38137384 Semi Conductor Devices

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    Semiconductor DevicesLecture 1

    Dr. Mostafa El-Khamy

    8-Oct-09 1ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Course Introduction

    Instructor Dr. Mosta a El-Kha

    Teaching Assistants utor a : asm ne ga Labs: Yasmine Sanad

    8-Oct-09 2ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Course Information

    References Solid State Electronic Devices Ben G.

    Streetman and Sanjay Banerjee

    , ,S. M. Sze

    . .Korzec, GUC

    8-Oct-09 3ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Course Syllabus

    I. Semiconductor TechnologyI. Growth o Se iconductor

    II.Excess Carriers in SemiconductorsIII. P-N Junctions

    .

    V. Field Effect Transistors Junction FET

    VI. Metal Oxide Semiconductor FET(MOSFET)

    .8-Oct-09 4ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Course Components

    lecture: 2 h, Thursday, 5:00 7:00 p.m. H1

    lab: 1 h web page: http://eee.guc.edu.eg/

    8-Oct-09 5ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Assessment System (tentative)

    me o s r u on

    assignment 10%

    quizzes 15% 2 x 7.5%

    a per ormance xmidterm exam 20%

    design project 15%

    inal exam 45%

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    First Transistor

    1947

    Picture shows a point-contact

    plate of n-type germanium and

    two line-contacts of gold

    supporte on a p ast c we ge.Source:

    . ,

    The path to the conception of the

    junction transistor,

    IEEE Tr. on Electron Devices

    ED-23, 597 (1976).

    8-Oct-09 7ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    first monolithic integrated circuit

    1961

    Picture shows a flip-flopcircuit containing 6

    devices, produced in

    .

    Source:

    R. N. Ne ce, Semiconductor

    device-and-lead structure,

    U.S.Patent 2,981,877

    8-Oct-09 8ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    first microprocessor

    1971

    Picture shows a

    four-bit microprocessor .

    10 m technology

    mm mm

    2300 MOS-FETs

    z c oc requency

    Source:

    8-Oct-09 9ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Pentium IV processor

    Picture shows a ULSI-

    Intel Pentium 4.

    technology

    17.5 mm 19 mm

    42 000 000 components

    1.6 GHz clock freu nc

    Source:

    Intel Corporation

    8-Oct-09 10ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Moores Law

    8-Oct-09 11ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Si Semiconductor Devices

    rocess ow or manu ac ur ngSemiconductor Devices fromSilicon Starting materials, silicon

    dioxide for a silicon wafer arehigh-purity polycrystallinesemiconductor from which single

    . The single-crystal ingots are

    shaped to define the diametero t e mater a an sawe ntowafers.

    polished to provide smooth,specular surfaces on which

    .

    8-Oct-09 13ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Crystal Growth

    Density of Si: 5 1022 atoms/cm3

    semiconductor material a oms mus e o very g pur y: ec ron cGrade Silicon (EGS)

    Impurities are reduce to part per billion High Purity Si which is polycrystalline must be

    converted to a single crystal

    : SiO2 Poly-Chrystalline EG Si Single Chrystal

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    EGS

    2 e a urg ca ra e SiO2 react with C in the form of coke in an arc furnace at 1800oC

    SiO2 + 2C Si + 2CO

    Not pure enough for electronic application, not single crystal

    Metallurgical Grade Si Electronic Grade Si Reactin with dr HCL to form trichlorosilane

    Si + 3HCL SiHCL3 + H2 o 3

    chlorides of other impurities, such as FeCL3

    Fractional Distillation can be used to separate trichlorosilane Highly pure EGS is obtained by reaction with H2

    3 + 2 = +

    8-Oct-09 15ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Single Crystal Growth

    zoc ra s e o Seed crystal needed for growth Seed Crystal is lowered into the

    molten material and is raised slowlyw ro a on a ow ng e crys ato grow onto the seed

    Meltin oint of Si is 1412 de C

    Crystal is rotated slowly to averageout any temperature variations

    solidification

    Similar method is used for Si, Gean a Si Cylinder is polished and sliced

    into individual wafers about 775 um

    Silicon crystal grown by the

    Czochralski method. This large single-crystal ingot provides 300 mm (12-in.)diameter wafers when sliced using a

    thick8-Oct-09 16ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

    saw. The ingot is about 1.5 m long

    (excluding the tapered regions), andweighs about 275 kg.

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    ,notch on one side, being loaded into a wire saw to produce Si wafers; (b) a technicianholding a cassette of 300 mm wafers. (Photographs courtesy of MEMC Electronics Intl.)

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    Crystal Growth

    Concentration Coefficient: kd = Cs / CL Ratio of Concentration of im urit in rowin cr stal

    (Solid) to concentration of impurity in the melt

    (Liquid) function of the material, the impurity, temperature

    of the solid liquid interface, and growth rate

    that of the crystal, crystal becomes doped

    .

    For uniform doping of the ingot, kd is varied by varying

    the pull rate8-Oct-09 18ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Crystal Growth

    Example: Si crystal grown by Czochralskimethod desired do in im urit is 1016

    phosphorus atoms cm-3 , For P in Si, kd=0.35

    CL = CS / kd;

    n a concen ra on o n e me = . = .

    atoms/cm3

    8-Oct-09 19ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Device Fabrication

    8-Oct-09 20ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Device Fabrication

    Steps.

    2. Selected removal of oxide layer :otomas ng -> oto t ograp y anetchin

    3. Introducing dopant atoms in localized

    Implanting

    4. Interconnection and assembly (metallizationand acka in

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    Question

    Why did Si replace Ge at the beginning of ICEra? There is no convenient way for controlled doping

    form localized P or N regions

    . , . ,

    ni is proportional to T^3 e^-Eg/KT

    ni|Si < ni|Ge, for same temp, Ge will still be

    intrinsic compared to Si Si is easier than Ge in forming a stable oxide

    SiO2

    Si devices can thus be much smaller8-Oct-09 22ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Metals, Insulators and

    em con uctors

    8-Oct-09 23ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

    I l M l d

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    Insulators, Metals and

    em con uc ors For electrons to experience acceleration inapp ie e ectric ie t ey must e a e to move

    into new energy states: i.e. empty states muste ava a e

    Insulators (Carbon Diamond): At T=0K the valence band can be com letel filled

    with electrons and the conduction band is empty

    No charge transport in the valence band, since there are noemp y s a es No charge transport in the conduction band since there are

    no electrons

    8-Oct-09 24ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

    I l M l d

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    Insulators, Metals and

    em con uc ors Metals: an s over ap or are on y par a y e ,

    electrons and empty energy states are intermixed within the

    bands, so electrons can move freely under influence of electric

    Metals have high electrical conductivity

    Semiconductors At 0K have the same structure as insulators: filled

    energy band gap

    However, the energy band gap E_g in Semiconductors ismuc sma er an n nsu a ors Electrons can be excited from the valence to the conduction band

    by thermal or optical excitation e num er o e ectrons or con uct on ncrease y t erma or

    optical excitation8-Oct-09 25ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

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    Intrinsic Semiconductor

    Electron-Hole Pairs in a semiconductor An Electron in the valence band receive enou h

    thermal energy to be excited across the bandgap

    to the conduction band to or an electron-holepair

    to as a hole

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    Intrinsic Semiconductor

    n: concentration of electrons in theconduction band

    p: concentration of holes in the valence band

    ni: ntr ns c carr er concentrat on

    = =n

    Electronhole

    covalentbonding model

    8-Oct-09 27ELCT 503, Semiconductors -- Dr. Mostafa El-Khamy

    crystal.