Electronic torque wrench DAZ-T - [] · SALTUS-WERK Max Forst GmbH Schaberger Str. 49-53 42659...

Change level: 01/07 Version 7500.000 Page: 1 / 37

Operating Instructions DAZ-T

Electronic torque wrench

DAZ-T

Measuring range 1% in accordance with DIN 6789

DAZ-T 50 1 - 50 Nm 5 - 50 Nm DAZ-T 100 2 - 100 Nm 10 - 100 Nm DAZ-T 250 2 - 250 Nm 25 - 250 Nm DAZ-T 350 5 - 350 Nm 35 - 350 Nm DAZ-T 500 10 - 500 Nm 50 - 500 Nm DAZ-T 800 20 - 800 Nm 80 - 800 Nm DAZ-T X Customer specified

SALTUS-WERK Max Forst GmbH Schaberger Str. 49-53 42659 Solingen/Germany Tel: +49 (0)212 5960 220 Fax: +49 (0)212 5960 222 Email: [email protected] Web: www.saltus-werk.de/

mailto:[email protected]

http://www.saltus-werk.de/



I. Contents 1. Layout 1.1 Safety instructions 1.2 Technical specifications 1.3 Display 1.4 Functions of the LEDs 1.5 Display messages 1.6 Keypad 1.7 Menu structure/overview 2. Operation 2.1.0 Switching on 2.2.0 Standard display 2.3.0 Reading display 2.4.0 Navigating between various joints 3.0.0.0 Main menu: Start/password protection/navigating through the menu 3.1.0.0 Main menu: Entering presets: Modifying the preset for a joint 3.2.0.0 Main menu: Joint: Edit 3.2.2.0 Main menu: Joint: Explanation of the measuring methods 3.2.2.2 Main menu: Joint: Measuring method: Torque measurement 3.4.0.0 Main menu: Memory 3.4.1.1 Main menu: Memory: Clearing the memory 3.4.1.2 Main menu: Memory: Print memory 3.7.0.0 Main menu: Settings 3.7.1.0 Main menu: Settings: Tool data 3.7.1.1 Main menu: Settings: Tool data: Extension 3.7.3.0 Main menu: Settings: Autoprint/auto-zero balance 3.7.4.0 Main menu: Settings: Advance warning point 3.7.6.0 Main menu: Settings: Time 3.7.7.0 Main menu: Settings: Date 3.7.9.0 Main menu: Settings: Advanced settings 3.7.9.2 Main menu: Settings: Advanced settings: Unit 3.7.9.3 Main menu: Settings: Advanced settings: Language 3.7.9.4 Main menu: Settings: Advanced settings: Turn-off time 3.7.9.5 Main menu: Settings: Advanced settings: RS232/V.24 3.7.9.6 Main menu: Settings: Advanced settings: Reset 3.7.10.0 Main menu: Settings: Calibration settings 3.7.10.1 Main menu: Settings: Calibration settings: Torque calibration 3.7.10.3 Main menu: Settings: Calibration settings: Calibrating an extension 3.7.10.4 Main menu: Settings: Calibration settings: Calibration date



3.7.10.5 Main menu: Settings: Calibration settings: Calibration counter 3.7.10.6 Main menu: Settings: Calibration settings: Mechanical overload 3.7.10.7 Main menu: Settings: Calibration settings: Flash update 3.8.0.0 Main menu: Information 4. Power supply 4.1 Charging the battery 4.2 Changing the battery 5. Data transfer 5.1 Transferring data to the printer 5.2 Transferring data to and from a PC 6. Service 7. Important notes 7.1 Disclaimer 7.2 Trade marks 7.3 Restrictions on use 7.4 Warranty notes 7.5 Service notes 7.6 Form for service notes APENDIX: Enquiry form for customer-specific tool development



1. Layout 1.1 Safety instructions To ensure safe working with your SALTUS® torque wrench, please observe the following points:

- This torque wrench is a tightening tool which allows a defined torque to be applied to fasteners and may only be used by authorised staff after the appropriate training.

- To guarantee accurate readings and to prevent accidents, the torque wrench must be

gripped firmly by the handle - and only the handle - at all times while it is being used. - Before using the tool, check that it shows no signs of damage and only use perfect tools.

Never use damaged tools! - The electronic components used in conjunction with this tool must be operated extremely

carefully and in compliance with legal provisions for accident prevention. - Only apply force to the wrench up to the maximum rated value. Overloading the wrench

can cause it to rupture (danger of personal injury). - Do not use a torque wrench to loosen seized bolts and rusty screws because there is

considerable risk of damage to the wrench. - Make sure the torque wrench is never exposed to fluids and do not allow foreign bodies to

penetrate the tool. Otherwise, the torque wrench may be damaged.

- Observe the maximum tightening torques recommended by the manufacturers of the fasteners.

- Do not apply pressure to the display because this might damage it.



