Please contact [email protected] , if you have any questions.
DATE:
1 CONTACT INFORMATION
1.1 Company Name
1.2 Address
1.3 Contact Person
1.4 Phone
1.5 E-mail
2 DATA FOR HEAT RECOVERY
Content Unit LINE 1 LINE 2
2.1 Furnace capacity TPD
2.2 Type of Furnace
2.3 Allowable pressure drop of WHR system
2.4 Max. flue gas flow of furnace Nm3/h
2.5 Average flue gas flow of furnace Nm3/h
2.6 Exhaust flue gas temperature of furnace ℃
2.7 Dust content of furnace flue gas g/Nm3
2.8 Flue gas temprature requirement at inlet dust seperator ℃
2.9 Flue gas temprature requirement at outlet dust seperator ℃
2.10 Max. flue gas flow of preheater Nm3/h
2.11 Average flue gas flow of preheater Nm3/h
2.12 Exhaust flue gas temperature of preheater ℃
2.13 Dust content of preheater flue gas g/Nm3
2.14 Operation period in year min.
2.15 Operation period flue gas flow & temperature variation curve Periodical parameter applicable
2.16 Flue gas dust content variation curve during operation period Periodical parameter applicable
3 EXHAUST GAS COMPOSITION OF FURNACE
Content (% By volume) LINE 1 LINE 2
3.1 CO2
3.2 O2
3.3 H2O
3.4 N2
3.5 OTHER:
3.6 OTHER:
3.7 OTHER:
4 EXHAUST GAS COMPOSITION OF PREHEATER
Content (% By volume) LINE 1 LINE 2
4.1 CO2
4.2 O2
4.3 H2O
4.4 N2
4.5 OTHER:
4.6 OTHER:
4.7 OTHER:
5 RAW MATERIAL MILL
Content Unit MILL 1 MILL 2
5.1 Capacity of Mill TPD
5.2 Type of Mill
5.3 Operation Period in day h
5.4 Gas Amount requirement of Mill Nm3/h
5.5 Temperature requirement of Mill ℃
6 COAL MILL
Content Unit MILL 1 MILL 2
6.1 Capacity of Mill TPD
6.2 Type of Mill
6.3 Operation Period in day h
6.4 Gas Amount requirement of Mill Nm3/h
6.5 Temperature requirement of Mill ℃
ÇALBIYIK GRUP A.Ş.
WASTE HEAT RECOVERY (WHR) QUESTIONNAIRE
FOR CEMENT PLANTS
LINE 3
LINE 3
MILL 3
LINE 3
MILL 3
WHR Questıonnaire form / whr 1/4
Please contact [email protected] , if you have any questions.
DATE:
ÇALBIYIK GRUP A.Ş.
WASTE HEAT RECOVERY (WHR) QUESTIONNAIRE
FOR CEMENT PLANTS
7 CEMENT MILL
Content Unit MILL 1 MILL 2
7.1 Capacity of Mill TPD
7.2 Type of Mill
7.3 Operation Period in day h
7.4 Gas Amount requirement of Mill Nm3/h
7.5 Temperature requirement of Mill ℃
8 ADDITIONAL INFORMATION
8.1 Process Flow Diagram ATTACH
8.2 Graphical Information if any ATTACH
9 EXISTING POWER DATA
9.1 Total Power Requirement Unit
Peak MW
Average MW
9.2 Present source of power Grid /Captive
9.3 Grid Power Consumption
Peak MW
Average MW
9.4 Captive Power Consumption
Peak MW
Average MW
Cost of Power
9.5.1 Cost of Grid Power
Fixed TL/KWh
Variable TL/KWh
9.5.2 Cost of Captive Power
Fixed TL/KWh
Variable TL/KWh
10 RAW WATER AVAILABILITY
10.1 Source of Raw Water
10.2 Raw water cost
10.3 Raw water analysis:
Total Solids
Suspended Solids
Volatile Solids
Silica As SiO2
Dissolved Iron as Fe
Manganese as Mn
Calcium Hardness as CaCO3
Magnesium Hardness as CaCO3
Total Hardness as CaCO3
PH
Acidity / Alkalinity as CaCO3
Sulphates as SO
Chlorides as Chlorine
Nitrate Nitrogen
Lime as CaO
Magnesium as MgO
Colour
Turbidity
Smell
Electrical Conductivity
Value
Bore Well / River / Lake / Dam on River
per m3 (1000 lt)
MILL 3
WHR Questıonnaire form / whr 2/4
Please contact [email protected] , if you have any questions.
