SMEC Co., Ltd. - Makrum Oy

6
본사 및 공장 VERTICAL TURNING CENTER SLV 1000/ 1000M Item Specification FANUC Series Controlled axis Max. feed axes 2 AXIS Feed axes X/Z/(Cs) Max. simultaneously controlled axis 4 Least command increment 0.001mm / 0.0001" Operation functions Pulse handle feed X1, X10, X100 Feedrate per minute G98 Feedrate per revolution G99 Interpolation functions Linear interpolation G01 Circular interpolation G02, G03 Dwell G04 Polar coordinate interpolation G12.1, G13.1 Cylindrical interpolation G70.1 Variable lead thread cutting G34 Continuous threading Reference position return G28 Reference position return check G27 Feed function Rapid traverse rate override F0, 25%, 50%, 100% Feedrate override 0~150% Spindle function Spindle orientation Rigid tapping Tool functions Tool number command T4-Digt / T2-Digt Tool nose radius compensation G40 ~ G42 Tool offset pairs Tool geometry/wear offset GEOMETRY & WEAR DATA Tool life management Tool path graphic display Automatic tool offset G36, G37 Direct input of tool offset value measured B Program input Absolute/incremental programming Multiple repetitive cycle G70 ~ G76 Canned cycles G90, G92, G94 Inch/metric conversion G20 / G21 Program restart Retraction for rigid tapping Max. programmable dimension ±99999.999mm/±9999.9999" M function M3 digit Custom macro Canned cycle for drilling Direct drawing dimension programming Programmable data input G10 Optional block skip Workpiece coordinate system G52 ~ G59 Number of registerable programs Setting and display Alarm & Operator history display ALARM & OPERATION DISPLAY Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150% Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY Self-diagnosis function Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM Display screen 10.4" color Data input/output Memory card input/output USB memory input/output Editing operation Part program storage size 512Kbyte(1280m) Manual guide i Manual Guide i Option NC Specifications / FANUC Series SMEC 2017.07-NO.1 Design and specifications subject to change without notice. www.esmec.com SMEC Co., Ltd. 157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, Korea Tel +82 55 340 4800 Fax +82 55 340 4740 http://www.esmec.com

Transcript of SMEC Co., Ltd. - Makrum Oy

Page 1: SMEC Co., Ltd. - Makrum Oy

본사 및 공장

VERTICAL TURNING CENTER

SLV 1000/1000M

Item Specification FANUC Series

Controlled axis

Max. feed axes 2 AXIS

Feed axes X/Z/(Cs)