1.2 Technical specifications The SALTUS® T Series torque wrenches conform with EU Directive 2002/95/EC (RoHS Directive). Measuring range: DAZ-T 50 1 - 50 Nm 9 x 12 ± 1% for 5 � 50 Nm DAZ-T 100 2 - 100 Nm 9 x 12 ± 1% for 10 � 100 Nm DAZ-T 250 2 - 250 Nm 14 x 18 ± 1% for 25 � 250 Nm DAZ-T 350 5 - 350 Nm 14 x 18 ± 1% for 35 � 350 Nm DAZ-T 500 10 - 500 Nm 14 x 18 ± 1% for 50 � 500 Nm DAZ-T 800 20 - 800 Nm 14 x 18 ± 1% for 80 � 800 Nm

Zero balance: Automatic Measuring accuracy: Torque (Nm): max. deviation ±1% in accordance with DIN 6789 Resolution: 0.01 Nm Measuring methods: M1 = torque (D)

Torque display: LCD graphics display LED display: 2 RGB LEDs Status messages: Min. and max. values displayed by 2 RGB LEDs (red, green & blue)

and display message, with acoustic signal & vibration alarm as an option

Memory: 1000 readings,

Tool management: with separate extension details Joints: 25 + 1 internal joints (adjustable) Sequence: 1 comprising a maximum of 50 steps (software setting only) User levels: 3 Power supply: 3 x 1.2V rechargeable cells (NiMH AA 2450 mAh) for 8 hours'

operation, interchangeable Mains adaptor/charging cradle: 12 V / 700 mAh Operating temperature: +10 to +40 °C Storage temperature: -10 to +50 °C Dimensions: DAZ-T 50 53 x 36 x 396 mm (approx. 890 g) DAZ-T 100 53 x 36 x 396 mm (approx. 890 g)

DAZ-T 250 53 x 36 x 420 mm (approx. 1000 g) DAZ-T 350 53 x 36 x 580 mm (approx. 1600 g) DAZ-T 500 53 x 36 x 736 mm (approx. 3080 g)

DAZ-T 800 53 x 36 x 1237 mm (approx. 5810 g) Interface: RS 232



1.3 Display Standard display

1.4 Functions of the LEDs Advance warning point in torque measuring mode (N)

Advance warning value reached

2. Advance warning point in torque measuring mode (N) 2. Advance warning point reached

Preset reached (OK) in torque measuring mode(N) Preset torque: OK

Torque exceeded (not OK) in torque measuring mode (N) Torque: Not OK



NmTolerance

Max = Setpoint + Tolerance

Min = Setpoint - Tolerance

Setpoint = (Max + Min)/2

Prewarn 2 = (Min + Prewarnvalue )/2

LED bottomLED

top T

Prewarn = 50% of Setpoint Prew

arn 3 =(P

rewarnvalue +

Prew

arn2 )/2

Prew

arn 4 = (M

in + P

rewarn 2)/2

Prew

arn 5 = (S

etpoint + M

in)/2

Upper LED Nm: Upper LED flashes blue: Advance warning point attained Upper LED shows steady blue: Advance warning point 2 attained Upper LED flashes green: Min. torque attained (OK) Upper LED shows steady green: Preset torque attained (OK) Upper LED shows steady red: Max. torque attained (Not OK)

Lower LED Nm:

Lower LED flashes blue: Advance warning point 3 attained Lower LED shows steady blue: Advance warning point 4 attained Lower LED flashes green: Torque (MIN +preset) 2 reached (OK) Lower LED shows steady green: Preset torque attained (OK) Lower LED shows steady red: Max. torque attained (Not OK)



1.5 Display messages DISPLAY MESSAGES: Check Calibr.! CC1 Wrench overloaded. Check calibration before reusing. Check Calibr.! CC2 Calibration counter/date has been exceeded. Check

calibration before reusing. Release! Force is being applied - please do not apply force to the

wrench. Memory full! The corresponding memory is full. Memory empty! The corresponding memory is empty. Blocked! The wrench is blocked if the link to the computer, for

example, is active. Printing! The wrench is currently transferring data to a peripheral

device. Power off! The wrench is switching off. ERROR MESSAGES: EEprom init Default values were reset after a flash update. EEP failed The setting data are corrupt. ADC system AD converter is faulty. Code memory Program memory and wrench software are corrupt. RAM memory CPU memory faulty Oscillator The oscillator is operating outside the permissible

specifications. 1.6 Keypad

PRINT

SET

-0-

Up

Down

Print-Key

Zero - Key

SET-Key

ONOFF ON OFF-Key



1.7 Menu structure/overview

Selectionbolts setting

visual data

default:tool = t1

mode = M1Torque

userlevel low

userlevel middle

Edit

deleteprint

MA

IN M

ENU

E

Bolts Settings

Enter Setpoint

Memory

SetpointTolerance

Designation

rotationMax ForceMin Force

3.0.

