotors provides even torque and full power in either direction ofrotation. These motors should be operated under load andhorizontally. Axial piston motors are ideal for start stop operations.It is not recommended that they be operated at speeds greaterthan 75% of free speed. Their enclosed type construction allowsoperation in corrosive or dusty atmospheres. These motors performsatisfactorily in high temperature areas up to 200° (93° C). Greasefittings are provided for lubrication. It is recommended that air linesbe equipped with filters and lubricators. Mount the lubricator asclose to the motor as possible.

Radial PistonHeavy-duty construction make these motors suitable for continuousoperation. The counterbalanced crankshaft is supported by anti-friction bearings. A slinger distributes oil to all moving parts of themotor. Oil level and drain plugs are easily accessible. High torque is an inherent characteristic of piston type air motors,making them especially desirable for applications involving heavystarting loads. The overlap of power impulses in radial piston airmotors provides even torque and full power in either direction ofrotation. At least two pistons are always on a power stroke. Thesemotors should be operated under load and in a horizontal position.It is not recommended that they be operated at speeds greaterthan 75% of free speed.

These motors perform satisfactorily in high temperature areas up to200° (93° C). It is recommended that air lines be equipped withlubricators. Mount the lubricator as close to the motor as possible.

Rotary Vane

Rotary Vane

Axial Piston

Radial Piston




Mountable Power Motors Introduction

6160

Spindle – RH Rotation21MF-900 21MF-910 12000 24000 .24 .3 1.7 .771 —21MF-901 21MF-911 2375 4750 1.30 1.8 1.7 .771 5.0:121MF-902 21MF-912 1750 3500 1.70 2.3 1.7 .771 6.8:121MF-903 21MF-913 1400 2800 2.10 2.8 1.7 .771 8.6:1

• 21MF-904 21MF-914 1050 2100 2.80 3.8 1.8 .816 11.4:1• 21MF-905 21MF-915 450 900 6.90 9.4 2.0 .907 26.6:1

21MF-906 21MF-916 325 650 9.30 12.6 2.0 .907 36.9:121MF-907 21MF-917 250 500 11.30 15.3 2.0 .907 48.0:1

Speed Code “A” Dim.Code 0, 1, 2 & 3 5.69Code 4 6.06Code 5, 6 & 7 6.75

Speed code refers to last digit in model number.

Model Number RPM Stall Torque Weight Gear3/8" Threaded 3/8" Keyed at Max. hp Free Speed ft. lbs. Nm lbs. kg Ratio

21MF-900/910 Series

■ Maximum Motor Power0.3 hp0.22 kW

■ Torque Range0.24 – 11.3 ft. lbs.0.3 – 15.3 Nm

■ Non-Reversible

■ Side Exhaust

■ Threaded or Keyed Spindle

•Available On Quotation Basis OnlyGENERAL:Air Inlet: 1/4" NPTAir consumption: 12 cfm (.34 m3/min)Offset (Side-to-Center) – 47/64"

Archieves full speed within a half revolutionAll tools performance rated @ 90psi (620 kPa) air pressure.STANDARD EQUIPMENT:1015869 Muffler

Rotary Vane Power Motors Rotary Vane Power Motors

21MF-900

RPM Stall Torque Weight GearModel Number

at Max. hp Free Speed ft. lbs. Nm lbs. kg Ratio

31MR-910 Series

■ Maximum Motor Power0.3 hp0.22kW

■ Torque Range2 – 21.6 ft. lbs.2.7 – 29.3 Nm

■ Reversible

■ Side Exhaust

■ Keyed Spindle

3/8" Keyed Spindle31MR-911 1750 3500 2.0 2.7 3.5 1.588 4.0:1

• 31MR-912 1075 2150 3.2 4.3 3.5 1.588 6.44:1• 31MR-913 650 1300 5.4 7.3 3.5 1.588 10.8:1

31MR-914 500 1000 6.5 8.8 3.6 1.633 14.28:1• 31MR-915 425 850 8.0 10.8 3.8 1.723 16.0:1

31MR-916 250 500 12.8 17.4 3.8 1.723 25.73:131MR-917 150 300 21.6 29.3 3.8 1.723 43.06:1

•Available On Quotation Basis OnlyGENERAL:Air Inlet: 1/4" NPTAir consumption: 21 cfm (.59 m3/min)Offset (side-to-center) – 1-1/8"

Can be reversed instantaneously and continuously.All tools performance rated @ 90psi (620 kPa) air pressure.STANDARD EQUIPMENT:1015869 Muffler

Speed Code “A” Dim.Code 1, 2 & 3 6.93Code 4 7.62Code 5, 6 & 7 8.31


31MR-911

6362

Rotary Vane Power Motors

RPM Stall Torque Weight GearModel Number

at Max. hp Free Speed ft. lbs. Nm lbs. kg Ratio

41MR-910 Series


■ Torque Range2.9 – 39.6 ft. lbs.3.9 – 53.7 Nm

■ Reversible

■ Side Exhaust

■ Keyed Spindle

1/2" Keyed Spindle41MR-911 1875 3750 2.9 3.9 4.9 2.222 4.0:141MR-912 1250 2500 4.4 6.0 4.9 2.222 6.0:1

• 41MR-913 825 1650 6.6 8.9 4.9 2.222 9.0:141MR-914 600 1200 9.1 12.3 4.9 2.222 12.37:141MR-915 450 900 11.7 15.9 5.4 2.450 16.0:141MR-916 313 625 17.6 23.9 5.4 2.450 24.7:141MR-917 200 400 26.4 35.8 5.4 2.450 36.0:141MR-918 138 275 39.6 53.7 5.4 2.450 54.5:1

•Available On Quotation Basis OnlyGENERAL:Air Inlet: 1/4" NPTAir consumption: 25 cfm (.71 m3/min)Offset (Side-to-Center) – 1-7/32"

Can be reversed instantaneously and continuously.All tools performance rated @ 90psi (620 kPa) air pressureSTANDARD EQUIPMENT:1024078 Muffler

Accessories for Buckeye® Motors

Speed Code “A” Dim.Code 1, 2 & 3 8.42Code 4 8.92Code 5, 6 & 7 9.92


41MR-911 Mufflers1015869 21MF1015748 21MR1015869 31MF1015869 31MR1015869 41MF1024078 41MR1015870 61MF1015869 61MR

Foot Mounts1024282 21MF & 21MR1024282 31MF & 31MR1024283 41MF & 41MR1024284 61MF & 61MR

Flange Mounts1024279 21MF & 21MR1024279 31MF & 31MR1024280 41MF & 41MR1024281 61MF & 61MR

Part Number Motor Series

Each air motor is supplied with its appropriate muffler.Choice of foot mount brackets or flange mount is providedas no-cost option with purchase of motor...if specified.

Muffler IdentificationA muffler is furnished for the common exhaust outlet on all reversible motors. If a 4-way valve is preferred to facilitate reversing, a muffler will be needed on the exhaust outlet of the valve. Flow restriction through thevalve and muffler must be minimized in order to maintainmaximum power output. If a valve is not used, anothermuffler will be required on the inlet port not being utilizedfor optional inlet flow.

1015869

1024078

1024282

1024279

6564


MR50 Series


■ Torque Range11.9 – 356 ft. lbs.16 – 483 Nm

■ Reversible

■ Side Exhaust

Max. OverhungRPM Stall Torque Starting Torque Weight Gear Load @ Stall*Model Number

at Max. hp Free Speed ft. lbs. Nm ft. lbs. Nm lbs. kgRatio

lbs. kg

Foot Mounting – 1" (Non-geared) or 1-1/8" (Geared) Diameter Keyed Spindle• 74113AA0 5700 10500 11.9 16 8.7 12 18.5 8.4 — 1510 685

74115AA6 247 450 245.0 332 173.0 235 46.0 21.0 23.1:1 2110 95774116AA4 181 330 356.0 483 260.0 353 46.0 21.0 31.58:1 2110 957

Flange Mounting – 1" (Non-geared) or 1-1/8" (Geared) Diameter Keyed Spindle74114AA8 5700 10500 11.9 16 8.7 12 18.5 8.4 — 1510 68574117AA2 247 450 245.0 332 173.0 235 46.0 21.0 23.1:1 2110 95774118AA0 181 330 356.0 483 260.0 353 46.0 21.0 31.58:1 2110 957

•Available On Quotation Basis Only*Non-geared models assume overhung load located at 0.625"

(15.88mm) from face of motor. Geared models assume overhung load located at 0.875"(22.23mm) from face of motor.

GENERAL:Air Inlet: 3/4" NPTFAir consumption: 172 cfm (4.87 m3/min)All tools performance rated @ 90psi (620 kPa) air pressure.

STANDARD EQUIPMENT:Foot and flange type mount.OPTIONAL EQUIPMENT:Exhaust Muffler – Part 524301Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)ADDITIONAL ACCESSORIES: Pages 60-61

74113AA0

MR50 Series Dimensional Data

■ Non-Geared

■ Geared

67


66

Foot Mounting – 1-1/8" (Non-geared) or 1-1/4" (Geared) Diameter Keyed Spindle• 74119AA8 5500 10200 17 23 12 16 27.5 12.5 — 2080 943

74121AA3 257 465 340 461 227 308 65.0 29.0 21.8:1 2560 116174122AA1 169 310 472 640 336 456 65.0 29.0 32.5:1 2560 1161

Flange Mounting – 1-1/8" (Non-geared) or 1-1/4" (Geared) Diameter Keyed Spindle74120AA5 5500 10200 17 23 12 16 27.5 12.5 — 2080 94374123AA9 257 465 340 461 227 308 65.0 29.0 21.8:1 2560 116174124AA7 169 310 472 640 336 456 65.0 29.0 32.5:1 2560 1161

MR70 Series


■ Torque Range17 – 472 ft. lbs.23 – 640 Nm

■ Reversible

■ Side Exhaust

Max. OverhungRPM Stall Torque Starting Torque Weight Gear Load @ Stall*Model Number


lbs. kg

•Available On Quotation Basis Only*Non-geared models assume overhung load located at 0.75"

(19.05mm) from face of motor. Geared models assume overhung load located at 1"(25.40mm) from face of motor.

GENERAL:Air Inlet: 1" NPTFAir consumption: 212 cfm (6.00 m3/min)All tools performance rated @ 90psi (620 kPa) air pressure.


74119AA8

MR70 Series Dimensional Data

■ Non-Geared

■ Geared

6968

Face Mounting – 7/8" Diameter Keyed Spindle73300AA4 2360 4800 2 2.7 1.5 2 14 6.35 — 800 36373301AA2 575 1170 8 11.0 6.0 8 14 6.35 4.1:1 800 36373302AA0 255 520 19 26.0 13.0 18 14 6.35 9.25:1 800 36373303AA8 169 345 28 38.0 21.0 28 22 9.98 13.9:1 800 36373304AA6 99 200 48 65.0 36.0 49 22 9.98 23.8:1 800 36373305AA4 75 150 63 85.0 47.0 64 22 9.98 31.4:1 800 36373306AA2 44 90 107 145.0 80.0 108 22 9.98 53.6:1 800 363

Axial Piston Power Motors

A2 Series


■ Torque Range2 – 107 ft. lbs.2.7 – 145 Nm

■ Reversible

■ Rear Exhaust

Max. OverhungRPM** Stall Torque Starting Torque Weight Gear Load @ Stall*Model Number


lbs. kg

* All models assume overhung load located at 1.75" (44.45mm)from face of motor.

** These motors must be operated with sufficient load toprevent speed from exceeding maximum allowable speed shown

on performance curve.GENERAL:Air Inlet: 1" NPTFAir consumption: 212 cfm (6.00 m3/min)All tools performance rated @ 90psi (620 kPa) air pressure.


73300AA4

A2 Series Dimensional Data

■ Single Geared

■ Double Geared

71


70

Face Mounting – 7/8" Diameter Keyed Spindle73321AA0 2150 4200 5 6.8 3.7 5 14.5 6.57 — 800 36373319AA5 525 1020 21 28.0 15.0 20 14.5 6.57 4.1:1 800 36373318AA7 270 525 40 54.0 30.0 41 14.5 6.57 8:1 800 36373320AA2 154 300 70 95.0 52.0 71 22.5 10.21 13.9:1 800 36373323AA6 90 175 119 161.0 88.0 119 22.5 10.21 23.8:1 800 36373322AA8 79 150 136 184.0 101.0 137 22.5 10.21 27.2:1 800 36373317AA9 46 90 232 315.0 172.0 233 22.5 10.21 46.4:1 800 363

B4 Series


■ Torque Range4 – 232 ft. lbs.6.8 – 315 Nm

■ Reversible

■ Rear Exhaust



lbs. kg


** These motors must be operated with sufficient load to preventspeed from exceeding maximum allowable speed shown on performance curve.


OPTIONALl EQUIPMENT:Exhaust Muffler – Part 813485Pendent Control Kits – See page 47Lubricating Oil – Part 533485 (1 gallon)Motor and Gear Lube – Part A123771 (1 pound)ADDITIONAL ACCESSORIES: Pages 60-61

73321AA0

B4 Series Dimensional Data

■ Double Geared

■ Single Geared

7372


A6 Series



■ Reversible

■ Rear Exhaust



lbs. kg

Face Mounting – 1 1/8" Diameter Keyed Spindle73308AA8 1820 3500 1 15 8 11 27 12.2 — 1000 45473335AA1 535 1030 37 50 27 37 27 12.2 3.4:1 1000 45473307AA0 315 605 64 87 48 65 27 12.2 5.8:1 1000 45473332AA7 152 290 130 176 96 130 43 19.5 11.9:1 1000 45473333AA5 89 170 223 302 163 221 43 19.5 20.3:1 1000 45473331AA9 54 100 370 502 269 365 43 19.5 33.6:1 1000 454




OPTIONAL EQUIPMENT:Exhaust Muffler – Part 813485Pendent Control Kits – See page 47Lubricating Oil – Part 533485 (1 gallon)Motor and Gear Lube – Part A123771 (1 pound)ADDITIONAL ACCESSORIES: Pages 60-61

73308AA8


■ Single Geared

■ Double Geared

75


74

A8 Series



■ Reversible

■ Rear Exhaust



lbs. kg

Face Mounting – 1 1/8" Diameter Keyed Spindle73309AA6 1300 2600 19 26 14 19 38 17.2 — 1000 45473310AA3 375 765 64 87 48 65 38 17.2 3.4:1 1000 45473311AA1 225 450 110 149 82 111 38 17.2 5.8:1 1000 45473337AA7 109 215 226 306 167 226 51 23.1 11.9:1 1000 45473338AA5 64 125 385 522 285 386 51 23.1 20.3:1 1000 45473336AA9 38 75 638 865 471 639 51 23.1 33.6:1 1000 454




OPTIONAL EQUIPMENT:Exhaust Muffler – Part A19509Pendent Control Kits – See page 47Lubricating Oil – Part 533485 (1 gallon)Motor and Gear Lube – Part A123771 (1 pound)ADDITIONAL ACCESSORIES: Pages 60-61

73309AA6


■ Double Geared

■ Single Geared

73358AA3

7776

Radial Piston Power Motors

MA3 Series



Stall Starting Air Max. OverhungModel RPM** Torque Torque Weight Consumption Gear Load @ Stall*

Numberat Max. hp Free Speed ft. lbs. Nm ft. lbs. Nm lbs. kg cfm m3/min

Ratiolbs. kg

with Single-Direction Valving73358AA3 1300 2600 24 33 13 18 49 22.2 90 2.55 — 750 34073372AA3 200 400 155 210 84 114 65 29.5 90 2.55 6.5:1 2560 116173370AA7 104 200 299 405 161 218 65 29.5 88 2.49 12.5:1 2560 116173360AA8 53 100 588 797 317 430 65 29.5 97 2.74 24.6:1 2560 1161

with Reversible Valving73359AA1 1190 2600 24 33 13 18 51 23.1 80 2.27 — 750 34073373AA1 183 400 155 210 84 114 67 30.1 87 2.46 6.5:1 2560 116173371AA5 95 200 299 405 161 218 67 30.1 90 2.55 12.5:1 2560 116173361AA6 48 100 588 797 317 430 67 30.1 95 2.69 24.6:1 2560 1161

without Valving73406AA0 1190 2600 24 33 13 18 51 23.1 80 2.27 — 750 34073409AA4 183 400 155 210 84 114 67 30.1 87 2.46 6.5:1 2560 116173408AA6 95 200 299 405 161 218 67 30.1 90 2.55 12.5:1 2560 116173407AA8 48 100 588 797 317 430 67 30.1 95 2.69 24.6:1 2560 1161

* Non-geared models assume overhung load located at 0.625"(15.88mm) from face of motor. Geared models assume overhung load located at 1" (25.40mm)from face of motor.

**These motors must be operated with sufficient load to prevent speed from exceeding maximum allowable speed shown onperformance curve.

GENERAL:Air Inlet: 3/4" NPTFAll tools performance rated @ 90psi (620 kPa) air pressure.OPTIONAL EQUIPMENT:Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)

MA3 Series Dimensional Data

■ Direct Drive

■ Geared

7978


MB Series





Ratiolbs. kg

with Single-Direction Valving73374AA9 1520 3000 34 46 15 20 100 45.4 166 4.70 — 1310 59473380AA6 270 540 192 260 81 110 145 65.8 144 4.08 5.6:1 2200 998

• 73378AA1 135 270 388 526 164 222 145 65.8 152 4.30 11.3:1 2200 99873376AA5 75 150 700 949 296 401 145 65.8 167 4.73 20.4:1 2200 998

with Reversible Valving• 73375AA7 1500 3000 34 46 15 20 103 46.7 152 4.30 — 1310 594

73381AA4 268 540 192 260 81 110 148 67.1 140 3.96 5.6:1 2200 99873379AA9 133 270 388 526 164 222 148 67.1 148 4.19 11.3:1 2200 99873377AA3 74 150 700 949 296 401 148 67.1 154 4.36 20.4:1 2200 998

without Valving73410AA1 1500 3000 34 46 15 20 103 46.7 152 4.30 — 1310 59473413AA5 268 540 192 260 81 110 148 67.1 140 3.96 6.5:1 2200 99873412AA7 133 270 388 526 164 222 148 67.1 148 4.19 11.3:1 2200 99873411AA9 74 150 700 949 296 401 148 67.1 154 4.36 20.4:1 2200 998

•Available On Quotation Basis Only*All models assume overhung load located at 1" (25.40mm)from face of motor. **These motors must be operated with sufficient load to prevent speed fromexceeding maximum allowable speed shown on performance curve.

