x Feed functions Machine Tools - Makrum Oy

12
SAMSUNG CNC TURNING CENTER Machine Tools PL60

Transcript of x Feed functions Machine Tools - Makrum Oy

Page 1: x Feed functions Machine Tools - Makrum Oy

SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)

http://www.esmec.com

Ⓔ SMEC 2011.02-NO.1

SAMSUNG

CNC TURNING CENTER

Machine ToolsPL60

▒ NC 사양 / FANUC 0i-TD

Item Specification Simultaneouscontrollableaxes X,Zaxes

Controls Leastcommandincrement 0.001mm(0.000039″) Leastinputincrement 0.001mm(0.000039″)

Feedrateoverride 0~150%(10%unit )

Dwell G04

Zeroreturn G27,G28,G30

Pulsehandlefeed x1,x10,x100

Feed functions Rapidtraverserateoverride F0,25%,50%,100%

Feedrateperminute G98 Feedrateperrevolution G99

3rdand4threferencereturn

Feedforwardfunction

Toolnumbercommand T4-digit

Toolnoseradiuscompensation G40-G42

Tool Numberoftooloffsets 16pairs

functions Toolgeometry/wearoffset Geometry&weardata Toollifemanagement

Toolpathgraphicdisplay

Absolute/incrementalprogramming X,Z&U,W

Constantsurfacespeedcontrol G96,G97

Multiplerepetitivecannedcycle G70-G76

Simplecannedcycle G90,G92,G94

Decimalpointinput Decimalpointvalue

Inch/metricconversion G20,G21

Circularinterpolationbyradiusprogramming RadiusRinsteadofI,K

Chamfering&cornerRprogramming Chamfer&cornerRcanbemachined

Subprogramcall 4Nestedholes

Programming Threadcuttingcycleretract Threadcuttingistemp.stop,returntostartpoint

functions Workcoordinatesystemselection G54-G59 Local/machinecoordinatesystem G52,G53

Maximumprogrammabledimension ±99999.999mm(9999.9999″)

Mfunction M3digit

Usermacros

Variableleadthreadcutting

Continuousthreadcutting

Drillingcannedcycle(G80series)

Line/angle(directdimension)programming

ThreeGcodesystem(selectable)

Inputcode ISO,EIA

Tape

I /Ointerface RS-232C

functions

Partprogramstoragelength 1,280m Numberofstoredprograms 400EA

Searchfunction Sequence,program,addresssearch

MDI/CRTunit 10.4″LCD

Storedstrokecheck1 Overtravelcontrol

Backgroundediting Programeditingduringautomaticoperation

Helpfunction Alarm&operationdisplay

Other Runningtime /Partsnumberdisplay Automaticrunningtime &partsNumberdisplay

functions Loadmeterdisplay Spindleloaddisplay Selfdiagnosticfunction Self-designTest

Expandedprogramediting Copy,move,changeofNCprogram

Storedstroke2and3

Spindleorientation

Page 2: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 32

PL 60/1000PL 60MC/1000PL 60/3200PL 60MC/3200

· Cast iron structure for superior dampening characteristics and thermal displacement

· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining

SAMSUNG'S Advanced Engineering and Machine Design

Page 3: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 32

PL 60/1000PL 60MC/1000PL 60/3200PL 60MC/3200

· Cast iron structure for superior dampening characteristics and thermal displacement

· Rigid 45 degree slant bed design for heavy-duty machining· Torque tube design to minimize bending and twisting· Integrated box ways for long-term rigidity and heavy-duty machining

SAMSUNG'S Advanced Engineering and Machine Design

Page 4: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 54

SpindleSpeed

1,500 rpmSpindleMotor(30min/cont.)

45/37 kWRapidTravel(X/Z)

12/10 m/min(PL60,60MC/3200)

12/18 m/min(PL60,60MC/1000)FeedMotor(X/Z)

4/9 kW

CNC Turning Center PL60/60MCSAMSUNG Machine Tools

PL60/60MC is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.