0.0

3.1.0.0

3.2.0.0

3.4.0.0

3.7.0.0

3.8.0.0

3.2.1.0

time / dateNo. of bolts / tool ID

batterystatus / No. of stored valuesInformation

Setup

RS232/V.24 baudrate

reset restore default

language english,french,german

turn-off time turn-off time [m]

unit unit

tool set designation

Autom.Print Autoprint [s]

date date

time time

advance warning value in %

ExtraSetup

Calibr. Setup

Calib counter

Torque calib.Extension

Calib. Date

Flashupdate



2. Operation 2.1.0 Switching on

Turn on the wrench by pressing the ON/OFF switch for 1 sec. The wrench will then perform a self-test and zero balance and will then be ready for use. The display shows the current reading of 0.00 Nm, the unit of measure (e.g. Nm), the current joint, the preset direction of rotation (R, L or S) and the current measuring mode (M1 = torque). Display after switching on:

Version and serial number (for 5 s)

2.2.0 Standard display

Joint Time

Direction of rotation Measuring mode

Sequence name

Wrench is now ready for use.

2.3.0 Reading display

Joint Time

Direction of rotation Measuring mode Torque

Sequence name

The wrench is currently measuring, use the Print button to stop the measurement and store the data. To do so, the wrench must be released.

2.4.0 Navigating between various joints

Press the UP/DOWN selector keys while in the standard display and select the required joint option. Up to 25 different joints can be programmed using the software and briefly pressing the SET button displays the data for the currently selected joint:

18.32 Nm

DAZ-T Fw. Rel. 7500.00.0 SN: 127796 5s

INTERN 13:58 R M1

0.00 Nm

INTERN 13:59 R M1



Joint name Min tque. Preset tque. Max tque. Advance warning point Direction of rotation Priority 3.0.0.0 Main menu: Start/password protection/navigating through the menu

Access the main menu as described below to make or modify appropriate settings, depending on your user access level. Press the SET button for approx. 2 s to access the setup menu You will be prompted to enter a security code once after start-up:

Use the UP/DOWN selector keys to enter the appropriate code/PIN (user levels: Operator = 123 (read only) or Foreman = 456 (read/write)) User level: Setter/QA = XXXX (calibration menu/write/read)) SET button to move on to next value or zero button to clear the display.

Note: The selected user level is not deactivated until the torque wrench is switched off.

After entering the next number, press the SET button again, and return to the main menu by pressing the ON/OFF button:

# 0 INTERN 20.0 25.0 30.0 12.5 clockwise *

Enter CODE: x SET : Clockw ON/OFF: OK -0-: Clr

Enter CODE: 123 SET : Clockw ON/OFF: OK -0-: Clr

Main menu: Information Enter preset

Joint



To select menu options use the UP / DOWN keys to select an option To confirm your selection press the SET button To leave the menu option press the ON/OFF button To leave the setup menu press the ON/OFF button Of course, you may use our software to make and adjust settings and to programme the wrench quickly and easily. Contact us or download a demo version from our website: http://www.saltus-werk.de/.

3.1.0.0 Main menu: Entering presets: Adding a new joint with its presets

Activate the main menu as described at Point 3.0.0.0 (menu option Enter presets) and press the SET button, then use the UP/DOWN selector keys to adjust the parameter for the internal joint as required and then press the SET button to move on to the next number.

Note: Only the internal joint can be modified. Tightening torque preset: Tolerance:

Joint:

Measuring mode: Torque Minimum Preset Maximum Advance warning point (10.0) Direction of rotation (r) Priority (*)

Main menu: Information Enter preset

Joint

TORQUE PRESET:

20.0 Nm Min: 2.0 Max: 250.0

DEVIATION:

10 % Min: 1 Max: 100





Press the ON/OFF button twice to return the wrench to the current joint where it will be ready to make readings using the above measuring mode and direction of rotation. If you need to modify any of the displayed parameters again, select the "joint" menu option. Press the SET button. It is then possible to edit this joint again. Refer to Point 3.2.0.0.

3.2.0.0 Main menu: Joint

Activate the main menu as described at Point 3.0.0.0 and select the Joint menu option, press the SET button.

Joint name Min tque. Preset tque. Max tque. Advance warning point Direction of rotation Priority

Briefly pressing the SET button allows only the internal joint to be edited. Use the UP/DOWN selector keys to adjust the parameter as required (within the max. and min. limits displayed) and then press the SET button to move on to the next number. Minimum torque: Maximum torque:

Direction of rotation/direction of tightening:

Main menu: Enter preset Joint

Tightening sequence

TORQUE MIN:

15.0 Nm Min: 2.0 Max: 25.0

TORQUE MAX:

30.0 Nm Min: 15.0 Max: 250.0

Direction of rotation: First peak clockwise Anticlockwise


First peak = clockw. or anticlockw. M1 Torque: Torque measurement



When you have entered all the parameters, you will see: Joint name Min tque. Preset tque. Max tque. Advance warning point Direction of rotation Priority

Press the ON/OFF button twice to return the wrench to the joint where it will be ready to make readings using the above measuring mode and direction of rotation.

