BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab,...

27
BTL2030 Project presentation VTT Technical Research Centre of Finland Ltd Espoo, October 2016

Transcript of BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab,...

Page 1: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

BTL2030Project presentation

VTT Technical Research Centre of Finland LtdEspoo, October 2016

Page 2: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

2

Timetable: 1.1.2016 – 31.12.2017Total budget: 2.7 M€ (Tekes 1.5 M€, Industrial partners 0.5 M€, VTT 0.7 M€)Industrial partners:

Fortum Oyj, Gasum Oy, Helen Oy, Kumera Corporation, Gasification TechnologiesOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy,Kokkolanseudun Kehitys Oy, MOL Group

BTL2030 project Website: http://www.vtt.fi/sites/BTL2030

Timetable: 1.1.2016 – 31.12.2017Total budget: 2.7 M€ (Tekes 1.5 M€, Industrial partners 0.5 M€, VTT 0.7 M€)Industrial partners:

Fortum Oyj, Gasum Oy, Helen Oy, Kumera Corporation, Gasification TechnologiesOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy,Kokkolanseudun Kehitys Oy, MOL Group

BTL2030 project Website: http://www.vtt.fi/sites/BTL2030

BTL2030-project

Copyright © VTT 2016

Project title: Production of transport fuels from biomass bygasification-based concepts integrated to energy consumingindustries and district heat power plants – pilot tests and feasibilitystudiesAcronym: BTL2030

Page 3: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

3

Government Program of Finland

VTT-VATT Traffic 2030 study

” To increase the share of renewable transport fuels to 40 % by 2030””To stop using coal in energy production and to halve the use ofimported oil for domestic use”

http://www.transsmart.fi/files/248/Tutkimusraportti_VTT-R-00752-15_liitteineen.pdf

Project backgroundand R&D need

Copyright © VTT 2016

Page 4: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

Solutions for biofuel production from domestic feedstocks in FinlandTarget for renewable energy use of 40 % by 2030

Kokkola-Case

Regulation, sustainability,cascade-use etc.

Ethanol

International influencing,EU 2030 policy,

EU SET-Plan, new exports

Government’s policy:the share of renewablefuels to 40% by 2030

Myl

lyko

ski

90.0

00m

3 /aHVO

Kaja

ani

10.0

00m

3 /a

Oth

er

Naa

ntal

iap

pr.4

0kt

oe

Sköl

dvik

appr

.400

ktoe

Lapp

eenr

anta

100

ktoe

Pyrolysis

Ther

mal

pyro

lysi

sR

epla

ceof

heav

yoi

lBo

ilers

,fur

nace

s

Cat

alyt

icpy

roly

sis

Blac

kliq

uor,

ligni

n,m

oist

biom

ass

Gasification

Stea

mga

sific

atio

n,C

HP-

inte

grat

edBT

L,SN

G,H

2

O2-

gasi

ficat

ion,

larg

eBT

L-pl

ants

NER

300,

Che

mre

c

Biogas(not SNG)

Fuel

gas

for

furn

aces

and

boile

rs

VTT-pilot+ Industrial Demo

Forestindustry cases

CHP-integrates

Seve

rals

mal

lpl

ants

Limited raw-material basis - not very suitablefor forest residues, black liquor or bark

LiquefactionHTL

Hydrogen treatmentfor transport fuels

Co-feeding in refineries

Gasification with black liquorPulp industry integration

Suitable for wide range of domestic woody raw material,Additional production capacity of 600-900 ktoe/a by 2030

Project backgroundand R&D need

Copyright © VTT 2016

Page 5: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

Energy use of wood in Finland

Energy Sector

Source: Jaakko Jokinen, Pöyry Management Consulting Oy. Integrating biofuels and newproducts in Forest Bioeconomy. VTT 2G 2020 Seminar, 26.5.2015 Espoo, VTT Bioruukki.

Additional potential ofwood 20 TWh

Corresponds to for 900 ktoeproduction of transport fuel(appr. 25 % of present fuelconsumption)

4 TWh heat as by-product(district heat/industry)

Gasification-BTL plants18 plants of 50 ktoe/a capacityInvestment 150-200 M€/plantTotal appr. 3 billion euro

Potential elsewhereSwedenCentral Europe (agrobiomass)Brazil (bagasse, eucachips)

Project backgroundand R&D need

Copyright © VTT 2016

Page 6: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

6

What would meane.g. 5 % of EU market?