GENERAL:Air Inlet: 1" NPTFAll tools performance rated @ 90psi (620 kPa) air pressure.OPTIONAL EQUIPMENT:Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)

73410AA1

MB Series Dimensional Data

■ Direct Drive

■ Geared

81


80

with Single-Direction Valving• 73382AA2 1250 2500 48 65 19 26 101 45.8 167 4.73 — 1310 594• 73388AA0 223 440 270 366 104 141 153 69.4 165 4.67 5.6:1 2200 998

73386AA4 111 220 546 740 209 283 153 69.4 169 4.79 11.3:1 2200 99873384AA8 61 120 985 1336 377 511 153 69.4 168 4.76 20.4:1 2200 998

with Reversible Valving• 73383AA0 1225 2500 48 65 19 26 104 47.2 161 4.56 — 1310 594

73389AA8 219 440 270 366 104 141 157 71.2 152 4.30 5.6:1 2200 998• 73387AA2 108 220 546 740 209 283 157 71.2 171 4.84 11.3:1 2200 998

73385AA6 60 120 985 1336 377 511 157 71.2 167 4.73 20.4:1 2200 998without Valving

73414AA3 1225 2500 48 65 19 26 104 47.2 161 4.56 — 1310 59473417AA7 219 440 270 366 104 141 157 71.2 152 4.30 6.5:1 2200 998

• 73416AA9 108 220 546 740 209 283 157 71.2 171 4.84 11.3:1 2200 99873415AA1 60 120 985 1336 377 511 157 71.2 167 4.73 20.4:1 2200 998

ME Series





Ratiolbs. kg

•Available On Quotation Basis Only*All models assume overhung load located at 1" (25.40mm)from face of motor. **These motors must be operated with sufficient load to prevent speed fromexceeding maximum allowable speed shown on performance curve.

GENERAL:Air Inlet: 1" NPTFAll tools performance rated @ 90psi (620 kPa) air pressure.OPTIONAL EQUIPMENT:Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)

73383AA0

ME Series Dimensional Data

■ Direct Drive

■ Geared

83


82

MK Series

■ Maximum Motor Power11 hp8.20 kW




Ratiolbs. kg

with Single-Direction Valving73390AA5 975 1900 117 159 72 98 195 88.5 302 8.55 — 2500 1134

• 73394AA7 188 375 606 822 374 507 225 102.1 295 8.35 5.2:1 2800 127073392AA1 69 135 1654 2243 1021 1384 225 102.1 293 8.30 14.2:1 2800 1270

with Reversible Valving73391AA3 975 1900 117 159 72 98 202 91.6 311 8.81 — 2500 113473395AA5 183 375 606 822 374 507 230 104.3 299 8.47 5.2:1 2800 127073393AA9 67 135 1654 2243 1021 1384 230 104.3 288 8.16 14.2:1 2800 1270

without Valving73418AA5 975 1900 117 159 72 98 104 91.6 311 8.81 — 2500 113473420AA0 183 375 606 822 374 507 230 104.3 299 8.47 5.2:1 2800 127073419AA3 67 135 1654 2243 1021 1384 230 104.3 288 8.16 14.2:1 2800 1270

•Available On Quotation Basis Only*All models assume overhung load located at 1" (25.40mm) from

face of motor. **These motors must be operated with sufficient load to prevent

speed from exceeding maximum allowable speed shown onperformance curve.

GENERAL:Air Inlet: 1-1/4" NPTFAll tools performance rated @ 90psi (620 kPa) air pressure.OPTIONAL EQUIPMENT:Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)

73390AA5

MK Series Dimensional Data

■ Direct Drive

■ Geared

85


84

73396AA3

MM Series

■ Maximum Motor Power15 hp11.19 kW




Ratiolbs. kg

with Single-Direction Valving73396AA3 1070 2100 138 187 82 111 210 95.3 348 9.86 — 2500 1134

• 73400AA2 206 400 715 970 424 575 226 102.5 336 9.52 5.2:1 2800 1270• 73398AA9 75 150 1952 2647 1157 1569 226 102.5 352 9.97 14.2:1 2800 1270

with Reversible Valving73397AA1 1010 2100 138 187 82 111 214 97.1 352 9.97 — 2500 113473401AA0 194 400 715 970 424 575 231 104.8 332 9.40 5.2:1 2800 127073399AA7 71 150 1952 2647 1157 1569 231 104.8 345 9.77 14.2:1 2800 1270

without Valving73421AA8 1010 2100 138 187 82 111 214 97.1 352 9.97 — 2500 113473423AA4 194 400 715 970 424 575 231 104.8 332 9.40 5.2:1 2800 127073422AA6 71 150 1952 2647 1157 1569 231 104.8 345 9.77 14.2:1 2800 1270

•Available On Quotation Basis Only*All models assume overhung load located at 1" (25.40mm) from face ofmotor. **These motors must be operated with sufficient load to prevent speed fromexceeding maximum allowable speed shown on performance curve.

GENERAL:Air Inlet: 1-1/4" NPTFAll tools performance rated @ 90psi (620 kPa) air pressure.OPTIONAL EQUIPMENT:Lubricating Oil – Part 533485 (1 gallon)Gear Oil – Part 535090 (1 gallon)

MM Series Dimensional Data

■ Direct Drive

■ Geared

Accessories for Dotco Motors

87

Optional Equipment for Dotco Motors

86

Standard Hose LengthsStandard Hose Lengths

Part Number Length (ft.)

45-2003 345-2004 445-2006 645-2008 845-2010 1045-2012 1245-2016 1645-2020 2045-2025 25

Exhaust MufflerWith this Exhaust Muffler, the noise level is approximately 85 dBA. It is recommended that a motor always be used with this muffler, unless provision is made in the mountingstructure, by the user, for an exhaust cavity to provide noiseattenuation.

Use Exhaust Muffler 14-1117 on 21 Series side exhaustmotors and 14-2110 on 22 series side exhaust motors.

Muffler with Remote-Exhaust HoseRemote-exhaust Hose 45-2000 (specify length desired)can be attached to the muffler with Hose Clamp 45-2126to provide remote exhaust and additional quieting. (4' length reduces noise level to 80 dBA)

Dual Hose AdapterAdapters for rear exhaust non-reversible models for separateinlet and exhaust hoses. Provides piped exhaust for clean ofwhite room applications, power plants, etc.

Part Number: 14-2263Motor Series: 21 & 22Inlet Size: 1/4" NPTExhaust Size: 3/8" NPT

Part Number SizeCapacity

min. max.

Termination 01 – Series 200 Collets204 1/8" 3/32" 1/8"205 5/32" 1/8" 5/32"206 3/16" 5/32" 3/16"207 7/32" 3/16" 7/32"208 1/4" 7/32" 1/4"209 9/32" 1/4" 9/32"210 5/16" 9/32" 5/16"211 11/32" 5/16" 11/32"212 3/8" 11/32" 3/8"213 6mm — —216 6mm — —

Termination 36 – Series 300 Collets301 3/64" 1/64" 3/64"302 5/64" 3/64" 5/64"303 3/32" 1/16" 3/32"304 1/8" 3/32" 1/8"305 5/32" 1/8" 5/32"306 3/16" 5/32" 3/16"307 7/32" 3/16" 7/32"308 1/4" 7/32" 1/4"310 6mm — —311 3mm — —

Termination 62 – Series K Collets120 1/8" 3/32" 1/8"121 3/16" 5/32" 3/16"122 1/4" 7/32" 1/4"123 5/16" 9/32" 5/16"124 3/8" 11/32" 3/8"125 7/16" 13/32" 7/16"126 1/2" 15/32" 1/2"127 9/16" 17/32" 9/16"134 8mm — —135 10mm — —

Part Number SizeCapacity

min. max.Part Number Size

Capacitymin. max.

Remote-Exhaust Hose (Rear Exhaust Models)

14-1117 14-2110

45-2003

14-2263

204 304 120

Male Pipe ThreadsCoupler 1/8 45-0710 — —Coupler 1/4 45-0711 45-0713 —Coupler 3/8 45-0712 — —Coupler 1/2 — — 45-0717

Female Pipe ThreadsCoupler 3/8 45-0732 45-0734 45-0736

Male Pipe ThreadsNipple 1/8 45-0720 — —Nipple 1/4 — 45-0724 —Nipple 3/8 45-0722 45-0725 45-0726Nipple 1/2 — — 45-0727

Female Pipe ThreadsNipple 1/4 — 45-0744 —Nipple 3/8 45-0742 45-0745 45-0746Nipple 1/2 — — 45-0747

With Hose BarbsNipple 1/4 45-0748 — —Nipple 1/2 — — 45-0753

Quick Disconnect Fittings

Type of Fitting ThdNominal Size

1/4 3/8 1/2

HoseNo. I.D. Length Fittings

45-1307 3/16 7 1/4 x 1/845-1408 1/4 8 1/4 x 1/445-1508 5/16 8 1/4 x 1/445-1610 3/8 10 3/8 x 3/845-1812 1/2 12 1/2 x 1/245-1825 1/2 25 1/2 x 1/2

Hose Line Lubricator45-0201 – 1/4" NPTF45-0301 – 3/8" NPTFMounts in Hose Line. One ounce reservoir good foraverage 8-hour shift. Use in locations where it isinconvenient to use a standard air line lubricator.

Air Pressure Needle Gauge14-0612Used for checking air pressure in the air hose close to tool,while tool is running. Furnished with metal guard andcarrying case.

Push Pull Sleeve Valve14-2209Air inlet 1/4" female NPT; outlet is 1/4’ male NPTF;stainless steel sleeve body; oil resistant O-rings.

Push Type Grease Gun45-0982For gear lubrication, for small flush type fittings. Can beoperated with one hand. 45-0983 GEAR GREASE forlubrication of planetary gearing.

Hose line filter45-0211Contains a replaceable filter cartridge. Will not remove water.To be used where it is inconvenient to use standard air linefilter. Filter complete with cartridge No. 45-0211.Replacement cartridge only, No. 45-0212.

Lubricating oil45-0918 - Qt.45-0919 - Gal.An excellent lubricant for pneumatic tools, non-tacky, non-gumming. Use full strength in automatic lubricators.

Gear grease45-099214-1/2 oz. cartridgeExcellent grease for hi-speed gears after every 8 hours of operation.

Flexible air hose

45-021

45-0918

Pendent Controls for Axial Piston Motors

89

Spindle Information for Axial Piston Motors

88

Single Geared73300AA4 .8750" .7715"73301AA2 1.125" .8744" 2.75 .7665" 2.2573302AA0 or or or or or73321AA0 18299 28.57mm 69.88mm 57.15mm73319AA5 1.1585" .187 1.0565" 22.22mm .1875" 19.60mm73318AA7 1.1569" .189 1.0515" 1.875" 22.21mm .1855" 19.47mm73308AA8 or or or or or73335AA1 29.43mm 4.75mm 26.83mm 47.62mm 1.1255" 4.76mm 1.0188"73307AA0 29.39mm 4.80mm 26.71mm 1.500" 1.1245" 3.375" 4.71mm 1.0238" 2.75"73309AA6 18319 or or or

Sq. Keyor or

73310AA3 38.10mm 28.59mm 85.73mm 25.88mm 69.85mm73311AA1 28.56mm 26.00mm

Double Geared73303AA873304AA6 1.0008" .249" .859" .8750" .1875" .771"73305AA4 1.0002" .251" .849" 1.125" 1.875" .8744" 2.75" .1855" .761" 2.375"73306AA2 29717 or or or or or or or or or or73320AA2 25.42mm 6.32mm 21.82mm 28.57mm 47.62" 22.22mm 69.85mm 4.76mm 19.58mm 60.32mm73323AA6 25.41mm 6.38mm 21.56mm 22.21mm 4.71mm 19.33mm73322AA873317AA9 Sq. Key

73332AA773333AA5 1.4398" .374" 1.225" 1.3755" .3125" 1.201"73331AA9 1.4392" .376" 1.215" 1.500" 2.000" 1.3745" 3.375" .3135" 1.191" 3.125"73337AA7 30053 or or or or or or or or or or73338AA5 36.57mm 9.50mm 31.12mm 38.10mm 50.80mm 34.94mm 85.73mm 7.94mm 30.50mm 79.38mm73337AA9 36.56mm 9.55mm 30.86mm 34.91mm 7.96mm 30.25mm

Sq. Key

The axial piston air motors are equipped withstandard spindles, unless otherwise specified. Ifa special spindle is required, the motor isshipped without a spindle; using the dimensionsof the shank end of the spindle shown in thedimensional drawing, the customer can make aspindle to fit the requirements of the job.

If other than a standard spindle is required,specify shipment of motor without spindle – orprovide detailed dimensional information of thespindle required.

Key Key Key Dia. Key Key KeyModel Std. Dia. Width Depth Slot “E” “F” “G” Width Depth SlotNumber Spindle “A” “B” “C” “D” “H” “J” “K”

Motor Size A2 B4 A6 A8

Motor Port Size 3/8 NPT 3/8 NPT 3/8 NPT 1/2 NPT

2 Lever P.C. Kit* 506151 506152 506153 5061545' Hose Assembly 506136 506136 — — 15' Hose Assembly 506140 506140 — —4 Lever P.C. Kit* 506147 — — —5' Hose Assembly 513549 513549 513549 51354910' Hose Assembly 513550 513550 513550 51355015' Hose Assembly 513551 513551 513551 513551

* Kits include handle assembly, (2) quick exhaust valves, and allnecessary fittings.

For part numbers of individual components and positioning the quick exhaustvalves, refer to the appropriate motor service manual.

ORDERING PROCEDURE:Specify Pendent Control Kit No., Hose Assembly number and length. On 4lever hose assemblies, cable assembly is provided as part of a standart hoseassembly. Contact the factory for additional hose lengths.

506151506147

506147

Throttle Combinations for Radial Piston Motors

Our Airetool® tube cleanersand expanders are used to

fabricate and maintain boilers, heatexchangers, condensers, and other tubulartype equipment. This versatile family of tools isone of the most diverse in the heat transferindustry with a broad selection of tubeexpanders, tube-rolling controls, tube cleaners,and re-tubing tools to cover any application.

■ Condenser Tube Expanders■ Rolling Controls■ Tube Installation Tools■ Heat Exchanger Accessories■ Tube Removal Tools■ Roller Tube Expanders■ Boiler Tube Cleaners■ Condenser Tube Cleaners

consistent performance • extended service life • quality construction

Cooper Power Tools’ Airetool line of products include a wide rangeof tools for boiler and heat exchanger manufacturing and repair.From rolling motors and expanders to serrating tools and cutters.Airetool has the right tool to do the job.

9190

QualityTools Built ForTheToughest Environments




Airetool Rolling ControlsAiretool Torque Controlled Rolling Motors

93

Rolling Controls

92

Tools that set the standardOutstanding performance, incredible durability, plus theease of maintenance have made Airetool tube rollingcontrols the standard which all others are measuredagainst.

Why use torque control whenexpanding tubes? Torque controlled tube rolling increases productivity byachieving the desired tube wall reduction each and everytime a tube is being expanded. Torque-controlled tuberolling compensates for variations in the tube wallthickness and the tube sheet hole dimensions.

What is tube wall reduction?Tube wall reduction is the percent the tube wall isreduced after the tube OD has contacted the tube sheetID. The amount of tube wall reduction varies with thetube material, the tube sheet material and the designrequirements of the unit. Several factors including pull-out strength, freedom from leaks are considered indetermining the optimum wall reduction.

Tube Rolling Set – Up GuidePick five tubes in the vessel to be rolled and completethe work sheet below. It is important that the

measurements used in the set up are actual. Never use averaged dimensions.

Condenser Tubes 5% Wall reductionBoiler Tubes 10% Wall ReductionSatisfactory joints are produced using the above listedpercentage of tube wall reduction.

• Step A – Measure tube sheet hole• Step B – Measure tube OD• Step C – Calculate clearance (A-B)• Step D – Measure tube OD• Step E – Calculate wall thickness (B-D)• Step F – Calculate 5% wall reduction (.05 x E)• Step G – Calculate finished rolled ID (C+D+F)

After the work sheet is finished, start setting up thetorque control motor by test rolling the first of the fivetubes. The first test roll must be done with the Airetrol or Electric tube rolling motor set for low torque to avoidover rolling.

Measure the tube ID after rolling the first tube. If moreexpansion is needed, increase the torque setting on thecontrol and roll the second tube. Check the finished ID.This step may require repeating on tube three, but bythe fifth tube you should have achieved your desiredfinished rolled ID of step G below. The tubes rolled tocalibrate the tube wall reduction can now be re-rolled atthe correct setting.

Joint#STEP EXAMPLE 1 2 3 4 5

A Tube Sheet Hole .760"B - Tube OD .750"C = Clearance .010"D Tube ID .620"E 2 x Wall Thickness .130"F +5% Wall Reduction .006"G = Finish Rolled ID .636"

Airetrol Air Driven MotorsAiretool motors control expansion by accuratemeasurement of torque. They automatically stopexpansion accurately according to predeterminedsetting.This prevents over- and under- expansion oftubes, assuring uniformly tight tube joints, providingmaximum holding strength for individual tubes. Strong,lightweight aluminum housings provide easier handlingand less fatigue. Rugged drive combines precisioncontrol which measures torque output. All AIRETROLsinclude torque sensing cams designed andmanufactured specifically for tube expandingapplications.