3.2.2.0 Main menu: Joint: Explanation of the measuring methods 3.2.2.2 Main menu: Joint: Measuring method: Torque measurement M1 Measuring method: Torque measurement (D)

This measuring method measures the peak torque value in the prescribed torquing direction (clockwise, anticlockwise and the first peak clockw./anticlockw.). The stored data record contains the following code: D.

3.4.0.0 Main menu: Memory

Activate the main menu as described at Point 3.0.0.0 and select the Memory menu option.

Press the UP/DOWN selector keys while in this display to select the required data record. The wrench can store up to 1000 readings. Once the memory is full, the oldest reading in the memory is deleted and the display shows this message: "Memory full!" (ring storage).

Main menu: Joint Memory Settings

# 2 0/13 D Not OK 28.53 Nm < 18.00 > 22.00




3.4.1.1 Main menu: Memory: Clearing the memory Activate the main menu as described at Point 3.0.0.0 and select the Memory menu option.

Press the Zero button while in this display to delete the entire contents of the memory.

Press the SET button and opt for "Yes" to complete the delete process.

3.4.1.2 Main menu: Memory: Print memory

Activate the main menu as described at Point 3.0.0.0 and select the Memory menu option.

Press the Print button while in this display to print the entire contents of the memory.


# 2 0/13 D Not OK 28.53 Nm < 18.00 > 22.00

DELETE? No Yes A


# 2 0/13 D Not OK 28.53 Nm < 18.00 > 22.00

Message:

Printing!



3.7.0.0 Main menu: Settings Activate the main menu as described at Point 3.0.0.0 and select the Settings menu option.

3.7.1.0 Main menu: Settings: Tool data Activate the settings menu as described at Point 3.7.0.0 and select the Tools menu option.

Only one tool can be preset. Briefly press the SET button to change to the setting for the extension.

Tool ID(1)1 Extension (25.0 mm)

3.7.1.1 Main menu: Settings: Tool data: Extension

Here, the corresponding extension = tool length (L) is entered. With the DAZ-T 9 x 12, the default length is 17.5 mm, With the DAZ-T 14 x 18 and higher, the default length is 25.0 mm.

Main menu: Memory Settings

Information

SETTING MENU: Calibration settings Tools

Autom.Print

EXTENSION:

25.0 mm Min: .0 Max: 200.0

#1 W1 25.0 mm



L

L [mm]17,5

252525

DAZ-T(A) 50

DAZ-T(A) 250DAZ-T(A) 350DAZ-T(A) 500DAZ-T(A) 800

DAZ-T(A) 100 17,525

Note: If the extension deviates, the calibration should be checked.

3.7.3.0 Main menu: Settings: Autoprint/auto-zero balance

Activate the settings menu as described at Point 3.7.0.0 and select the Autom.Print menu option. The DAZ-T provides the choice of automatic printing and storage functions. After successful reading or torquing, there will automatically be a zero balance. To this end, the operator only has to release the wrench. When releasing the wrench, ensure the corresponding minimum conditions are met (e.g. reading < 2.0 Nm). After that, the DAZ-T automatically transmits the current reading to the PC or printer via the RS 232 interface and stores the reading in the wrench's memory. After transmission and storage, the wrench automatically resets itself to 0.0 and it is then ready for the next job.

Select using the UP/DOWN selector keys and press the SET button to confirm the selection. e.g.: 0.5 = approx. 0.5 s = (OFF � 0.5 � 1 � 1.5)

SETTING MENU: Tools Autom.Print

Advance warning point

AUTOPRINT (s): OFF 0.5 _ 1



3.7.4.0 Main menu: Settings: Advance warning point

Activate the settings menu as described at Point 3.7.0.0 and select the advance warning point menu option.

The advance warning point is stored as a percentage. For example: 80%, advance warning will occur at 80% of the preset and the corresponding LED will light up a steady blue.

3.7.6.0 Main menu: Settings: Time

Activate the settings menu as described at Point 3.7.0.0 and select the Time menu option.

e.g.: 14:30:00

SETTING MENU: Advance warning point Time

Date

MINUTES:

30 Min: 0 Max: 59

HOURS:

14 Min: 0 Max: 23

SETTING MENU: Autom.Print Advance warning point

Time

ADVANCE WARNING POINT:

80 % Min: 50 Max: 95



3.7.7.0 Main menu: Settings: Date Activate the settings menu as described at Point 3.7.0.0 and select the Date menu option.

e.g.: 08.07.2006

3.7.9.0 Main menu: Settings: Advanced settings

Activate the settings menu as described at Point 3.7.0.0 and select the Extra setup menu option.

3.7.9.2 Main menu: Settings: Advanced settings: Unit

Activate the advanced settings menu as described at Point 3.7.9.0 and select the Unit menu option.

Select using the UP/DOWN selector keys and press the SET button to confirm the selection.