15 Mtoe/a in road transport300 gasification-synthesis plantsof 150 MW feede.g. 25 plants/year at 2030=> 5 B€/year investment

Aviation fuels: 4 % target2 Mtoe/a by 2020 ?40 gasification-synthesis plants

Sustainability and ILUCGHG reduction > 60 %(Gasification-BTL > 80 %)Residues are the main feedstocksof gasification BTL

Source: European Biofuels Technology Platform, SRA Jan. 2008

Project backgroundand R&D need

Copyright © VTT 2016

Huge EU market 2030- How Can Be Satisfied – 5 %?

Page 7: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

7Source: http://www.iea.org/publications/freepublications/publication/name-3976-en.html

World markets and export potential are enormous

Possibleproducts viaGasification& Synthesistechnologies

Project backgroundand R&D need

Copyright © VTT 2016

Page 8: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

88

Heat-integrated medium-scale BTL process viapiloting and demonstration to industrial use

Phase 1: Piloting and evaluation project, on-going as national project, VTT as a co-ordinatorPhase 2: Demonstration project, will be planned togerher with industrial partners 2017-2019Phase 3: Industrial Flagship project

P0: Concept development – PRECHEM-Kokkolan Biorefinery project (2015)P1: Piloting at VTT Bioruukki andsystem studies 2016-17, 2.5 M€P2: Industrial demonstration at Kokkolaor forest industry site 2017-19, 40 M€

P3: First production plant, 220 M€Capacity 50 ktoe/a, Design 06/17- 06/19Investment decision 06/2019, Commissioning 2021

P4: Several plants in operation 2025-30,investments 150-200 M€/plant

2025: 5 plants, total 250 ktoe/a2030: 10 plants, total600 ktoe/a

Copyright © VTT 2016

Page 9: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

99

BTL2030-project

The target of this project is a medium-scale BTL concept, which canbe integrated to different kind of energy intensive industries anddistrict heating power plants

The new gasification process is being developed at the DFBpilot plant of VTT Bioruukki and the feasibility of the processis studied together with industrial partners representingdifferent potential applications and roles in the value chain.

Copyright © VTT 2016

Page 10: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1010

Develop a new gasification process for heat integrated production oftransport fuelsDemonstrate the technical feasibility of this process with variousbiomass feedstocks by carrying out pilot-scale tests.Carry out system studies to study the economic feasibility of the processin different integration cases.Follow-on industrial projects will be preliminarily planned together withparticipating companies.

BTL2030-project

Project objectives

The aim is to develop a new gasification process for heatintegrated production of transport fuels and to demonstratethe technical feasibility of this process by carrying out pilot-scale tests.

The aim is to develop a new gasification process for heatintegrated production of transport fuels and to demonstratethe technical feasibility of this process by carrying out pilot-scale tests.

Copyright © VTT 2016

Page 11: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1111

BTL2030-project

Target results of the project:

To operate the DFB gasifier with various biomass feedstocksTo estimate the performance of an industrial plantHot gas filtration, catalytic reforming and sulphur removal has beendeveloped and validated in the pilot-test runsProduction concepts for FT, H2 and SNG have been developed andevaluated in different cases of energy integration.The economic feasibility and the potential of this biofuel production routehave been reliably estimated.Proposal(s) for industrial follow-onprojects have been prepared

Copyright © VTT 2016

Page 12: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1212

BTL2030The advantages of the new production conceptCan be integrated to different energy intensive industries and CHP plantsPressurized O2-blown gasifier is replaced by a steam gasifier operated at alow pressureGasification can be carried out a lower temperatureLow contents of heavy tars is reached already in the gasifier and filterFuel feeding into a low-pressure gasifier is easierThe gasifier design is similar to the air-blown CFB gasifierThe expensive Rectisol-type of gas cleaning is replacedby simpler gas cleaning systemThe synthesis technology of the basic concept is also a once through systemSynthesis off-gas is used to heat the gasifier