720-2500B 8405541 2500 20 2.29 2 0.23 7-7/8" 198 2.4 1.09 13/16" 20.6 3/8" 7 17 1/4" 1/4" 6.3 1/4"QC 3/8"QC720-1800B‡ 8405383 1800 27 3.05 2 0.23 7-7/8" 200 2.4 1.09 13/16" 20.6 3/8" 7 17 1/4" 3/8" 9.5 1/4"QC 3/8"QC720-550B 8405391 550 75 8.47 2 0.23 8-5/8" 219 2.7 1.23 13/16" 20.6 3/8" 7 17 3/8" 1/2" 12.7 3/8"QC 1/4"QC850-1250A 8405399 1066 126 14.2 9.6 1.08 12-1/4" 311 10.5 4.76 1-7/16" 36.5 1/2" 10 48 3/8" 3/4" 19 3/8"QC 1/2"QC850-600A 8405398 486 230 26 14.4 1.63 12-1/4" 311 10.5 4.76 1-7/16" 36.5 1/2" 10 48 3/8" 1" 25.4 3/8"QC 1/2"QC

Speed & Torque 90 psig Air Pressure*

Free Maximum Minimum Overall Side to Operating CFM Square Tube Chucks†

Model No. Part No. Speed Torque Torque Length Weight Center Hose Drive Capacities*

RPM In. lbs. Nm In. Lbs. Nm In. mm Lbs. Kg In. mm In. mm In. mm incl. opt.

1050-400 8404200 388 26.4 35.8 3.3 4.5 13-5/8" 346 14 6.35 1-15/16" 50 3/4" 13 68 1/2" 1-1/4" 31.7 3/8"QC 3/4-1"QC1550-900 8404290 756 30.7 41.6 4.7 6.4 18" 457 27 12.25 1-15/16" 50 3/4" 13 70 1/2" 1-1/2" 38.1 3/8-1/2"QC 3/4-1"QC1550-250 8404280 220 109.9 149 14.3 19.4 18" 457 27 12.25 1-15/16" 50 3/4" 13 56 3/4" 2-1/2" 63.5 3/4-1" 3/8-1/2"QC


Free Maximum Minimum Overall Side to Operating CFM Square Tube Chucks

Model No. Part No. Speed Torque Torque Length Weight Center Hose Drive Capacities*

RPM Ft. lbs. Nm Ft. Lbs. Nm In. mm Lbs. Kg In. mm In. mm In. mm incl. opt.

* Varies depending on tube material, gauge, and tube sheet thickness.‡ Order 8405512 for 720-1800B with 3/8" Q.C. chuck.

†Ensures chuck matches mandrel or expander.

MODEL 720

MODEL 850

MODEL 1050

MODEL 1550

Airetool Rolling Controls

95

Airetool DAS II Dominator Tube Rolling System

94

The new Airetool DAS II Dominator has been designed to deliverpower, performance, durability and unmatched productivity inpneumatic tube rolling technology.

m All pneumatic system for complete, self-contained tool holding system.

m No electrical power source required, eliminating typical problems such as fluctuating plant voltages and electrical interference from other equipment.

m Push-to-start motor runs only when needed, reducing noise, prolonging motor life and conserving shop air.

m Standard model features 5’ vertical and horizontal reach.m Small overall footprint w/4 casters for improved mobility.m Larger integral lifting eye.m Ergonomic design for operator comfort and ease of use.m Smooth, fluid function design for unparalleled production.m Tool holding system virtually eliminates operator error.m Increases expander life by as much as three times compared

to conventional hand-held equipment.m Greatly enhances the accuracy of tube rolling reducing costly

improperly rolled tubes.m Right or left hand operation without conversion.m Available with optional auto-lube & cycle counter.

For more information on the Airetool line visit our website atwww.airetools.com.

Free Speed Max. Torque Min. Torque ChucksModel Number Part Number R.P.M. CFM Ft. Lbs. NM Ft. Lbs. NM Included Optional

DAS II Dominator Rolling MotorsDAS II 850 1250 Airetrol with Lube,CTR 8405567 1250 50 10 13.6 1 1.4 3/8” QC 1/2” QCDAS II 1550 900 Airetrol 8405563 825 75 32 43.4 4.5 6.1 3/8”-1/2” QC 3/4”-1”DAS II 1550 900 Airetrol with Lube,CTR 8405565 825 75 32 43.4 4.5 6.1 3/8”-1/2” QC 3/4”-1”DAS II 1550 250 Airetrol 8405564 225 75 110 149.1 15 20.3 3/4”-1” 3/8”-1/2” QCDAS II 1550 250 Airetrol with Lube,CTR 8405568 225 75 110 149.1 15 20.3 3/4”-1” 3/8”-1/2” QC

Movement Operating AllowableVertical Horizontal Lift Capacity Pressure Supply Torque

Model Number Part Number Ft. mm Ft. mm Lbs. Kg. PSI Bar Hose Ft.-Lbs. Nm

Automatic Tube Rolling System Less DAS II AiretrolDAS II Dominator w/lube 5526140 5 1524 5 1524 55 25 90 6.2 3/4" 125 169DAS II Dominator 5526081 5 1524 5 1524 55 25 90 6.2 3/4" 125 169Basic Positioning UnitDAS II Dominator Basic Unit 5529158 5 1524 5 1524 55 25 90 6.2 3/4" 125 169

Operation:The arm is counterbalanced with air cylinders. Thepressure can be adjusted to compensate for toolweight for operator comfort. The modified 720Airetrol rolling motors are push to start activated.With the tube expander positioned inside the tube,slight forward pressure on the Airetrol starts themotor in forward direction to expand the tube.Once the preset torque is met, the motorautomatically reverses and the tube expander canbe removed from the tube.

The tube expander holder is spring loaded.keeping the tube expander in the retractedposition to assist the expander entering the tube.The expander holder also helps keep the tubefrom spinning during the expansion process.

DAS 100 TRS 720 – 2500B 5525242 2500 20 2.29 2 0.23 17 1/4" 3/8"1800B 5525243 1800 27 3.05 2 0.23 17 1/4" 3/8"550B 5525244 550 75 8.47 2 0.23 17 3/8" 1/4"

Speed & Torque 90 psig Air Pressure

Free Maximum Minimum CFM ChucksModel No. Part No. Speed Torque Torque

RPM In. lbs. Nm In. Lbs. Nm Included Optional

*Varies depending on tube material, guage and tube sheet thickness.

Three models are available:

m DAS 100 TRS 720 2500 for tube sizes1/4" OD.*

m DAS 100 TRS 720 1800 for tube sizes3/8" – 1/2" OD.*

m DAS 100 TRS 720 550 for tube sizes1/2" – 5/8" OD.*

Post Height: 29"Total Horizontal Travel: 77"Vertical Travel: 14.5"

Model DAS-100-TRSTube Rolling System For Benchtop Tube Rolling Applications 1/4" thru 5/8" O. D. Tubes

m Rugged designm Push-to-start tube rolling cyclem Facilitates expander alignmentm Absorbs torquem Supports weightm Improves productivitym Reduces effort through

ergonomic designm Designed for use with 900, 1300

and 800 series tube expanders

Airetool Rolling ControlsAiretool Torque Controlled Rolling Motors for the Boiler Industry

97

Airetool Rolling ControlsAiretool Heavy Duty Torque Controlled Rolling Motor

96

Model 1850-40m For controlled torque up to 600 ft. lbs.

m This Airetool pneumatic powered torque controlled rolling motor offers the highest controlled torque of any rolling motor currently available.

Description Part Number Mandrel Square Description Part Number Mandrel Square

Optional and Replacement Chucks

1850-40 8405314 35 600 813 219 297 15 380 52 23.6 3-5/8 92 1/2 13 60 1 4-1/2 114 3/4 - 1 1-1/4 - 1-1/2


Free Maximum Minimum Overall Side to Operating CFM Square Tube ChucksModel No. Part No. Speed Torque Torque Length Weight Center Hose Drive Capacities*

RPM Ft. lbs. Nm Ft. Lbs. Nm In. mm Lbs. Kg In. mm In. mm In. mm Incl. Opt.

* Varies depending on tube material gauge and tube sheet thickness.

720-720S-735S720 250 1/4 CHUCK 8405334 1/4720 375 B 3/8 CHUCK ASSY 8405403 3/8

850850 375 CHUCK 8400100 3/8850 500 CHUCK 8400200 1/2

1050-400 1550-9001000 375 QC CHUCK COMPLETE 8400700 3/81000 500 QC CHUCK COMPLETE 8400800 1/21000 750 CHUCK COMPLETE 8400900 3/41000 1000 CHUCK COMPLETE 8404820 1

1550-250QC 1550 375 QC CHUCK COMPLETE 8405272 3/8QC 1550 500 QC CHUCK COMPLETE 8405271 1/21550 750 CHUCK COMPLETE 8405259 3/41550 1000 CHUCK COMPLETE 8405260 1

999/1850s989 750 3/4 SQUARE CHUCK 8404700 3/8989 1000 1" SQUARE CHUCK 8404960 11850 1250 CHUCK COMPLETE 8405319 1-1/41850 1500 CHUCK COMPLETE 8405437 1-1/2

17521770 110 3/4 CHUCK COMPLETE 8405299 3/41770 110 1 CHUCK COMPLETE 8405300 11770 110 1-1/4 CHUCK COMPLETE 8405400 1-1/4

1753QC 1770 230 1/2 QC CHUCK COMPLETE 8405302 1/21770 230 3/4 CHUCK COMPLETE 8405298 3/41770 230 1 CHUCK COMPLETE 8405306 1

966s850 375 CHUCK 8400100 3/8

979s939 375 CHUCK 8400400 3/8939 500 CHUCK 8400500 1/2939 750 3/4 CHUCK 8401100 3/4

Reversible – Roll Throttle1753-R-190 8405420 190 140 190 70 95 20.1 530 13 5.8 1.1 28 2.6 65 5/8 2.5 63.5 3/41752-R-90 8405421 90 305 410 150 200 21.7 550 14.75 6.7 1.5 37 2.75 70 3/4 4 101.5 3/4-1

Reversible – Lever Throttle1752-L-90 8405425 90 305 410 150 200 21.7 550 14.75 6.7 1.5 37 2.6 65 3/4 4 101.5 3/4-1

Right Angle Torque Control for RollingTubes into drums of package andstationary boilersm Externally adjusted torque control setting.

m Bevel gears specifically designed for longer life under high torque loading.

m Planetary gear train permits tool speed changes with minimal part replacement.

m All-steel angle head can be oriented in numerous positions in relation to throttle and torque mounting plate.

m Fully adjustable exhaust deflector has 360 degree rotation.

m Modular construction and absence of shims simplifies tool maintenance.

m Durable handle and throttle construction gives added tool life.

Speed & Torque 90 psig Air Pressure* Head Dimensions

Free Maximum Minimum Overall Side to Height Less Standard Tube Chuck Size †Model No. Part No. Speed Torque Torque Length Weight Center Square Drive Square Capacities*

RPM Ft. lbs. Nm Ft. Lbs. Nm In. mm Lbs. Kg In. mm In. mmDrive Size

In. mm

† See page 31 for chuck size chart.* Varies depending on tube gauge and tube sheet thickness.

STANDARD EQUIPMENTAir Inlet: 1/2" NPTMinimum hose size: 1/2"Splined torque reaction plate and reaction bar included.

Airetool Rolling ControlsTorque Analyzers for Airetrol Rolling Controls

99

Airetool Rolling ControlsElectronic Controller & Electric Rolling Motors

98

The ATC-900 (2996326) Electronic Controller is a compact,lightweight, durable, processor-based electronic motor controller. It is designed to provide accurate amperage/torquecontrol for Airetool Electric Rolling Motors. Features include:motor identification, expansion counter, GFCI power cord, twokey preset in 1/10th amp. intervals, auxiliary trip light receptacleand lubricator receptacle. Electric rolling motors may be usedwithout the ATC-900 Electronic Controller, however a directpower cord must be used.

ATC-900 ElectronicController Specifications

Volts: 120VHZ: 50/60Amperage: 20 AMP Supply Circuit RecommendedAmperage Adjustment: 0.10 Amperage IncrementsWeight: 7.2 lbs. (3.27 Kilo)Dimensions (LxWxH): 11-3/4" x 12"x 7-5/8"

(298.45 x 365.76 x 193.68 mm)Maximum Motor Amperage Settings:

979-C 20.0 Amp.999-C 20.0 Amp.

Optional Direct Power Cords:Part No. Model8405495 9798405545 999

Model Part Number RPM Tube Capacity*Weight Chucks

Lbs. Kg. Included Optional

Electric Rolling Motor Specifications979-C-210 8405489 210 3/4" - 2" (19.0 - 50.8 mm) 32.0 14.5 3/8" - 1/2 Q.C. –979-C-300 8405488 300 3/4" - 1-1/2" (19.0 - 38.1 mm) 32.0 14.5 3/8" - 1/2 Q.C. –979-C-650 8405487 650 5/8" - 1-1/4" (15.8 - 31.7 mm) 32.0 14.5 3/8" - 1/2 Q.C. –999-C-45 8405492 45 2" - 4" (50.8 - 101.6 mm) 32.0 14.5 3/4" - 1 –

MODEL 979-C

MODEL 999-C

* May vary due to tube wall, material and/or tube sheet thickness.

Model No. Graduations Capacity AccuracyHeight Width Length Weight

Ordering No.In. mm In. mm In. mm Lb. kg

P-2B .5 in.-lbs. 22-2 in. lbs. ± 1/4 in.-lbs. 5.6 143 7.3 184 12 305 18 8.2 810681MP-2B (metric) .5 cm-kg. 22-2 cm-kg ± .3 cm-kg 5.6 143 7.3 184 12 305 18 8.2 810682P-15 2 in.-lbs. 150-5 in. lbs. ± 1%+1/2 in.-lbs. 8 203 5 127 18 457 23 10.4 810002MP-15 (metric) 5 cm-kg. 180-5 cm-kg ± 1%+1 cm-kg 8 203 5 127 18 457 23 10.4 810151

Models P-2B & P-15The Utica torque analyzers allow the Airetrol rolling controls tobe set at a specific torque value. The analyzer readings mayalso be used as a standard for the Airetrols performance givingyou greater qualilty control over your rolled tube joints.

The torque analyzers are also a great time saver on applicationswhere several Airetrols are being used. Once the desired wallreduction is achieved on the first Airetrol, its torque value isobtained on the analyzer, then the same torque value can beset to the remaining Airetrols.

Model P-2B

Analyzer Adapter

Adapter No. Expander No. Order No.

Adapters for Analyzer P-2B• AD-0 927 & A-25024 8566697

AD-01 921 & A-25018 8567240AD-02 923, 924, & A-25020, A-25021 8567233

• AD-03 916, 918 & A-37516, A-37517 8567215• AD-04 925, 926 & A-25022, A-25023 8567282• AD-05 928 & A-25028 8567283• AD-06 911 & A-37523 8567214• AD-07 901 & A-37518 8567241• AD-08 905, 907 & A-37520, A-37521 8567242

Adapters for Analyzer P-15• AD-1 1201 thru 1203 & 801 thru 803 8566501• AD-2 1205 & 805 8566503• AD-3 1207 thru 1210 & 807 thru 810 8566502• AD-4 1211 thru 1214 & 811 thru 814 8567012

AD-5 1215 thru 1220 & 815 thru 820 8566521AD-6 1221 thru 1224 & 821 thru 824 8566518AD-7 1225 thru 1230 & 825 thru 830 8566519

• AD-8 1231 thru 1234 & 831 thru 834AD-9 1235 thru 1240 & 835 thru 840 8566531

• AD-8 1241 thru 1242 & 831 thru 842• AD-10 1243 thru 1248 & 843 thru 846 8566475• AD-11 1247 thru 1254 & 847 thru 854 8566520

AD-12 1255 thru 1260 & 855 thru 860 8566676• AD-13 1261 thru 1266 & 861 thru 866 • AD-14 1267 thru 1272 & 867 thru 872• AD-15 1273 thru 1276 & 873 thru 878• AD-16 1279 thur 1288 & 870 thru 888 8567289• AD-17 1289 thru 1290 & 889 thru 890• AD-18 1291 thru1294 & 891 thru 894 8567602• AD-19 1295 thru 1300 & 895 thru 900

Model P-15

GENERALDrive Size: 1/4" male hex (P-2 series)

5/16" male hex (P-15 series)• Available on quotation basis only

OPTIONAL EQUIPMENTCalibration Kit (P-2 series) – 810629Calibration Kit (P-15 series) – 810080

Airetool Heat Exchanger – Condenser Expanders

101


100

The world standard intube expandersAiretool heat exchanger- condenserexpanders have long beenrecognized as the standard towhich all otherbrands aremeasured. The extratime spent manufacturing ourexpanders results in consistentperformance and incredibledurability that OEM Heat ExchangerManufacturers expect.

Tube Expanders Tube expanding isthe art of coldworkingthe endsof tubes intointimate contact withthe metal of the containing tubeholes to form a leak proofmechanical seal and/or joint. Inother words, it is a mechanicalmethod of establishing amechanical joint between a tubeand a tube hole.

Airetool manufacturescondensed/heat exchanger expanders, boilerexpanders, furnace expanders and many specialapplication expanders.

Tube expanders consist of:

Mandrel – A tapered pin through the center to whichthe power is attached and when advanced pushes therolls against the tubes.

Rolls – A set of (3 or more) of tapered cylindrical partswhich are driven by mandrel and contact the tube wall tobe expanded. The taper on the rolls is in the reversedirection and one-half the taper of the mandel if it is aparallel roll expander.

Cage – This is the expander body or housing since itholds the mandel and rolls in place. The slots whichcontain the rolls also provide a feed angle which helpspull the mandrel in to provide expansion of the rolls.

Mandrel, Rolls and Cage are the three thingscommon to all expanders. Other parts added furtherclassify the type of expander.

Thrust Assemby – This assembly attaches to the cageand allows adjustment of the expanding depth. Thethrust collar will remain stationary against the tube sheetor tube end while the cage, mandel and rolls expand thetube. A thrust assembly is used on condenser/heatexchanger expanders, some furnace expanders andspecial boiler expanders.

900 SERIES1/4" (6.3 mm) - 3/8" (9.5 mm) O.D.

1300 SERIES3/8" (9.5 mm) O.D.

800 SERIES1/2" (12.7 mm) - 1 1/2" (38.1 mm) O.D.

1200 SERIES1/2" (12.7 mm) - 1 1/2" (38.1 mm) O.D.

8012 SERIES1 3/4" (44.4 mm) - 3" (76.2 mm) O.D.

Flip Collar800/1200 Series tube expanders aresupplied with a flip collar with a 10-32UNF auto-lube port. The flip collar allowsfor flush and recessed tube rolling. Thestandard expander is supplied with arecess of 1/8" (3 mm). Other recesslengths are available. Contact CustomerService for details.

