ÇALIYIK GRUP A.Ş. WASTE HEAT RECOVERY (WHR) … · Please contact [email protected] , if you have...

Please contact [email protected] , if you have any questions.

DATE:

1 CONTACT INFORMATION

1.1 Company Name

1.2 Address

1.3 Contact Person

1.4 Phone

1.5 E-mail

2 DATA FOR HEAT RECOVERY

Content Unit LINE 1 LINE 2

2.1 Furnace capacity TPD

2.2 Type of Furnace

2.3 Allowable pressure drop of WHR system

2.4 Max. flue gas flow of furnace Nm3/h

2.5 Average flue gas flow of furnace Nm3/h

2.6 Exhaust flue gas temperature of furnace ℃

2.7 Dust content of furnace flue gas g/Nm3

2.8 Flue gas temprature requirement at inlet dust seperator ℃

2.9 Flue gas temprature requirement at outlet dust seperator ℃

2.10 Max. flue gas flow of preheater Nm3/h

2.11 Average flue gas flow of preheater Nm3/h

2.12 Exhaust flue gas temperature of preheater ℃

2.13 Dust content of preheater flue gas g/Nm3

2.14 Operation period in year min.

2.15 Operation period flue gas flow & temperature variation curve Periodical parameter applicable

2.16 Flue gas dust content variation curve during operation period Periodical parameter applicable

3 EXHAUST GAS COMPOSITION OF FURNACE

Content (% By volume) LINE 1 LINE 2

3.1 CO2

3.2 O2

3.3 H2O

3.4 N2

3.5 OTHER:

3.6 OTHER:

3.7 OTHER:

4 EXHAUST GAS COMPOSITION OF PREHEATER

Content (% By volume) LINE 1 LINE 2

4.1 CO2

4.2 O2

4.3 H2O

4.4 N2

4.5 OTHER:

4.6 OTHER:

4.7 OTHER:

5 RAW MATERIAL MILL

Content Unit MILL 1 MILL 2

5.1 Capacity of Mill TPD

5.2 Type of Mill

5.3 Operation Period in day h

5.4 Gas Amount requirement of Mill Nm3/h

5.5 Temperature requirement of Mill ℃

6 COAL MILL



6.2 Type of Mill




ÇALBIYIK GRUP A.Ş.

WASTE HEAT RECOVERY (WHR) QUESTIONNAIRE

FOR CEMENT PLANTS

LINE 3

LINE 3

MILL 3

LINE 3

MILL 3

WHR Questıonnaire form / whr 1/4

http://www.calbiyik.com/


DATE:



FOR CEMENT PLANTS

7 CEMENT MILL



7.2 Type of Mill




8 ADDITIONAL INFORMATION

8.1 Process Flow Diagram ATTACH

8.2 Graphical Information if any ATTACH

9 EXISTING POWER DATA

9.1 Total Power Requirement Unit

Peak MW

Average MW

9.2 Present source of power Grid /Captive

9.3 Grid Power Consumption

Peak MW

Average MW

9.4 Captive Power Consumption

Peak MW

Average MW

Cost of Power

9.5.1 Cost of Grid Power

Fixed TL/KWh

Variable TL/KWh

9.5.2 Cost of Captive Power

Fixed TL/KWh

Variable TL/KWh

10 RAW WATER AVAILABILITY

10.1 Source of Raw Water

10.2 Raw water cost

10.3 Raw water analysis:

Total Solids

Suspended Solids

Volatile Solids

Silica As SiO2

Dissolved Iron as Fe

Manganese as Mn

Calcium Hardness as CaCO3

Magnesium Hardness as CaCO3

Total Hardness as CaCO3

PH

Acidity / Alkalinity as CaCO3

Sulphates as SO

Chlorides as Chlorine

Nitrate Nitrogen

Lime as CaO

Magnesium as MgO

Colour

Turbidity

Smell

Electrical Conductivity

Value

Bore Well / River / Lake / Dam on River

per m3 (1000 lt)