▒ Spindle Power & Torque Diagram Unit:mm

High Accuracy, High Rigidity Spindle

■Highly Reliable and Rigid Structural Design ·Meehanitecastingwithheavilyribbedtorquetubedesign ·Rigidbedsupportsforpowerfulcutting ·Excellentvibrationdampeningandthermaldisplacementdesign

■Main Spindle Motor and Geared Headstock

Themain spindlemotor(45kW) speed is reduced to

2.5:1 and its power is delivered to the spindle through

a three-speedgeared headstock to provide powerful

torque(560.7kg.m)

PL60,60MC (21") PL60,60MC (24")

■One Body Sp ind le and Headstock Construction for Minimal Thermal Expansion

T h e h e ad s t o c k a nd s p i n d l e a r e

constructed in onebody to effectively

dissipate the heat,maintainingminimal

thermal expans ion, and to reduce

vibrations and noise by simplifying belt

design.

Max. Turning Length

Max. Turning Diameter

Max.TurningDiameter

900 mmMax.TurningLength

3,200 mm(PL60,60MC/3200)

1,000 mm(PL60,60MC/1000)

60

20

78

231

470 18001634

1500

905804

306272

30 50 100 300 500 10001500

2000

5040

30

20

10

5

4

3

2

SPINDLE SPEED[rpm]

PO

WE

R [

kW]

Torq

ue=56

0.7

kgf.m

Torq

ue=18

9.5

kgf.m

Torq

ue=93

.3 k

gf.m

60

20

78

231

470 18001634

1200

905804

306272

30 50 100 300 500 10001200

2000

5040

30

20

10

5

4

3

2

SPINDLE SPEED[rpm]

PO

WE

R [

kW]

Torq

ue=56

0.7

kgf.m

Torq

ue=18

9.5

kgf.m

Torq

ue=93

.3 k

gf.m

Page 5: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 54

SpindleSpeed

1,500 rpmSpindleMotor(30min/cont.)

45/37 kWRapidTravel(X/Z)

12/10 m/min(PL60,60MC/3200)

12/18 m/min(PL60,60MC/1000)FeedMotor(X/Z)

4/9 kW

CNC Turning Center PL60/60MCSAMSUNG Machine Tools

PL60/60MC is a heavy duty, ultra precision Turning Center, combined with Samsung's advanced technological features.

▒ Spindle Power & Torque Diagram Unit:mm

High Accuracy, High Rigidity Spindle

■Highly Reliable and Rigid Structural Design ·Meehanitecastingwithheavilyribbedtorquetubedesign ·Rigidbedsupportsforpowerfulcutting ·Excellentvibrationdampeningandthermaldisplacementdesign

■Main Spindle Motor and Geared Headstock

Themain spindlemotor(45kW) speed is reduced to

2.5:1 and its power is delivered to the spindle through

a three-speedgeared headstock to provide powerful

torque(560.7kg.m)

PL60,60MC (21") PL60,60MC (24")

■One Body Sp ind le and Headstock Construction for Minimal Thermal Expansion

T h e h e ad s t o c k a nd s p i n d l e a r e

constructed in onebody to effectively

dissipate the heat,maintainingminimal

thermal expans ion, and to reduce

vibrations and noise by simplifying belt

design.

Max. Turning Length

Max. Turning Diameter

Max.TurningDiameter

900 mmMax.TurningLength

3,200 mm(PL60,60MC/3200)

1,000 mm(PL60,60MC/1000)

60

20

78

231

470 18001634

1500

905804

306272

30 50 100 300 500 10001500

2000

5040

30

20

10

5

4

3

2

SPINDLE SPEED[rpm]

PO

WE

R [

kW]

Torq

ue=56

0.7

kgf.m

Torq

ue=18

9.5

kgf.m

Torq

ue=93

.3 k

gf.m

60

20

78

231

470 18001634

1200

905804

306272

30 50 100 300 500 10001200

2000

5040

30

20

10

5

4

3

2

SPINDLE SPEED[rpm]

PO

WE

R [

kW]

Torq

ue=56

0.7

kgf.m

Torq

ue=18

9.5

kgf.m

Torq

ue=93

.3 k

gf.m

Page 6: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 76

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

▒ Machine Structure

■Tailstock The programmable tailstock bodymounted onwide

guidewaysensurerigidworkpiecesupport.

