Motion Control At The Speed Of Technology™

Automation and Food Safety Webinar

IP69K Products to meet new FDA FSMA standards

Solutions for the Food & Beverage Industry

Agenda

What is FSMA – Food Safety Modernization Act? IP69k protection rating explained USDA approval standard explained Installation requirements to conform to USDA IP69k actuator construction Electric vs. Pneumatic value proposition Tolomatic’s Hygienic products

FSMA – Food Safety Modernization Act

FDA Food Safety Modernization Act (FSMA) The FDA Food Safety Modernization Act (FSMA), the most sweeping reform of our food safety laws in more than 70 years, was signed into law by President Obama on January 4, 2011. It aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination to preventing it.

Pronounced: “Fiz-Mah”

It aims to ensure the U.S. food supply is safe by shifting the focus from responding to contamination to preventing it.

Important dates on FSMA implementation

Aug. 30, 2015: Preventive controls for human/animal food October 31, 2015: Produce safety, foreign supplier

verification program and third-party accreditation March 31, 2016: Sanitary transport May 31, 2016: Intentional adulteration

Food Engineering article on legislation & dates

IP (Ingress Protection) & NEMA Ratings

Degree of Protection against the following… Details IP Rating NEMA Rating

Dust protected / no moisture IP5x NEMA 4

Low Pressure Spray ~ 5 psi IP65 NEMA 4 High Pressure Spray ~ 15 psi IP66 NEMA 4 Temporary Immersion 1 meter / 30 minutes IP67 NEMA 6

Continuous Immersion Depth spec’d by supplier IP68 NEMA 6

High temp / high pressure spray ~ 175F / 1450 psi

80C / 100 bar IP69k NA

Corrosive Agents NA 4X & 6P

Wash-Down Environments

IP67 Low Caustic • Beer • Produce • Refrigerated / Frozen • Juice • Wine • Spirits

IP69K High Caustic • Dairy • Meat / Poultry /

Seafood

IP65 Dry-Clean / Water • Bakery • Bottled Water • Coffee • Confectionary • Drinks • Sauces / Condiments • Snacks • Soft Drinks

Low Caustic Wash Down

High Caustic Wash Down

Dry-Clean / Water Wash Down

FSMA

USDA: Food & Beverage Standards for Design

USDA Dairy - Guideline Meat & Poultry - Guideline

ANSI / NSF / 3-A 14159-1-2010 : Meat, Poultry, Dairy

European Standards EHEDG FSA EFSA

USDA Conformance Addresses Major Concerns

1) Corrosion Resistance

2) Wash-down Protection

3) Bacterial Growth Prevention

Material Selection Critical to Robustness • Series 300 Stainless Steel

– Withstands corrosive foods / juices – Holds up under frequent cleaning and sanitizing – 32 Ra Finish or better

• Polyurethane, Viton, UMHW Gaskets & O-Ring Seals

– Excellent resistance to Chemicals and Heat – Good compression set resistance

Special Coatings/ Surface Treatments

- White Epoxy paint - Chromium (Armoloy) - Electroless Nickel plating

Lubrication Selection

• Food Grade Lubricants – USDA’s stance on Actuators:

• “Don’t care because grease should never exit actuator w/ IP69k design”

– Food Grade Categories (USDA) • H1 - lubricants are food-grade lubricants used in food-processing

environments where there is the possibility of incidental food contact. • H2 - lubricants are food-grade lubricants used on equipment and machine

parts in locations where there is no possibility of contact. • H3 - lubricants are food-grade lubricants, typically edible oils, used to

prevent rust on hooks, trolleys and similar equipment.

Actuators – Hygienic Design

Rod • Push / Pull loads • Great for pivot points!

Rodless • Carry loads back & forth • Great for long lengths!