Adjustable RecessThrust CollarThe adjustable recess collaraccommodates tube projections up to 1/2" (12.7 mm) from the tube sheet.

Small Diameter Thrust CollarSmall diameter thrust collars are recommended for rollingtubes in confined areas.

Thin Wall Thrust CollarThin wall thrust collars arerecommended when expanding 20 BWG .035" (0.9 mm) or lighter walltubes. This design limits the possibilityof the tube being drawn up inside the thrust collar.

Removing the collar’s collet allows the expander to be used asa full recess style compensating for various length tubeprojections from the tube sheet.

Tube Expander

Thrust Collar

Tube

Tube Sheet

Tube Sheet Channel

Collars

Condenser/Heat Exchanger Expanders Airetool Condenser Heat Exchanger Expanders are self-feeding, parallel rolling, ball bearing thrust expanders.They are available in standard sizes for 1/4" O.D. through3" O.D. for tube sheets up to 6 3/4" thick. Other sizesand lengths are available upon request. We supply mostof the air conditioning manufacturers with expanderssixteen feet long. The G-800 expanders are supplied with1 1/2" or 2 1/4" long rolls for 1/2 O.D. through 1 1/2"O.D. tubes. The G-1200 Series is available with thesame length rolls and for the same tube O.D., but has alonger cage and mandrel. The standard G-1200 with the1 1/2" roll will expand tube sheet thicknesses from 1 1/2through 5", while the G-1200 with 2 1/4" rolls will handletube sheets 2 1/4" through 5 3/4" thick.

When you must expand thicker tube sheets, the tool isavailable in the G-1200 type. The G-900* expander isavailable with 3/4" rolls and 1 1/4" rolls for 1/4 O.D. and

3/8 O.D. tubes. The G-1300* expander has 3/4" long or1 1/4" long rolls for 3/8" O.D. tubes in tube sheetsthrough 3 1/2" thick.

To select the correct tube expander thefollowing information is required: m Tube OD

m Tube wall thickness or BWG

m Tube sheet thickness

m Tube material

m Special Conditions, i.e. double tube sheet, tubesclose to tube sheet channel, tubes, orprotrusions.

m Long reach expanders are available uponrequest in 6" increments.

* For more information on the G-900 and G-1300 Series of expanders, please refer to the Airetool catalog number SP-1100.


103


102

Double Tube Sheet ApplicationIn a double tube sheet application additional information isrequired. The thickness of the outer tube sheet (primary tubesheet) and inner tube sheet (secondary tube sheet) and thedistance between the two tube sheets must be shown. Whenexpanding the tube in the primary tube sheet the expanderscollar is positioned as in the figure above with an 800 seriestube expander. For the secondary tube sheet a 1200 seriesexpander is required with “S” type (double radius) rolls. The “S”type rolls are required to allow the expander to have clearanceon each side of the secondary tube sheet. This is to reduce stresses in the tube due to thermal expansion andcontraction.

Setting the tube expander’s collarIt is very important to set the tube expander’s collar in the correct positioninside the tube sheet to EL pinch point. The expander’s roll high point shouldbe positioned away from the inner side of the tube sheet as shown in thefigure below. The purpose for setting the expander’s collar this way is toallow for thermal expansion and contraction of the tube while it is in service.If the tube is expanded beyond the tube sheet, the thermal expansion andcontraction of the tube will cause stress on the tube, which may cause thetube to crack or rupture at the inner tube sheet location. When tighteningthe setscrew on the expander’s collar, be sure it is aligned with the cagegrove.

*Five roll expander vs. Three roll expanderMany manufacturers prefer the five-roll expander for applications that use tube materials that work harden quickly suchas stainless steel and titanium. Also used in applications with closely spaced tubes having triangular pitch. The five-rollexpander inherently has more contact area with the tube than the three-roll. This extra contact with the tube reducesthe amount of work hardening and spring back effect, which is common with these tube materials. The thinner thetube walls, 18 BWG (.049"/1.25mm) and thinner, the more apt this is to occur.

EXAMPLE ONLY

EXAMPLE ONLY

Step Rolling Step rolling is required when expanding tubes inthick tube sheets. Typically the first expansion ismade at the innermost location, away from theinner side of the tube sheet. This is extremelyimportant when rolling the opposite end of thevessel. This allows the tube material to grow in theproper direction towards the operator and keepsthe tube from being stressed. After all the tubeshave been expanded in this location, adjust theexpander’s collar to overlap the perviously rolledarea. Repeat as necessary until the completethickness of the tube sheet has been expanded.“S” type rolls (double radius) are recommended forstep rolling to provide a smooth transition on theI.D. of the tube.

Care and Maintenance of Tube ExpandersTube expanders are precision tools and shouldbe treated as such. The service demanded ofthem is severe. Therefore, they must be given areasonable amount of care to insure long lifeand satisfactory operation.

Hand-Held Rolling Applications

1. Before using, clean the expander thoroughly toremove any dirt or foreign matter.

2. Check thrust bearing and grease if needed. Thisshould be done daily.

3. Proper lubrication of the expander during the rollingoperation is a must to keep the mandrel and rollscool, to extend mandrel and roll life, and to insureuniform tube to tube sheet joints.

4. Depending on the severity of the rolling application,the expander should be washed periodically (every25-100 tubes) in any commercial solvent. For bestexpander life, the expander should be left in solventto cool while a second expander is used to continue rolling.

5. Replace scarred or chipped rolls or mandrelsimmediately. One small chip in a roll can cause thecomplete set of rolls and the mandrel to be damagedin a single rolling cycle.

6. When the rolling job is complete, wash the expanderthoroughly and then oil and grease generously toprevent rusting during storage.

DAS Automated Tube Rolling Applications

1. Before installing the expander into the rolling machine,clean the expander thoroughly to remove any dirt orforeign matter.

2. Check thrust bearing and grease if needed. Thisshould be done daily.

3. Lubrication of the expander during the operation is amust to keep the mandrel and rolls cool, to extendmandrel and roll life, and to insure uniform tube totube sheet joints. An optional automatic lubricationsystem is offered for the automatic tube rollingsystems.

4. Hand cleaning is virtually eliminated with the use of theautomatic lubricating system as the air pressure thatblows the lubrication into the expander to cool it alsoblows away dirt or foreign matter during each cycle.

5. Replace scarred or chipped rolls or mandrelsimmediately. One small chip in a roll can cause thecomplete set of rolls and the mandrel to be damagedin a single rolling cycle.

6. When the rolling job is complete, wash the expanderthoroughly and then oil and grease generously toprevent rusting during storage.

EXAMPLE ONLY

OVERLAP

* For more information on five roll expanders, please refer to the Airetool catalog number SP-1100.

Airetool Condenser ExpandersSelection Guide G-800 Series Heat Exchanger and Condenser Tube Expanders – continued

105

Airetool Condenser ExpandersSelection Guide G-800 Series Heat Exchanger and Condenser Tube Expanders

104

G-800 Series – 3-RollO.D. Range:

1/2 – 1-1/2 Inches12.7 – 38.1 mm

m Expanders with 1-1/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses of 1/2 in. to 1-1/2 in. (12.7 mm to 38.1 mm)

m Expanders with 2-1/4 in. (57.1mm) long rolls will accommodate tube sheet thicknesses from 1-1/4 in. to 2-1/4 in. (31.7 mm to 57.1 mm)

New Reversible Thrust Collar Designm One expander allows flush and 1/8 in.recess tube rolling.

14 .083 (2.10) .334 (8.4) 797 797 .324 (8.2) .374 (9.5) 797(5005780) (5512194) (2131300) 720-550-B

15 .072 (1.82) .356 (9.0) 799 .348 (8.8) .398 (10.1) 799 (8405391)(5005782) R-1 (2131900)

16 .065 (1.65) .370 (9.4) 801 (5284800) .360 (9.1) .410 (10.4)(5005800) M-1

1/2 (12.7) 17 .058 (1.47) .384 (9.7) 803 R-2 .374 (9.5) .424 (10.7) (2511800)(5005900) (5285000) 720-1800-B-3/8

18 .049 (1.24) .402 (10.2) 805 R-3 .392 (9.9) .447 (11.3) M-2 (8405512)(5006000) (5285200) (2512100)

20 .035 (.88) .430 (10.9) 807 R-4 .420 (10.7) .480 (12.1) M-3(5006100) (5285400) (2512400)

12 .109 (2.76) .407 (10.3) 805 R-3 .392 (9.9) .447 (11.3) M-2(5006000) (5285200) (2512100)

13 .095 (2.41) .435 (11.0) 807 .420 (10.7) .480 (12.1) M-3(5006100) R-4 (2512400) 850-600-A

14 .083 (2.10) .459 (11.6) 809 (5285400) 810 R-4-A .449 (11.4) .509 (12.9) M-4 (8405398)(5006200) (5006300) (5285500) (2512700)

15 .072 (1.82) .481 (12.2) 811 R-5 812 R-5-A .471 (11.9) .536 (13.6)(5006400) (5285800) (5006500) (5285900) M-5

16 .065 (1.65) .495 (12.5) 813 814 .485 (12.3) .550 (13.9) (2513000)(5006600) R-6 (5006700) R-6-A

5/8 (15.8) 17 .058 (1.47) .509 (12.9) 815 (5286200) 816 (5286300) .499 (12.6) .564 (14.3)(5006800) (5006900) M-6

18 .049 (1.24) .527 (13.3) 817 818 .517 (13.1) .582 (14.8) (2513300)(5007000) (5007100)

19 .042 (1.06) .541 (13.7) 850-1250-A(8405399)

20 .035 (.88) .555 (14.1) R-7 R-7-A(5286600) 820 (5286700) M-8

21 .032 (.81) .561 (14.2) 819 (5007300) .531 (13.5) .596 (15.1) (2513900)(5007200)

22 .028 (.71) .569 (14.4)

Tube Sheet Thickness

1/2 in. to 1-1/2 in. 1-1/4 in. to 2-1/4 in. Mandrel No.(12.7 mm to 38.1 mm) (31.7 mm to 57.1 mm)

Min. I.D. Max. Expan. (Part No.) Recommended ControlledTube O.D. Tube Gauge Tube I.D. Tool No. Roll Set No. Tool No. Roll Set No. Tool Enters of Tool 3/8 in. Sq. Dr. / Rolling Motors

In. (mm) bwg In. (mm) In. (mm) (Part No.) (Part No.) (Part No.) (Part No.) In. (mm) In. (mm)9.5 mm

Airetrol Electric Control

10 .134 (3.40) .482 (12.2) 811 R-5 812 R-5-A .471 (11.9) .536 (13.6) M-5(5006400) (5285800) (5006500) (5285900) (2513000)

11 .120 (3.04) .510 (12.9) 815 R-6 816 R-6-A .499 (12.6) .564 (14.3)(5006800) (5286200) (5006900) (5286300) M-6

12 .109 (2.76) .532 (13.5) 817 R-7 818 R-7-A .517 (13.1) .582 (14.8) (2513300) 850-600-A(5007000) (5286600) (5007100) (5286700) (8405398)

13 .095 (2.41) .560 (14.2) 821 R-8 822 R-8-A .550 (13.9) .615 (15.6)(5007400) (5287000) (5007500) (5287100)

14 .083 (2.10) .584 (14.8) 823 R-9 824 R-9-A .574 (14.5) .639 (16.2) M-8(5007600) (5287400) (5007700) (5287500) (2513900)

15 .072 (1.82) .606 (15.3) 825 R-10 826 R-10-A .596 (15.1) .661 (16.7)(5007800) (5287800) (5007900) (5287900)

3/4 (19.0) 16 .065 (1.65) .620 (15.7) 827 R-10 828 R-10-A .605 (15.3) .685 (17.4)(5008000) (5287800) (5008100) (5287900)

17 .058 (1.47) .634 (16.1)829 R-11 830 R-11-A

18 .049 (1.24) .652 (16.5) (5008200) (5288200) (5008300) (5288300) .619 (15.7) .699 (17.7)

19 .042 (1.06) .666 (16.9) M-9 850-1250-A(2514200) (8405399)

20 .035 (.88) .680 (17.2)831 R-12 832 R-12-A

21 .032 (.81) .686 (17.4) (5008400) (5288600) (5008500) (5288700) .642 (16.3) .722 (18.3)

22 .028 (.71) .694 (17.6)

10 .134 (3.40) .607 (15.4) 825 R-10 826 R-10-A .596 (15.1) .661 (16.7) M-8(5007800) (5287800) (5007900) (5287900) (2513900)

11 .120 (3.04) .635 (16.1) 829 R-11 830 R-11-A .619 (15.7) .699 (17.7)(5008200) (5288200) (5008300) (5288300) M-9

12 .109 (2.76) .657 (16.6) 831 R-12 832 R-12-A .642 (16.3) .722 (18.3) (2514200)(5008400) (5288600) (5008500) (5288700)

13 .095 (2.41) .685 (17.4) 833 R-13 834 R-13-A .670 (17.0) .750 (19.0) M-10 850-600-A(5008600) (5289000) (5008700) (5289100) (2514500) (8405398)

7/8 (22.2) 14 .083 (2.10) .709 (18.0) 835 R-14 836 R-14-A .685 (17.4) .774 (19.6)(5008800) (5289400) (5008900) (5289500) M-11

15 .072 (1.82) .731 (18.5) 837 838 R-15-A .712 (18.0) .801 (20.3) (2514800)(5009000) R-15 (5009100) (5289900)

16 .065 (1.65) .745 (18.9) 839 (5289800) 840 R-15-A .726 (18.4) .815 (20.7)(5009200) (5009300) (5289900)

17 .058 (1.47) .759 (19.2) M-12843 R-16 844 R-16-A (2515100) 850-1250-A

18 .049 (1.24) .777 (19.7) (5009600) (5290200) (5009700) (5290300) .740 (18.8) .829 (21.0) (8405399)

8 .165 (4.19) .670 (17.0) 841 R-13 842 R-13-A .655 (16.6) .735 (18.6) M-9(5009400) (5289000) (5009500) (5289100) (2514200)

9 .148 (3.75) .704 (17.8) 835 R-14 836 R-14-A .685 (17.4) .774 (19.6)(5008800) (5289400) (5008900) (5289500) M-11 1050-400-A

10 .134 (3.40) .732 (18.5) 837 R-15 838 R-15-A .712 (18.0) .801 (20.3) (2514800) (8404200)(5009000) (5289800) (5009100) (5289900)

11 .120 (3.04) .760 (19.3) 843 R-16 844 R-16-A .740 (18.8) .829 (21.0)(5009600) (5290200) (5009700) (5290300)

12 .109 (2.76) .782 (19.8) 845 R-17 846 R-17-A .763 (19.3) .852 (21.6) M-12(5009800) (5290600) (5009900) (5290700) (2515100)

1 (25.4) 13 .095 (2.41) .810 (20.5) 847 R-18 848 R-18-A .791 (20.0) .880 (22.3)(5010000) (5291000) (5010100) (5291100)

14 .083 (2.10) .834 (21.1) 849 R-18 850 R-18-A .810 (20.5) .909 (23.0) 850-600-A(5010200) (5291000) (5010300) (5291100) (8405398)

15 .072 (1.82) .856 (21.7)851 R-19 852 R-19-A

16 .065 (1.65) .870 (22.1) (5010400) (5291400) (5010500) (5291500) .837 (21.2) .936 (23.7)M-13

(2515400)17 .058 (1.47) .884 (22.4)

855 R-21 856 R-21-A 850-1250-A18 .049 (1.24) .902 (22.9) (5010800) (5292200) (5010900) (5292300) .865 (21.9) .964 (24.4) (8405399)







107


106

1 (25.4) 19 .042 (1.06) .916 (23.2)855 R-21 856 R-21-A 850-1250-A 979-C-650/

20 .035 (.88) .930 (23.6) (5010800) (5292200) (5010900) (5292300) .865 (21.9) .964 (24.4) (8405399) ATC-900

8 .165 (4.19) .795 (20.1) 853 R-20 854 R-20-A .776 (19.7) .875 (22.2)(5010600) (5291800) (5010700) (5291900) M-13

9 .148 (3.75) .829 (21.0) 849 R-18 850 R-18-A .810 (20.5) .909 (23.0) *(2515400)(5010200) (5291000) (5010300) (5291100)

10 .134 (3.40) .857 (21.7) 851 R-19 852 R-19-A .837 (21.2) .936 (23.7) 979-C-300/(5010400) (5291400) (5010500) (5291500) ATC-900

11 .120 (3.04) .885 (22.4) 855 R-21 856 R-21-A .865 (21.9) .964 (24.4)(5010800) (5292200) (5010900) (5292300)

12 .109 (2.76) .907 (23.0) 857 R-21 858 R-21-A .883 (22.4) .982 (24.9)(5011000) (5292200) (5011100) (5292300) M-14

1-1/8 28.5 13 .095 (2.41) .935 (23.7) 859 R-22 860 R-22-A .916 (23.2) 1.015 (25.7) (2515700)(5011200) (5292600) (5011300) (5292700)

14 .083 (2.10) .959 (24.3) 861 R-23 862 R-23-A .935 (23.7) 1.044 (26.5)(5011400) (5293000) (5011500) (5293100)

15 .072 (1.82) .981 (24.9) M-15863 R-24 864 R-24-A (2516000)

16 .065 (1.65) .995 (25.2) (5011600) (5293400) (5011700) (5293500) .962 (24.4) 1.071 (27.2)

17 .058 (1.47) 1.009 (25.6)867 R-26 868 R-26-A M-16

18 .049 (1.24) 1.027 (26.0) (5012000) (5294200) (5012100) (5293500) .990 (25.1) 1.099 (27.9) (2516300) 1050-400(8404200)

8 .165 (4.19) .920 (23.3) 865 R-25 866 R-25-A .901 (22.8) 1.010 (25.6)(5011800) (5293800) (5011900) (5293900)

9 .148 (3.75) .954 (24.2) 861 R-23 862 R-23-A .935 (23.7) 1.044 (26.5) M-15 979-C-650/(5011400) (5293000) (5011500) (5293100) (2516000) ATC-900