▒ Machine Structure

Indexingtime

0.25 sec.Numberoftoolpositions

12 stations

■ Pre-tensioned and Double Anchored Ballscrews

■PL60 (High Speed Servo Turret)

■BMT Milling Turret (M Type)PL60MC is equippedwith standard12-stationBMT turret

capableof accepting rotary tools at any station,providing

flexiblemachiningthruvariousmachiningoperationsin just

one set-up. EachBMTholder is securely tightenedby 4

screws, allowing the turret to performheavy-duty cutting,

milling anddrilling operations. Turret indexing is non-stop,

bi-directionalwithafast0.25secondnextstationindextime.

■PL60MC (BMT High Speed Turret)

■Swivel Operation PanelSwiveledoperationpanel isdesignedtoturn90degree,

allowingoperatorsforeasieraccesstothecontrolpanel

atanygivenposition.

PL60 Cross-Section of the Bed

■Turret Torque Diagram

All axes bal lscrews are pre-

tensioned, heat treated, and

fixedbydoubleanchorsonboth

ends, providing ultimate rigidity

andminimalthermalgrowth.

11 kw

7.5 kw

SPINDLE SPEED [min¯¹]

14.3 kgf.m

POW

ER [K

W]

TORQ

UE [K

gf.m

]

9.7 kgf.m

■High Speed, Heavy Duty Servo TurretDrivenbyahigh torqueservomotor, the12-stationheavy

-duty turretcanaccept toolsonboth leftandrightsideof

eachstation.Turret indexing (repeatability±0.01) isnon-

stop, bi-directionalwith a fast 0.25 second next station

index time. Large diameter (Ø287) precision Curvic

couplingwith 18,225kgf clamping force enables precision

aswellasheavy-dutycutting.

Indexingtime

0.25 sec.Numberoftoolpositions

12 stationsMillingSpindleSpeed

3,000 rpmToolHolder

BMT 85

■Hexahedral Slide Way Frame Wide integral way is machined from the casting,

inductionhardenedandprecisiongroundtoensurelong-

term rigidity andmachining accuracy and heavy-duty

machining.

150mm

MT6

180mm

90°

■Rigid 45 degree Slant Bed 45degree slant torque tubedesignbed andwide

guide slide way ensure long term rigidity and

machiningaccuracy.

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

Page 7: x Feed functions Machine Tools - Makrum Oy

SAMSUNG MACHINE TOOLS 76

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

▒ Machine Structure

■Tailstock The programmable tailstock bodymounted onwide

guidewaysensurerigidworkpiecesupport.

▒ Machine Structure

Indexingtime

0.25 sec.Numberoftoolpositions

12 stations

■ Pre-tensioned and Double Anchored Ballscrews

■PL60 (High Speed Servo Turret)

■BMT Milling Turret (M Type)PL60MC is equippedwith standard12-stationBMT turret

capableof accepting rotary tools at any station,providing

flexiblemachiningthruvariousmachiningoperationsin just

one set-up. EachBMTholder is securely tightenedby 4

screws, allowing the turret to performheavy-duty cutting,

milling anddrilling operations. Turret indexing is non-stop,

bi-directionalwithafast0.25secondnextstationindextime.

■PL60MC (BMT High Speed Turret)

■Swivel Operation PanelSwiveledoperationpanel isdesignedtoturn90degree,

allowingoperatorsforeasieraccesstothecontrolpanel

atanygivenposition.

PL60 Cross-Section of the Bed

■Turret Torque Diagram

All axes bal lscrews are pre-

tensioned, heat treated, and

fixedbydoubleanchorsonboth

ends, providing ultimate rigidity

andminimalthermalgrowth.