DAY:

8 Min: 1 Max: 31

MONTH:

7 Min: 1 Max: 12

YEAR:

6 Min: 0 Max: 99

SETTING MENU: Time Date

Adv. settings

SETTING MENU: Tool detection Adv. settings

Calibration settings

ADVANCE MENU: Reset Unit

Language

Unit: kgcm Nm

cNm



e.g.: Nm (Nm, cNm, lbft, , lbfi, ozf, kgf cm, kgf m) Note: If the unit is changed on the wrench, the data for the joint will not be converted.

3.7.9.3 Main menu: Settings: Advanced settings: Language Activate the advanced settings menu as described at Point 3.7.9.0 and select the Language menu option.

Select using the UP/DOWN selector keys and press the SET button to confirm the selection. e.g.: German (German, French, English)

ADVANCE MENU: Unit Language

Turn-off time

Language: Français Deutsch

English



3.7.9.4 Main menu: Settings: Advanced settings: Turn-off time

Activate the advanced settings menu as described at Point 3.7.9.0 and select the Turn-off time menu option.

Use the UP/DOWN selector keys to set the required turn-off time and press the SET button to confirm the setting. e.g.: Default setting = 0 min (production operation) Note: If the wrench is used in conjunction with the cradle, automatic turn-off is not required.

3.7.9.5 Main menu: Settings: Advanced settings: RS232/V.24

Activate the advanced settings menu as described at Point 3.7.9.0 and select the RS232/V.24 menu option.

Select using the UP/DOWN selector keys and press the SET button to confirm the selection. The modified settings will not take effect until the wrench is switched off and on again. e.g.: Default = 19200 baud (300 � 19200 baud)

ADVANCE MENU: Turn-off time RS232/V.24

Reset

BAUDRATE: 9600 19200

300

TURN-OFF TIME:

0 min Min: 0 Max: 60

ADVANCE MENU: Language Turn-off time

RS232/V.24



3.7.9.6 Main menu: Settings: Advanced settings: Reset Activate the advanced settings menu as described at Point 3.7.9.0 and select the Reset menu option.

Select using the UP/DOWN selector keys and press the SET button to confirm the selection. If you select the Yes option, the default values will be restored. (This deactivates autoprint, keypad lock, turn-off time and sequence mode) Default setting:

Extension = depends on type of wrench Start measuring = depends on type of wrench Advance warning point = 50%

Default setting for internal joint: TORQUE MIN: = 30.0 TORQUE MAX: = 40.0 Direction of rotation = Clockwise Priority = * Measuring mode = M1 (torque)

Tool = W1

3.7.10.0 Main menu: Settings: Calibration settings

Activate the settings menu as described at Point 3.7.0.0 and select the Calibr. Settings menu option. Note: The calibration menu is only accessible if you entered the appropriate code under Point 3.0.0.0.

Select by using the UP/DOWN selector keys.

SETTING MENU: Adv. settings Calibration settings

Tools

CALIBRATION MENU: Flash update Calib. torque

Extension

ADVANCE MENU: RS232/V.24

Reset Unit

DELETE: Yes No



3.7.10.1 Main menu: Settings: Calibration settings: Torque calibration Activate the settings menu as described at Point 3.7.10.0 and select the Torque calibrate menu option. Before attempting to calibrate the wrench, ensure that the correct extension has been entered under 3.7.10.3 and use the Saltus® software to back up the original calibration settings (factory settings) first. Caution! Press the SET button to activate the calibration mode.

Use the UP/DOWN selector keys to select the calibration point. The wrench should be inspected at regular intervals. If the actual values no longer tally with the presets within the required tolerances, the wrench will need calibrating and adjusting .

The DAZ-T allows you to adjust the wrench up to 5 points in a negative or positive direction.

IMPORTANT: At the minimum, calibration points CP 5 and CP -5 must be set. The display will then show:

After you have activated the calibration mode, use the UP/DOWN selector keys to select the calibration point you wish to calibrate (CP 5, CP 4 etc.) Note that the highest calibration values must be set for points CP5 and CP -5. Example: DAZ-T 100

CP 5 100 Nm CP 4 60 Nm CP 3 20 Nm CP 2 15 Nm CP 1 10 Nm CP -1 10 Nm CP -2 15 Nm CP -3 20 Nm CP -4 60 Nm

CP -5 100 Nm Note: Calibration in accordance with DIN EN ISO 6789 only requires you to set calibration points C5P and C5N.

CALIBRATION MENU: Flash update Calib. torque

Extension

Calib. torque:

CP 5 1

Calib. torque:

CP 5 1

Calib. torque:

CP 5 0



Next, apply a known torque e.g. 200 Nm (DAZ-T 250) to the wrench. When you have reached your known value of 200 Nm, confirm by pressing the SET button. The wrench will save this load automatically and the display will show the preset:

Use the UP/DOWN selector keys to set the current known value /preset (e.g. 194.2 Nm) for the load in Nm in the wrench. Preset (Current reading on the tester) : After setting, confirm the value by pressing the SET button. The wrench can now be released. If you wish to continue by calibrating additional points, you can select the next point using the UP/DOWN selector keys. Otherwise, press the ON/OFF button to return to the measuring mode where you can begin the next measurement with the calibrated wrench.

