XXV 08 Amplifier Manual

20

Transcript of XXV 08 Amplifier Manual

Page 1: XXV 08 Amplifier Manual
Page 2: XXV 08 Amplifier Manual

XXV EDITION HIGH PERFORMANCE AMPLIFIERS

INDEX PAGE

As Hifonics celebrates its 25th anniversary of producing the finest high end car audio products available we would like to thank you for your continued support.

The GEN XXV Series range of products have been designed to a very high level of performance, with features unavailable in any other product.

All of the amplifiers have variable crossovers built in, with added touches such as Subsonic Filter, Parametric Bass Equalization,Phase Shift, Balanced Line Input and a Bass Remote Control Module that allows bass control from reach of the drivers seat.

To insure years of listening pleasure, all amplifiers have a built in diagnostic mode that will detect shorted speaker leads, low impedance, dangerous high temperatures, DC shorts and will shut down the amp to help prevent serious damage. A new feature for this series is the Clipping LED indicator. This indicator is located on the amplifier end panel and Bass Remote Control Module. This LED alerts the user when the amp reaches soft clipping and allows the user to correct the settings prior to reaching hard clipping and shutting the amp down. To ensure incredible durability, all XXV D-Class amplifiers are now 18 Volt stable, except for the XXV-Colossus which is 16 Volt stable.

Amplifier Feature Descriptions / End Panel & Front Mount Control Drawings...........................................................................1 - 4

XXV JUNO 2 CHANNEL AMPLIFIER APPLICATIONS...................................................................................................................5 - 6Full range stereo / Full range mono / 2 way active with mono bass using two 2 channel models

XXV GEMINI 4 CHANNEL AMPLIFIER APPLICATIONS...............................................................................................................7 - 84, 3 and 2 channel full range / 2 way active, with mono bass / front/rear high pass using a 2 channel model for mono sub bass

XXV COLOSSUS DUAL- MONO BLOCK AMPLIFIER APPLICATIONS............................................................................................9 Single and dual sub applications, independent and bridged mode applications

XXV THOR / XXV CYCLOPS / XXV GOLIATH / XXV SAMPSONMONO BLOCK AMPLIFIER APPLICATIONS..................................................................................................................................10 Single and dual amp Master/Slave (linked) applications

XXV MAXXIMUS DUAL MONO BLOCK AMPLIFIER APPLICATIONS..............................................................................................11 Single and dual sub applications, independent and bridged mode applications.

System design & installation...........................................................................................................................................................1 2Setting up systems after installation for best performance...........................................................................................................13Troubleshooting and diagnostics...................................................................................................................................................14Features and specifications......................................................................................................................................................15 - 16Product Warranty.............................................................................................................................................................................17

The contents of this manual may not be reproduced or copied without the

written consent of MAXXSONICS USA, Inc.

Page 3: XXV 08 Amplifier Manual

AMPLIFIER FEATURE DESCRIPTIONS

XXV SERIES AMPLIFIERSThe XXV Juno and XXV Gemini are capable of 4 & 2 Ohms stereo per All crossovers are fully variable in their respective ranges.channel, or 4 Ohm mono bridged operation. The XXV Colossus and XXV Crossover filter slopes are 12 dB/octave for stereo filters, and 24 Maxximus are capable of 4, 2 & 1 Ohms stereo per channel, or 4 & 2 Ohms dB/octave for mono filters.

A POWER LED indicates the powered up and turned on condition.mono bridged operation. The XXV Thor, XXV Cyclops, XXV Goliath, and All HiFonics amplifiers feature a comprehensive diagnostic system, with XXV Sampson are capable of 4, 2 & 1 Ohms.speaker lead short circuit, thermal over load and amplifier DC faults Tri-Mode operation with any stereo pair of amplifier channels is possible, indicated by the PROTECT LED’s. The XXV series also features a new as with all bridgeable amplifiers.clipping led indicator that changes colors as the severity of the clipped The input sensitivities for rated output powers are variable from 0.2 volt to signal increases.9 volts.

CLASS A/B FRONT MOUNT CONTROL FEATURE DESCRIPTIONS

1

SUBSONIC: The variable Subsonic filter is fully adjustable from 15Hz to 150Hz.PARAMETRIC BASS EQ: CUT / BANDWIDTH: The bandwidth is fully adjustable from narrow to wide. FREQUENCY: The frequency is fully adjustable from 40Hz to 400Hz with a selectable X1 or X10 multiplier.CROSSOVER: The 2 channel amps have 2 crossover switches. One allows you to select HPF (high pass filter), LP/BP (low pass-band pass filter) at 12dB or 24dB mono. The second switch allows you to select mono or stereo operation while in LP/BP configuration. The 4 channel amps haveseparate CROSSOVER controls for channels 1 / 2 and channels 3/4. INPUT MODE: In the Ch2 position, all 4 amplifier channels derive their input signals from Ch1 & Ch2 Line Inputs (RCA). When set to Ch4, channels 1, 2, 3 and 4 receive input signals from Ch1, Ch2, Ch3 and Ch4 Line Inputs (RCA).

SUBSONIC: The variable Subsonic filter is fully adjustable from 15Hz to 35Hz.LOW PASS FILTER: The low pass filter is fully adjustable from 35Hz to 250Hz.PARAMETRIC BASS EQ: BOOST: The bass boost is fully adjustable from 0dB to 10db. BANDWIDTH: The bandwidth is fully adjustable from narrow to wide. FREQUENCY: The frequency is fully adjustable from 30Hz to 100Hz.MASTER / SLAVE: The mono amps (XXVThor / XXVCyclops / XXVGoliath, XXVSampson) allow you to electronically “link” two amps together so that you can power and single subwoofer with two amplifiers.

BALANCED INPUT: Accepts balanced line inputs from 0.2 volts to 18 volts for the optional MMBLD-1 balanced line driver.LINE INPUT: Accepts unbalanced RCA inputs from 0.2 volts to 9 volts.LINE OUTPUT: The unbalanced RCA outputs are set the same as the CROSSOVER switch on the front mount control and end panel.LEVEL: The input level control allows you to match the amplifier input sensitivity to the output level of the RADIO/CD source from 0.2 Volts to 9 volts when using unbalanced (RCA) and 0.2 volts to 18 volts with the balanced input.PHASE SHIFT: The Phase Shift is fully adjustable from 0 to 180 degrees.SYSTEM DIAGNOSTICS: The amplifier has built-in monitoring devices and protection circuits that monitor all vital functions of the amplifier.The diagnostics light do not come on to indicate there is a failure, they come on when they detect an improper operation. THERMAL: The amp has an internal temperature sensor that will automatically shut off the amp if it reaches dangerous temperature levels andthe LED will be Amber in color. DC PROTECT (Short Circuit): In the unlikely event the amp should internally fail, the amp will shut down to prevent a DC voltage output to thespeakers or sub and the LED will be Red in color. Clipping: While adjusting the amplifier the LED may light up Green indicating Pre-Clip, Amber indicating Soft-Clip or Red indicating Clip. Theseindicators give the user a chance to identify incorrect settings or high distortion before it is damaging to the equipment allowing them to correct thevolume or settings. REMOTE: All XXV amps have DIN cable bass remote jacks labeled INPUT. The XXVR-1 Bass Remote Module plugs into the INPUT jack and allows you to adjust the Bass Boost from 0 to 10dB.