11 kw

7.5 kw

SPINDLE SPEED [min¯¹]

14.3 kgf.m

POW

ER [K

W]

TORQ

UE [K

gf.m

]

9.7 kgf.m

■High Speed, Heavy Duty Servo TurretDrivenbyahigh torqueservomotor, the12-stationheavy

-duty turretcanaccept toolsonboth leftandrightsideof

eachstation.Turret indexing (repeatability±0.01) isnon-

stop, bi-directionalwith a fast 0.25 second next station

index time. Large diameter (Ø287) precision Curvic

couplingwith 18,225kgf clamping force enables precision

aswellasheavy-dutycutting.

Indexingtime

0.25 sec.Numberoftoolpositions

12 stationsMillingSpindleSpeed

3,000 rpmToolHolder

BMT 85

■Hexahedral Slide Way Frame Wide integral way is machined from the casting,

inductionhardenedandprecisiongroundtoensurelong-

term rigidity andmachining accuracy and heavy-duty

machining.

150mm

MT6

180mm

90°

■Rigid 45 degree Slant Bed 45degree slant torque tubedesignbed andwide

guide slide way ensure long term rigidity and

machiningaccuracy.

Featuring superior workability and chip-discharging capability, the bed is designed in a single tube structure boasting strong durability even in heavy-duty cutting.

Page 8: x Feed functions Machine Tools - Makrum Oy

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 98

▒ Tooling System

12-station Turret

Drill SocketsMT#3-D80MT#4-D80MT#5-D80

MT#3- D3"MT#4- D3"MT#5- D3"

MT#3-D80MT#4-D80MT#5-D80

MT#3- D3"MT#4- D3"MT#5- D3"

Drill

Boring Holder

Face Holder

U-Drill Holder

U-Drill

Boring Bar

Boring BarØ80(Ø3")

32(1 14 ") Tool

Boring Bar SleevesØ20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80

-D3"-D3"-D3"-D3"-D3"

"

Ø34"

ØØ1

1"

Ø1 12

"14

Ø2"2 12Ø -D3"

Ø20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80

-D3"-D3"-D3"-D3"-D3"

"

Ø34"

ØØ1

1"

Ø1 12

"14

Ø2"2 12Ø -D3"

PL60

Extention O.D Holder

(1)

(1)

(3)

(2)

(1)

(1)

12-station Turret(BMT 85)

Face Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Drill Sockets

Boring Bar Sleeves

32(1 14 ") Tool

Boring BarØ80(Ø3")

Boring Bar

Drill

U-Drill

Milling ColletsER40(Ø3-Ø26)

PL60MCO.D Holder

(3)

O.D Holder

(1)

(1)

(2)

(2)

(2)

(1)

(1)

U-Drill Holder

(1)

▒ Accessories

▒ Processing Speed

ProgrammableTailstock(Standard)AutomaticLubricator(Standard) ToolPresetter(Option)

▒ High Precision

10㎛

0.48㎛

SteadyRest(Option)ChipConveyor(Option)AutoDoor(Option)

2.3㎛Ry12㎛

10㎛

-10㎛

-12㎛

(actualresult)

■Surface Roughness <O.D. cutting>

Spindlespeed

367 rpmCuttingspeed

150 m/minDepthofcut

15 mm <Spindle Load 65%>Feedrate0.4 mm/rev

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

■Turning Performance (material:SM45C) PL60/3200

Machine type PL60

ToolDiamondtool<noseradius0.5mm>

Material AL150<Aluminum>

Cutting speed 230m/min

Feedrate 0.05mm/rev

Depth of cut 0.1mm

Outer diameter 200mm

■Roundness

15mm

Machine type PL60

ToolDiamondtool<noseradius0.5mm>

Material AL150<Aluminum>

Cutting speed 230m/min

Feedrate 0.05mm/rev

Depth of cut 0.1mm

Outer diameter 200mm

Filter 1-50

3,980mmPeakToValley=2.311㎛

Page 9: x Feed functions Machine Tools - Makrum Oy

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 98

▒ Tooling System

12-station Turret

Drill SocketsMT#3-D80MT#4-D80MT#5-D80

MT#3- D3"MT#4- D3"MT#5- D3"

MT#3-D80MT#4-D80MT#5-D80

MT#3- D3"MT#4- D3"MT#5- D3"

Drill

Boring Holder

Face Holder

U-Drill Holder

U-Drill

Boring Bar

Boring BarØ80(Ø3")