Wash-down Protection:

Construction – All Stainless

Anodized Aluminum

Resist Corrosion:

Stainless Steel

Construction – Smooth Surfaces & Edges

Eliminate Contamination Points:

Sensor & Mounting Slots / Holes

Easy to clean:

Smooth Body / Edges

Construction – Hex / Acorn Head Bolts

Eliminate Contamination Points:

Socket Head Bolts

Easy to clean:

Hex or Acorn Head Bolts

Construction – Open Spaces

Easy to clean:

Open Spaces

Eliminate Contamination Points:

Tight Spaces

Construction: Sealing Joints

O-Rings Gaskets Welded Eliminate Contamination Points & Wash-down Protection:

USDA Conformance Installations

• Non-product contact in horizontal applications: HYG1 option not required

• Non-product contact in vertical applications: HYG1 option not required

• Product or splash contact in horizontal applications: HYG1 option is required

• Product or splash contact in vertical applications: HYG1 option is insufficient, shielding must be provided

NON-PRODUCT CONTACT PRODUCT OR SPLASH CONTACT

BUILT-IN WIPER: Keeps contaminants away from contact area

YOUR MOTOR HERE® COMPATIBLE

WELDED SEAMS

• No Gaps

• Protection for high pressure/ temperature wash down (static)

IP69K RATED

CHOICE OF BALL OR ROLLER SCREW

• Corrosion resistant ALL 300 SERIES STAINLESS STEEL

ROUND, SMOOTH BODY • Easy cleaning LUBRICATION

PORT

Durable, Long Lasting, 100% Duty Cycle Products

IMA – Integrated Servo Motor

• 4 frame sizes • Forces up to ~7,000 lbf • Speeds up to ~60”/sec • Ball & Roller screw options • White Paint option w/ IP67

ERD – One of a kind!

Stainless Steel construction (6 sizes) IP69k protection Hygienic design USDA certified (25/30 sizes) Forces up to 20kN / 4,500 lbf

The Tolomatic Difference

Fast Delivery CAD on the Web Sizing Software

Superior Customer Service & Support

Your Motor Here

Innovative & Custom Products

Tolomatic has the solution!

Motion Control At The Speed Of Technology™

END OF IP69K ACTUATORS

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Kollmorgen

Bill Sutton – Market Development Manager – Food, Beverage, and Packaging bill.sutton@kollmorgen.com 630-423-1056

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Kollmorgen – A world leader in motion systems & components across the globe…

Broadest product line in the industry Delivering the highest quality, with the industry’s best lead time Highly focused on integration between motion blocks…

Precision Linear Motion Feedback

Power Transmission Motors Drives Controls

• Encoder • Resolver

• Actuators • Lead Screw • Ball Screw • Acme Screw • Round Rail • Square Rail

• Gearboxes • Clutches • Brakes

• PM Brushless • Induction • Stepper • Servo • DC • Pancake • Direct Drive Rotary • Direct Drive Linear • Specialty Motors

• Servo / PMAC • AC Induction • Stepper • DC • High frequency

• Multi-axis • Single-axis • PLC • Embedded controls • Programming tools • Remote diagnostics • Field service tools

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Changing Regulations

Safe Food for Canadians Act and Food Safety Modernization Act (FSMA)

Moving from reactive to preventative Adequate HACCP required for continued operation

Increase in policing powers of FDA and Canadian Food Inspection

Agency(CFIA) Shut down facilities Force Recall Increased Fines and possibly criminal penalties

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HACCP – Hazard Analysis and Critical Control Points

Critical Control Point Entire supply chain included

Adulteration Spoilage Manufacturing error Contamination

Analysis and Confirmation Criteria developed for conformation Conformation of conformance Documentation of conformance Documentation of deviation and correction

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FSMA PMMI Perspective

“Most respondents believe that food processing machinery will be significantly impacted by the passing of the Food Safety Modernization Act (FSMA) in early 2011. Although regulations implementing the law are not yet final, this legislation means that regulatory bodies are shifting their role from one of responding to food safety problems to preventing food safety problems. From the food processor’s perspective, this can mean an infrequent two-hour visual inspection changing into teams of inspectors assessing whether a plant is microbiologically clean. Most food processors and equipment suppliers are just now realizing the litany of food contamination dangers that current machinery designs hold. Because of this, respondents believe that many standard machines will need significant redesigns to adhere to food safety standards” - Food Processing Market Assessment Report (Executive Summary) PMMI - 2012

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FSMA – OEM perspective

Quote during VOC interview

“I believe that when the FDA finalizes its regulations that a few major food producers will be inspected, targeted, and penalized. Production will be shut down, fines levied, and publicity generated – then we will see a significant shift in attention to wash-down activities. We see our motor/gearbox business going from 70% painted, 30% stainless steel to 30% painted, 70% stainless steel” -Director of Engineering, Major VFFS manufacturer, May 2012