When running the tests, check to see if: ACT= PRESET within a tolerance of 1% (196.3 � 204.3)

Display DAZ-T: Tester display:

Calib. torque:

CP 5 9587

TORQUE PRESET:

194.2 Nm Min: 2.0 Max: 220.0

TEST 200 Nm 17:07 R M1

200.77 Nm



3.7.10.3 Main menu: Settings: Calibration settings: Calibrating an extension Activate the settings menu as described at Point 3.7.10.0 and select the Extension menu option.

Enter here the corresponding calibration extension = tool length. With the DAZ-T 9 x 12, the default is 17.5 mm. With the DAZ-T 14 x 18, the default is 25.0 mm.

See illustration under 3.7.1.1

Note: If the calibration extension is to be changed, it is essential to perform a complete recalibration: see Point 3.7.10.1

3.7.10.4 Main menu: Settings: Calibration settings: Calibration date

Activate the settings menu as described at Point 3.7.10.0 and select the Calibr. Date menu option.

Enter here the date for the next scheduled test. In this example, if the wrench is switched on after 1.12.2007, the user will see this message: "Check calibration"

Press the ON/OFF button to override the message and continue working. The message is deactivated when the calibration date is changed.

CALIBRATION MENU: Calib. torque Extension

Calib. date

EXTENSION:

25.0 mm Min: .0 Max: 200.0

YEAR:

7 Min: 0 Max: 99 CALIBRATION MENU:

Extension Calib. date

Calib. counter MONTH: 12 Min: 1 Max: 12

Message:

Check Calibr.! CC: 2



3.7.10.5 Main menu: Settings: Calibration settings: Calibration counter

Besides Point 3.7.10.4 (Calibration date), it is possible to set a counter for all the joints tightened. Activate the settings menu as described at Point 3.7.10.0 and select the Calibr. Counter menu option.

Set the point at which you wish to be reminded of the next check. The preset counter/cycle counts down every 100th reading (30 * 100 = 3000 readings) until zero is reached. In this example, if the wrench is switched on after that, the user will see this message: Check Calibr.!

Press the ON/OFF button to override the message and continue working. The message is deactivated when the calibration counter is reset.

3.7.10.6 Main menu: Settings: Calibration settings: Mechanical overload

If a joint measurement takes place outside the measuring range (actual torque ≥ max. limit of measuring range + 10% e.g. 275 Nm with the DAZ-T 250 2-250 Nm), then this message appears on the display and the counter is reset. Message 'CC' appears after the direction of rotation on the display and remains visible until the wrench is switched off.

CC = overload

Important note: After an overload, the wrench should be subjected to a thorough inspection and, if necessary, recalibrated

Press the ON/OFF button to override the message and continue working. The message is deactivated when the calibration counter is reset.

COUNTER: 30

Min: 1 Max: 500

CALIBRATION MENU: Calib. date

Calib. counter Flash update

Message:


INTERN 14:39 R CC M0

0.00 Nm

Message:




3.7.10.7 Main menu: Settings: Calibration settings: Flash update

Activate the settings menu as described at Point 3.7.10.0 and select the Flash update menu option. Caution! Firmware updates can only be performed by SALTUS. Only possible with additional flash software from SALTUS®. Press the SET button and select the "No" option to abort the process without updating.

3.8.0.0 Main menu: Information

Activate the main menu as described at Point 3.0.0.0 and select the Information menu option.

Joint: Total number of joints (max. 25) Battery: Battery status (1 = empty, 10= full) MEM/memory: Number of stored readings

Main menu: Settings Information Enter preset

14:35 08/06/2006 Joint: 14 Battery: 10 MEM: 12

CALIBRATION MENU: Calib. counter Flash update

Calib. torque

Load programme? Yes No



4. Power supply

The torque wrench will run for 8 hours on 3 x 1.2V NiMH AA 2450 mAh rechargeable cells. When it is not in use, please replace the torque wrench in its charging cradle and ensure that it makes contact with the charger contacts.

4.1 Charging the battery

If, during a measuring operation, the symbol "BAT" appears in the bottom right-hand corner of the display,

the torque wrench has to be recharged in the charging cradle. If the battery is completely flat, recharging will take approx. 10�12 hours. A normal charge will take approx. 1-2 hours. During the charging process (with the wrench switched off), the progress bar will be seen on the display. The charge control monitors the recharging process and switches off the charger when the battery is fully charged.

IMPORTANT: Only use the cradle supplied with the wrench!