32(1 14 ") Tool

Boring Bar SleevesØ20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80

-D3"-D3"-D3"-D3"-D3"

"

Ø34"

ØØ1

1"

Ø1 12

"14

Ø2"2 12Ø -D3"

Ø20-D80Ø25-D80Ø30-D80Ø40-D80Ø50-D80Ø60-D80

-D3"-D3"-D3"-D3"-D3"

"

Ø34"

ØØ1

1"

Ø1 12

"14

Ø2"2 12Ø -D3"

PL60

Extention O.D Holder

(1)

(1)

(3)

(2)

(1)

(1)

12-station Turret(BMT 85)

Face Holder

Boring Holder

Axial Driven Holder

Radial Driven Holder

Drill Sockets

Boring Bar Sleeves

32(1 14 ") Tool

Boring BarØ80(Ø3")

Boring Bar

Drill

U-Drill

Milling ColletsER40(Ø3-Ø26)

PL60MCO.D Holder

(3)

O.D Holder

(1)

(1)

(2)

(2)

(2)

(1)

(1)

U-Drill Holder

(1)

▒ Accessories

▒ Processing Speed

ProgrammableTailstock(Standard)AutomaticLubricator(Standard) ToolPresetter(Option)

▒ High Precision

10㎛

0.48㎛

SteadyRest(Option)ChipConveyor(Option)AutoDoor(Option)

2.3㎛Ry12㎛

10㎛

-10㎛

-12㎛

(actualresult)

■Surface Roughness <O.D. cutting>

Spindlespeed

367 rpmCuttingspeed

150 m/minDepthofcut

15 mm <Spindle Load 65%>Feedrate0.4 mm/rev

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

■Turning Performance (material:SM45C) PL60/3200

Machine type PL60

ToolDiamondtool<noseradius0.5mm>

Material AL150<Aluminum>

Cutting speed 230m/min

Feedrate 0.05mm/rev

Depth of cut 0.1mm

Outer diameter 200mm

■Roundness

15mm

Machine type PL60

ToolDiamondtool<noseradius0.5mm>

Material AL150<Aluminum>

Cutting speed 230m/min

Feedrate 0.05mm/rev

Depth of cut 0.1mm

Outer diameter 200mm

Filter 1-50

3,980mmPeakToValley=2.311㎛

Page 10: x Feed functions Machine Tools - Makrum Oy

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 1110

▒ Major Specifications

DESCRIPTION PL60/1000 PL60MC/1000 PL60/3200 PL60MC/3200

CAPACITY

Swingoverbed mm Ø1030

CrossslideoverSwing mm Ø800

Recom.turningdiameter mm 900

Max.machiningdiameter mm 1,000 3,200

Barworkingdiameter mm Ø139

TRAVELSX-axistravel mm 470

Z-axistravel mm 1,050 3,270

MAINSPINDLE

Spindlespeed rpm 1,500

Spindlenose ASA A2-15

Spindlethroughholediameter mm 152

Min.spindleindexingangle(C-Axis) deg - 0.001 - 0.001

TURRET(STD.)

Numberoftoolstations[option] ea 12

Shanksizeforsquaretool mm □32

Shankdiameterforboringbar mm Ø80

TURRET(MC)

Numberoftoolstations ea 12 12(BMT85) 12 12(BMT85)

Shanksizeforsquaretool mm □32

Shankdiameterforboringbar mm Ø80

Indexingtime sec 0.25

Rotarytoolspindlespeed rpm - 3,000 - 3,000

FEEDRATE

Rapidtraverse(X/Z) m/min 12/18 12/10

Feedperrevolution m/rev 0.0016~500

MOTOR

Xaxisfeedmotor kW 4

Zaxisfeedmotor kW 9

Spindledrivemotor(cont./30min) kW 37/45

Rotarytoolspindlemotor(cont./30min) kW - 7.5/11 - 7.5/11

TAILSTOCK

Quilldiameter mm Ø180

Quillboretaper MT MT-6(BUILT-IN)

Quilltravel mm 150

ELECTRIC POWER SUPPLY kVA/V 67/220

REQUIRED FLOOR SPACE(L×W) mm 5,120×2,640 7,400×2,900

MACHINE WEIGHT kg 16,500 22,000

CONTROLLER FanucOi-TD

•Figures in inches are converted from metric measurements. •Design and specifications subject to change without notice.