Copyright © VTT 2016

Page 13: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

13

BTL2030 –projectWork packages

WP 1: Pilot-scale development of the new gasification process

WP 2: Feasibility studies

WP 3: Preparation and planning of follow-up projects

WP 4: International co-operation, reviews of competing technologies

WP 5: Publications, seminars and information exchange

Copyright © VTT 2016

Page 14: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

Gasification process principle

Steam gasification & hot filtration & reforming

Fuel

Steam(+ air/O2/CO2)

Raw gas700-800oC

Fly ashto combustion

Filter

Gas to reformer600-800 oC

Stagedreformer

Gas to gas coolerand further cleaning850 oC

O2 or Air+ Steam

Air

Flue gas to steamgeneration

Copyright © VTT 2016

Page 15: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1515

WP 1: Pilot-scale development of the newgasification process

WP1 The largest WP of the projectWP1 The largest WP of the project

Feedstock basis of the gasification processPDU and laboratory tests with selected feedstocksPilot-tests with potential feedstocks and feedstock mixtures

Development of gas cleaning concept, validation of the wholegasification process

Hot filtrationReforming of tars and hydrocarbon gasesDesign of the bulk sulphur removal unit and testing, sorbent optimizationR&D, final gas cleaning studies and tests in a slip stream unitData for process modelling

Copyright © VTT 2016

TIMETABLEWP1 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4BFB-PDU tests with selected feedstocksGas cleaning R&DDFB pilot campaigns

20182016 2017

Page 16: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

FUELTANK

BIOMASS

GASIFIER

BED FEEDER

OXIDISER

FILTER

AIR TO OXIDISER

REFORMER

PRODUCT GAS

CYCLONE

COOLERFLUE GAS

N2

DFB gasificationt Pilot-plant, VTT Bioruukki

The DFB pilot plant will bemodified and fine-tuned for the

need of each test campaign

The DFB pilot plant will bemodified and fine-tuned for the

need of each test campaign

Copyright © VTT 2016

FUELTANK

AIRO2STEAMCO2

AIRO2STEAMCO2

Page 17: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

17

STEAM / O2 / AIR / N2 / CO2

PURGE-N2

TARSAMPLING

TAR SAMPLING,GAS ANALYSER,

MICRO GCTO GASBOILER

FUEL

N2

BED MATERIAL/ADDITIVE

FILTER

GASIFIER

BFB100 atmospheric pressure fluidised-bedgasifier, VTT Bioruukki

Page 18: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1818

WP 2: Feasibility studiesGeneral feasibility studies

Evaluation of different synthesis technologies and contacts to technologysuppliersDesign of the production concept for several applications (FT, SNG, H2)Biomass pre-treatment, gasification process, synthesis technology andenergy integrationMaterial and energy balances, energy efficiencies, possible feedstockbasis, capital and operation costs, economic feasibility

Specific case studies for participating investor companiesRealised in co-operation with participating companies

Copyright © VTT 2016

TIMETABLEWP2 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Concept evaluationSynthesis technologyConcept calculation - PreliminaryConcept calculation - FinalCase-studies

20182016 2017

Page 19: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

1919

15

BELTDRYER

STEAMGASIFIER

HOTFILTER

TAR+HCREFORMER

SYNGASCOOLER

ENDCOOLERCOMPR

ZINC SREMOVAL

OTFTL

CO2SCRUB

HYDROCRACKER

1 2 4 5 6

7

101213

Process block diagramme – FT/Base case

17 8

LOCKHOPPER

3

14

9

Indirectly heated atmospheric steam gasification with 82 % carbon conversionOxygen operated reformer (staged reformer concept of VTT)No shift reactor, H2/CO=2 by fluidising gasifier with: 88 % water & 12 % CO2Sulphur control with once-through zinc adsorbentsCompression to 26 bar in one stepMinor CO2 removal with pressurised water scrubber to achieve CO2 for gasifier purposesOnce-through two-stage cobalt-based low-temp FT-synthesisOff-gases mostly combusted in the oxidiser to provide heat for gasification

11

BIOMASS FEED100 / 150 MW

FT-DIESEL PRODUCT54 / 81 MW

BY-PRODUCT ENERGY20 / 30 MW

Example of an integrated production plant producinghydro-treated FT- middle distillate for diesel production.