MILL 3




DATE:



FOR CEMENT PLANTS

11 ELECTRICITY

11.1 MV voltage

11.2 LV voltage

11.3 Voltage for Motor

11.4 Control Voltage

11.5 Illumination Voltage

11.6 DC Power Voltage

11.7 Manintenance Voltage

11.8 Thermal Power Station Description

11.9 MV Short-Circuit Current

11.10 Total Power Requirement

Peak

Average

11.11 Present Source of Power

11.12 Grid Power Consumption

Peak

Average

11.13 Captive Power Consumption

Peak

Average

11.14 Cost of Power

11.15 Cost of Grid Power

Fixed

Variable

11.16 Cost of Captive Power

Fixed

Variable

12 CLIMATE

12.1 Yearly Average Outside Temp.

12.2 Extreme Max. Temp. Over Years

12.3 Extreme Min. Temp. Over Years

12.4 Average Relative Humidity Yearly

12.5 Absolute Humidity

12.6 Average Rainfall Yearly

12.7 Max. Rainfall Yearly

12.8 Average Evaporation Yearly

12.9 Average Wind Velocity

12.10 Max. Wind Velocity

12.11 Attitude Height

12.12 Atmospheric Pressure Yearly

13 AMBIENT TEMPERATURE

Month

January

February

March

April

May

June

July

August

September

October

November

December

m/s

m/s

mm H 2 O

C°

C°

C°

%

kg/m²

kg/m²

m/s

Wet Bulb (°C)Dry Bulb ( ° C)




DATE:



FOR CEMENT PLANTS

14 FUELS

14.1 Main Fuel

Calorific Value

Moisture Content

Ash Content

Volatile Combustible Matter

Carbon Content

Sulphur (S) Content

14.2 Secondary Fuel

Calorific Value

Moisture Content

Ash Content


Carbon Content

Sulphur (S) Content

14.3 Alternative Fuel

Calorific Value

Moisture Content

Ash Content


Carbon Content

Sulphur (S) Content %

kcal/kg

%

%

%

%

%

-

kcal/kg

%

%

%

%

-

%

%

-

kcal/kg

%

%

%



WATER ANALYSIS REPORT

Content Analyte(s) Result(s) Unit

1 K+ Potassium mg/L

2 Na+ Sodium mg/L

3 Ca2+ Calcium mg/L

4 Mg2+ Magnesium mg/L

5 Fe2+ Iron 2+ µg/L

6 Fe3+ Iron 3+ µg/L

7 Al3+ Aluminum µg/L

8 Cu2+ Cu2+ µg/L

9 NH4+ Ammonium mg/L

10 Mn2+ Manganese mg/L

11 Cl- Chloride mg/L

12 CO32- Carbonate mg/L

13 HCO3- Bicarbonate mg/L

14 SO42- Sulphate mg/L

15 PO43- Phosphate mg/L

16 SiO2 Silicon Dioxide mg/L

17 H2SiO3 Silicate Asid mg/L

18 Free chlorine mg/L

19 Ammoniacal Nitrogen mg/L

20 Total Hardness oF21 Total Solid mg/L

22 Total Dissolved Solid mg/L

23 Acidity mg/L

24 Alkalinity mg/L

25 Suspended Substance mg/L

26 COD COD mg/L

27 BOD BOD mg/L

28 TOC TOC mg/L

29 Turbidity NTU

30 Conductivity μs/cm

31 PH PH -

32 Silicic acid mg/L

33 Petroleum-like mg/L

34 Peculiar bacteria (E.coli) pcs/100 mL

35 Clay content ml/L

36

37

38

39

40

41

42 Operation period flue gas flow & temperature variation curve Periodical parameter applicable

43 Flue gas dust content variation curve during operation period Periodical parameter applicable

44 Owner’s requirements for WHR system

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ÇALIYIK GRUP A.Ş. WASTE HEAT RECOVERY (WHR) … · Please contact [email protected] , if you have...

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