▒ Standard Accessories

•COOLANT SYSTEM •BUILT-IN WORK LIGHT •SPLASH GUARD •HAND TOOLS •21˝HYDRAULIC CHUCK •SOFT JAW 3 SETS •TOOL HOLDERS

▒ Optional Accessories

•HARD JAW 1 SET•CHIP CONVEYOR WITH BUCKET•AIR BLOW UNIT•24˝HYDRAULIC CHUCK•STEADYREST•TOOL PRESETTER•OIL SKIMMER•GUN COOLANT

•LEVELING BLOCK •PROGRAMMABLE TAILSTOCK •DOOR INTERLOCK

▒ Machine DimensionsUnit:mm

▒ Turret Head InterferenceUnit:mm

2940.4

361082.4 1248

1248

4515923458

590

MAX. Ø350

Ø530 (21” CHUCK)

MIN. Ø85

5925

5922730 (Steady Rest Stroke)

BED SLIDEWAY

125 15

4364065439.4

6

365

166.6

Ø180

177 10713270 (Tailstock Stroke)150 (Quill Stroke)

190

49.623.4

3420 (Work Max. Length)

▒ Work RangeUnit:mm

820 (X-AXIS ORIGINAL POSITON)

Ø530 (24" CHUCK)

Ø899.9 (MAX. TURING DIA.)

3270 (Z-AXIS CARRIAGE STROKE)650

220

82.4 295

430

477

470

421.5

8.5

113.5

78.5

ZRN POINT

1.77

MAX.Ø34

48.5

X-AXIS B/S CENTERX-AXIS B/S CENTER

3270 (Z-AXIS STROKE)

3070 (Z-AXIS ORIGIN) 150200

3270 (TAILSTOCK STROKE)

(QUILL STROKE)

150190

239.6

470 (X-AXIS STROKE)

7400 (5100) 999

909

2107 939 23022760 (2564)Operation Panel Moving

1367

1228

998

2595

1300 1128Door Open Door Open

2298 1765

350 1695 715

570

PL60MC/3200 ( ) : PL60/1000

REAR SLIDE COVER

INTERFERENCE LINEREAR SLIDE COVER

INTERFERENCE LINE

330

370 470 (X-AXIS STROKE) 470 (X-AXIS STROKE)

40 450 20

SPINDLE CENTERSPINDLE CENTER

∅800

SWING OVER CARRIAGE

∅800

SWING OVER CARRIAGE

∅900 (MAX. TURNING DIA.)

∅900 (MAX. TURNING DIA.)

∅312.509

∅382.961

∅76.2

∅920.79

∅35.12∅760

∅740

820

∅920 (DISC MAX. SWING) BORING HOLDER SHANK DIA.:∅76.2BORING HOLDER SHANK DIA.:∅76.2

170

13231

.75

132

8

77

40

135

132

170

490.

8

66

132

95

∅920

∅76.2

∅740

∅31

5.40

5

∅383.4

65

95

112

80

∅308.709

∅954.61 (MC DISC MAX. SWING)

330

132

66 95

490.

8

40 450 20

∅913.41∅360.0

2

820

∅876.04

∅760

132

8.02

112

MAX. ∅

34

78.5

113.5

31.75

145

58.3

3.74

∅315.405

∅308.709

MAX.∅34

170

31.7

513

2

370

MILL TURRET (BMT 85)STD TURRET (STD 12 station)

Page 11: x Feed functions Machine Tools - Makrum Oy

Variety of FunctionsPL60/60MCSAMSUNG Machine ToolsCNC TURNING CENTER

SAMSUNG MACHINE TOOLS 1110

▒ Major Specifications

DESCRIPTION PL60/1000 PL60MC/1000 PL60/3200 PL60MC/3200

CAPACITY

Swingoverbed mm Ø1030

CrossslideoverSwing mm Ø800

Recom.turningdiameter mm 900

Max.machiningdiameter mm 1,000 3,200

Barworkingdiameter mm Ø139

TRAVELSX-axistravel mm 470

Z-axistravel mm 1,050 3,270

MAINSPINDLE

Spindlespeed rpm 1,500

Spindlenose ASA A2-15

Spindlethroughholediameter mm 152

Min.spindleindexingangle(C-Axis) deg - 0.001 - 0.001

TURRET(STD.)