Max. simultaneously controlled axis 4

Least command increment 0.001mm / 0.0001" ◯

Operation functions

Pulse handle feed X1, X10, X100 ◯

Feedrate per minute G98 ◯

Feedrate per revolution G99 ◯

Interpolation functions

Linear interpolation G01 ◯

Circular interpolation G02, G03 ◯

Dwell G04 ◯

Polar coordinate interpolation G12.1, G13.1 ◯

Cylindrical interpolation G70.1 ◯

Variable lead thread cutting G34 ◯

Continuous threading ◯

Reference position return G28 ◯

Reference position return check G27 ◯

Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯

Feedrate override 0~150%

Spindle functionSpindle orientation ◯

Rigid tapping ◯

Tool functions

Tool number command T4-Digt / T2-Digt ◯

Tool nose radius compensation G40 ~ G42 ◯

Tool offset pairs ◯

Tool geometry/wear offset GEOMETRY & WEAR DATA ◯

Tool life management ◯

Tool path graphic display ◯

Automatic tool offset G36, G37 ◯

Direct input of tool offset value measured B ◯

Program input

Absolute/incremental programming ◯

Multiple repetitive cycle G70 ~ G76 ◯

Canned cycles G90, G92, G94 ◯

Inch/metric conversion G20 / G21 ◯

Program restart ◯

Retraction for rigid tapping ◯

Max. programmable dimension ±99999.999mm/±9999.9999" ◯

M function M3 digit ◯

Custom macro ◯

Canned cycle for drilling ◯

Direct drawing dimension programming ◯

Programmable data input G10 ◯

Optional block skip ◯

Workpiece coordinate system G52 ~ G59 ◯

Number of registerable programs ◯

Setting and

display

Alarm & Operator history display ALARM & OPERATION DISPLAY ◯

Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150%

Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯

Self-diagnosis function ◯

Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯

Display screen 10.4" color

Data input/outputMemory card input/output ◯

USB memory input/output ◯

Editing operation Part program storage size 512Kbyte(1280m) ◯

Manual guide i Manual Guide i Option

NC Specifications / FANUC Series

Ⓔ SMEC 2017.07-NO.1❖ Design and specifications subject to change without notice.

www.esmec.com

SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com

Page 2: SMEC Co., Ltd. - Makrum Oy

Smart One, Global One

SMEC

Mac

hini

ng T

ools

SLV

100

0/1

00

0M

2 3

High Accuracy, High Rigidity Spindle

SLV 1000SLV 1000M

Main Spindle Structure

High torque main spindle motor is supported

by strong Double Cylindrical Roller bearings and

Angular Thrust bearings which allow heavy duty

cutting and minimize acceleration/deceleration

times.

Spindle Power & Torque Diagram

2 Step Gear Box (Std.)

Spindle nose(ASA) : A2-15Spindle bearing diameter(front) : Ø200mm

A2-15, 24"(32") chuck available

•1988 - Started as Samsung Heavy Industries Machine Tools Business

•1989 - Horizontal and vertical machining center technology partnership with OKK Japan

•1991 - Turning center and vertical machining center technology partnership with Mori Seiki

•1996 - 5-sided processing center technology partnership with Toshiba

•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd

SMEC Company Engineering Machine Tools Samsung

- High speed, precision and high rigidity spindle

- Stable machine structure

- Significantly reduced non-cutting time and high productivity

Strongest in class with superb structural designSimultaneous heavy duty and precision turning Main Spindle motor(Max./30min/Cont.)

: 55/45/37 KwMax. speed

: 1,800 rpm

Main spindle (Std.)

POWER [kW]

SPINDLE SPEED[rpm]303

45

10

20

30

40

50

60

50 100 300364 575105

500 1000 1800

Torque=5,025.7 N. m

Torque=4,112 N. m

Torque=3,380.9 N. m

Torque=913.8 N. m

Torque=747.6 N. m

Torque=614.7 N. m

55kW(S3 25%)

45kW(30min, S3 60%)

37kW(Cont.)

55kW(S3 25%)

(40.5kW)

(31kW)

(25.5kW)

45kW(30min, S3 60%)

37kW(Cont.)

Page 3: SMEC Co., Ltd. - Makrum Oy

SLV 1000/1000MVERTICAL TURNING CENTER

SMEC

Mac

hini

ng T

ools

SLV

100

0/1

00

0M

4 5

SLV 1000 (Standard Turret) SLV 1000M (Mill Turret)

High Speed, Heavy Duty Servo Turret

Driven by a reliable high torque servo motor, the 12-station heavy-duty turret indexes

nonstop, bi-directionally with a fast 0.20 second from station to station. Large diameter 3

pieces precision Curvic coupling with 148.9kN(33,484Ibs) of turret clamping force enables

precision as well as heavy-duty cutting.

SLV 1000/1000M is equipped with standard 12-station BMT85 turret, capable of accepting

rotary tools at any station.

Indexing Time

0.3 sec(60Hz)Number of tool positions

12 stations

Milling Motor Torque Diagram

Highly Reliable and Rigid Structural Design

Ensure heavy duty and precision cutting with excellent

structural design

Rapid traverse(X/Z)

20/20 m/minSpindle speed

1,800 mmMax. machining length

955 mmMax. machining diameter

1,000 mm

CLAMP FORCE kN 148.9 (TOTAL)

An innovative high precision, heavy duty CNC Lathe, integrated with all of SMEC's advanced technology - SLV 1000/1000M

SPINDLE SPEED[rpm]

POWER [KW]

TORQUE [N.m]

0

100

200

300 12

10

8

6

44.7kW

6.6kW

(35N.m)(23.9N.m)(17.5N.m)

2

750 1500 2250 3000500 2667

11kW(S3 25%)

7.5kW(30min, S3 60%)

5.5kW(cont.)

