SMEC Co., Ltd. - Makrum Oy
Transcript of SMEC Co., Ltd. - Makrum Oy
본사 및 공장
VERTICAL TURNING CENTER
SLV 1000/1000M
Item Specification FANUC Series
Controlled axis
Max. feed axes 2 AXIS
Feed axes X/Z/(Cs)
Max. simultaneously controlled axis 4
Least command increment 0.001mm / 0.0001" ◯
Operation functions
Pulse handle feed X1, X10, X100 ◯
Feedrate per minute G98 ◯
Feedrate per revolution G99 ◯
Interpolation functions
Linear interpolation G01 ◯
Circular interpolation G02, G03 ◯
Dwell G04 ◯
Polar coordinate interpolation G12.1, G13.1 ◯
Cylindrical interpolation G70.1 ◯
Variable lead thread cutting G34 ◯
Continuous threading ◯
Reference position return G28 ◯
Reference position return check G27 ◯
Feed functionRapid traverse rate override F0, 25%, 50%, 100% ◯
Feedrate override 0~150%
Spindle functionSpindle orientation ◯
Rigid tapping ◯
Tool functions
Tool number command T4-Digt / T2-Digt ◯
Tool nose radius compensation G40 ~ G42 ◯
Tool offset pairs ◯
Tool geometry/wear offset GEOMETRY & WEAR DATA ◯
Tool life management ◯
Tool path graphic display ◯
Automatic tool offset G36, G37 ◯
Direct input of tool offset value measured B ◯
Program input
Absolute/incremental programming ◯
Multiple repetitive cycle G70 ~ G76 ◯
Canned cycles G90, G92, G94 ◯
Inch/metric conversion G20 / G21 ◯
Program restart ◯
Retraction for rigid tapping ◯
Max. programmable dimension ±99999.999mm/±9999.9999" ◯
M function M3 digit ◯
Custom macro ◯
Canned cycle for drilling ◯
Direct drawing dimension programming ◯
Programmable data input G10 ◯
Optional block skip ◯
Workpiece coordinate system G52 ~ G59 ◯
Number of registerable programs ◯
Setting and
display
Alarm & Operator history display ALARM & OPERATION DISPLAY ◯
Run hour and parts count display RUNNING TIME & PART NO. DISPLAY 0~150%
Display spindle & servo overload SPINDLE & SERVO LOAD DISPLAY ◯
Self-diagnosis function ◯
Extended part program editing COPY,MOVE, CHANGE OF NC PROGRAM ◯
Display screen 10.4" color
Data input/outputMemory card input/output ◯
USB memory input/output ◯
Editing operation Part program storage size 512Kbyte(1280m) ◯
Manual guide i Manual Guide i Option
NC Specifications / FANUC Series
Ⓔ SMEC 2017.07-NO.1❖ Design and specifications subject to change without notice.
www.esmec.com
SMEC Co., Ltd.157-10, Goldenroot-ro, Juchon-myeon, Gimhae-si, Gyeongsangnam-do, KoreaTel +82 55 340 4800 Fax +82 55 340 4740http://www.esmec.com
Smart One, Global One
SMEC
Mac
hini
ng T
ools
SLV
100
0/1
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0M
2 3
High Accuracy, High Rigidity Spindle
SLV 1000SLV 1000M
Main Spindle Structure
High torque main spindle motor is supported
by strong Double Cylindrical Roller bearings and
Angular Thrust bearings which allow heavy duty
cutting and minimize acceleration/deceleration
times.
Spindle Power & Torque Diagram
2 Step Gear Box (Std.)
Spindle nose(ASA) : A2-15Spindle bearing diameter(front) : Ø200mm
A2-15, 24"(32") chuck available
•1988 - Started as Samsung Heavy Industries Machine Tools Business
•1989 - Horizontal and vertical machining center technology partnership with OKK Japan
•1991 - Turning center and vertical machining center technology partnership with Mori Seiki
•1996 - 5-sided processing center technology partnership with Toshiba
•1999 - Spun out from Samsung Aerospace Industries and established SMEC Co., Ltd
SMEC Company Engineering Machine Tools Samsung
- High speed, precision and high rigidity spindle
- Stable machine structure
- Significantly reduced non-cutting time and high productivity
Strongest in class with superb structural designSimultaneous heavy duty and precision turning Main Spindle motor(Max./30min/Cont.)