10 .134 (3.40) .982 (24.9) 863 R-24 864 R-24-A .962 (24.4) 1.071 (27.2)(5011600) (5293400) (5011700) (5293500)

11 .120 (3.04) 1.010 (25.6) 867 R-26 868 R-26-A .990 (25.2) 1.099 (27.9)(5012000) (5294200) (5012100) (5294300) M-16

12 .109 (2.76) 1.032 (26.2) 869 R-27 870 R-27-A 1.013 (25.7) 1.122 (28.5) (2516300)(5012200) (5294600) (5012300) (5294700)

1-1/4 31.7 13 .095 (2.41) 1.060 (26.9) 871 R-28 872 R-28-A 1.041 (26.4) 1.150 (29.2)(5012400) (5295000) (5012500) (5295100)

14 .083 (2.10) 1.084 (27.5) 873 R-29 874 R-29-A 1.060 (26.9) 1.169 (29.6)(5012600) (5295400) (5012700) (5295500) M-17

15 .072 (1.82) 1.106 (28.0) (2516600)875 R-30 876 R-30-A

16 .065 (1.65) 1.120 (28.4) (5012800) (5295800) (5012900) (5295900) 1.087 (27.6) 1.196 (30.3)

17 .058 (1.47) 1.134 (28.8)879 R-30 880 R-30-A M-18

18 .049 (1.24) 1.152 (29.2) (5013200) (5295800) (5013300) (5295900) 1.115 (28.3) 1.224 (31.0) (2516900)

8 .165 (4.19) 1.045 (26.5) 877 R-31 878 R-31-A 1.026 (26.0) 1.135 (28.8)(5013000) (5296200) (5013100) (5296300)

9 .148 (3.75) 1.079 (27.4) 873 R-29 874 R-29-A 1.060 (26.9) 1.169 (29.6) M-17 979-C-210/(5012600) (5295400) (5012700) (5295500) (2516600) ATC-900

10 .134 (3.40) 1.107 (28.1) 875 R-30 876 R-30-A 1.087 (27.6) 1.196 (30.3) 1550-250(5012800) (5295800) (5012900) (5295900) (8404280)

11 .120 (3.04) 1.135 (28.8) 879 R-30 880 R-30-A 1.115 (28.3) 1.224 (31.0)(5013200) (5295800) (5013300) (5295900) M-18

1-3/8 34.9 12 .109 (2.76) 1.157 (29.3) 881 R-32 882 R-32-A 1.133 (28.7) 1.242 (31.5) (2516900)(5013400) (5296600) (5013500) (5296700)

13 .095 (2.41) 1.185 (30.1) 883 R-33 884 R-33-A 1.160 (29.4) 1.275 (32.3) M-19(5013600) (5297000) (5013700) (5297100) (2517200)

14 .083 (2.10) 1.209 (30.7) 979-C-300/885 R-34 886 R-34-A 1550-900 ATC-900

15 .072 (1.182) 1.231 (31.2) (5013800) (5297400) (5013900) (5297500) 1.179 (29.9) 1.294 (32.8)M-20 (8404290)

(2517500)16 .065 (1.165) 1.245 (31.6) 887 R-35 888 R-35-A 1.206 (30.6) 1.321 (33.5)

(5014000) (5297800) (5014100) (5297900)

*3/8 in. Square Drive / 9.5 mm






8 .165 (4.19) 1.170 (29.7) 889 R-34 890 R-34-A 1.145 (29.0) 1.260 (32.0) M-19(5014200) (5297400) (5014300) (5297500) (2517200)

9 .148 (3.75) 1.204 (30.5) 885 R-34 886 R-34-A 1.177 (29.9) 1.294 (32.8) 979-C-210/(5013800) (5297400) (5013900) (5297500) ATC-900

10 .134 (3.40) 1.232 (31.2) 887 R-35 888 R-35-A 1.206 (30.6) 1.321 (33.5) 1550-250(5014000) (5297800) (5014100) (5297900) M-20 (8404280)

11 .120 (3.04) 1.260 (32.0) 891 R-36 892 R-36-A 1.235 (31.3) 1.350 (34.2) (2517500)(5014400) (5298200) (5014500) (5298300)

12 .109 (2.76) 1.282 (32.5) 893 R-37 894 R-37-A 1.257 (31.9) 1.372 (34.8)(5014600) (5298600) (5014700) (5298700)

1-1/2 (38.1) 13 .095 (2.41) 1.310 (33.2)895 R-37 896 R-37-A

14 .083 (2.10) 1.334 (33.8) (5014800) (5298600) (5014900) (5014900) 1.285 (32.6) 1.400 (35.5)

M-2115 .072 (1.82) 1.356 (34.4) (2517800)

897 R-38 898 R-38-A16 .065 (1.65) 1.370 (34.8) (5015000) (5299000) (5015100) (5299100) 1.331 (33.8) 1.446 (36.7)

1550-900 979-C-300/(8404290) ATC-900

17 .058 (1.47) 1.384 (35.1)

18 .049 (1.24) 1.402 (35.6)899 R-38 900 R-38-A M-22

19 .042 (1.06) 1.416 (35.9) (5015120) (5299000) (5015150) (5299100) 1.331 (33.8) 1.472 (37.3) (2518100)

20 .035 (.88) 1.430 (36.3)






Airetool Condenser ExpandersG-1200 Series Heat Exchanger and Condenser Tube Expanders – Continued

109

Airetool Condenser ExpandersG-1200 Series Heat Exchanger and Condenser Tube Expanders

108

14 .083 (2.10) .334 (8.4) 1197 797 .324 (8.2) .374 (9.5) 1197(5017460) (5512194) (2165300)

15 .072 (1.82) .356 (9.0) 1199 .348 (8.8) .398 (10.1) 1199 720-550-B(5056204) R-1 (2166400) (8405391)

16 .065 (1.65) .370 (9.4) 1201 (5284800) .360 (9.1) .410 (10.4)(5017500) M-51

1/2 (12.7) 17 .058 (1.47) .384 (9.7) 1203 R-2 .374 (9.5) .424 (10.7) (2521100)(5017900) (5285000)

18 .049 (1.24) .402 (10.2) 1205 R-3 .392 (9.9) .447 (11.3) M-52 720-1800-B(5018300) (5285200) (2522000) (8405512)-3/8

20 .035 (0.88) .430 (10.9) 1207 R-4 .420 (10.7) .480 (12.1) M-53(5018700) (5285400) (2522900)

12 .109 (2.76) .407 (10.3) 1205 R-3 .392 (9.9) .447 (11.3) M-52(5018300) (5285200) (2522000)

13 .095 (2.41) .435 (11.0) 1207 .420 (10.7) .480 (12.1) M-53(5018700) R-4 (2522900) 850-600-A

14 .083 (2.10) .459 (11.6) 1209 (5285400) 1210 R-4-A .449 (11.4) .509 (12.9) M-54 (8405398)(5019100) (5019500) (5285500) (2523800)

15 .072 (1.82) .481 (12.2) 1211 R-5 1212 R-5-A .471 (11.9) .536 (13.6)(5019900) (5285800) (5020300) (5285900) M-55

16 .065 (1.65) .495 (12.5) 1213 1214 .485 (12.3) .550 (13.9) (2524700)(5020700) R-6 (5021100) R-6-A

5/8 (15.8) 17 .058 (1.47) .509 (12.9) 1215 (5286200) 1216 (5286300) .499 (12.6) .564 (14.3) 850-1250-A(5021500) (5021900) M-56 (8405399)

18 .049 (1.24) .527 (13.3) 1217 1218 .517 (13.1) .582 (14.8) (2525600)(5022300) (5022700)

19 .042 (1.06) .541 (13.7)

20 .035 (0.88) .555 (14.1) R-7 R-7-A1219 (5286600) 1220 (5286700)

.531 (13.5) .596 (15.1) M-5821 .032 (0.81) .561 (14.2) (5023100) (5023500) (2527400)

22 .028 (0.71) .569 (14.4)

10 .134 (3.40) .482 (12.2) 1211 R-5 1212 R-5-A .471 (11.9) .536 (13.6) M-55(5019900) (5285800) (5020300) (5285900) (2524700)

11 .120 (3.04) .510 (12.9) 1215 R-6 1216 R-6-A .499 (12.6) .564 (14.3) M-56(5021500) (5286200) (5021900) (5286300) (2525600)

3/4 (19.0) 12 .109 (2.76) .532 (13.5) 1217 R-7 1218 R-7-A .517 (13.1) .582 (14.8) 850-600-A 979-C-650/(5022300) (5286600) (5022700) (5286700) (8405398) ATC-900

13 .095 (2.41) .560 (14.2) 1221 R-8 1222 R-8-A .550 (13.9) .615 (15.6) M-58(5023900) (5287000) (5024300) (5287100) (2527400)

14 .083 (2.10) .584 (14.8) 1223 R-9 1224 R-9-A .574 (14.5) .639 (16.2)(5024700) (5287400) (5025100) (5287500)

G-1200 Series – 3-RollO.D. Range: 1/2 – 1-1/2 Inches 12.7 – 38.1 mm

NOTE: Step expanding becomes necessary ifthe tube sheet thickness exceeds the length ofthe roll. Longer reaches available upon requestin 6 inch (50.8 mm) increments.


1/2 in. to 5 in. 1-1/4 in. to 5-3/4 in. Mandrel No.(12.7 mm to 133.3 mm) (31.7 mm to 152.4 mm)




m Expanders with 1-1/2 in. (38.1 mm) long rolls will accommodate tube sheet thicknesses as follows:STD. REACH 1/2" to 5" (12.7 mm to 127.0 mm)“A” REACH 1/2" to 7" (12.7 mm to 177.8 mm)“C” REACH 7/8" to 11" (22.2 mm to 279.4 mm)

m Expanders with 2-1/4 in. (57.1 mm) long rolls will accommodate tube sheet thicknesses as follows:STD. REACH 1-1/4" to 5-3/4" (31.7 mm to 146.0 mm)“A” REACH 1-1/4" to 7-3/4" (31.7 mm to 196.8 mm)“C” REACH 1-5/8" to 11-3/4" (41.3 mm to 298.4 mm)

New Reversible Thrust Designm One expander allows flush and 1/8 in. recess tube

rolling.

15 .072 (1.82) .606 (15.3) 1225 1226 .596 (15.1) .661 (16.7) M-58 850-600-A 979-C-650/(5025500) R-10 (5025900) R-10-A (2527400) (8405398) ATC-900

16 .065 (1.65) .620 (15.7) 1227 (5287800) 1228 (5287900) .605 (15.3 .685 (17.4)(5026300) (5026700)

17 .058 (1.47) .634 (16.1)1229 R-11 1230 R-11-A

18 .049 (1.24) .652 (16.5) (5027100) (5288200) (5027500) (5288300) .619 (15.7 .699 (17.7)

3/4 (19.0) 19 .042 (1.06) .666 (16.9) M-59 850-1250-A(2528300) (8405399)

20 .035 (0.88) .680 (17.2)1231 R-12 1232 R-12-A

21 .032 (0.81) .686 (17.4) (5027900) (5288600) (5028300) (5288700) .642 (16.3 .722 (18.3)

22 .028 (0.71) .694 (17.6)

10 .134 (3.40) .607 (15.4) 1225 R-10 1226 R-10-A .596 (15.1) .661 (16.7) M-58(5025500) (5287800) (5025900) (5287900) (2527400)

11 .120 (3.04) .635 (16.1) 1229 R-11 1230 R-11-A .619 (15.7) .699 (17.7)(5027100) (5288200) (5027500) (5288300) M-59

12 .109 (2.76) .657 (16.6) 1231 R-12 1232 R-12-A .642 (16.3) .722 (18.3) (2528300)(5027900) (5288600) (5028300) (5288700)

13 .095 (2.41) .685 (17.4) 1233 R-13 1234 R-13-A .670 (17.0) .750 (19.0) M-60 850-600-A 979-C-650/(5028700) (5289000) (5029100) (5289100) (2529200) (8405398) ATC-900

7/8 (22.2) 14 .083 (2.10) .709 (18.0) 1235 R-14 1236 R-14-A .685 (17.4) .774 (19.6)(5029500) (5289400) (5029900) (5289500) M-61

15 .072 (1.82) .731 (18.5) 1237 1238 .712 (18.0) .801 (20.3) (2530100)(5030300) R-15 (5030700) R-15-A

16 .065 (1.65) .745 (18.9) 1239 (5289800) 1240 (5289900) .726 (18.4 .815 (20.7)(5031100) (5031500)

17 .058 (1.47) .759 (19.2) M-621243 R-16 1244 R-16-A (2531000) 850-1250-A

18 .049 (1.24) .777 (19.7) (5032700) (5290200) (5033100) (5290300) .740 (18.8) .829 (21.0) (8405399)

8 .165 (4.19) .670 (17.0) 1241 R-13 1242 R-13-A .665 (16.8) .735 (18.6) M-59(5031900) (5289000) (5032300) (5289100) (2528300)

9 .148 (3.75) .704 (17.8) 1235 R-14 1236 R-14-A .685 (17.4) .774 (19.6)(5029500) (5289400) (5029900) (5289500) M-61

10 .134 (3.40) .732 (18.5) 1237 R-15 1238 R-15-A .712 (18.0) .801 (20.3) (2530100) 1050-400(5030300) (5289800) (5030700) (5289900) (8404200)

11 .120 (3.04) .760 (19.3) 1243 R-16 1244 R-16-A .740 (18.8) .829 (21.0)(5032700) (5290200) (5033100) (5290300)

12 .109 (2.76) .782 (19.8) 1245 R-17 1246 R-17-A .763 (19.3) .852 (21.6) M-62 979-C-300/(5033500) (5290600) (5033900) (5290700) (2531000) ATC-900

13 .095 (2.41) .810 (20.5) 1247 1248 .791 (20.0) .880 (22.3)(5034300) R-18 (5034700) R-18-A

1 (25.4) 14 .083 (2.10) .834 (21.1) 1249 (5291000) 1250 (5291100) .810 (20.5) .909 (23.0)(5035100) (5035500) 850-600-A

15 .072 (1.82) .856 (21.7) (8405398)1251 R-19 1252 R-19-A

16 .065 (1.65) .870 (22.1) (5035900) (5291400) (5036300) (5291500) .837 (21.2) .936 (23.7)

M-6317 .058 (1.47) .884 (22.4) (2531900)

18 .049 (1.24) .902 (22.9)1255 R-21 1256 R-21-A 850-1250-A 979-C-650/

19 .042 (1.06) .916 (23.2) (5037500) (5292200) (5037900) (5292300) .865 (21.9) .964 (24.4) (8405399) ATC-900

20 .035 (0.88) .930 (23.6)

8 .165 (4.19) .795 (20.1) 1253 R-20 1254 R-20-A .776 (19.7) .875 (22.2)(5036700) (5291800) (5037100) (5291900) M-63 1050-400 979-C-300/1-1/8 (28.5)

9 .148 (3.75) .829 (21.0) 1249 R-18 1250 R-18-A .810 (20.5) .909 (23.0) (2531900) (8404200) ATC-900(5035100) (5291000) (5035500) (5291100)


1/2 in. to 5-1/4 in. 1-1/4 in. to 6 in. Mandrel No.(12.7 mm to 133.3 mm) (31.7 mm to 152.4 mm)





111


110

10 .134 (3.40) .857 (21.7) 1251 R-19 1252 R-19-A .837 (21.2) .936 (23.7)(5035900) (5291400) 5036300 (5291500) M-63*

11 .120 (3.04) .885 (22.4) 1255 R-21 1256 R-21-A .865 (21.9) .964 (24.4) (2531900) 979-C-300/(5037500) (5292200) (5037900) (5292300) ATC-900

12 .109 (2.76) .907 (23.0) 1257 R-21 1258 R-21-A .883 (22.4) .982 (24.9)(5038300) (5292200) (5038700) (5292300) M-64

13 .095 (2.41) .935 (23.7) 1259 R-22 1260 R-22-A .916 (23.2) 1.015 (25.7) (2532800)(5039100) (5292600) (5039500) (5292700)

1-1/8 (28.5) 14 .083 (2.10) .959 (24.3) 1261 R-23 1262 R-23-A .935 (23.7) 1.044 (26.4) 1050-400(5039900) (5292600) (5040300) (5293100) (8404200)

15 .072 (1.82) .981 (24.9) M-651263 R-24 1264 R-24-A (2533700) 979-C-650/

16 .065 (1.65) .995 (25.2) (5040700) (5293400) (5041100) (5293500) .962 (24.4) 1.071 (27.2) ATC-900

17 .058 (1.47) 1.009 (25.6)1267 R-26 1268 R-26-A M-66

18 .049 (1.24) 1.0279(26.0) (5042300) (5294200) (5042700) (5294300) .990 (25.1) 1.099 (27.9) (2534600)

8 .165 (4.19) .920 (23.3) 1265 R-25 1266 R-25-A .901 (22.8) 1.010 (25.6)(5041500) (5293800) (5041900) (5293900)

9 .148 (3.75) .954 (24.2) 1261 R-23 1262 R-23-A .935 (23.7) 1.044 (26.5) M-65(5039900) (5293000) (5041900) (5293100) (2533700)

10 .134 (3.40) .982 (24.9) 1263 R-24 1264 R-24-A .962 (24.4) 1.071 (27.2) 1550-250(5040700) (5293400) (5041100) (5293500) (8404250) 979-C-300/

11 .120 (3.04) 1.010 (25.6) 1267 R-26 1268 R-26-A .990 (25.1) 1.099 (27.9) ATC-900(5042300) (5294200) (5042700) (5294300) M-66

12 .109 (2.76) 1.032 (26.2) 1269 R-27 1270 R-27-A 1.013 (25.7) 1.122 (28.5) (2534600)(5043100) (5294600) (5043500) (5294700)

1-1/4 (31.7) 13 .095 (2.41) 1.060 (26.9) 1271 R-28 1272 R-28-A 1.041 (26.4) 1.150 (29.2)(5043900) (5295000) (5044300) (5295100)