BOOST: The bass cut / boost is fully adjustable from -10dB to 10db.

D-CLASS SIDE MOUNT CONTROL FEATURE DESCRIPTIONS

SHARED CONTROL FEATURE DESCRIPTIONS

Page 4: XXV 08 Amplifier Manual

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Page 5: XXV 08 Amplifier Manual

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XXV COLOSSUS / XXV THOR / XXV CYCLOPS / XXV GOLIATH / XXV SAMPSON AMPLIFIER END PANEL CONTROLS

+12V GNDPOWER

BRIDGED

REM + - + -L-CH R-CH

MAXXSONICSPOWERED BY

INPUT OUTPUT

L L

R R

BALANCEDINPUT

9V 0.2V

LEVEL

0 180

PHASE

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

HFR-G1REMOTE

PARAMETRIC EQ

0 10dB

BOOST BANDWIDTH

30 100Hz

FREQ

15 35Hz

SUBSONIC

35 250Hz

LPF

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

+12V GNDPOWER

REM +- +-

MAXXSONICSPOWERED BY

INPUT OUTPUT

L L

R R

BALANCEDINPUT

9V 0.2V

LEVEL

0 180

PHASE

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

HFR-G1REMOTE

PARAMETRIC EQ

0 10dB

BOOST BANDWIDTH

30 100Hz

FREQ

15 35Hz

SUBSONIC

35 250Hz

LPF

OUTPUTMASTER

INPUTSLAVE

IN

OUT

INPUT OUTPUT

L L

R R

BALANCEDINPUT

9V 0.2V

LEVEL

0 180

PHASE

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

HFR-G1REMOTE

PARAMETRIC EQ

0 10dB

BOOST BANDWIDTH

30 100Hz

FREQ

15 35Hz

SUBSONIC

35 250Hz

LPF

OUTPUTMASTER

INPUTSLAVE

IN

OUT

XXV CYCLOPS / XXV GOLIATH / XXV SAMPSON

XXV THOR

XXV COLOSSUS

Page 6: XXV 08 Amplifier Manual

4

XXV MAXXIMUS AMPLIFIER END PANEL CONTROLS

REM + -+ -

+- +-

RBRIDGING JU PEM

SPEAKER POSITIVE

SPEAKER NEGATIVE

BRIDGED WIRING DIAGRAM2-OHM MINIMUM IMPEDANCE

REM + -+ -

+- +-

STANDARD WIRING DIAGRAM1-OHM MINIMUM IMPEDANCE PER CHANNEL

SUBWOOFER 1SUBWOOFER 1

SUBWOOFER 2SUBWOOFER 2

INPUT OUTPUT

L L

R R

BALANCEDINPUT

9V 0.2V

LEVEL

0 180

PHASE

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

HFR-G1REMOTE

PARAMETRIC EQ

0 10dB

BOOST BANDWIDTH

30 100Hz

FREQ

15 35Hz

SUBSONIC

35 250Hz

LPF

GND +12V

GND +12V

+12V GND

+12V GND

POWER

POWER

POWER

POWER

REM + -+ -

+- +-

MAXXSONICSPOWERED BY

B D N J MPERI GI G U R

SUBWOOFER 1

SUBWOOFER 2

MONO BRIDGED

Page 7: XXV 08 Amplifier Manual

XXV JUNO 2 CHANNEL AMPLIFIER APPLICATIONS

5

4. Line Level:This is the most basic application for the XXV Series 2 channel amplifiers.1. Interconnect cable checklist: Refer to the section “Setting up systems after installation for best performance”Connect the LINE INPUTS to the Radio/CD with good quality RCA cables. 5. Bass Remote Module:

Plug in the Bass Remote Module to the amplifier “REMOTE” jack.2. Crossover Switch:The X-OVER switch must be in the FULL position.

NOTE: Minimum final loudspeaker impedances:3. Crossover frequency control checklist:4 & 2 Ohms stereo, 4 Ohms monoN/A for full range operation.Caution: This amplifier is not capable of 1 Ohms stereo or 2 Ohms bridged.

FULL RANGE STEREO

FULL RANGE MONOThis application illustrates the basic mono bridging method for all HiFonics

Switch setting checklist:amplifiers.The AMPLIFIER X-OVER switch must be in the FULL position.

Interconnect cable checklist:Crossover frequency control setting checklist:A MONO signal source is required, such as would be available from the mono N/A for full range operation.sub bass output of an active crossover, whether standalone, or built into a head TIP:Important: If you are using the mono sub bass output of an active crossover, there is unit or equalizer. Do not be tempted to connect the hot, or positive nothing wrong with switching in the low pass filter in these amplifiers for a outputs, from any source together to obtain a mono signal, as this could very steeper low pass roll-off.well damage the output stage of that source.

It is necessary to feed the SAME signal to both left and right inputs via a Caution: This amplifier is not capable of 1 Ohms stereo or 2 Ohms bridged.Y-adapter RCA cable.

Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT -.

FULL RANGESTEREO LINE INPUT

FULL RANGESPEAKERS

FULL RANGEMONO LINE INPUT

VIA Y-ADAPTERFROM MONO SOURCE

FULL RANGEMONO SPEAKER

BALANCED PHASE CUT/BOOST

15 150Hz 40 400Hz LP/BP LP/BP HP HFR-G1SUBSONIC FREQ CROSSOVER REMOTE

X1 X10 MO ST FULL RANGE

+12V REM GNDBRIDGEDSPEAKER OUTPUT

+ L-CH - + R-CH -

FUSE

POWER INPUT

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

LEFT INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ

RIGHTOUTPUT / INPUT

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

BALANCED PHASE CUT/BOOST

15 150Hz 40 400Hz LP/BP LP/BP HP HFR-G1SUBSONIC FREQ CROSSOVER REMOTE

X1 X10 MO ST FULL RANGE

+12V REM GNDBRIDGEDSPEAKER OUTPUT

+ L-CH - + R-CH -

FUSE

POWER INPUT

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

LEFT INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ

RIGHTOUTPUT / INPUT

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

REMOTE TURN-ON

CHASSIS GROUND

TO BATTERY + 12v VIA FUSE

REMOTE TURN-ON

CHASSIS GROUND

TO BATTERY + 12v VIA FUSE

BASS REMOTE

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

BASS REMOTE

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Page 8: XXV 08 Amplifier Manual

XXV JUNO 2 CHANNEL AMPLIFIER APPLICATIONS

6

Stereo high pass with mono low pass in a 2 way active, or bi-amplified systemHighs amplifier:In this application we will use a 2 channel amplifier for the high frequencies, and HI PASS: 100 Hza second one for the low frequencies, or mono sub bass. Please consult the

speaker specifications to determine maximum amplifier power requirements. LOW PASS: N/A

Interconnect cable checklist: Lows amplifier:Connect the inputs of the bass amplifier to a Radio/CD with good quality RCA HI PASS (Subsonic filter): 10 Hz to 40 Hzcables. Connect the LINE OUT of the bass amplifier to the inputs of the highs LOW PASS: 100 Hzamplifier with a stereo RCA to RCA cable.

Please note that these frequency points are suggestions only. Refer to the Mono bass woofer wiring: loudspeaker manufacturer specifications and the section “Setting up systems Connect the mono speaker positive terminal to the LEFT +, and its negative after installation for best performance”terminal to RIGHT -.