4.2 Changing the battery

First, switch the wrench off by pressing the ON/OFF button for several seconds. To change the cells, remove the lid at the end of the handle and replace the 3 rechargeable batteries(Type: 1.2V NiMH AA 2450 mAh). Your measuring data, history, sequences, joints and time data will be retained for the duration of the battery change (approx. 10 min). Calibration and tool data are stored in such a way that they are retained irrespective of the power supply. .

Important notes:

- NEVER turn on the torque wrench without batteries in place as otherwise the stored data may be irretrievably lost = reset (sequences, joints, date and time)

If the wrench is switched off, this message will appear. The progress bar shows the current battery status (1-10). If the battery is completely drained, it will take approx. 30 min. until status 1 is attained.

Charge battery! 1....��10

0h

Charge battery! 1...................10

2h

This charging process has completed and the progress bar shows status 10, while at the bottom left the total charging time in hours is displayed (2 hours).

INTERN 17:39 R M1

BAT

0.00 Nm



- Leaking batteries and cells can cause damage to torque wrenches. If you intend not to use the torque wrench for a longer period, remove the cells.

- Replace battery cells if you notice they are becoming weaker. When you change cells,

replace all of them together and use replacements of the same kind. - Dispose of old batteries in accordance with legal waste disposal regulations. Do not

dispose of them with household rubbish.

5. Data transfer 5.1 Transferring data to the printer

You can transfer data records directly from the torque wrench to a printer or PC. For this function, any printer or PC with a serial port and a data memory will suffice. First, it is necessary to set the torque wrench and the printer to the same communications settings. Set both to the same baud rate. The factory setting for the DAZ-T is 19200 baud. If you wish to change this, proceed as described at Point 3.7.9.5. When the printer or PC is connected, you can then transmit each data record by pressing the Print button. At the same time, the wrench is reset to zero, the same as if you press the zero button, and is then ready for the next job. Every data record contains the following data in this order: Sample of a data record:

725 2 1 2 D 31.53 Nm 0.00 20.00 40.00 0.00 0.00 0.00 06/12/2006 14:35:45 Ok 8008 W0LT2123456 Data record 725 Sequence 2 Step 1 Joint 2 Measuring mode D = torque measurement (see below) Torque 31.53 Unit Nm Angle (Dummy) 0.00° Min. 20.0 Max. 40.0 Angle Min (Dummy) 0.00 Angle Max (Dummy) 0.00 Snug point (Dummy) 0.00 Date 06.12.2006 Time 14:35:45 Status message OK Wrench number 8008 Identity W0LT2123456 Measuring mode: 1 = Torque Code in data record: D

Status messages: OK Good (OK) (depends on measuring mode!)

Not OK Reject (Not OK) Identification: D Torque



5.2 Transferring data to and from a PC

As described at Point 5.1, you can transfer data to a PC rather to the printer. You will need a data transfer cable and corresponding software. A demo of the SALTUS® DAZ-T software is available free-of-charge as a download from www.saltus-werk.de under Service Software. First, it is necessary to set the torque wrench and the computer to the same communications settings. Set both to the same baud rate. The factory setting for the DAZ-T is 19200 baud. If you wish to change this, proceed as described at Point 3.7.9.5. When the wrench is connected to the PC, you can transmit each data record to the computer software by pressing the Print button. At the same time, the wrench is reset to zero, the same as if you press the zero button, and is then ready for the next job. In addition, the Saltus® software enables you to perform all the settings for the wrench online and to read out the calibration details for storage on a data storage medium.

6. Service

If you have any queries about working with any of our torque wrenches, we will pleased to assist you.

SALTUS-WERK Max Forst GmbH Schaberger Str. 49-53 42659 Solingen, Germany Tel: +49 (0)212 5960 220 Fax: +49 (0)212 5960 222 Email: [email protected] http: http://www.saltus-werk.de/

http://www.saltus-werk.de





7. Important notes 7.1 Disclaimer SALTUS-Werk Max Forst GmbH has taken every effort to ensure that the details contained in this Manual are correct at the moment of publication. However SALTUS® reserves the right to modify the technical specifications or functions of its own products, to cease production of a product or to cease providing support for a product without prior notice of any kind to customers. Customers are required to ensure that the information on which they base decisions is valid. SALTUS®

cannot accept any liability for any damage or injury sustained in the use of its products. SALTUS®