14 .083 (2.10) 1.084 (27.5) 1273 R-29 1274 R-29-A 1.060 (26.9) 1.169 (29.6)(5044700) (5295400) (5045100) (529500) M-67

15 .072 (1.82) 1.106 (28.0) (2535500)1275 R-30 1276 1050-400

16 .065 (1.65) 1.120 (28.4) (5045500) (5295800) (5045900) 1.087 (27.6) 1.196 (30.3) (80404200) 979-C-650/R-30-A ATC-900

17 .058 (1.47) 1.134 (28.8) (5295900)1279 R-30 1280 M-68

18 .049 (1.24) 1.152 (29.2) (5047100) (5295800) (5047500) 1.115 (28.3) 1.224 (31.0) (2536400)

8 .165 (4.19) 1.045 (26.5) 1277 R-31 1278 R-31-A 1.026 (26.0) 1.135 (28.8)(5046300) (5296200) (5046700) (5295900)

9 .148 (3.75) 1.079 (27.4) 1273 R-29 1274 R-29-A 1.060 (26.9) 1.169 (29.6) M-67 979-C-210/(5044700) (5295400) (5045100) (5295500) (2535500) ATC-900

10 .134 (3.40) 1.107 (28.1) 1275 1276 1.087 (27.6) 1.196 (30.3) 1550-250(5045500) R-30 (5045900) R-30-A (8404280)

11 .120 (3.04) 1.135 (28.8) 1279 (5295800) 1280 (5295900) 1.115 (28.3) 1.224 (31.0)(5047100) (5047500) M-68

1-3/8 (34.9) 12 .109 (2.76) 1.157 (29.3) 1281 R-32 1282 R-32-A 1.133 (28.7) 1.242 (31.5) (2536400)(5047900) (5295800) (5048300) (5296700)

13 .095 (2.41) 1.185 (30.1) 1283 R-33 1284 R-33-A 1.160 (29.4) 1.275 (32.3) M-69(5048700) (5297000) (5049100) (5297100) (2537300) 979-C-300/

14 .083 (2.10) 1.209 (30.7) 1285 R-34 1286 R-34-A 1.179 (29.9) 1.294 (32.8) ATC-900(5049500) (5297400) (5049900) (5297500) 1550-900

15 .072 (1.82) 1.231 (31.2) M-70 (8404290)1287 R-35 1288 R-35-A (2538200)

16 .065 (1.65) 1.245 (31.6) (5050300) (5297800) (5050700) (5297900) 1.206 (30.6) 1.321 (33.5)

8 .165 (4.19) 1.170 (29.7) 1289 R-34 1290 R-34-A 1.145 (29.0) 1.260 (32.0) M-69(5051100) (5297400) (5051500) (5297500) (25373007) 1550-250 979-C-210/1-1/2 (38.1)

9 .148 (3.75) 1.204 (30.5) 1285 R-34 1286 R-34-A 1.179 (29.9) 1.294 (32.8) M-70 (8404280) ATC-900(5049500) (5297400) (5049900) (5297500) (2538200)






* 3/8 square drive / 4.5 mm

10 .134 (3.40) 1.232(31.2) 1287 R-35 1288 R-35-A 1.206 (30.6) 1.321 (35.5)(5050300) (5297800) (5050700) (5297900) 979-C-210/

11 .120 (3.04) 1.260(32.0) 1291 R-36 1292 R-36-A 1.235 (31.3) 1.350 (34.2) M-70 1550-250 ATC-900(5051900) (5297800) (5052300) (5298300) (2538200) (8404280)

12 .109 (2.76) 1.282(32.5) 1293 R-37 1294 1.257 (31.9) 1.372 (34.8)(5052700) (5298600) (5053100)

13 .095 (2.41) 1.310(33.2) R-37-A1295 R-37 1296 (5298700)

14 .083 (2.10) 1.334(33.8) (5053500) (5298600) (5053900) 1.285 (32.6) 1.400 (35.5)

M-711-1/2 (38.1) 15 .072 (1.82) 1.356(34.4) (2539100)

1297 129816 .065 (1.65) 1.370(34.8) (5054300) (5054700) 1.446 (36.7)

979-C-300/1550-900 ATC-900

17 .058 (1.47) 1.384(35.1) (8404290)R-38 R-38-A

18 .049 (1.24) 1.402(35.6) (5299000) (5299100) 1.331 (33.8)

1299 1300 M-7219 .042 (1.06) 1.416(35.9) (5512167) (5055075) 1.472 (37.3) (2539920)

20 .035 (0.88) 1.430(36.3)






Boiler Expanders

113

Boiler Expanders

112

Tube Expanders Tube expanding is the art of cold working the ends of tubes intointimate contact with the metal of the containing tube holes to forma leak proof mechanical seal and/or joint. In other words, it is amechanical method of establishing a mechanical joint between atube and a tube hole.Airetool manufactures condensed/heat exchanger expanders,boiler expanders, furnace expanders and many special applicationexpanders.Tube expanders consist of:Mandrel – A tapered pin through the center to which the power isattached and when advanced pushes the rolls against the tubes.Rolls – A set of (3 or more) of tapered cylindrical parts which aredriven by mandrel and contact the tube wall to be expanded. Thetaper on the rolls is in the reverse direction and one-half the taperof the mandel if it is a parallel roll expander.Cage – This is the expander body or housing since it holds themandel and rolls in place. The slots which contain the rolls alsoprovide a feed angle which helps pull the mandrel in to provideexpansion of the rolls.Mandrel, Rolls and Cage are the three things common to allexpanders. Other parts added further classify the type of expander.Thrust Assemby – This assembly attaches to the cage andallows adjustment of the expanding depth. The thrust collar willremain stationary against the tube sheet or tube end while thecage, mandel and rolls expand the tube. A thrust assembly is usedon condenser/heat exchanger expanders, some furnaceexpanders and special boiler expanders.Flare or Bell Rolls – This type roll is added to the back of thecage on boiler or furnace expanders to flare the tube end after ithas been expanded.

Boiler ExpandersWhen a condenser/expander is selected and ordered, it comescomplete with mandrel. But a boiler expander does not come witha mandrel. Because of the nature of their application, it is possibleto obtain them with three types of mandrels.Header Mandrel – This is the longest mandrel because it has anextension as part of the mandrel to allow you to reach throughmanifolds or header boxes.Drum Mandrel – This mandrel is used when you are expandinginside the boiler drum and can get to the tube at the end.Short Series Mandrel Sets – There are times when the spacein a boiler will not allow use of the longer header or drum mandrels.The short series sets allow you to expand the tube in differentsteps when space is restricted. If you would take the taperedportion of the header or drum mandel, cut it in several pieces andadd a drive to each section, you would have a short series set.B-2000 Series Expander – The B-2000 Series Boiler Expandershave three expanding rolls and three flaring rolls that are selfcontained in the cage. An exclusive thrust mechanism makestorque control possible for Boiler Tube Rolling. The B-2000 SeriesExpander is available for sizes 1" O.D. thru 4 1/4" O.D. tubes withdrum thickness of 1/2" thru 2 3/4" thick. Short Series Mandrels areavailable.

B-3000 Series Expanders – The B-3000 Series Expander hasthree expanding rolls and a thrust mechanism. The B-3000Expander is available for 1 1/4" O.D. thru 4 1/4" O.D. tubes. It isfor use as a straight rolling expander in fire tube boilers and as asecond operation expander in thick drums thru 5 3/8" thick.B-1000 Series Expanders – The B-1000 Series Expander is thesame basic expander as the B-2000 but without the thrustmechanism. It is available for 1" O.D. thru 4 1/2" O.D. tubes withdrum thickness from 1/2" thru 2 3/4" thick. Short series Mandrelsare available. The B-1000 Expander can be used when torquecontrol is not desired or where space is limited such as in a smalldiameter header. The B-1000 Expander can be converted to aB-2000 type expander by adding a thrust mechanism, should theneed for torque control arise. Airetool offers several differentconfigurations of the above type expanders for special applications.

When selecting a boiler expander, you must know:

m Tube ODm Tube wall thickness or BWGm Tube sheet or drum thicknessm Minimum straight section at end of tubem Drum diameter if less than 18"This information will allow you to select the proper type boilerexpander and mandrels.

B-3000 SERIES

B-2000 SERIES

B-1000 SERIES

Boiler Tube Expanders B-2000 Series Patented Thrusts Assemblym Airetool B-2000 Series boiler tube expander with its

exclusive drift thrust assembly represents a majoradvancement in boiler tube expanding. Using a ballbearing, spring loaded drift thrust collar, the B-2000Series expanders can be accurately positioned in theboiler tube in relation to the drum for consistent jointexpansion.

m In operation, the initial positioning of the expander in thetube allows the self-feed rolls to draw the expander intothe tube and to engage the flaring rolls at the proper pointduring the operation. The use of either an electric or airdriven torque controlled rolling motor with the B-2000Series expanders produces more uniform flares and veryprecise tube wall reduction.

m Accomplishes three unique functions in one operation

FirstThe unique depth adjustable ball bearingdrift thrust collar enables the B-2000Series expander to be positioned into thetube at exactly the same setting everytime. Once set, the mandrel is inserted inthe expander causing the rolls to beforced outward into contact with the tubeI.D., starting the rolling process.

SecondAs the mandrel is rotated, the initialrolling of the straight section takes place.As the mandrel rotation is continued, thedrift thrust collar stops the expander atits final operating depth in the tube.During this phase the flaring rolls havealso moved into their final depth position.

ThirdContinued mandrel rotation now will allowthe straight rolled area to be finished. Atthis point the amount of torque requiredis greatly increased. The torquemechanism in the motor measures thetorque and when the set torque isreached the motor automatically shutsoff. During this phase the expander beingheld in place by the thrust collar allowsthe flare rolls to iron out the end of thetube to a smooth and precisely locatedflare. After shut-off, reversing the motorwill back the expander out of the finishedtube while at the same time resetting itfor the next tube.

B1000 Series Boiler Expanders(Mandrels Sold Separately)

115

Airetool Boiler ExpandersBoiler Expander & Accessories Application

114

B-2000 EXPANDER AS FIRST OPERATION TOOLIN THICK DRUMS OR TUBE SHEETS

B-3000 EXPANDER AS SECOND OPERATIONTOOL IN THICK DRUMS OR TUBE SHEETS

SINGLE U-JOINT

SINGLE U-JOINT

ADAPTER SLEEVE

TYPE B EXTENSION

B-1000 TYPE EXPANDER

DRUM MANDREL

TYPE B EXTENSION

PARALLEL GEAR DRIVE

SHORT SERIESMANDREL

B-1000 TYPEEXPANDER

140° MINIMUMANGLE

B-1000 TYPE EXPANDERWITH SHORT SERIESMANDREL WHEN TUBEBENDS ARE NEAR TUBE SHEET

B-1000 TYPEWITH SHORT

SERIES MANDREL

B-1000 TYPE WITHHEADER MANDREL

SHORT SERIESMANDREL

SHORT SERIES MANDREL

RIGHT ANGLE DRIVE

SHORT SERIESMANDREL

B-1000 TYPEEXPANDER

B-1000 TYPEEXPANDER

B-1000 TYPEEXPANDER

TYPE “B”EXTENSION

PARALLELGEAR DRIVE

Tube Size Expander

Expander Exp. RangeSt. Roll Set Complete Roll Set Mandrel (Length) SQ.Size Short MandrelsNumber OD Gauge OD Gauge

In. mm

B-1079-x* ‡ 1 13-14 0.787-0.921 20.0-23.4 079-x-RS 079-x-FS 83-MP (9-13/32") 1/2B-1083-x* ‡ 1 15-16 0.827-0.961 21.0-24.4 083-x-RS 083-x-FS 83-MP (9-13/32") 1/2B-1087-x* ‡ 1-1/4 7 0.866-1.004 22.0-25.5 087-x-RS 087-x-FS 91-MP (9-13/32") 1/2B-1091-x* ‡ 1-1/4 8-9 0.906-1.043 23.0-26.5 095-x-RS 095-x-FS 91-MP (9-13/32") 1/2B-1095-x* ‡ 1-1/4 10 0.945-1.105 24.0-28.1 095-x-RS 095-x-FS 99-MP (10-1/16") 1/2B-1099-x* ‡ 1-1/4 11-13 0.984-1.142 25.0-29.0 099-x-RS 099-x-FS 99-MP (10-1/16") 1/2B-1103-x* ‡ 1-1/4 14-15 1.024-1.181 26.0-30.0 103-x-RS 103-x-FS 99-MP (10-1/16") 1/2B-1111-x ‡ 1-1/4 16 1.105-1.299 28.1-33.0 111-x-RS 111-x-FS 118-MP (11-11/16") 3/4 MPS-1, 2, 3B-1118-x ‡ 1-1/2 10-12 1.221-1.378 31.0-35.0 118-x-RS 118-x-FS 118-MP (11-11/16") 3/4 MPS-1, 2, 3B-1126-x ‡ 1-1/2 13-16 1.300-1.496 33.0-38.0 126-x-RS 126-x-FS 126-MP (12-15/64") 3/4 MPS-2, 3, 4B-1134-x 1-3/4 8-9 2 3 1.379-1.575 35.0-40.0 126-x-RS 126-x-FS 134-MP (12-23/32") 3/4 MPS-2, 3, 4B-1142-x 1-3/4 10-12 2 4-5 1.457-1.673 37.0-42.5 142-x-RS 142-x-FS 150-MP (12-27/32") 3/4 MPS-3, 4, 5B-1150-x 1-3/4 13-16 2 6 1.536-1.752 39.0-44.5 150-x-RS 150-x-FS 150-MP (12-27/32") 3/4 MPS-3, 4, 5, 6B-1158-x 2 7-9 2-1/4 3 1.615-1.850 41.0-47.0 158-x-RS 158-x-FS 174-MP (13-27/32") 3/4 MPS-4, 5, 6, 7, 8,B-1166-x 2- 10-12 2-1/4 4-5 1.693-1.929 43.0-49.0 166-x-RS 166-x-FS 174-MP (13-27/32") 3/4 MPS-4, 5, 6, 7, 8,B-1174-x 2- 13-16 2-1/4 6 1.772-2.027 45.0-51.5 174-x-RS 174-x-FS 174-MP (13-27/32") 3/4 MPS-4, 5, 6, 7, 8,B-1181-x 2 16 2-1/2 3 1.851-2.126 47.0-54.0 181-x-RS 181-x-FS 197-MP (16-15/64") 1 MPS-7, 8, 9, 10, 11B-1189-x 2-1/4 10-13 2-1/2 4-5 1.930-2.205 49.0-56.0 174-x-RS 174-x-FS 197-MP (16-15/64") 1 MPS-7, 8, 9, 10, 11B-1197-x 2-1/4 14-16 2-1/2 6 2.009-2.362 51.0-60.0 205-x-RS 205-x-FS 197-MP (16-15/64") 1 MPS-6, 7, 8, 9, 10, 11B-1205-x 2-1/2 7-10 2.087-2.441 53.0-62.0 205-x-RS 205-x-FS 221-MP (16-15/64") 1 MPS-7, 8, 9 10, 11, 12B-1213-x 2-1/2 11-13 3 2 2.116-2.520 55.0-64.0 213-x-RS 213-x-FS 221-MP (16-15/64") 1 MPS-7, 8, 9 10, 11, 12B-1221-x 2-1/2 14-16 2.245-2.598 57.0-66.0 221-x-RS 221-x-FS 221-MP (16-15/64") 1 MPS-7, 8, 9 10, 11, 12B-1229-x 2-3/4 7-9 2.323-2.677 59.0-68.0 221-x-RS 221-x-FS 244-MP (16-3/8") 1 MPS-8, 9, 10, 11, 12, 13B-1237-x 2-3/4 10-12 2.402-2.756 61.0-70.0 237-x-RS 237-x-FS 244-MP (16-3/8") 1 MPS-8, 9, 10, 11, 12, 13B-1244-x 2-3/4 13-16 2.481-2.835 63.0-72.0 252-x-RS 252-x-FS 244-MP (16-3/8") 1 MPS-8, 9, 10, 11, 12, 13B-1252-x 3 7-8 2.560-2.913 65.0-74.0 252-x-RS 252-x-FS 268-MP (15-25/35") 1 MPS-10, 11, 12, 13, 14B-1260-x 3 10-12 2.638-2.992 67.0-76.0 260-x-RS 260-x-FS 268-MP (15-25/35") 1 MPS-10, 11, 12, 13, 14B-1268-x 3 13-14 2.717-3.071 69.0-78.0 268-x-RS 268-x-FS 268-MP (15-25/35") 1 MPS-10, 11, 12, 13, 14B-1276-x 3 15-16 2.796-3.150 71.0-80.0 276-x-RS 276-x-FS 300-MP (16-1/4") 1 MPS-12, 13, 14, 15, 16B-1284-x 3-1/4 7-11 2.874-3.228 73.0-82.0 284-x-RS 284-x-FS 300-MP (16-1/4") 1 MPS-12, 13, 14, 15, 16B-1292-x 3-1/4 12-14 2.953-3.307 75.0-84.0 292-x-RS 292-x-FS 300-MP (16-1/4") 1 MPS-12, 13, 14, 15, 16B-1300-x 3-1/4 15-16 3- 1/2 7-9 3.032-3.386 77.0-86.0 315-x-RS 315-x-FS 300-MP (16-1/4") 1 MPS-12, 13, 14, 15, 16B-1308-x 3-1/2 10-12 3.111-3.465 79.0-88.0 284-x-RS 284-x-FS 347-MP (18-7/32") 1 MPS-15, 16, 17, 18, 19B-1315-x 3-1/2 13-15 3.190-3.622 81.0-92.0 315-x-RS 315-x-FS 347-MP (18-7/32") 1 MPS-14, 15, 16, 17, 18, 19B-1323-x 3-1/2 16 3-3/4 7-8 3.268-3.701 83.0-94.0 323-x-RS 323-x-FS 347-MP (18-7/32") 1 MPS-14, 15, 16, 17, 18, 19B-1331-x 3-3/4 9-12 3.347-3.780 85.0-96.0 331-x-RS 331-x-FS 347-MP (18-7/32") 1 MPS-14, 15, 16, 17, 18, 19B-1339-x 3-3/4 13-16 3.426-3.858 87.0-98.0 355-x-RS 355-x-FS 347-MP (18-7/32") 1 MPS-14, 15, 16, 17, 18, 19B-1347-x 4 7-8 3.505-3.937 89.0-100.0 363-x-RS 363-x-FS 347-MP (18-7/32") 1 MPS-14, 15, 16, 17, 18, 19B-1355-x 4 9-12 3.583-4.016 91.0-102.0 355-x-RS 355-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21B-1363-x 4 13-15 3.662-4.094 93.0-104.0 363-x-RS 363-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21B-1370-x 4 16 4-1/4 7-8 3.741-4.173 95.0-106.0 370-x-RS 370-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21B-1378-x 4-1/4 9-11 3.820-4.252 97.0-108.0 378-x-RS 378-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21B-1386x 4-1/4 12-16 3.898-4.331 99.0-110.0 386-x-RS 386-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21B-1394-x 4-1/2 7-14 3.997-4.407 101.5-111.9 394-x-RS 394-x-FS 394-MP (18-17/64") 1 MPS-17, 18, 19, 20 , 21

X Tube Sheet “A” Dimension “B” Dimension

In. mm In. mm

-3 1/2" -3/4" (12.7-19.05mm) 1-7/16" 36.5 1-1/16" 26.9-5 7/8" -1-1/4" (22.2-31.7mm) 1-15/16" 49.2 1-9/16" 39.6-7 1-3/8" -1-3/4" (34.9-44.4mm) 2-7/16" 61.9 2-1/16" 52.3-9 1-7/8" -2-1/4" (47.6-57.1mm) 2-15/16" 74.6 2-9/16" 65.0-11 2-3/8" -2-3/4" (603-69.8mm) 3-7/16" 87.3 3-1/16" 77.7

B-1000 Series-x signifies tubesheet thickness

SHORT SERIES MANDRELS

AB

Some items are available on quotation basis only. *B-1079-x to B-1103-x have mandrel retaining nut rather than metal roll retainer.‡Indicates size 7, 9, & 11 roll lengths are not available.