Level control checklist:Switch setting checklist: Refer to the section “Setting up systems after installation for best performance”Highs amplifier: X-OVER switch in the HPF and CROSSOVER position,

Minimum final loudspeaker impedances:MULTIPLIER to X1, PHASE to STEREO2 Ohms per channel stereo.Lows amplifier: X-OVER switch in the LP/BP 24 dB position.4 Ohms mono bridged.Crossover frequency control checklist:

FULL RANGESTEREO LINE INPUTSTEREO

INTERCONNECTRCA CABLE

REMOTE TURN-ON

REMOTE TURN-ON

CHASSIS GROUND

CHASSIS GROUND

TO BATTERY +12v VIA FUSE

TO BATTERY + 12v VIA FUSE

STEREOHIGHS

SPEAKERS

MONO BASSSPEAKER

BALANCED PHASE CUT/BOOST

15 150Hz 40 400Hz LP/BP LP/BP HP HFR-G1SUBSONIC FREQ CROSSOVER REMOTE

X1 X10 MO ST FULL RANGE

+12V REM GNDBRIDGEDSPEAKER OUTPUT

+ L-CH - + R-CH -

FUSE

POWER INPUT

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

LEFT INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ

RIGHTOUTPUT / INPUT

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

BALANCED PHASE CUT/BOOST

15 150Hz 40 400Hz LP/BP LP/BP HP HFR-G1SUBSONIC FREQ CROSSOVER REMOTE

X1 X10 MO ST FULL RANGE

+12V REM GNDBRIDGEDSPEAKER OUTPUT

+ L-CH - + R-CH -

FUSE

POWER INPUT

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

LEFT INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ

RIGHTOUTPUT / INPUT

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Page 9: XXV 08 Amplifier Manual

XXV GEMINI 4 CHANNEL AMPLIFIER APPLICATIONS

7

4 CHANNEL FULL RANGE SYSTEM

2 or 3 CHANNEL FULL RANGE SYSTEM

Level control checklist:Here we show how to use the 4 channel amplifiers as straightforward discrete Refer to the section “Setting up systems after installation for best performance”4 channel full range units.Minimum final loudspeaker impedances:Interconnect cable checklist:2 Ohm per channel stereo.Connect the four inputs of the amplifier to a Radio/CD with good quality RCA

cables. 4 Ohms Bridged.Crossover Switch setting checklist:1 / 2 CROSSOVER: FULL3 / 4 CROSSOVER: FULLCrossover frequency control checklist:Channels 1 / 2:HI PASS: N/ALOW PASS: N/AChannels 3 / 4:HI PASS: N/ALOW PASS: N/A

Channels 3 / 4:Here we show how to use the 4 channel amplifiers as full range 2 or 3 channel HI PASS: N/Aunits by taking advantage of the mono bridging capability of all HiFonics

amplifiers. LOW PASS: N/A

The following example shows how to create a 3 channel system by mono TIP: If you are using the mono sub bass output of an active crossover, there is bridging channel pair 3 / 4. In order to create a 2 channel system, simply follow nothing wrong with switching in the low pass filter in these amplifiers for a the example to also mono bridge channel pair 1 / 2. steeper low pass rolloff.

Interconnect cable checklist: Level control checklist:Connect the inputs of channel pair 1 / 2 to a suitable stereo source, e.g. a head Refer to the section “Setting up systems after installation for best performance”unit with good quality RCA cables.A MONO signal source is required to bridge channel pair 3 / 4, such as would be Minimum final loudspeaker impedances:available from the mono sub bass output of an active crossover, whether 2 Ohm per channel in stereo mode.standalone, or built into a head unit or equalizer. Important: Do not be tempted 4 Ohms mono bridged.to connect the hot, or positive outputs, from any source together to obtain a mono signal, as this could very well damage the output stage of that source.It is necessary to feed the SAME signal to both left and right inputs via aY-adapter RCA cable.Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT - as shown.

Crossover Switch setting checklist:1 / 2 CROSSOVER: FULL3 / 4 CROSSOVER: FULL

Crossover frequency control checklist:Channels 1 / 2:HI PASS: N/ALOW PASS: N/A

FULL RANGESPEAKERS

BASS REMOTE

1 STEREO1 MONO

FULL RANGELINE INPUTS

BALANCED PHASE CUT/BOOST HIGH PASS

9V 0.2V -10 +10dB 40 400Hz 15 150Hz 40 400Hz LP/BPLEVEL CUT/BOOST BANDWIDTH FREQ SUBSONIC FREQ CROSSOVER

HFR-G1REMOTE

CH 1&2AMPLIFIER ROUTING

PARAMETRIC EQ

FULL RANGE

FULL RANGE CH1&2

MO ST LP/BP HP

FUSE

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

MONO MIX CH1 CH3 INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ FREQ HP CH3&4

X1 X10 X1 X10

X1 X10

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

+12V REM GND

POWER INPUT

+ CH1 - + CH2 -

+ CH3 - + CH4 -

BRIDGED

SPEAKER OUTPUT

BRIDGED

CH3 & 4

CH3 & 4

CH1 & 2

CH1 & 2

REMOTE TURN-ON

REMOTE TURN-ON

CHASSIS GROUND

CHASSIS GROUND

TO BATTERY + 12V VIA FUSE

TO BATTERY + 12V VIA FUSE

BASS REMOTE

FULL RANGESTEREO LINE

INPUTS

Channels 1 & 2

Channels 3 & 4

BALANCED PHASE CUT/BOOST HIGH PASS

9V 0.2V -10 +10dB 40 400Hz 15 150Hz 40 400Hz LP/BPLEVEL CUT/BOOST BANDWIDTH FREQ SUBSONIC FREQ CROSSOVER

HFR-G1REMOTE

CH 1&2AMPLIFIER ROUTING

PARAMETRIC EQ

FULL RANGE

FULL RANGE CH1&2

MO ST LP/BP HP

FUSE

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

MONO MIX CH1 CH3 INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ FREQ HP CH3&4

X1 X10 X1 X10

X1 X10

CH2 CH4

CH4

2CH 4CH

MODE

OUTPUT INPUT

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

+12V REM GND

POWER INPUT

+ CH1 - + CH2 -

+ CH3 - + CH4 -

BRIDGED

SPEAKER OUTPUT

BRIDGED

CH3 & 4

CH3 & 4

CH1 & 2

CH1 & 2

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

CH2 CH4

CH4

2CH 4CH

MODE

OUTPUT INPUT

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Page 10: XXV 08 Amplifier Manual

XXV GEMINI 4 CHANNEL AMPLIFIER APPLICATIONS

8

2 way active, or bi-amplified system with mono bass

2 way active, or bi-amplified system with mono bass, and faded highs/lows

Channels 3 / 4:This application shows how easily a 2 way active system can be implemented HI PASS (subsonic): 20 Hzusing a 4 channel amplifier.

Channels 1 and 2 will be used for highs, and channels 3 and 4 for mono bass. LOW PASS: 100 Hz

Interconnect cable checklist: Please note that these frequency points are suggestions only. Refer to the We need to feed the same signal to both sets of channels, so you must use 2 loudspeaker manufacturer specifications and the section “Setting up systems

after installation for best performance”Y-adapters, one to feed the LEFT signal to channels 1 and 3, and the right signal to channels 2 and 4, as shown.