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Cleanability Guidelines

Baking Industry Sanitation Standards Committee BISSC ANSI Z50.2

NSF – National Safety Foundation – General ANSI/NSF 51-97

EHEDG – European Hygienic Engineering Design Group Hygienic equipment design criteria – DOC 8

Meat and Poultry – American Meat Institute NSF/ANSI 14159-1 Hygiene requirements for the design of

meat and poultry Dairy – 3–A

Various and detailed standards GMA - Grocery Manufacturers Association

Engineering Design Checklist

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Cleanability Principles

“Cleanable” No metal to metal seams No crevices No dead spots No hardware or purposely designed to be cleanable Minimum radius on internal angles Drains – no flat surfaces Visually inspectable Smooth Surface finish

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IP66, 66K, or 67

Durability Beyond - Ingress Protection Testing requirements: duration 2–3 minutes

IP69K First “6” indicates: • “No ingress of dust; complete protection against contact (dustight)”

IP66 – Water Spray 14.5 PSI from 3m IP66K – Water Spray 145 PSI from 3m IP67 - Immersion of device to 1 m

First “6” indicates: “No ingress of dust; complete protection against contact (dustight)” IP69K – Water Spray 1450 PSI from 15cm, water at 80°C

Think beyond IP ratings – the tests are fairly easy to pass Engineer for Durability in the real environment

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Motor Design – Durability & Cleanability

Durability and Cleanability

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AKMH motor - Cleanability

No external hardware No flat surfaces One cable No metal to metal seams 32 µ smooth surface finish Nameplate with laser annealing maintains surface smoothness No crevices

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AKMH motor - Durability

316L stainless steel One cable Thermoplastic elastomer cable purposely designed

1450 psi, 80°C, 2 to 12 pH Vented cable to prevent

Positive pressure exercising seals Vacuum causing ingress during cooling

Specially designed shaft seal Wash-down all directions without restriction

Motion Control At The Speed Of Technology™

END OF IP69K MOTORS

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Micron Planetary Gearheads MARCH 2014 HOWARD HORN – PRODUCT LINE MANAGER IP69K PLANETARY GEARHEAD SOLUTIONS

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What we’ll cover today

Selecting planetary gearheads for the food and beverage market. Market requirements and changes in market conditions Conventional gearhead solutions IP69K stainless steel product solutions

AquaTRUE product overview Material selection Product differentiators Overall benefits

Other markets with similar requirements (medical, pharma) Typical AquaTRUE applications Micron product overview

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Food Packaging/Processing Market Needs

10 Sanitation Principles for Equipment Suppliers to consider Product must be easily cleanable (sealing, smooth surfaces). Must use compatible materials (stainless steel). Must be accessible for Inspection. No liquid collection (shape, design). Hollow areas eliminated or sealed. No niches (pits, cracks, gaps). Sanitary operational performance. Validating cleaning and sanitizing protocols. Separate processes whenever possible. Meet hygiene and sanitation requirements.

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Change is coming…

A growing concern over cross contamination, salmonella and other hygienic problems have driven stricter guidelines. What was once acceptable in this market no longer is in many cases. Material Selection: In the past painted or nickel plated solutions were commonly

used. Now stainless steel has become a must.

IP Protection: More applications are driving to an IP66, IP67 or IP69K requirement rather than the typical IP65.

Shape: Square housings with corners and chamfers are no longer acceptable and round housings with smooth surfaces are specified.

Lubrication: FDA approved grease is critical.

Cleanable: Labels, tags or any difficult to clean accessories are restricted.

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Conventional Gearhead Solutions

There are many areas of concern when using a conventional gearhead in a food and beverage application.

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AquaTRUE IP69K Gearhead Solution

The AquaTRUE addresses each of the problem areas introduced by conventional gearheads with a solution that can be used in even the most harsh environments.

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AquaTRUE – New Product Overview

Now Available!

All sizes and ratios are now available in a 2-3 week lead time.

IP66, IP67 and IP69K protection.

300 series stainless steel housings.

Laser etched permanent label.

1pc housing, no seems or areas of ingress.

Round design, easy to clean.

Designed to mount to either round or square motors.