B-3000 Series Boiler Expanders(Mandrels Sold Separately)

117

B-2000 Series Boiler Expanders(Mandrels Sold Separately)

116

B-2000 Series-x signifies tubesheet thickness

B-2079-x* ‡ 1 13-14 0.787-0.921 20.0-23.4 079-x-RS 079-x-FS 83-M (13-27/32") 1/2B-2083-x* ‡ 1 15-16 0.827-0.961 21.0-24.4 083-x-RS 083-x-FS 83-M (13-27/32") 1/2B-2087-x* ‡ 1-1/4 7 0.866-1.004 22.0-25.5 087-x-RS 087-x-FS 91-M (13-27/32") 1/2B-2091-x* ‡ 1-1/4 8-9 0.906-1.043 23.0-26.5 095-x-RS 095-x-FS 91-M (13-27/32") 1/2B-2095-x* ‡ 1-1/4 10 0.945-1.105 24.0-28.1 095-x-RS 095-x-FS 99-M (14-3/8") 1/2B-2099-x* ‡ 1-1/4 11-13 0.984-1.142 25.0-29.0 099-x-RS 099-x-FS 99-M (14-3/8") 1/2B-2103-x* ‡ 1-1/4 14-15 1.024-1.181 26.0-30.0 103-x-RS 103-x-FS 99-M (14-3/8") 1/2B-2111-x ‡ 1-1/4 16 1.105-1.299 28.1-33.0 111-x-RS 111-x-FS 118-M (15-27/32") 3/4 MS-1, 2, 3B-2118-x ‡ 1-1/2 10-12 1.221-1.378 31.0-35.0 118-x-RS 118-x-FS 118-M (15-27/32") 3/4 MS-1, 2, 3B-2126-x ‡ 1-1/2 13-16 1.300-1.496 33.0-38.0 126-x-RS 126-x-FS 126-M (16-31/64") 3/4 MS-2, 3, 4B-2134-x 1-3/4 8-9 2 3 1.379-1.575 35.0-40.0 126-x-RS 126-x-FS 134-M (16-31/32") 3/4 MS-2, 3, 4B-2142-x 1-3/4 10-12 2 4-5 1.457-1.673 37.0-42.5 142-x-RS 142-x-FS 150-M (17-3/32") 3/4 MS-3, 4, 5B-2150-x 1-3/4 13-16 2 6 1.536-1.752 39.0-44.5 150-x-RS 150-x-FS 150-M (17-3/32") 3/4 MS-3, 4, 5, 6B-2158-x 2 7-9 2-1/4 3 1.615-1.850 41.0-47.0 158-x-RS 158-x-FS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8,B-2166-x 2 10-12 2-1/4 4-5 1.693-1.929 43.0-49.0 166-x-RS 166-x-FS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8,B-2174-x 2 13-16 2-1/4 6 1.772-2.027 45.0-51.5 174-x-RS 174-x-FS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8,B-2181-x 2 16 2-1/2 3 1.851-2.126 47.0-54.0 181-x-RS 181-x-FS 197-M (20-15/32") 1 MS-7, 8, 9, 10, 11B-2189-x 2-1/4 10-13 2-1/2 4-5 1.930-2.205 49.0-56.0 174-x-RS 174-x-FS 197-M (20-15/32") 1 MS-7, 8, 9, 10, 11B-2197-x 2-1/4 14-16 2-1/2 6 2.009-2.362 51.0-60.0 205-x-RS 205-x-FS 197-M (20-15/32") 1 MS-6, 7, 8, 9, 10, 11B-2205-x 2-1/2 7-10 2.087-2.441 53.0-62.0 205-x-RS 205-x-FS 221-M (20-21/32") 1 MS-7, 8, 9 10, 11, 12B-2213-x 2-1/2 11-13 3 2 2.116-2.520 55.0-64.0 213-x-RS 213-x-FS 221-M (20-21/32") 1 MS-7, 8, 9 10, 11, 12B-2221-x 2-1/2 14-16 2.245-2.598 57.0-66.0 221-x-RS 221-x-FS 221-M (20-21/32") 1 MS-7, 8, 9 10, 11, 12B-2229-x 2-3/4 7-9 2.323-2.677 59.0-68.0 221-x-RS 221-x-FS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-2237-x 2-3/4 10-12 2.402-2.756 61.0-70.0 237-x-RS 237-x-FS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-2244-x 2-3/4 13-16 2.481-2.835 63.0-72.0 252-x-RS 252-x-FS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-2252-x 3 7-8 2.560-2.913 65.0-74.0 252-x-RS 252-x-FS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-2260-x 3 10-12 2.638-2.992 67.0-76.0 260-x-RS 260-x-FS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-2268-x 3 13-14 2.717-3.071 69.0-78.0 268-x-RS 268-x-FS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-2276-x 3 15-16 2.796-3.150 71.0-80.0 276-x-RS 276-x-FS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-2284-x 3-1/4 7-11 2.874-3.228 73.0-82.0 284-x-RS 284-x-FS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-2292-x 3-1/4 12-14 2.953-3.307 75.0-84.0 292-x-RS 292-x-FS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-2300-x 3-1/4 15-16 3- 1/2 7-9 3.032-3.386 77.0-86.0 315-x-RS 315-x-FS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-2308-x 3-1/2 10-12 3.111-3.465 79.0-88.0 284-x-RS 284-x-FS 347-M (22-15/32") 1 MS-15, 16, 17, 18, 19B-2315-x 3-1/2 13-15 3.190-3.622 81.0-92.0 315-x-RS 315-x-FS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-2323-x 3-1/2 16 3-3/4 7-8 3.268-3.701 83.0-94.0 323-x-RS 323-x-FS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-2331-x 3-3/4 9-12 3.347-3.780 85.0-96.0 331-x-RS 331-x-FS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-2339-x 3-3/4 13-16 3.426-3.858 87.0-98.0 355-x-RS 355-x-FS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-2347-x 4 7-8 3.505-3.937 89.0-100.0 363-x-RS 363-x-FS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-2355-x 4 9-12 3.583-4.016 91.0-102.0 355-x-RS 355-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21B-2363-x 4 13-15 3.662-4.094 93.0-104.0 363-x-RS 363-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21B-2370-x 4 16 4-1/4 7-8 3.741-4.173 95.0-106.0 370-x-RS 370-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21B-2378-x 4-1/4 9-11 3.820-4.252 97.0-108.0 378-x-RS 378-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21B-2386x 4-1/4 12-16 3.898-4.331 99.0-110.0 386-x-RS 386-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21B-2394-x 4-1/2 7-14 3.997-4.407 101.5-111.9 394-x-RS 394-x-FS 394-M (22-33/64") 1 MS-17, 18, 19, 20 , 21

Tube Size Expander

Expander Exp. RangeSt. Roll Set Complete Roll Set Mandrel (Length) SQ.Size Short MandrelsNumber OD Gauge OD Gauge

In. mm


In. mm In. mm

-3 1/2" -3/4" (12.7-19.05mm) 1-7/16" 36.5 1-1/16" 26.9-5 7/8" -1-1/4" (22.2-31.7mm) 1-15/16" 49.2 1-9/16" 39.6-7 1-3/8" -1-3/4" (34.9-44.4mm) 2-7/16" 61.9 2-1/16" 52.3-9 1-7/8" -2-1/4" (47.6-57.1mm) 2-15/16" 74.6 2-9/16" 65.0-11 2-3/8" -2-3/4" (603-69.8mm) 3-7/16" 87.3 3-1/16" 77.7

AB


Some items are available on quotation basis only. *B-2079-x to B-2103-x have mandrel retaining nut rather than metal roll retainer.‡Indicates size 7, 9, & 11 roll lengths are not available.

B-3000 SeriesStraight roll expander for non-flare boiler tubes;normally used in conjunction with Airetool B-1000 orB-2000 flare type expanders in thicker tube sheetapplications.

B-3111-7 1-1/4 16 1.105-1.299 28.1-33.0 111-x-RS 118-M (15-27/32") 3/4 MS-1, 2, 3B-3118-7 1-1/2 10-12 1.221-1.378 31.0-35.0 118-x-RS 118-M (15-27/32") 3/4 MS-1, 2, 3B-3126-7 1-1/2 13-16 1.300-1.496 33.0-38.0 126-x-RS 126-M (16-31/64") 3/4 MS-2, 3, 4B-3134-x 1-3/4 8-9 2 3 1.379-1.575 35.0-40.0 126-x-RS 134-M (16-31/32") 3/4 MS-3, 4, 5B-3142-x 1-3/4 10-12 2 4-5 1.457-1.673 37.0-42.5 142-x-RS 150-M (17-3/32") 3/4 MS-3, 4, 5, 6B-3150-x 1-3/4 13-16 2 6 1.536-1.752 39.0-44.5 150-x-RS 150-M (17-3/32") 3/4 MS-3, 4, 5, 6B-3158-x 2 7-9 2-1/4 3 1.615-1.850 41.0-47.0 158-x-RS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8B-3166-x 2 10-12 2-1/4 4-5 1.693-1.929 43.0-49.0 166-x-RS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8B-3174-x 2 13-16 2-1/4 6 1.772-2.027 45.0-51.5 174-x-RS 174-M (18-3/32") 3/4 MS-4, 5, 6, 7, 8B-3181-x 2 16 2-1/2 3 1.851-2.126 47.0-54.0 181-x-RS 197-M (20-15/32") 1 MS-7, 8, 9, 10, 11B-3189-x 2-1/4 10-13 2-1/2 4-5 1.930-2.205 49.0-56.0 174-x-RS 197-M (20-15/32") 1 MS-7, 8, 9, 10, 11B-3197-x 2-1/4 14-16 2-1/2 6 2.009-2.362 51.0-60.0 205-x-RS 197-M (20-15/32") 1 MS-6, 7, 8, 9, 10, 11B-3205-x 2-1/2 7-10 3 2 2.087-2.441 53.0-62.0 205-x-RS 221-M (20-21/32") 1 MS-7, 8, 9, 10, 11, 12B-3213-x 2-1/2 11-13 3 2 2.116-2.520 55.0-64.0 213-x-RS 221-M (20-21/32") 1 MS-7, 8, 9, 10, 11, 12B-3221-x 2-1/2 14-16 3 2 2.245-2.598 57.0-66.0 221-x-RS 221-M (20-21/32") 1 MS-7, 8, 9, 10, 11, 12B-3229-x 2-3/4 7-9 2.323-2.677 59.0-68.0 221-x-RS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-3237-x 2-3/4 10-12 2.402-2.756 61.0-70.0 237-x-RS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-3244-x 2-3/4 13-16 2.481-2.835 63.0-72.0 252-x-RS 244-M (20-1/2") 1 MS-8, 9, 10, 11, 12, 13B-3252-x 3 7-8 2.560-2.913 65.0-74.0 252-x-RS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-3260-x 3 10-12 2.638-2.992 67.0-76.0 260-x-RS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-3268-x 3 13-14 3-1/2 7-9 2.717-3.071 69.0-78.0 268-x-RS 268-M (20-1/64") 1 MS-10, 11, 12, 13, 14B-3276-x 3 15-16 3-1/2 7-9 2.796-3.150 71.0-80.0 276-x-RS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-3284-x 3-1/4 7-11 3-1/2 7-9 2.874-3.228 73.0-82.0 284-x-RS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-3292-x 3-1/4 12-14 3-1/2 7-9 2.953-3.307 75.0-84.0 292-x-RS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-3300-x 3-1/4 15-16 3-1/2 7-9 3.032-3.386 77.0-86.0 315-x-RS 300-M (20-1/2") 1 MS-12, 13, 14, 15, 16B-3308-x 3-1/2 10-12 3-3/4 7-8 3.111-3.465 79.0-88.0 284-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3315-x 3-1/2 13-15 3-3/4 7-8 3.190-3.622 81.0-92.0 315-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3323-x 3-1/2 16 3-3/4 7-8 3.268-3.701 83.0-94.0 323-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3331-x 3-3/4 9-12 3-3/4 7-8 3.347-3.780 85.0-96.0 331-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3339-x 3-3/4 13-16 3-3/4 7-8 3.426-3.858 87.0-98.0 355-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3347-x 4 7-8 3-3/4 7-8 3.505-3.937 89.0-100.0 363-x-RS 347-M (22-15/32") 1 MS-14, 15, 16, 17, 18, 19B-3355-x 4 9-12 4-1/4 7-8 3.583-4.016 91.0-102.0 355-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21B-3363-x 4 13-16 4-1/4 7-8 3.662-4.094 93.0-104.0 363-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21B-3370-x 4 16 4-1/4 7-8 3.741-4.173 95.0-106.0 370-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21B-3378-x 4-1/4 9-11 4-1/4 7-8 3.820-4.252 97.0-108.0 378-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21B-3386-x 4-1/4 12-16 4-1/4 7-8 3.898-4.331 99.0-110.0 386-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21B-3394-x 4-1/2 7-14 4-1/4 7-8 3.997-4.407 101.5-111.0 394-x-RS 394-M (22-33/64") 1 MS-17, 18, 19, 20, 21

Tube Size Expander

Expander Exp. RangeSt. Roll Set Mandrel (Length) Square Size (in.) Short MandrelsNumber OD Gauge OD Gauge

In. mm


In. mm In. mm

-7 1/2" up tp 4-3/8" 2-7/16 61.9 2-1/16 52.3-11 1-1/2" up to 5-3/8" 3-7/16 87.3 3-1/16 77.7

AB

Some items are available on quotation basis only.


119

MandrelsShort Series Mandrel Expansion Ranges

118

B - X111 1.102 1.299 #1 1.102 1.183 #2 1.124 1.234 #3 1.189 1.29928.0 33.0 28.0 30.0 28.5 31.3 30.2 33.0

B - X118 1.181 1.378 #1 1.181 1.262 #2 1.203 1.313 #3 1.268 1.37830.0 35.0 30.0 32.1 30.6 33.4 32.2 35.0

B - X126 1.260 1.496 #2 1.260 1.366 #3 1.342 1.431 #4 1.407 1.49632.0 38.0 32.0 34.7 34.1 36.3 35.7 38.0

B -X134 1.339 1.575 #3 1.339 1.432 #4 1.407 1.497 #5 1.485 1.57534.0 40.0 34.0 36.4 35.7 38.0 37.7 40.0

B - X142 1.417 1.673 #3 1.417 1.489 #4 1.486 1.554 #5 1.564 1.632 #6 1.605 1.67336.0 42.5 36.0 37.8 37.7 39.5 39.7 41.5 40.8 42.5

B - X150 1.496 1.752 #3 1.496 1.568 #4 1.565 1.633 #5 1.643 1.711 #6 1.684 1.75238.0 44.5 38.0 39.8 39.7 41.5 41.7 43.5 42.8 44.5

B - X158 1.575 1.850 #4 1.575 1.613 #5 1.622 1.691 #6 1.663 1.732 #7 1.722 1.791 #8 1.781 1.85040.0 47.0 40.0 41.0 41.2 43.0 42.3 44.0 43.7 45.5 45.2 47.0

B - X166 1.654 1.929 #4 1.654 1.692 #5 1.701 1.770 #6 1.742 1.811 #7 1.801 1.807 #8 1.860 1.92942.0 49.0 42.0 43.0 43.2 45.0 44.3 46.0 45.8 47.5 47.3 49.0

B - X174 1.732 2.027 #4 1.732 1.790 #5 1.799 1.868 #6 1.840 1.909 #7 1.899 1.968 #8 1.958 2.02744.0 51.5 44.0 45.5 45.7 47.4 46.7 48.5 48.2 50.0 49.7 51.5

B - X181 1.811 2.126 #7 1.811 1.889 #8 1.880 1.948 #9 1.938 2.006 #10 1.993 2.061 #11 2.017 2.12646.0 54.0 46.0 48.0 47.7 49.5 49.2 51.0 50.6 52.3 51.2 54.0

B - X189 1.890 2.205 #7 1.890 1.968 #8 1.958 2.027 #9 2.016 2.085 #10 2.071 2.140 #11 2.095 2.20548.0 56.0 48.0 50.0 49.7 51.5 51.2 53.0 52.6 54.4 53.2 56.0

B - X197 1.969 2.362 #6 1.969 2.066 #7 2.057 2.125 #8 2.116 2.184 #9 2.174 2.242 #10 2.229 2.297 #11 2.253 2.36250.0 60.0 50.0 52.5 52.2 54.0 53.7 55.5 55.2 56.9 56.6 58.3 57.2 60.0