Level control checklist:Mono bass woofer wiring: Refer to the section “Setting up systems after installation for best performance”Connect the mono speaker positive terminal to the LEFT +, and its negative terminal to RIGHT -. Minimum final loudspeaker impedances:

2 Ohms per channel in stereo mode.CROSSOVER Switch setting checklist: 4 Ohms mono bridged.1 / 2 CROSSOVER: HPF3 / 4 CROSSOVER: LP/BP

Crossover frequency control checklist:Channels 1 / 2:HI PASS: 100 HzLOW PASS: N/A

Minimum final loudspeaker impedances:2 Ohms per channel in stereo mode.4 Ohms mono bridged.

Interconnect cable checklist:Here we present a variation of the previous system. Since this is a 2 way Use good quality RCA leads to connect the inputs of the amplifier to the source system, we can use the front outputs from a head unit to drive the highs, and the as shown.rear output to drive the bass This method allows the listener to easily adjust the

relative levels of bass to highs, with the front to rear fade on the head unit.Follow the instructions as per the previous system for switch and crossover Channels 1 and 2 will be used for highs, and channels 3 and 4 for mono bass.settings.

BASS REMOTE

FULL RANGESTEREO LINE

INPUTS

BALANCED PHASE CUT/BOOST HIGH PASS

9V 0.2V -10 +10dB 40 400Hz 15 150Hz 40 400Hz LP/BPLEVEL CUT/BOOST BANDWIDTH FREQ SUBSONIC FREQ CROSSOVER

HFR-G1REMOTE

CH 1&2AMPLIFIER ROUTING

PARAMETRIC EQ

FULL RANGE

FULL RANGE CH1&2

MO ST LP/BP HP

FUSE

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

MONO MIX CH1 CH3 INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ FREQ HP CH3&4

X1 X10 X1 X10

X1 X10

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

+12V REM GND

POWER INPUT

+ CH1 - + CH2 -

+ CH3 - + CH4 -

BRIDGED

SPEAKER OUTPUT

BRIDGED

CH3 & 4

CH3 & 4

CH1 & 2

CH1 & 2

REMOTE TURN-ONCHASSIS GROUND

TO BATTERY + 12V VIA FUSE

CH2 CH4

CH4

2CH 4CH

MODE

OUTPUT INPUT

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

BASS REMOTE

LEFT TO CHANNELS

1 AND 3

RIGHT TO CHANNELS

2 AND 4

BALANCED PHASE CUT/BOOST HIGH PASS

9V 0.2V -10 +10dB 40 400Hz 15 150Hz 40 400Hz LP/BPLEVEL CUT/BOOST BANDWIDTH FREQ SUBSONIC FREQ CROSSOVER

HFR-G1REMOTE

CH 1&2AMPLIFIER ROUTING

PARAMETRIC EQ

FULL RANGE

FULL RANGE CH1&2

MO ST LP/BP HP

FUSE

PARAMETRIC EQ

X1 X109V 0.2V 0 180 0 180 -10 +10dB 40 400Hz

MONO MIX CH1 CH3 INPUT LEVEL LEFT RIGHT 0dB BANDWIDTH FREQ FREQ HP CH3&4

X1 X10 X1 X10

X1 X10

DIAGNOSTICS

AMBER - THERMALRED - SHORT CIRCUIT

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

RED - CLIP

GREEN - PRE-CLIPAMBER - NEAR CLIP

+12V REM GND

POWER INPUT

+ CH1 - + CH2 -

+ CH3 - + CH4 -

BRIDGED

SPEAKER OUTPUT

BRIDGED

CH3 & 4

CH3 & 4

CH1 & 2

CH1 & 2

REMOTE TURN-ONCHASSIS GROUND

TO BATTERY + 12V VIA FUSE

CH2 CH4

CH4

2CH 4CH

MODE

OUTPUT INPUT

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Page 11: XXV 08 Amplifier Manual

XXV COLOSSUS DUAL MONO BLOCK AMPLIFIER APPLICATIONSBASIC APPLICATION

9

The Dual Mono Block amplifiers are capable of 4, 2 & 1 Ohm stereo and 4 & 2bridged loads and can be used in any of the “bi-amplifier” systems describedin the XXV-Juno and XXV-Gemini directions.The XXV-Colossus has two 1600 watt D-Class channels built-in labeledL & R on the end panel.

SINGLE AMP INSTALLATION PROCEDURE:1. Connect the amp LINE INPUTS to the Radio/CD player full range or mono line out puts 4. Connect a 2 gauge ground cable directly to chassis ground with in 36” of the amp.with good quality RCA interconnect cables. - Be sure to remove any paint or primer from the ground point.2. Plug in the XXVR-1 bass remote module into the amp REMOTE INPUT jack. - Use a nut, bolt and lock washer to secure the ground cable to the chassis ground.3. Route a 2 gauge power cable directly to the vehicle battery with an in-line 300 amp fuse. 5. Connect the subwoofer(s) in accordance to the diagrams below.

This will allow you to operate separate subs independently (on each channel L or R) at 4, 2 or 1 Ohm at up to 1600 watts or bridged across L & R to operate asingle sub up to 3200 watts at 4 or 2 Ohms. Note: The amp is not capable of 1 Ohm when bridged across L & R.The crossovers and XXVR-1 Bass Remote Module will operate both L & R channels simultaneously.

REMOTE TURN-ON

REMOTE TURN-ON

CHASSIS GROUND

CHASSIS GROUND

TO BATTERY +12v VIA 300 AMP FUSE

TO BATTERY +12v VIA 300 AMP FUSE

DESIGNATED MONOLINE INPUT

DESIGNATED MONOLINE INPUT

USING CHANNELS L & R INDEPENDENTLY

USING CHANNELS L & R BRIDGED

BRIDGED MONOSUBWOOFER

2 OHM MINIMUM

Note: The amplifier is capable of4, 2 & 1 Ohms per channel in this configuration

Note: The amplifier is capable of4 & 2 Ohms in this configuration.It is not capable of 1 Ohm.

FULL RANGESTEREO LINE INPUT

NOT USED

Y-ADAPTOR

FULL RANGESTEREO LINE INPUT

NOT USED

Y-ADAPTOR

Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

INPU

TO

UTPU

T

LL

RR

BA

LAN

CED

INPU

T

9V 0.2V

LEVEL

0 180

PHA

SE

RED

- CLIP

GR

EEN - PR

E-CLIP

AM

BER

- NEA

R C

LIP

DIA

GN

OSTIC

S

AM

BER

- THER

MA

LR

ED - SH

OR

T CIR

CU

IT

HFR

-G1

REM

OTE

PARAMETRIC EQ

0 10dB

BO

OST

BA

ND

WID

TH

30 100Hz

FREQ

15 35Hz

SUB

SON

IC

35 250Hz

LPF

+12V

G

ND

POW

ER

BR

IDG

ED

REM

+-

+-

L-C

HR

-CH

MAXXS

ON

ICS

POW

ERED

BY

+12V

G

ND

POW

ER

BR

IDG

ED

REM

+-

+-

L-C

HR

-CH

MAXXS

ON

ICS

POW

ERED

BY

INPU

TO

UTPU

T

LL

RR

BA

LAN

CED

INPU

T

9V 0.2V

LEVEL

0 180

PHA

SE

RED

- CLIP

GR

EEN - PR

E-CLIP

AM

BER

- NEA

R C

LIP

DIA

GN

OSTIC

S

AM

BER

- THER

MA

LR

ED - SH

OR

T CIR

CU

IT

HFR

-G1

REM

OTE

PARAMETRIC EQ

0 10dB

BO

OST

BA

ND

WID

TH

30 100Hz

FREQ

15 35Hz

SUB

SON

IC

35 250Hz

LPF

+12V

G

ND

POW

ER

BR

IDG

ED

REM

+-

+-

L-C

HR

-CH

MAXXS

ON

ICS

POW

ERED

BY

+12V

G

ND

POW

ER

BR

IDG

ED

REM

+-

+-

L-C

HR

-CH

MAXXS

ON

ICS

POW

ERED

BY

BASS REMOTE

BASS REMOTE

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Page 12: XXV 08 Amplifier Manual

XXV THOR / XXV CYCLOPS / XXV GOLIATH / XXV SAMPSON MONO AMPLIFIER APPLICATIONSBASIC APPLICATION

10

The 1 channel mono amplifiers are capable of 4, 2 & 1 Ohms loads and can be used in any of the “bi-amplifier” systems described in the XXV-Juno and XXV-Geminidirections.