DATE:
ÇALBIYIK GRUP A.Ş.
WASTE HEAT RECOVERY (WHR) QUESTIONNAIRE
FOR CEMENT PLANTS
11 ELECTRICITY
11.1 MV voltage
11.2 LV voltage
11.3 Voltage for Motor
11.4 Control Voltage
11.5 Illumination Voltage
11.6 DC Power Voltage
11.7 Manintenance Voltage
11.8 Thermal Power Station Description
11.9 MV Short-Circuit Current
11.10 Total Power Requirement
Peak
Average
11.11 Present Source of Power
11.12 Grid Power Consumption
Peak
Average
11.13 Captive Power Consumption
Peak
Average
11.14 Cost of Power
11.15 Cost of Grid Power
Fixed
Variable
11.16 Cost of Captive Power
Fixed
Variable
12 CLIMATE
12.1 Yearly Average Outside Temp.
12.2 Extreme Max. Temp. Over Years
12.3 Extreme Min. Temp. Over Years
12.4 Average Relative Humidity Yearly
12.5 Absolute Humidity
12.6 Average Rainfall Yearly
12.7 Max. Rainfall Yearly
12.8 Average Evaporation Yearly
12.9 Average Wind Velocity
12.10 Max. Wind Velocity
12.11 Attitude Height
12.12 Atmospheric Pressure Yearly
13 AMBIENT TEMPERATURE
Month
January
February
March
April
May
June
July
August
September
October
November
December
m/s
m/s
mm H 2 O
C°
C°
C°
%
kg/m²
kg/m²
m/s
Wet Bulb (°C)Dry Bulb ( ° C)
WHR Questıonnaire form / whr 3/4
Please contact [email protected] , if you have any questions.
DATE:
ÇALBIYIK GRUP A.Ş.
WASTE HEAT RECOVERY (WHR) QUESTIONNAIRE
FOR CEMENT PLANTS
14 FUELS
14.1 Main Fuel
Calorific Value
Moisture Content
Ash Content
Volatile Combustible Matter
Carbon Content
Sulphur (S) Content
14.2 Secondary Fuel
Calorific Value
Moisture Content
Ash Content
Volatile Combustible Matter
Carbon Content
Sulphur (S) Content
14.3 Alternative Fuel
Calorific Value
Moisture Content
Ash Content
Volatile Combustible Matter
Carbon Content
Sulphur (S) Content %
kcal/kg
%
%
%
%
%
-
kcal/kg
%
%
%
%
-
%
%
-
kcal/kg
%
%
%
WHR Questıonnaire form / whr 4/4
WATER ANALYSIS REPORT
Content Analyte(s) Result(s) Unit
1 K+ Potassium mg/L
2 Na+ Sodium mg/L
3 Ca2+ Calcium mg/L
4 Mg2+ Magnesium mg/L
5 Fe2+ Iron 2+ µg/L
6 Fe3+ Iron 3+ µg/L
7 Al3+ Aluminum µg/L
8 Cu2+ Cu2+ µg/L
9 NH4+ Ammonium mg/L
10 Mn2+ Manganese mg/L
11 Cl- Chloride mg/L
12 CO32- Carbonate mg/L
13 HCO3- Bicarbonate mg/L
14 SO42- Sulphate mg/L
15 PO43- Phosphate mg/L
16 SiO2 Silicon Dioxide mg/L
17 H2SiO3 Silicate Asid mg/L
18 Free chlorine mg/L
19 Ammoniacal Nitrogen mg/L
20 Total Hardness oF21 Total Solid mg/L
22 Total Dissolved Solid mg/L
23 Acidity mg/L
24 Alkalinity mg/L
25 Suspended Substance mg/L
26 COD COD mg/L
27 BOD BOD mg/L
28 TOC TOC mg/L
29 Turbidity NTU
30 Conductivity μs/cm
31 PH PH -
32 Silicic acid mg/L
33 Petroleum-like mg/L
34 Peculiar bacteria (E.coli) pcs/100 mL
35 Clay content ml/L
36
37
38
39
40
41
42 Operation period flue gas flow & temperature variation curve Periodical parameter applicable
43 Flue gas dust content variation curve during operation period Periodical parameter applicable
44 Owner’s requirements for WHR system
Remark(s)