16

Copyright © VTT 2016

Page 20: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

2020

WP 3: Planning of follow-on projectsDemonstration plant of P2

Evaluation of different alternatives for this critical phase ofcommercializationFormation of the industrial consortium including technology suppliersPlanning of financing alternatives

Preliminary planning of the Flag-ship plant(s)Target is to find a way for making the investment of first-of-kind planteconomically attractive for the plant owner

Copyright © VTT 2016

TIMETABLEWP3 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4EU LCE PROPOSALS XXX XXX LCE08 LCE19

Demos, flag ship

20182016 2017

Page 21: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

2121

WP 4: International co-operation and review ofcompeting technologies

General technology follow-up and information exchange within the EERAalliance of large European Research organizationsIEA special project on hybrid concepts integrating bio-syngas andelectrolysis hydrogenContacts to technology suppliers and research organizations outsideEuropeCo-operation with SwedenContacts to Brazil related to gasification of bagasse

Copyright © VTT 2016

TIMETABLEWP4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4Status review x x x x x x

20182016 2017

Page 22: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

2222

WP 5: Reporting, publications, seminars andinformation exchange

Scientifically interesting results will be published in journals andconferences during and after the project

Copyright © VTT 2016

TIMETABLEWP5 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 Q1 Q2 Q3 Q4 PublicationsSeminars x x xStakeholder groups

20182016 2017

Page 23: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

23Work groups (VTT & industrial partners)

Steering groupTekes, VTT, Fortum, Gasum, Helen, ÅF, GasTech, Grönmark, Kumera,

Woikoski, Dasos Capital, Kokkolanseudun Kehitys, MOL/Hungary

VTT Technical Research Centre of Finland Ltd.Project leader: Esa Kurkela, Project Manager

TEKES – the Finnish Funding Agency for Innovation

Jukka Leppälahti, Chief Adviser

Project organization

Feasibilitystudies

Preparation offollow-upprojects

WP3

Internationalco-operation,

Reviews

Publications,Seminars

New gasificationprocess,Piloting

WP1 WP2 WP4 WP5

Copyright © VTT 2016

Page 24: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

Dual Bed Steam Gasification Pilot at BioruukkiNew low-pressure process for 50-150 MW input

Most suitable applicationsHydrogen by PSASNG or FT diesel with once-through synthesisLow-pressure processsuitable also to bagasse andother low-density feeds

Most suitable applicationsHydrogen by PSASNG or FT diesel with once-through synthesisLow-pressure processsuitable also to bagasse andother low-density feeds

Copyright © VTT 2016

Page 25: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

25

Gasification pilots at Bioruukki

Key research and scale-up offeringExcellent know-how on fuel chemistry and gasification processesUnique fluidized bed gasification, catalytic gas cleaning and hot filtrationtest facilities from laboratory to pilot scaleCutting-edge tools for techno-economic evaluations and modelling

Main equipment at BioruukkiDual Fluidized-Bed steam gasification pilot plant for syngas applications.Atmospheric pressure, feed capacity up to 80 kg/h. Hot filtration, catalyticreformingCFB gasification pilot plant for syngas and fuel gas. Air-blown operation,steam-O2 gasification. Hot filtration, catalytic reformingBench-scale BFB gasification, filter and reformer testing facilities

Development plans for BioruukkiNew pressurized fixed-bed pilot plant for CHP and syngas applicationsNew test possibilities for waste and recycling raw materials

Gasification Platform is used for gasification process development, testing of newfeedstocks and for the development of gas cleaning technologies.

Gasification Platform is used for gasification process development, testing of newfeedstocks and for the development of gas cleaning technologies.

Copyright © VTT 2016

Page 26: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

26

Bioruukki - New piloting ecosystemat Kiviruukki industrial area, Espoo

VTT BioruukkiA centre for process industryscale-up anddemonstrations.A former printing planttransformed to world scaleR&D centre.8000 m2, room for severalpilot units and laboratories.Located close to Otaniemicampus.

Copyright © VTT 2016

Page 27: BTL2030 Project presentation - VTT.fi · PDF fileOy, Oy Brynolf Grönmark Ab, ÅF-Consult Oy, Oy Woikoski Ab, Dasos Capital Oy, Kokkolanseudun Kehitys Oy, MOL Group ... modified and

NEW ERANEW ERABTL2030 project Website: http://www.vtt.fi/sites/BTL2030