SINGLE AMP INSTALLATION PROCEDURE: 4. Connect a 0 gauge ground cables directly to chassis ground with in 36” of the amp.1. Connect the amp LINE INPUTS to the Radio/CD player full range or mono line out puts with good - Be sure to remove any paint or primer from the ground point.quality RCA interconnect cables. - Use a nut, bolt and lock washer to secure the ground cable to the chassis ground.2. Plug in the XXVR-1 bass remote module into the amp REMOTE INPUT jack. 5. Connect the subwoofer(s) in accordance to the diagrams below.3. Route a 0 gauge power cables directly to the vehicle battery with an in-line fuse. 6. Make sure the MASTER/SLAVE switch is in the MASTER position.

Note: The amplifier will not work if the MASTER/SLAVE switch is in the Slave position

DUAL AMP INSTALLATION PROCEDURE: 5. Connect four 0 gauge ground cables directly to chassis ground with in 36” of the amp.1. Connect the amp LINE INPUTS to the Radio/CD player full range or mono line out puts with good - Be sure to remove any paint or primer from the ground point.quality RCA interconnect cables. - Use a nut, bolt and lock washer to secure the ground cable to the chassis ground.2. Plug in the XXVR-1 bass remote module into the amp REMOTE INPUT jack. This will allow the 6. Make sure the Master amp MASTER/SLAVE switch is in the MASTER position. Make sure the Slave Master amp to control both Master and Slave amps with just one Bass Remote. amp MASTER/SLAVE switch is in the SLAVE position.3. Connect an RCA jumper cable from the Master amp MASTER OUTPUT to the Slave amp SLAVE 7. Connect the subwoofer(s) in accordance to the diagrams below.INPUT. Note: This will “link” the amps so that the Master amp crossover switches will control both the 8. Connect a 12 gauge jumper from Master amp speaker - to Slave amp speaker - as shown below.Master and Slave amps. The Slave amp crossover switches will be bypassed.4. Route four 0 gauge power cables directly to the vehicle battery with an in-line fuse.

REMOTE TURN-ON

TO BATTERY +12v VIA FUSE

TO BATTERY +12v VIA FUSE

MONOSUBWOOFER

DESIGNATED MONO

LINE INPUT

DESIGNATED MONOLINE INPUT

A SINGLE REMOTE IS CONNECTED TO THE MASTER AMP IN A LINKED PAIR AND ASSUMES

CONTROL OF BOTH AMPLIFIERS BASS EQ FUNCTION

CHASSIS GROUND

CHASSIS GROUND

Linking two amps for single or dual subwoofer application

SINGLE VOICE COILSUBWOOFER

RC

A J

UM

PE

R C

AB

LE

MASTER

SLAVE

DUAL VOICE COILSUBWOOFER

MA

ST

ER

OU

TP

UT

TO

SL

AV

E IN

PU

T

12

GA

UG

E J

UM

PE

R W

IRE

TWO SINGLE COIL SUBWOOFERS

+ - + -

FULL RANGESTEREO LINE INPUT

NOT USED

Y-ADAPTOR

FULL RANGESTEREO LINE INPUT

NOT USED

Y-ADAPTOR Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

Note: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown PARALLEL MONO

SUBWOOFERS2 OHMS EACH MINIMUM

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

GND +12V +12V GNDPOWER POWER

REM + -+ -

MAXXSONICSPOWERED BY

INP

UT

OU

TPU

T

LL

RR

BA

LAN

CE

DIN

PU

T

9V 0.2V

LEV

EL

0 180

PH

AS

E

RE

D - C

LIP

GR

EE

N - P

RE

-CLIP

AM

BE

R - N

EA

R C

LIP

DIA

GN

OS

TICS

AM

BE

R - TH

ER

MA

LR

ED

- SH

OR

T CIR

CU

IT

HFR

-G1

RE

MO

TE

PAR

AM

ETRIC

EQ

0 10dB

BO

OS

TB

AN

DW

IDTH

30 100Hz

FRE

Q

15 35Hz

SU

BS

ON

IC

35 250Hz

LPF

OU

TPU

TM

AS

TERINP

UT

SLA

VE

INOU

T

GN

D

+12

V+1

2V

GN

DP

OW

ER

PO

WE

RR

EM

+-

+-

MAXXS

ON

ICS

PO

WE

RE

D B

Y

INPU

TO

UTPU

T

LL

RR

BA

LAN

CED

INPU

T

9V 0.2V

LEVEL

0 180

PHA

SE

RED

- CLIP

GR

EEN - PR

E-CLIP

AM

BER

- NEA

R C

LIP

DIA

GN

OSTIC

S

AM

BER

- THER

MA

LR

ED - SH

OR

T CIR

CU

IT

HFR

-G1

REM

OTE

PARAMETRIC EQ

0 10dB

BO

OST

BA

ND

WID

TH

30 100Hz

FREQ

15 35Hz

SUB

SON

IC

35 250Hz

LPF

OU

TPUT

MA

STERINPU

TSLAVE

INOU

T

GN

D

+12

V+1

2V

GN

DPO

WER

POW

ERR

EM+

-+

-R

EM+

-+

-

MAXXS

ON

ICS

POW

ERED

BY

INPU

TO

UTPU

T

LL

RR

BA

LAN

CED

INPU

T

9V 0.2V

LEVEL

0 180

PHA

SE

RED

- CLIP

GR

EEN - PR

E-CLIP

AM

BER

- NEA

R C

LIP

DIA

GN

OSTIC

S

AM

BER

- THER

MA

LR

ED - SH

OR

T CIR

CU

IT

HFR

-G1

REM

OTE

PARAMETRIC EQ

0 10dB

BO

OST

BA

ND

WID

TH

30 100Hz

FREQ

15 35Hz

SUB

SON

IC

35 250Hz

LPF

OU

TPUT

MA

STERINPU

TSLAVE

INOU

T

GN

D

+12

V+1

2V

GN

DPO

WER

POW

ER

MAXXS

ON

ICS

POW

ERED

BY

BASS REMOTE

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

BASS REMOTE

-6dB

-20dB 0dB

CLIP

GREEN: PRE-CLIPAMBER: SOFT CLIP

RED: HARD CLIP

GREEN: POWER

DIAGNOSTICS

RED: SHORTAMBER: THERMAL

XXVR-1

Amplifiers can run at a 2ohmload minimum when linked

Page 13: XXV 08 Amplifier Manual

XXV MAXXIMUS DUAL MONO BLOCK AMPLIFIER APPLICATIONSBASIC APPLICATION

11

The 2 channel mono amplifiers are capable of 4, 2 & 1 Ohm loads wired channels 1 & 2independent as shown below or 4 or 2 Ohms wired mono bridged shown below.The XXV-MAXXIMUS has two 5000 watt D-Class channels built-in labeled Subwoofer 1 & Subwoofer 2 on the end panel.