B - X205 2.047 2.441 #7 2.047 2.126 #8 2.116 2.185 #9 2.174 2.243 #10 2.229 2.298 #11 2.253 2.363 #12 2.331 2.44152.0 62.0 52.0 54.0 53.7 55.5 55.2 57.0 56.6 58.4 57.2 60.0 59.2 62.0

B - X213 2.126 2.520 #7 2.126 2.205 #8 2.197 2.264 #9 2.255 2.322 #10 2.310 2.377 #11 2.334 2.442 #12 2.412 2.52054.0 64.0 54.0 56.0 55.8 57.5 57.3 59.0 58.7 60.4 59.3 62.0 61.3 64.0

B - X221 2.205 2.598 #7 2.205 2.283 #8 2.274 2.342 #9 2.332 2.400 #10 2.387 2.455 #11 2.411 2.520 #12 2.489 2.59856.0 66.0 56.0 58.0 57.8 59.5 59.2 61.0 60.6 62.4 61.2 64.0 63.2 66.0

B - X229 2.283 2.677 #8 2.283 2.342 #9 2.331 2.400 #10 2.386 2.455 #11 2.410 2.520 #12 2.488 2.598 #13 2.567 2.67758.0 68.0 58.0 59.5 59.2 61.0 60.6 62.4 61.2 64.0 63.2 66.0 65.2 68.0

B - X237 2.362 2.756 #8 2.362 2.421 #9 2.410 2.479 #10 2.465 2.534 #11 2.489 2.599 #12 2.567 2.677 #13 2.646 2.75660.0 70.0 60.0 61.5 61.2 63.0 62.6 64.4 63.2 66.0 65.2 68.0 67.2 70.0

B - X244 2.441 2.835 #8 2.441 2.500 #9 2.489 2.558 #10 2.544 2.61 #11 2.568 2.678 #12 2.646 2.756 #13 2.725 2.83562.0 72.0 62.0 63.5 63.2 65.0 64.6 66.4 65.2 68.0 67.2 70.0 69.2 72.0

B - X252 2.520 2.913 #10 2.520 2.612 #11 2.568 2.667 #12 2.646 2.755 #13 2.725 2.834 #14 2.804 2.91364.0 74.0 64.0 66.3 65.2 68.0 67.2 70.0 69.2 72.0 71.2 74.0

B - X260 2.598 2.992 #10 2.598 2.691 #11 2.647 2.756 #12 2.725 2.834 #13 2.804 2.913 #14 2.883 2.99266.0 76.0 66.0 68.4 67.2 70.0 69.2 72.0 71.2 74.0 73.2 76.0

B - X268 2.667 3.071 #10 2.667 2.770 #11 2.725 2.835 #12 2.803 2.913 #13 2.882 2.992 #14 2.961 3.07168.0 78.0 68.0 70.4 69.2 72.0 71.2 74.0 73.2 76.0 75.2 78.0

B -X276 2.756 3.150 #12 2.76 2.887 #13 2.857 2.966 #14 2.936 3.045 #15 2.988 3.097 #16 3.041 3.15070.0 80.0 70.0 73.3 72.6 75.3 74.6 77.3 75.9 78.7 77.2 80.0

B - X284 2.835 3.228 #12 2.835 2.965 #13 2.935 3.044 #14 3.014 3.123 #15 3.066 3.175 #16 3.119 3.22872.0 82.0 72.0 75.3 74.5 77.3 76.5 79.3 77.9 80.6 79.2 82.0

B - X292 2.913 3.307 #12 2.913 3.044 #13 3.014 3.123 #14 3.093 3.202 #15 3.15 3.25 #16 3.198 3.30774.0 84.0 74.0 77.3 76.5 79.3 78.6 81.3 79.9 82.7 81.2 84.0

B - X300 2.992 3.386 #12 2.992 3.123 #13 3.094 3.202 #14 3.173 3.281 #15 3.225 3.333 #16 3.278 3.38676.0 86.0 76.0 79.3 78.6 81.3 80.6 83.3 81.9 84.7 83.3 86.0

B - X308 3.071 3.465 #15 3.071 3.177 #16 3.119 3.230 #17 3.151 3.304 #18 3.231 3.384 #19 3.312 3.46578.0 88.0 78.0 80.7 79.2 82.0 80.0 83.9 82.1 86.0 84.1 88.0

B - X315 3.150 3.622 #14 3.150 3.282 #15 3.225 3.334 #16 3.278 3.387 #17 3.310 3.461 #18 3.390 3.541 #19 3.471 3.62280.0 92.0 80.0 83.4 81.9 84.7 83.3 86.0 84.1 87.9 86.1 89.9 88.2 92.0

B - X323 3.228 3.701 #14 3.228 3.361 #15 3.304 3.413 #16 3.357 3.466 #17 3.389 3.540 #18 3.469 3.620 #19 3.55 3.70182.0 94.0 82.0 85.4 83.9 86.7 85.3 88.0 86.1 89.9 88.1 91.9 90.2 94.0

B - X331 3.307 3.780 #14 3.307 3.440 #15 3.383 3.492 #16 3.436 3.545 #17 3.468 3.619 #18 3.548 3.699 #19 3.629 3.7884.0 96.0 84.0 87.4 85.9 88.7 87.3 90.0 88.1 91.9 90.1 94.0 92.2 96.0

B - X339 3.386 3.858 #14 3.386 3.518 #15 3.461 3.570 #16 3.514 3.623 #17 3.546 3.697 #18 3.626 3.777 #19 3.707 3.85886.0 98.0 86.0 89.4 87.9 90.7 89.2 92.0 90.1 93.9 92.1 95.9 94.1 98.0

B - X347 3.465 3.937 #14 3.465 3.597 #15 3.539 3.649 #16 3.592 3.702 #17 3.624 3.776 #18 3.704 3.856 #19 3.785 3.93788.0 100.0 88.0 91.4 89.9 92.7 91.2 94.0 92.0 95.9 94.1 97.9 96.1 100.0

B - X355 3.543 4.016 #17 3.543 3.696 #18 3.626 3.776 #19 3.707 3.857 #20 3.786 3.936 #21 3.866 4.01690.0 102.0 90.0 93.9 92.1 95.9 94.1 98.0 96.2 100.0 98.2 102.0

B - X363 3.622 4.094 #17 3.622 3.774 #18 3.704 3.854 #19 3.785 3.935 #20 3.863 4.014 #21 3.944 4.09492.0 104.0 92.0 95.9 94.1 97.9 96.1 99.9 98.1 102.0 100.2 104.0

B - X370 3.701 4.173 #17 3.701 3.853 #18 3.782 3.933 #19 3.863 4.014 #20 3.942 4.093 #21 4.022 4.17394.0 106.0 94.0 97.9 96.1 99.9 98.1 102.0 100.1 104.0 102.1 106.0

B - X378 3.780 4.252 #17 3.780 3.932 #18 3.862 4.012 #19 3.934 4.093 #20 4.022 4.172 #21 4.102 4.25296.0 108.0 96.0 99.9 98.1 101.9 100.1 104.0 102.1 106.0 104.2 108.0

B - X386 3.858 4.331 #17 3.858 4.011 #18 3.940 4.091 #19 4.012 4.17 #20 4.100 4.251 #21 4.180 4.33198.0 110.0 98.0 101.9 100.0 103.9 101.9 106.0 104.1 108.0 106.1 110.0

B - X394 3.937 4.407 #17 3.937 4.087 #18 4.018 4.167 #19 4.099 4.248 #20 4.178 4.327 #21 4.258 4.40100.0 111.9 100.0 103.8 102.1 105.8 104.1 107.9 106.1 109.9 108.2 111.9

MS & MS & MS & MS & MS & MS &Expander* Expansion RangeMPS

Expansion RangeMPS

Expansion RangeMPS

Expansion RangeMPS

Expansion RangeMPS

Expansion RangeMPS

Expansion Range

Min Max Min Max Min Max Min Max Min Max Min Max Min Max

Mandrel LengthsB-1000 B-2000

& B-3000Mandrel # MPS MS1-10 7" 12-3/16

177.8 mm 309.6 mm11-16 8" 13-3/16

203.2 mm 335.0 mm17-21 9" 14-3/16

228.1 mm 360.0 mm

ISO 9001Quality System Certified

Cooper Power Tools Division has attained ISO 9001 Quality SystemCertification for seven of our facilities. The driving force behind theimplementation of the Quality System is the commitment “to provideour customers with the best value delivered by offering onlyproducts and services that meet or exceed their expectations”.

Lexington, South Carolina

Springfield, OhioDayton, Ohio Hicksville, Ohio

Braunschweig, Germany Westhausen, Germany Ozoir-la-Ferrière, France

The total solution from Cooper Power Tools includesnot only a complete line of quality industrial tools andaccessories but also a professional engineering andproduct support staff to help customize each tool tospecific application requirements. All are as close as atelephone or e-mail.

Cooper Power Tools maintains company-ownedService Centers in strategic locations throughout theworld, staffed with professional tool repair technicianswho use genuine Cooper Power Tools parts and who

are outfitted with the very latest in testing,calibration and inspection equipment.

Each tool that is returned to acustomer from one of our ServiceCenters carries with it a warrantythat is Cooper Power Tools’

assurance that it will perform just likeit did when it was purchased new.

Our support personnel are fully capable of helping todiagnose problems and promptly recommend solutions.

Our complete line of tools are carefully designed andbuilt from the finest materials available in order to

provide years of trouble free service. But, as with anypiece of equipment, service problems can occur. Alltools are designed to be easy to service ... that is, ofcourse, with properly trained personnnel.

To facilitate quickrepairs, and limitdowntime ...Cooper Power Tools conducts training seminarscovering all aspects of every tool we make.

Introductory training seminars are designed to fullyacquaint students with the entire line of tools and theirfundamental operation. Advanced training seminars,which are often tailored to individual needs, aredesigned to hone the skills of the experiencedstudent. Hands-on experience, with an emphasis ontroubleshooting and repairing, are the focus of thistraining.

Service literature, product information, brand catalogsand FAQs are also available around the clock on theWeb. Just access www.cooperpowertools.comfor the latest information available about any of ourproducts and services.

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The Total Solution

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www.cooper power tools.com

123

Order Catalogs & Literature On-Line

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One of the broadest range of tools inthe world is at your fingertips!Cooper Power Tools covers a wide range of industrialmarkets, including aerospace, automotive, foundries,furniture, general industry, metal fabrication,petroleum, power generation, shipbuilding, andtransportation. These markets have been served byCooper Power Tools’ brands for many decades, byoffering our customers solutions and products thatmeet their demanding productivity requirements.

To receive a product catalog quickly, just go towww.cooperpowertoolscatalogs.com. Selectthe literature or software you want. Then completethe “Contact Information” form, hit “Submit Request” and your orderwill be processed immediately. Materials normally arrive within 48 hours.

Here are a few of our most popular product catalogs

Cleco Pneumatic Assembly ToolsA full line of industrialpneumatic assemblytools from screwdrivers tonutrunners to impacts.(Catalog # SP-1000)www.clecotools.com

Cleco D.C. Electric Assembly ToolsA complete line ofindustrial D.C. electricassembly tools andcontrollers.(Catalog # SP-105)www.clecotools.com

Dotco MaterialRemoval ToolsA full line of pneumaticmaterial removal toolsincluding drills, sanders,and grinders.(Catalog # SP-102)www.dotco-tools.com

Buckeye • Dotco •Gardner-DenverPower MotorsA comprehensive line ofindustrial pneumaticmotors for a multitude ofapplications.(Catalog # SP-104)www.buckeye-tools.com

Buckeye FixturedDrillsAn extensive line ofindustrial pneumaticfixtured drills.(Catalog # SP-105)www.buckeye-tools.com

Gardner-Denver Air HoistsA broad line of qualitypneumatic hoists forindustrial applications.(Catalog # SP-103)www.gardnerdenvertools.com

Master Power Industrial Air ToolsA complete line ofindustrial pneumatic toolsfor assembly and materialremoval applications.(Catalog # SP-904)www.masterpowertools.com

Utica TorqueProductsA full line of torquemeasuring productsincluding torquescrewdrivers, torquewrenches and analyzers.(Catalog # SP-301)www.uticatools.com

Airetool TubeCleaners &ExpandersA complete line ofindustrial tube cleaners,expanders andinstallation tools.(Catalog # SP-1100)www.airetools.com

Apex Fastener ToolsA comprehensive line ofindustrial quality bits,finders, sockets andextensions.(Catalog # TC-100)www.apex-tools.com

Apex Universal JointsIndustrial quality universaljoints that can be customdesigned for most anyapplication.(Catalog # SP-1400)www.apexuniversal.com

Cooper Power Tools provides a complete resource for power toolson-line. Our website www.cooperpowertools.com offersproduct information, service literature, brand catalogs, pressreleases and more. A dominant source of information, the CooperPower Tools’ website is your source for application solutions on-line.

Making your job easier is our goal!You can access service literature anytime. Choose a categorysuch as Assembly Tools or Material Removal Tools from the mainmenu and then click on the brand you’re looking for. You’ll be onyour way to any current service literature you need, whether it’sCleco, Apex, Master Power, or any of our power tool brands.

Up-to-date product catalogs are also available online providing youwith current information on our broad product line. Even MaterialSafety Data Sheets (M.S.D.S.) for Safety and Disposal Informationare available on our website.

It’s simple!Our Customer Service section provides you with informationsuch as answers to frequently asked questions or contactphone numbers and addresses for your area of the country.You can learn more about Cooper Power Tools in the About Ussection or browse through the What’s New information to learn

how Cooper PowerTools continues to beyour source forsolutions.

For even fastersearches, you can godirect to a brand siteby simply entering the brand name. Entering www.clecotools.com takes you directly to the Clecobrand site.

What is the future of www.cooperpowertools.com? A dynamic site continuing to focus on your need forup-to-date information on the latest Cooper Power Tools’ offerings that you can access anytime youneed...twenty-four hours a day, seven days a week!

Cooper Power Tools Is On The Web!

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Sales & Service Centers

Dallas, TXCooper Power ToolsSales & Service Center1470 Post & PaddockGrand Prairie, TX 75050Tel: (972) 641-9563Fax: (972) 641-9674

Detroit, MICooper Power ToolsSales & Service Center4121 North Atlantic Blvd.Auburn Hills, MI 48326Tel: (248) 391-3700Fax: (248) 391-6295

Houston, TXCooper Power ToolsSales & Service Center6550 West Sam Houston Parkway North, Suite 200Houston, TX 77041Tel: (713) 849-2364Fax: (713) 849-2047

Lexington, SCCooper Power Tools670 Industrial DriveLexington, SC 29072Tel: (800) 845-5629Tel: (803) 359-1200Fax: (803) 359-0822

BrazilCooper Tools Industrial Ltda.Av. Liberdade, 4055Zona Industrial - Iporanga18087-170 Sorocaba, SP BrazilTel: (011) 55 15 238 3929Fax: (011) 55 15 228 3260

CanadaCooper Power ToolsSales & Service Center5925 McLaughlin RoadMississauga, Ont. L5R 1B8 CanadaTel: (905) 501-4785Fax: (905) 501-4786

ChinaCooper (China) Co., Ltd.18th Floor Yu An Building738 Dongfang Road Pudong, Shanghai 200122ChinaTel: 011 8621 5111 5300Fax: 011 8621 5111 8446

FranceCooper Power Tools SASRecoules OperationZone IndustrielleBP 28 Avenue Maurice Chevalier77831 Ozoir-la-Ferrière CedexFranceTel: (011) 33 1 64 43 22 00Fax: (011) 33 1 64 40 17 17

GermanyCooper Power Tools GmbH & Co.Postfach 30D-73461 WesthausenTel: +49 (0) 73 63-8 10Fax: +49 (0) 73 63-8 12 22

MexicoCooper Power Tools de México S.A. de C.V.Libramiento La Joya No. 1 Bodega No. 2Esq. Politécnico, Barrio San JoséCuautitlán, Edo de México C.P. 54870Phone: (011) 525 5899 9510Fax: (011) 525 5870 5012

Note: All locations may not service all products. Please contact the nearest Sales & Service Center for theappropriate facility to handle your service requirements.

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Airetool® • Apex® • Buckeye® • Cleco® • Dotco® • Gardner-Denver®

Q U A L I T Y T O O L S F O R T H E

MAY 2005SPECIFICATIONS SUBJECT TO CHANGE WITHOUT NOTICE. GARDNER-DENVER IS A REGISTERED TRADEMARK OF GARDNER-DENVER MACHINERY, INC., USED UNDER LICENSE. © 2005 COOPER INDUSTRIES, INC. SP-1513-EN 0505 10M

Cooper Power ToolsP.O. Box 1410Lexington, SC 29071-1410USAPhone: 803-359-1200Fax: 803-951-7576

Visit us online at www.cooperpowertools.com

Cooper (China) Co., Ltd.18th Floor Yu An Building738 Dongfang RoadPudong, Shanghai 200122 ChinaPhone: +86 21 5831 6805Fax: +86 21 5831 6762

DGD/Automated SystemsPostfach 30D-73461 WesthausenGermanyPhone: +49-7363-810Fax: +49-7363-81222

Cooper Tools Hungária Kft.Berkenyefa sor 7H-9027 GyörHungaryTel: +36 96 505 300Fax: +36 96 505 301

Cooper Power Tools SASZone industrielle – B.P. 2877831 Ozoir-la-Ferrière CedexFranceTéléphone: +33-1-6443-2200Téléfax: +33-1-6440-1717

Cooper Power Tools de México S.A. de C.V.Libramiento La Joya No. 1 Bodega No. 2Esq. Politécnico Barrio San JoséCuautitlán, Edo de México C.P. 54870Phone: (011) 525 5899 9510Fax: (011) 525 5870 5012

Cooper Tools Industrial Ltda.Av. Liberdade, 4055Zona Industrial - Iporanga18087-170 Sorocaba, SP BrazilTel: +55-15-3238-3929Fax: +55-15-228-3260

Cooper Power Tools5925 McLaughlin RoadMississauga, OntarioCanada L5R 1B8Phone: (905) 501-4785Fax: (905) 501-4786

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