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AquaTRUE Designed to handle any washdown environment

IP67 Immersion Test – 1m water depth for 30 mins.

IP66 Washdown Test – Pressure wash from all directions for 5 mins.

Third Party Certification (NSF/ANSO STD 169).

Zero ingress after all testing.

The AquaTRUE was tested at worst case scenario type environments to ensure it meets the needs of the most demanding applications.

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Differentiator: Ingress Protection

Micron Feature – The AquaTRUE comes standard with IP66, IP67 and IP69K protection.

Micron Advantage – All AQT products can withstand high pressure wash-down, immersion and steam cleaning.

Customer Benefit – This gives the customer the ability to eliminate expensive enclosures or shielding usually needed to protect the gearhead.

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Differentiator: Material Selection

Micron Feature – 300 series stainless steel housing, stainless steel hardware and output shaft.

Micron Advantage – All external components on the AquaTRUE product line are stainless steel compared to competitive product which use aluminum or carbon steel components.

Customer Benefit – This eliminates the additional cost of painting or plating parts by the customer. Also, painted components tend to chip or peel.

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Differentiator: External Housing Features

Micron Feature – Completely round exterior, single piece output housing.

Micron Advantage – No corners or chamfers. No seems or areas of ingress.

Customer Benefit – Easily washed down, no areas for bacteria to collect. No areas for liquid to penetrate the gearhead and damage the internal components

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Micron Advantages – Food/Beverage

How Micron is successful in the food packaging/processing market. Focus on new product development – AquaTRUE – A completely stainless steel,

IP69K sealed food grade gearhead which meets all of the market requirements. Product Enhancements – UltraTRUE – When higher precision and performance is

needed along with some of the strict requirements of this industry, Micron is able to enhance it’s UltraTRUE product line to meet these specific demands. IP67 sealing, epoxy paint, stainless steel housings and food grade grease options are just a few of the common modifications.

Customization – All Products – Micron’s ability to make both minor and major modifications to their standard product offering with minimal impact to both price and delivery help to meet the demands of any market.

Micron Helical Crowned UltraTRUE Gearhead

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Markets with Similar Requirements

Medical/Pharma Product performance: Noise is usually critical Safety: High safety factors, more robust design Material Selection: Usually stainless steel Easily cleanable: Round shape, no corners Sealed for wash-down, IP65 minimum Must meet hygiene and sanitation requirements High Pressure Washdown. Sealing is critical: IP65 is a must, IP67 a growing requirement Material Selection: Must be corrosion resistant, usually stainless steel Easily cleanable: Round shape, no corners Needs to handle caustic chemicals

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Typical Applications for AquaTRUE

Food and Beverage Slicing: Meat, cheese. Baking: Bread, cookies Packaging: Pizza, hamburger patties. Filling/Dispensing: Dairy, soft drinks. Processing: Fish and poultry. Food handling Medical Hygienic applications Pharmaceutical Patient handling Other Water-jet cutting Marine applications High pressure or moisture environment

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Micron Product Overview - 2014

Precision - 13-18 arc-min backlash NemaTRUE NemaTRUE 90 NemaTRUE Plus XTRUE – NEW! AquaTRUE – NEW!

High Precision - 8 arc-min backlash DuraTRUE DuraTRUE 90 DuraTRUE 90 Dual Shaft DuraTRUE 90 Hollow Shaft

Ultra Precision - 4 arc-min backlash UltraTRUE UltraTRUE 90 EverTRUE ValueTRUE ValueTRUE 90

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Sales Tools - Micron Motioneering

* The most accurate and user friendly gearhead sizing tool on the market. Available at www.micronmotioneering.com

What can you do with Micron Motioneering? Choose the right gearhead for your application quickly and accurately. Get your full gearhead part number (including RediMount) by selecting

from a list of motors or manually entering a set of motor dimensions. Download a 2D and 3D model for any standard catalog gearhead. Use requirements such as speed, torque, ratio, backlash and radial and

axial load in the selection process. Build an entire motion profile in seconds. Calculate the life of several gearhead solutions in your application. Choose the most economical option with list price referenced for every

solution. Stainless Steel AquaTRUE gearheads being added in Q3 2014.

Motion Control At The Speed Of Technology™

END OF IP69K GEARHEADS

Motion Control At The Speed Of Technology™

QUESTIONS & ANSWERS