SINGLE AMP INSTALLATION PROCEDURE:1. Connect the amp LINE INPUTS to the Radio/CD player full range or mono line out puts with good 4. Connect two 0 gauge ground cables directly to chassis ground with in 36” of the amp.quality RCA interconnect cables. - Be sure to remove any paint or primer from the ground point.2. Plug in the XXVR-1 bass remote module into the amp REMOTE INPUT jack. - Use a nut, bolt and lock washer to secure the ground cable to the chassis ground.3. Route two 0 gauge power cables directly to the vehicle battery with an in-line 300 amp fuse. 5. Connect the subwoofer(s) in accordance to the diagrams below.

This will allow you to operate separate subs independently (on each channel 1 or 2) at 4, 2 or1 Ohm at up to 5000 watts or bridged across 1& 2 to operate a single sub up to 10000 wattsat 4 or 2 Ohms. Note: The amp is not capable of 1 Ohm when bridged across 1 & 2.The crossovers and XXVR-1 Bass Remote Module will operate both 1 & 2 channelssimultaneously.

USING CHANNELS 1 & 2 MONO BRIDGEDUSING CHANNELS 1 & 2 INDEPENDENTLY

DESIGNATED MONOLINE INPUT

REMOTE TURN-ON

TO BATTERY +12v VIA FUSE

TO BATTERY +12v VIA FUSE

CHASSIS GROUND

CHASSIS GROUND

Note: The amp is capable of driving 4, 2 or 1-Ohm per sub in this configuration Impedances below 1-Ohm will damage the amplifier

Note: The amp is capable of driving 4 or 2-Ohms in this configuration Impedances below 2-Ohms will damage the amplifier

Caution: You must place a 12 gauge monoBridged Jumper Wire as shown above

FULL RANGESTEREO LINE INPUT

NOT USED

Y-ADAPTORNote: You can use the Radio/CD designated mono line output or a full range stereo line output. For full range stereo line output, you will need an optional “Y-Adaptor” as shown

INP

UT

OU

TPU

T

LL

RR

BA

LAN

CE

DIN

PU

T

9V 0.2V

LEV

EL

0 180

PH

AS

E

RE

D - C

LIP

GR

EE

N - P

RE

-CLIP

AM

BE

R - N

EA

R C

LIP

DIA

GN

OS

TICS

AM

BE

R - TH

ER

MA

LR

ED

- SH

OR

T CIR

CU

IT

HFR

-G1

RE

MO

TE

PAR

AM

ETRIC

EQ

0 10dB

BO

OS

TB

AN

DW

IDTH

30 100Hz

FRE

Q

15 35Hz

SU

BS

ON

IC

35 250Hz

LPF

GN

D

+12

V

GN

D

+12

V

+12V

G

ND

+12V

G

ND

PO

WE

R

PO

WE

R

PO

WE

R

PO

WE

R

RE

M+

-+

-

+-

+-

MAXXS

ON

ICS

PO

WE

RE

D B

Y

UR

RI

GN

G

PB

DI

JM

E

SU

BW

OO

FER

1

SU

BW

OO

FER

2

MO

NO

BR

IDG

ED

GND +12V

GND +12V

+12V GND

+12V GND

POWER

POWER

POWER

POWER

REM + -+ -

+- +-

SUBWOOFER 1

SUBWOOFER 2

GND +12V

GND +12V

+12V GND

+12V GND

POWER

POWER

POWER

POWER

REM + -+ -

+- +-

BRI N J PERDGI G UM

SUBWOOFER 1

SUBWOOFER 2

Page 14: XXV 08 Amplifier Manual

12

Installation

The success of any car stereo system relies on several factors, such as the system design, execution of the installation, and system setup. This section is intended to assist the installer by offering several tips and hints about good installation practice. Please remember that any system is only as good as its weakest link.

Design

Determine the system format, e.g., single amplifier, active, front/rear and so on. Then choose the amplifier power points to according to personal taste. Please remember that higher power systems are not necessarily useful purely for high sound pressure levels, but also to establish a headroom capability, to reproduce musical peaks cleanly without distortion. Lower power amplifiers will clip earlier than their more powerful cousins, and cause loudspeaker failure when overdrive, due to the harmonics generated by a clipped signal, thus overheating voice coils.

Choose loudspeaker and amplifier mounting locations. Loudspeaker location is always a matter of compromise between space and sound stage imaging. Amplifiers should be mounted with the fins running vertically for best convection cooling, to minimize overheating.Purchase the best quality RCA cables you can afford, for reliability and less engine noise interference in the audio system.

General:Mount the amplifier/s in the chosen location.Run the wiring so that RCA cables are at least 18“ away from power and speaker cables. Keep RCA cables away from electrical devices in the vehicle that can cause electrical noise, such as fuel pumps.

Power and ground connections:Use a sufficient gauge power cable, at least 4 gauge per class A/B and 0 gauge per class D amplifier. In a multi amplifier system, it is advisable to mount a large enough fuse right at the battery, and run a master +12 volt power cable to a fused distribution block near the amplifiers. It is then a simple matter to connect the +12 volt terminal of each amplifier to the distribution block.Ground each amplifier with as short a ground lead, again at least 4 gauge per class A/B and 0 gauge per class D amplifier, directly to the vehicle chassis. Use a ground distribution block, if you wish, but it is extremely important to keep the main ground lead from this distribution block to the chassis as short as possible, not more than 12“. The ground connection integrity to the chassis is very important, and the best way to achieve a good, solid electrical and mechanical contact is to use a large round crimp lug, crimped and soldered to the ground cable. The next step is to scrape the paint off the vehicle chassis, slightly larger than the ground lug, at the connection point. Drill a clearance hole in the chassis, the same size as the lug hole, and use a bolt, spring washer and nut to securely fasten the ground lug. Use petroleum jelly to coat the bolt/lug connection, to prevent oxidization with time.TIP: Use the same approach when installing head units, equalizers or any audio equipment for that matter - run short individual grounds from each piece directly to the vehicle chassis, to minimize ground loops and system noise.All power, ground and speaker connections should be crimped and soldered for reliability. Make sure that none of the cable insulation can chafe against exposed metal in the vehicle, causing short circuits to the chassis.

Safe connection sequence:After all cables are run, connect speaker wires to the speakers and amplifiers, then run and plug in RCA cables. Next, connect all power grounds and remote turn on leads. Now connect all +12 volt cables to the amplifiers and distribution blocks and fuse holders. Finally, connect the main +12 volt cable to the battery, with the main fuse removed, and we are almost ready to power up the system.