Numberoftoolstations[option] ea 12

Shanksizeforsquaretool mm □32

Shankdiameterforboringbar mm Ø80

TURRET(MC)

Numberoftoolstations ea 12 12(BMT85) 12 12(BMT85)

Shanksizeforsquaretool mm □32

Shankdiameterforboringbar mm Ø80

Indexingtime sec 0.25

Rotarytoolspindlespeed rpm - 3,000 - 3,000

FEEDRATE

Rapidtraverse(X/Z) m/min 12/18 12/10

Feedperrevolution m/rev 0.0016~500

MOTOR

Xaxisfeedmotor kW 4

Zaxisfeedmotor kW 9

Spindledrivemotor(cont./30min) kW 37/45

Rotarytoolspindlemotor(cont./30min) kW - 7.5/11 - 7.5/11

TAILSTOCK

Quilldiameter mm Ø180

Quillboretaper MT MT-6(BUILT-IN)

Quilltravel mm 150

ELECTRIC POWER SUPPLY kVA/V 67/220

REQUIRED FLOOR SPACE(L×W) mm 5,120×2,640 7,400×2,900

MACHINE WEIGHT kg 16,500 22,000

CONTROLLER FanucOi-TD

•Figures in inches are converted from metric measurements. •Design and specifications subject to change without notice.

▒ Standard Accessories

•COOLANT SYSTEM •BUILT-IN WORK LIGHT •SPLASH GUARD •HAND TOOLS •21˝HYDRAULIC CHUCK •SOFT JAW 3 SETS •TOOL HOLDERS

▒ Optional Accessories

•HARD JAW 1 SET•CHIP CONVEYOR WITH BUCKET•AIR BLOW UNIT•24˝HYDRAULIC CHUCK•STEADYREST•TOOL PRESETTER•OIL SKIMMER•GUN COOLANT

•LEVELING BLOCK •PROGRAMMABLE TAILSTOCK •DOOR INTERLOCK

▒ Machine DimensionsUnit:mm

▒ Turret Head InterferenceUnit:mm

2940.4

361082.4 1248

1248

4515923458

590

MAX. Ø350

Ø530 (21” CHUCK)

MIN. Ø85

5925

5922730 (Steady Rest Stroke)

BED SLIDEWAY

125 15

4364065439.4

6

365

166.6

Ø180

177 10713270 (Tailstock Stroke)150 (Quill Stroke)

190

49.623.4

3420 (Work Max. Length)

▒ Work RangeUnit:mm

820 (X-AXIS ORIGINAL POSITON)

Ø530 (24" CHUCK)

Ø899.9 (MAX. TURING DIA.)

3270 (Z-AXIS CARRIAGE STROKE)650

220

82.4 295

430

477

470

421.5

8.5

113.5

78.5

ZRN POINT

1.77

MAX.Ø34

48.5

X-AXIS B/S CENTERX-AXIS B/S CENTER

3270 (Z-AXIS STROKE)

3070 (Z-AXIS ORIGIN) 150200

3270 (TAILSTOCK STROKE)

(QUILL STROKE)

150190

239.6

470 (X-AXIS STROKE)

7400 (5100) 999

909

2107 939 23022760 (2564)Operation Panel Moving

1367

1228

998

2595

1300 1128Door Open Door Open

2298 1765

350 1695 715

570

PL60MC/3200 ( ) : PL60/1000

REAR SLIDE COVER

INTERFERENCE LINEREAR SLIDE COVER

INTERFERENCE LINE

330

370 470 (X-AXIS STROKE) 470 (X-AXIS STROKE)

40 450 20

SPINDLE CENTERSPINDLE CENTER

∅800

SWING OVER CARRIAGE

∅800

SWING OVER CARRIAGE

∅900 (MAX. TURNING DIA.)