: 55/45/37 KwMax. speed
: 1,800 rpm
Main spindle (Std.)
POWER [kW]
SPINDLE SPEED[rpm]303
45
10
20
30
40
50
60
50 100 300364 575105
500 1000 1800
Torque=5,025.7 N. m
Torque=4,112 N. m
Torque=3,380.9 N. m
Torque=913.8 N. m
Torque=747.6 N. m
Torque=614.7 N. m
55kW(S3 25%)
45kW(30min, S3 60%)
37kW(Cont.)
55kW(S3 25%)
(40.5kW)
(31kW)
(25.5kW)
45kW(30min, S3 60%)
37kW(Cont.)
SLV 1000/1000MVERTICAL TURNING CENTER
SMEC
Mac
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ng T
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SLV
100
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0M
4 5
SLV 1000 (Standard Turret) SLV 1000M (Mill Turret)
High Speed, Heavy Duty Servo Turret
Driven by a reliable high torque servo motor, the 12-station heavy-duty turret indexes
nonstop, bi-directionally with a fast 0.20 second from station to station. Large diameter 3
pieces precision Curvic coupling with 148.9kN(33,484Ibs) of turret clamping force enables
precision as well as heavy-duty cutting.
SLV 1000/1000M is equipped with standard 12-station BMT85 turret, capable of accepting
rotary tools at any station.
Indexing Time
0.3 sec(60Hz)Number of tool positions
12 stations
Milling Motor Torque Diagram
Highly Reliable and Rigid Structural Design
Ensure heavy duty and precision cutting with excellent
structural design
Rapid traverse(X/Z)
20/20 m/minSpindle speed
1,800 mmMax. machining length
955 mmMax. machining diameter
1,000 mm
CLAMP FORCE kN 148.9 (TOTAL)
An innovative high precision, heavy duty CNC Lathe, integrated with all of SMEC's advanced technology - SLV 1000/1000M
SPINDLE SPEED[rpm]
POWER [KW]
TORQUE [N.m]
0
100
200
300 12
10
8
6
44.7kW
6.6kW
(35N.m)(23.9N.m)(17.5N.m)
2
750 1500 2250 3000500 2667
11kW(S3 25%)
7.5kW(30min, S3 60%)
5.5kW(cont.)
210.2 N.m(S3 25%)
143.5 N.m(30min, S3 60%)
105.1 N.m(cont.)
210.2 N.m(S3 25%)
143.5 N.m(30min, S3 60%)
105.1 N.m(cont.)
SMEC
Mac
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SLV
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0M
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Reliable Lubrication Dispenser
Maintenance free piston distributors
automatically dispense a precise quantity of
oil to each lubrication point
·Capacity : 3 Liter·Pressure : 1.5 MPa
Easy Chip Removal and High
Volume Coolant System.
Large volume of flushing coolant allows
minimal chip build-up, and slanted
splash guard design effectively removes
the chip out from the machine.
SLV 1000/1000MVERTICAL TURNING CENTER
Pre-tensioned and Double Anchored Ballscrews
All axes ballscrews are pre-tensioned, heat treated, and fixed by double anchors on both
ends, providing ultimate rigidity and minimal thermal growth.
Swivel Operation Panel
Swivel operation panel of 10.4 inch color TFT
LCD monitor can turn to 90 degree, providing
operators with easy access to the control panel
while working on the machine.
90deg
700mmColumn Span : The largest in its class
Three(3) adjustable Gibs on X and Z axis provide easier
maintenance as well as long term rigidity and accuracy
Main Body Construction
The main body of SLV1000_M is consisted of one piece
meehanite cast iron bed, wide column, anti-heat displacement
spindle and headstock, and integral Box way construction with
anti-friction mating way surfaces that ensure unsurpassed long
term rigidity and superior accuracy.