Power up the system:The following procedure may seem like overkill, but there is nothing more frustrating than turning on a system for the first time, and immediately it does not work properly.First, make sure the head unit is off, and turn all level controls to minimum (counter-clockwise), including the head unit volume control. Set all equalizers to 0 dB (no boost), and all crossover frequency controls at approximate frequencies, as recommended by the loudspeaker manufacturer. Set all input selector and crossover switches as required for the application.Remove all amplifier fuses, and insert the main fuse at the battery. If the fuse does not blow, you can insert the fuse in one of the amplifiers, and we are ready to turn on the system.Turn the head unit on, insert a CD, or select a radio station, and increase the head unit volume control. If the system sounds fine, turn off the head unit, and install fuses in the remaining amplifiers, one by one, till the complete system is powered up and functioning properly.

SYSTEM DESIGN AND INSTALLATION

Page 15: XXV 08 Amplifier Manual

SETTING UP SYSTEMS AFTER INSTALLATION FOR BEST PERFORMANCE

13

General:As mentioned in the “General Installation Notes” section, the system should now be powered up, and working. At this point, all crossover frequency and input selection switches should be properly set for the application, and all volume, level and equalizer controls turned to minimum.

Level control setup:Insert a CD or cassette that you are familiar with to use as a reference, and turn the head unit volume control to about 80% of its full setting to maintain an un clipped signal. The system sound level will of course be very low, and the following procedures will help you to match the amplifier input sensitivities properly to the head unit output signal level.

Single 2 channel amplifier system (XXV-JUNO):Turn the level control up slowly, till you hear distortion, then back off a few degrees on the control.

Single 4 channel amplifier systems (XXV-GEMINI):Turn the channel 1 & 2 level control up slowly, till you hear distortion, then back off a few degrees on the control.Repeat for channel 3 & 4.

2 or 3 way active systems (all):Always start with the bass, or low frequency amplifier as a reference, by turning its control up to the point where distortion is audible, and back it off some.Now adjust the level control for the highs or tweeter channels in a 2 way active system, to balance the highs to lows.In a 3 way active system, match the midrange level to the bass, and then the highs to the midrange and bass. It may be necessary to perform a few iterations of the midrange and highs level control settings to achieve a satisfactory sound balance.

Crossover frequency fine tuning:We had started off in the “General Installation Notes” section by setting crossover frequency controls to approximate positions, and now you can adjust these for best sound quality. Be careful not to stray too far from those crossover frequencies as recommended by the loudspeaker manufacturer, as it is quite possible to damage midrange and tweeters with excess power outside their nominal operating frequency ranges.

Equalizer setup:Once all levels and crossover frequencies have been set for a pleasant sound balance, we can start equalizing the system frequency response. It is important to remember that a boost applied at any frequency, or range of frequencies, will cause severe amplifier clipping. The following comments apply to ALL equalizers and tone controls on the amplifiers, as well as those on head units and dash mount equalizers.Use the head unit volume control to adjust the system to an intermediate level, and proceed to adjust equalizers and tone controls to personal taste. Now go back to the Level control setup above, and readjust all level controls.

Remote Bass Module:Please understand that the Remote Bass Module (XXVR-1) is not a volume control, but rather a variable 45Hz Bass Boost. This module is intended for providing adjustable bass impact during listening. Turning the module all the way to the right or using it as a volume control can damage the amplifier, subwoofers or speakers in the system.

Sit back and enjoy the music!

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TROUBLESHOOTING A SYSTEM

14

The key to finding the problem in a misbehaving sound system is to isolate parts of that system in a logical fashion to track down the fault.

Description of the Diagnostic system built into all HiFonics amplifiersThe diagnostic system will shut down the amplifier, until reset by turning the head unit off, and back on. This state of affairs will be indicated by the front/side panel PROTECT LED lighting up under the following conditions:1 - A short circuit on the loudspeaker leads.2 - An internal amplifier fault that causes a DC offset on the loudspeaker output.

Should the amplifier go into diagnostic mode, simply disconnect all RCA and speaker leads, while keeping +12 volt, power ground and remote leads connected. Now turn the amplifier back on, and if the diagnostic LED lights, the amplifier has an internal fault.If not, plug the RCA cables back, and reset the amplifier. If it goes into diagnostic now, the fault lies in the input, either with bad cables or source unit.If the amplifier seems fine with RCA cables plugged in, connect the speakers, one at a time, and if one of the speakers or its wiring is faulty, it will activate the diagnostic system.

Amplifier heatsink overheatingThe amplifiers will shut down when the heatsink temperature reaches 80 degrees centigrade, and turn back on once the unit has cooled down below that point.Causes of overheating:1 - Inadequate cooling - relocate or remount to provide better natural airflow over the fins.2 - Driving high power levels into low impedances - back off on the volume control, and/or make sure you are not loading the amplifier with less than the recommended loudspeaker impedance.

Low output power1 - Check that level controls have been set up properly.2 - Make sure that the battery voltage, as measured at the amplifier’s +12 volt and ground terminals, is 11 volts or more.3 - Check all +12 volt and ground connections.

Fuses blowing1 - The use of loudspeaker impedances below the recommended minimums will draw more current - check.2 - A short on the main +12 volt cable from the battery to the vehicle chassis will cause the main fuse to blow.3 - If an amplifier fuse blows continually, with only +12 volt, ground and remote leads connected, the amplifier may be faulty.

System does not turn on1 - Check all fuses.2 - Check all connections.3 - Measure the +12 volt and remote turn on voltages at the amplifier terminals. If these are non existent or low, take voltage measurements at fuse holders, distribution blocks, the head unit’s +12 volt and remote leads to localize the problem.

Noise problemsSystem noise can be divided into two categories, hiss, and electrical interference.

Hiss, or white noise1 - High levels of white noise usually occur when amplifier level controls are turned up too high - readjust according to the procedures in section ”Setting up systems after installation for best performance”2 - Another major problem that can cause excessive hiss, is a noisy head unit - unplug the amplifier input RCA cables, and if the hiss level reduces, the source unit is at fault.

Electrical interferenceThe inside of an automobile is a very hostile electrical environment. The multitude of electrical systems, such as the ignition system, alternator, fuel pumps, air conditioners, to mention just a few, create radiated electrical fields, as well as noise on the +12 volt supply and ground. Remember to isolate the problem - first unplug amplifier input RCA cables, if the noise is still present, check the speaker leads, if not, plug the RCA’s back, and investigate the source driving the amplifier, one component at a time.

A ticking or whine that changes with engine RPM:1 - This problem could be caused by radiation pickup of RCA cables that are too close to a fuel pump or a distributor.2 - Check that the head unit ground is connected straight to the vehicle chassis, and does not use factory wiring for ground.3 - Try to supply the head unit with a clean +12 volt supply directly from the battery +, instead of using a supply from the in dash wiring/fusebox.

A constant whine:This type of noise can be more difficult to pinpoint, but is usually caused by some kind of instability, causing oscillations in the system.1 - Check all connections, especially for good grounds.2 - Make sure that no speaker leads are shorting to exposed metal on the vehicle chassis.3 - RCA cables are notorious for their problematic nature, so check that these are good, in particular the shield connections.