∅900 (MAX. TURNING DIA.)

∅312.509

∅382.961

∅76.2

∅920.79

∅35.12∅760

∅740

820

∅920 (DISC MAX. SWING) BORING HOLDER SHANK DIA.:∅76.2BORING HOLDER SHANK DIA.:∅76.2

170

13231

.75

132

8

77

40

135

132

170

490.

8

66

132

95

∅920

∅76.2

∅740

∅31

5.40

5

∅383.4

65

95

112

80

∅308.709

∅954.61 (MC DISC MAX. SWING)

330

132

66 95

490.

8

40 450 20

∅913.41∅360.0

2

820

∅876.04

∅760

132

8.02

112

MAX. ∅

34

78.5

113.5

31.75

145

58.3

3.74

∅315.405

∅308.709

MAX.∅34

170

31.7

513

2

370

MILL TURRET (BMT 85)STD TURRET (STD 12 station)

Page 12: x Feed functions Machine Tools - Makrum Oy

SMEC Co., Ltd.667-1, Gasul-ri, Daesan-myeon, Changwon-si Gyeongsangnam-do, Korea 641-921

Tel +82 55 250 4832(4800) Fax +82 55 250 4901(4902)

http://www.esmec.com

Ⓔ SMEC 2011.02-NO.1

SAMSUNG

CNC TURNING CENTER

Machine ToolsPL60

▒ NC 사양 / FANUC 0i-TD

Item Specification Simultaneouscontrollableaxes X,Zaxes

Controls Leastcommandincrement 0.001mm(0.000039″) Leastinputincrement 0.001mm(0.000039″)

Feedrateoverride 0~150%(10%unit )

Dwell G04

Zeroreturn G27,G28,G30

Pulsehandlefeed x1,x10,x100

Feed functions Rapidtraverserateoverride F0,25%,50%,100%

Feedrateperminute G98 Feedrateperrevolution G99

3rdand4threferencereturn

Feedforwardfunction

Toolnumbercommand T4-digit

Toolnoseradiuscompensation G40-G42

Tool Numberoftooloffsets 16pairs

functions Toolgeometry/wearoffset Geometry&weardata Toollifemanagement

Toolpathgraphicdisplay

Absolute/incrementalprogramming X,Z&U,W

Constantsurfacespeedcontrol G96,G97

Multiplerepetitivecannedcycle G70-G76

Simplecannedcycle G90,G92,G94

Decimalpointinput Decimalpointvalue

Inch/metricconversion G20,G21

Circularinterpolationbyradiusprogramming RadiusRinsteadofI,K

Chamfering&cornerRprogramming Chamfer&cornerRcanbemachined

Subprogramcall 4Nestedholes

Programming Threadcuttingcycleretract Threadcuttingistemp.stop,returntostartpoint

functions Workcoordinatesystemselection G54-G59 Local/machinecoordinatesystem G52,G53

Maximumprogrammabledimension ±99999.999mm(9999.9999″)

Mfunction M3digit

Usermacros

Variableleadthreadcutting

Continuousthreadcutting

Drillingcannedcycle(G80series)

Line/angle(directdimension)programming

ThreeGcodesystem(selectable)

Inputcode ISO,EIA

Tape

I /Ointerface RS-232C

functions

Partprogramstoragelength 1,280m Numberofstoredprograms 400EA

Searchfunction Sequence,program,addresssearch

MDI/CRTunit 10.4″LCD

Storedstrokecheck1 Overtravelcontrol

Backgroundediting Programeditingduringautomaticoperation

Helpfunction Alarm&operationdisplay

Other Runningtime /Partsnumberdisplay Automaticrunningtime &partsNumberdisplay

functions Loadmeterdisplay Spindleloaddisplay Selfdiagnosticfunction Self-designTest

Expandedprogramediting Copy,move,changeofNCprogram

Storedstroke2and3

Spindleorientation