210.2 N.m(S3 25%)

143.5 N.m(30min, S3 60%)

105.1 N.m(cont.)

210.2 N.m(S3 25%)

143.5 N.m(30min, S3 60%)

105.1 N.m(cont.)

Page 4: SMEC Co., Ltd. - Makrum Oy

SMEC

Mac

hini

ng T

ools

SLV

100

0/1

00

0M

6 7

Reliable Lubrication Dispenser

Maintenance free piston distributors

automatically dispense a precise quantity of

oil to each lubrication point

·Capacity : 3 Liter·Pressure : 1.5 MPa

Easy Chip Removal and High

Volume Coolant System.

Large volume of flushing coolant allows

minimal chip build-up, and slanted

splash guard design effectively removes

the chip out from the machine.

SLV 1000/1000MVERTICAL TURNING CENTER

Pre-tensioned and Double Anchored Ballscrews

All axes ballscrews are pre-tensioned, heat treated, and fixed by double anchors on both

ends, providing ultimate rigidity and minimal thermal growth.

Swivel Operation Panel

Swivel operation panel of 10.4 inch color TFT

LCD monitor can turn to 90 degree, providing

operators with easy access to the control panel

while working on the machine.

90deg

700mmColumn Span : The largest in its class

Three(3) adjustable Gibs on X and Z axis provide easier

maintenance as well as long term rigidity and accuracy

Main Body Construction

The main body of SLV1000_M is consisted of one piece

meehanite cast iron bed, wide column, anti-heat displacement

spindle and headstock, and integral Box way construction with

anti-friction mating way surfaces that ensure unsurpassed long

term rigidity and superior accuracy.

700mm

Motor

1.1 kWDischarge Capacity

300 L/minTool Presetter (Special Option)

X/Z Linear Scale (Special Option)

- Spec. : ±5μm

2 Step Gear Box

Max. Working Range

Ø1000

95

5

70

02

55

Ø1000

Ø795 Interference area

Working Range Unit : mm

Page 5: SMEC Co., Ltd. - Makrum Oy

SMEC

Mac

hini

ng T

ools

SLV

100

0/1

00

0M

8 9

Smart One, Global OneSLV 1000/1000MVERTICAL TURNING CENTER

13mm

High Precision

Processing Speed

Heavy-duty cutting (O.D) <32mm×32mm qualified tool>

Turning Performance (material:SM45C) SLV 1000

Spindle speed

357 rpmCutting speed

142 m/minDepth of cut

13 mm <Spindle Load 65%>Feedrate

0.3 mm/rev

Surface Roughness

10㎛

RoundnessCutting condition

Tool Diamond tool <nose radius 0.020 inch>

Material AL150<Aluminum>Cutting speed 198 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SLV 1000

2.5㎛ R y

12㎛

10㎛

-10㎛

-12㎛3.98mm

Peak To Valley=2.311㎛

0.50㎛(actual result)

Tool Holders & SleevesUnit : mm

Machine DimensionsUnit : mm

� : Standard Set Numbers

12ST Mill Turret(BMT85)

12ST Turret

2,510

708

1,47

362

0

2,150

Front Door ST. : 1,120

645

3,79

9

1,26

0.4

Page 6: SMEC Co., Ltd. - Makrum Oy

Unit : inchWork Range

SLV 1000/1000MVERTICAL TURNING CENTER

Unit : mm

Turret InterferenceUnit : mm

SLV 1000MØ900.68

(Max. Swing Over Bed)

Ø1000 (Max. Turning Dia.)