Page 17: XXV 08 Amplifier Manual

2 CHANNEL 4 CHANNEL

XXV JUNO XXV GEMINI

Output Power Ratings

4 Ohm Load 100 x 2 125 x 4 2 Ohm Load 175 x 2 200 x 4 Mono Bridged at 4 Ohm 350 x 1 400 x 2Miscellaneous Specifications

Slow unmute at turn on (Soft start) YES YES Input Selector Switch - 2*4 Frequency response, -3dB 2Hz - 70KHz 2Hz - 70KHz Damping factor 2000 2200 Signal to noise ratio (A-weighted) 101dB 100dB THD&N 0.03% 0.03% Channel Separation at 1KHz 70dB 70dB Variable input level control, unbalanced 0.2V - 9.0V 0.2V - 9.0V Variable input level control, balanced 0.04V - 18V 0.04V - 18VInput Impedance (unbalanced) 47Kohm 47Kohm Input Impedance, balanced 10Kohm 10Kohm Power and Specific Diagnostic LED's YES YES Protection (DC, Short, Thermal, Overload, Clip) YES YES Power supply, all MOSFET Full PWM Full PWM Output power circuit configuration BIPOLAR MOSFETCrossover and switching for channels 1/2 LP-BP/FULL/HP LP-BP/FULL/HP

Variable High pass, 12 dB/octave 15Hz - 4KHz 15Hz - 4KHz Variable Low pass, 12 dB/octave stereo, 24dB/octave mono 40Hz - 4KHz 40Hz - 4KHz STEREO/MONO switch YES YES Subsonic Filter, 12dB/octave stereo, 24dB/octave mono 15Hz -150Hz 15Hz -150Hz Bass Cut/Boost -10 - +10dB -10 - +10dBCrossover and switching for channels 3/4 -

Variable High pass, 12 dB/octave stereo, 24dB/octave mono - 15Hz - 4KHz Variable Low pass, 12 dB/octave stereo, 24dB/octave mono - 40Hz - 4KHz STEREO/MONO switch - YES Bass EQ - -10 - +10dBPhase Shift Controller

Phase change in degrees 0-180 0-180Separate phase controls for these channels L/R CH 1/2Connector types

Balanced Input (Din) YES YES Unbalanced Input (RCA) YES YES Line Output (RCA) HP/FULL/BP CH1/2/3/4 Full range summed Remote Bass Module XXVR-1 XXVR-1Mechanical

Machined goldplated brass power terminal block 2GA 2GA Machined goldplated brass speaker terminal block/s 10GA 10GA Heat Sink Dimensions (L x W x H) inches 12.6 x 13 x 2.6 17.7 x 13 x 2.6 Fuse Rating 50 AMPS x 1 50 AMPS x 2

HIFONICS XXV 2 & 4 CHANNEL AMPLIFIER FEATURES

FEATURES

15

Features subject to change with out notice

4 4

Page 18: XXV 08 Amplifier Manual

Output Power Rating14.4 Volts 4-Ohms14.4 Volts 2-Ohms14.4 Volts 1-Ohm14.4 Volts 4-Ohms Bridged14.4 Volts 2-Ohms Bridged16 Volts 4-Ohms16 Volts 2-Ohms16 Volts 1-Ohm16 Volts 4-Ohms Bridged16 Volts 2-Ohms Bridged18 Volts 4-Ohms18 Volts 2-Ohms18 Volts 1-Ohm18 Volts 4-Ohms Bridged18 Volts 2-Ohms BridgedSoft StartDamping FactorSignal to Noise Ratio (A-weighted)THD & NoiseVariable Input Level Control (unbalanced)Input Level Control (balanced)Input Impedance (un-balanced)Input Impedance (balanced)Power / Diagnostic L.E.D.Protection: DC, Speaker Short, Thermal, OverloadPower Supply MOSFETAudio Output MOSFETCrossover: Variable Low Pass Filter / 24dB Variable Subsonic Filter / 24dB Variable Bass EQ Phase Shift (0 - +180 degrees)Connector type: Unbalanced Inputs (RCA) Balanced Inputs (DIN) Line Output (RCA) Speaker Terminals (molded) Power/Ground Terminals (molded) Remote Bass Module Mechanical:Heat Sink Dimensions (L x W x H) inchesFuse Rating 300 Amps 300 Amps 400 Amps 500 Amps 800Amps 1000 Amps

HIFONICS XXV SERIES MONO AND DUAL-MONO AMPLIFIER FEATURES

Note; All features subject to change without notice

XXV-THOR

1200 x 12300 x 13000 x 1

21.3 x 11.8 x 2.7

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.0 ga.

XXVR-1

4000 x 13300 x 12200 x 1

5000 x 14300 x 13200 x 1

XXV-COLOSSUS

600 x 21100 x 21600 x 22200 x 13200 x 1

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.

XXVR-1

21.3 x 11.8 x 2.7

0 ga.

1900 x 21400 x 2900 x 2

2800 x 13800 x 1

XXV-CYCLOPS

1500 x 12900 x 14000 x 1

24.4 x 11.8 x 2.7

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.

XXVR-10 ga. x 2

5100 x 14000 x 12600 x 1

6300 x 15200 x 13800 x 1

XXV-GOLIATH

1800 x 13200 x 15000 x 1

25.6 x 11.8 x 2.7

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.

XXVR-10 ga. x 2

6300 x 14500 x 13100 x 1

7600 x 15800 x 14400 x 1

XXV-SAMPSON

2600 x 14500 x 18000 x 1

37.8 x 11.8 x 2.7

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.

XXVR-10 ga. x 2

8900 x 15400 x 13500 x 1

10200 x 16700 x 14800 x 1

XXV-MAXXIMUS

2000 x 23500 x 25000 x 27000 x 1

10000 x 1

25.6 x 11.8 x 5.3

YES>350

>95dB<0.1

0.2V - 9V0.04V - 18V

47k-Ohm20k-Ohm

Yes

YesYesYes

35Hz - 250Hz10Hz - 35Hz0dB - +10dB

Yes

Yes

YesYes

10 ga.0 ga. X 4XXVR-1

6300 x 24500 x 23100 x 2

9000 x 112600 x 1

7600 x 26100 x 24600 x 2

12200 x 115200 x 1

16

Page 19: XXV 08 Amplifier Manual

Maxxsonics Limited WarrantyAs the manufacturer of Maxxsonics, Crunch MB Quart and Hifonics car audio products,

Maxxsonics USA Inc. Warrants to the original consumer purchaser the amplifier to be free from

defects in material and workmanship for one (1) Year from date of purchase.

All other parts and accessories of the system are warrantied to be free from defects in

material and workmanship for one (1) year from date of purchase. Maxxsonics will

repair or replace at it’s option and free of charge during the warranty period, any system

component that proves defective in materials and workmanship under normal installation,

use and service provided that the product is returned to the authorized Maxxsonics dealer

from where it was purchased. A photo copy of the original receipt must accompany the

product being returned.

Valid purchase receipts will contain the name and address of the authorized reseller.

Any damage to the product as a result of misuse, abuse, accident, incorrect wiring,

improper installation, alteration of date code or bar code labels, revolution, natural

disaster, or any sneaky stuff because someone messed up, repair or alteration out side

of our factory or authorized service centers and any thing else you have done that you

should not have done is not covered.

This warranty is limited to defective parts and specifically excludes any incidental

or consequential damages connected therewith. This warranty is not to be construed

as an insurance policy.

Warranty on installation labor, removal, re-installation and freight charges are not the

responsibility of Maxxsonics USA Inc.

Warranty products damaged as a result of insufficient or improper packing materials

are not covered by this limited warranty and such damaged product will be returned

“as is” at the expense of the owner.

17

XXVSERIES

Page 20: XXV 08 Amplifier Manual