does not grant licences to use its patents or any other proprietary rights, intellectual property rights or the rights of Third Parties. Customers are responsible for ensuring that their systems in which SALTUS® products are integrated comply with the appropriate legal provisions. 7.2 Trade marks SALTUS® is a registered trademark of SALTUS-Werk Max Forst GmbH. All other trademarks, registered trademarks and product names mentioned here are the sole property of their respective owners. 7.3 Restrictions on use SALTUS® products are not approved for use with life-support or lifesaving equipment or other equipment which, in the event of a failure of that equipment, may lead to considerable danger to the life and limb of the user. SALTUS® products are also not approved for use as an integral part of life-support or lifesaving equipment or other equipment which, in the event of a failure of those products, may lead to a failure or malfunction in that life-support equipment. SALTUS® customers who use these products for such applications or resell them for use in such applications are deemed to be acting at their own risk and undertake to hold SALTUS® free of any claims for damages resulting from the sales of such a product for an unsuitable purpose or from the unsuitable application. By using SALTUS® products, users are agreeing to be bound by these terms & conditions. 7.4 Warranty notes SALTUS® grants 12 months' warranty on its torque wrenches based on single-shift operation and use. The warranty is deemed to be adapted accordingly if the tool is used in multi-shift operation. Caution! Unauthorised opening of the housing or inappropriate use, will cause the guarantee or warranty to become void. 7.5 Service notes In the event that the product has to be returned to SALTUS® , the entire unit (consisting of the torque wrench, rechargeable cells, cradle, mains adaptor etc.) must be returned to enable the matter to be processed by SALTUS® in the shortest possible time.



In addition, it is important to attach a detailed failure or service report, preferably using the SALTUS® service form, which is available direct from us or can be copied from the Appendix of this manual. Alternatively, the form can be downloaded from our website under "Downloads" (www.saltus-werk.de/service_downloads_text.html).



Service - electronic torque wrenches

(Please complete as many details as possible. If we have any queries, we will contact you without delay). Model�� Manufacturer SALTUS ��..

(Manufacturer of third-party tool) Calibration date��.. Serial number ��

Date of invoice��.. Number of cutouts��

per Day Shift Week

Maximum load�� Nm Service - Calibration - Repair No visual signal for OK and/or Not OK joints (LEDs) No charge display/battery does not charge Cannot be switched on Some or all keys do not function Display incomplete, unreadable No OK and/or Not OK signal via radio Displayed readings are outside tolerance /

(calibration) No reading in display No acoustic signal for OK and/or Not OK joints

(beep) Error message in display ("Err", "OFFS",�): No wireless data transmission Software update No data transfer vie induction interface German Calibration Service (DKD)

calibration No data transfer via interface in handle

Scheduled calibration No data transfer via interface in base

External damage:

Miscellaneous defects:

Description of error: Error is immediate/permanent Error is intermittent

Error occurs under the following circumstances:

Quotation required? Yes No

If the repair costs exceed � ................ or �� % of the value of a new tool, please quote us for a new wrench.

(Please delete as appropriate)

Customer

Date:

Company:

Department:

Name:

Street address:

Postcode / town

Telephone:

Fax:

E-mail:

SALTUS-WERK Max Forst GmbH Schaberger Str. 49 - 53 42659 Solingen, Germany Telephone: +49 212 5960 � 220 Facsimile: +49 212 5960 � 222 Internet: www.saltus-werk.de email: [email protected]





Enquiry form for customer-specific tool development

Please fill in all the details you can. If we have any queries, we will contact you without delay.

Sender

Date:

Company:

Department:

Name:

Street address:

Postcode / town

Telephone:

Fax:

E-mail:

Options and variants Bit Type of tool

(please tick, refer also to Appendix I: List of options)

Flexible head spanner Socket insert Screwdriver

Extension Adapter Torque wrench

Reduction piece Combined tool Holder

Other:

Quantity (Qty. steps)

Preferred deadline

Application

Manual Powered

DIN 3121 (square) DIN 3126 (hex) Other 1/4" 3/8" 1/2" 5/8" 3/4" 1" C6.3 E6.3 C8 E11.2

Drive (please tick)

Hex

Surface Drive

TORX®

Multipoint-head XZN Other:

Take-off

Spanner size

Outer inside Outer inside Outer Inner

Overall length

mm

Material Hardness HRC

Max. diameter at drive end Max. diameter at take-off end Working depth Dimensions

Tightening torque

Nm Angle

Degrees Min. Torque

Nm Max. Torque Nm

Permanent magnet

Spring-loaded magnet

Ejector Protective coating

(e.g. Protefan, VDE insulation etc.)

Other Particular details

Comments (e.g. your drawing no., product no., particular delivery instructions etc.). Please use extra sheet, Appendix II, for drawings/sketches.






Appendix I: List of options Flexible head spanner Socket Screwdriver Extension Adapter Reduction piece Holder Bit Torque wrench

Sender

Date:

Company:

Department:

Name:

Street address:

Postcode / town

Telephone:

Fax:

E-mail:


Simply tick the type of tool you need and enter the dimensions if you already know them. L: d1: Drive: L1: d2: Take-off: t: d3: Explanation: L = length d = diameter t = depth





Appendix II: Extra sheet for sketches

Sender

Date:

Company:

Department:

Name:

Street address:

Postcode / town

Telephone:

Fax:

E-mail:




Electronic torque wrench DAZ-T - [] · SALTUS-WERK Max Forst GmbH Schaberger Str. 49-53 42659...

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Transcript of Electronic torque wrench DAZ-T - [] · SALTUS-WERK Max Forst GmbH Schaberger Str. 49-53 42659...