Ø333.2

Ø323.76Ø80

Ø780

Ø323.76

890 260

12532

Ø800

Ø610(24” Chuck)

32

40 500

540 (X-ST)930 260

130

125

32

260

Ø952.16

(Max. Sw

ing Over Bed)

Ø315.3

Ø80

Ø317.3

Ø333.2

Ø812

Ø740

Ø316.16

260

12532

890

260130

3232 125

500540 (X-ST)

40

Ø1000 (Max. Turning Dia.)

Ø800 (32” Chuck)

Ø610 (24” Chuck)

Ø827.84 (Max. Mill Turning Dia.)

SLV 1000

O.D HOLDER

FACE HOLDER STRAIGHT MILLING HOLDER ANGULAR MILLING HOLDER

I.D HOLDER

492

48456

32

540 (X-ST)

138 260

Ø800Ø610

56 890

55 30955 (Z-ST)

1,164

130.5

1,232

186

161

526.7 103.3 26013.3

540 (X-ST)

Ø800

Ø34

Ø61013.3 890

955 (Z-ST)

1,164 1,232

130.5

186

91

161

116

52020 110 260

540 (X-ST)

Ø34

Ø800Ø610

20 890

955 (Z-ST)

186

16151.1

26.1

1,164 1,232

130.5

540 90 260

540 (X-ST)

50040

890

Ø800Ø610

40

955 (Z-ST)

32

1,164

1,232

130.5

18623

161 2

440 190 260

540 (X-ST)

50040

Ø800

Ø80

Ø610

89040

955 (Z-ST)

1,164 1,232

130.5

186

161 17

8

SMEC

Mac

hini

ng T

ools

SLV

100

0/1

00

0M

10 11

Smart One, Global One

Major Specifications

- Hard jaw

- Chip conveyor & bucket

(side/rear) (Hinge/Scraper)

- Chip bucket

- Special Chuck

- Dual pressure chucking

- Auto-door

- Air gun

- Air blower

- Oil skimmer

- Chuck coolant

- Coolant gun

- Coolant chiller

- Coolant pressure switch

- Coolant level switch

- High pressure coolant

- Mist collector

- Transformer

- Tool presetter (Removable)

- Linear scale (X,Z)

- Work Counter

- CE Spec.

Standard Accessories Optional Accessories

- Coolant unit

- Work light

- S/G & Rear coolant tank

- Toolbox

- Hyd. Solid chuck (24”)

- Soft Jaw (3 set)

- Hard jaw(1set)

- Leveling unit

- Chuck clamp foot switch

- Shower coolant unit

- Chuck pressure switch

- 3 Color patrol lamp

- 10.4” LCD monitor

- Auto lubrication pump

- Manual & Parts list

- Safety precaution name plate

- Door interlock

※Design and specifications subject to change without notice. [ ] : Option

DESCRIPTION SLV 1000 SLV 1000M

CAPACITY

Swing over bed mm Ø1100

Swing over saddle mm Ø795

Recommended turning diameter mm Ø610 [Ø800]

Max. Turning diameter mm Ø1000

Max. Turning length mm 955

MAINSPINDLE

Spindle speed rpm 1,800 [1,200]

Spindle nose ASA A2-15

Spindle bore diameter mm 100

Spindle bearing diameter (Front) mm 200

Min. spindle indexing angle deg - 0.001

Spindle drive - Belt+Gear (+Lub. Tank)

Max. spindle torque (Max./Cont.) N.m 5025.7/3380.9

TRAVEL

X-axis travel mm 540

Z-axis travel mm 955

Rapid traverse (X/Z) mm 20/20

Guide way type - Box Guide

TOOL POST

Max. number of tool - 12 12<BMT85>

OD tool shank size mm □ 32

Boring bar diameter mm Ø80

Rotary tool spindle speed rpm - 3,000

Indexing time sec 0.3/2.0

MOTOR

Main spindle motor (30min./cont.) kW 37/45

Servo motor (X/Z) kW 4/7

Mill spindle motor(Cont./30min) kW - 11/7.5/5.5

Electric power supply kVA 75 80

Machine dimension (L×W×H) mm 2,510 × 3,100 × 3,800

Machine weight kg 17,000 17,500

CONTROLLER Fanuc Series