700mm
Motor
1.1 kWDischarge Capacity
300 L/minTool Presetter (Special Option)
X/Z Linear Scale (Special Option)
- Spec. : ±5μm
2 Step Gear Box
Max. Working Range
Ø1000
95
5
70
02
55
Ø1000
Ø795 Interference area
Working Range Unit : mm
SMEC
Mac
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SLV
100
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0M
8 9
Smart One, Global OneSLV 1000/1000MVERTICAL TURNING CENTER
13mm
High Precision
Processing Speed
Heavy-duty cutting (O.D) <32mm×32mm qualified tool>
Turning Performance (material:SM45C) SLV 1000
Spindle speed
357 rpmCutting speed
142 m/minDepth of cut
13 mm <Spindle Load 65%>Feedrate
0.3 mm/rev
Surface Roughness
10㎛
RoundnessCutting condition
Tool Diamond tool <nose radius 0.020 inch>
Material AL150<Aluminum>Cutting speed 198 m/minFeedrate 0.05 mm/revDepth of cut 0.1 mmOuter diameter 200 mmFilter 1-50Model : SLV 1000
2.5㎛ R y
12㎛
10㎛
-10㎛
-12㎛3.98mm
Peak To Valley=2.311㎛
0.50㎛(actual result)
Tool Holders & SleevesUnit : mm
Machine DimensionsUnit : mm
� : Standard Set Numbers
12ST Mill Turret(BMT85)
12ST Turret
2,510
708
1,47
362
0
2,150
Front Door ST. : 1,120
645
3,79
9
1,26
0.4
Unit : inchWork Range
SLV 1000/1000MVERTICAL TURNING CENTER
Unit : mm
Turret InterferenceUnit : mm
SLV 1000MØ900.68
(Max. Swing Over Bed)
Ø1000 (Max. Turning Dia.)
Ø333.2
Ø323.76Ø80
Ø780
Ø323.76
890 260
12532
Ø800
Ø610(24” Chuck)
32
40 500
540 (X-ST)930 260
130
125
32
260
Ø952.16
(Max. Sw
ing Over Bed)
Ø315.3
Ø80
Ø317.3
Ø333.2
Ø812
Ø740
Ø316.16
260
12532
890
260130
3232 125
500540 (X-ST)
40
Ø1000 (Max. Turning Dia.)
Ø800 (32” Chuck)
Ø610 (24” Chuck)
Ø827.84 (Max. Mill Turning Dia.)
SLV 1000
O.D HOLDER
FACE HOLDER STRAIGHT MILLING HOLDER ANGULAR MILLING HOLDER
I.D HOLDER
492
48456
32
540 (X-ST)
138 260
Ø800Ø610
56 890
55 30955 (Z-ST)
1,164
130.5
1,232
186
161
526.7 103.3 26013.3
540 (X-ST)
Ø800
Ø34
Ø61013.3 890
955 (Z-ST)
1,164 1,232
130.5
186
91
161
116
52020 110 260
540 (X-ST)
Ø34
Ø800Ø610
20 890
955 (Z-ST)
186
16151.1
26.1
1,164 1,232
130.5
540 90 260
540 (X-ST)
50040
890
Ø800Ø610
40
955 (Z-ST)
32
1,164
1,232
130.5
18623
161 2
440 190 260
540 (X-ST)
50040
Ø800
Ø80
Ø610
89040
955 (Z-ST)
1,164 1,232
130.5
186
161 17
8
SMEC
Mac
hini
ng T
ools
SLV
100
0/1
00
0M
10 11
Smart One, Global One
Major Specifications
- Hard jaw
- Chip conveyor & bucket
(side/rear) (Hinge/Scraper)
- Chip bucket
- Special Chuck
- Dual pressure chucking
- Auto-door
- Air gun
- Air blower
- Oil skimmer
- Chuck coolant
- Coolant gun
- Coolant chiller
- Coolant pressure switch
- Coolant level switch
- High pressure coolant
- Mist collector
- Transformer
- Tool presetter (Removable)
- Linear scale (X,Z)
- Work Counter
- CE Spec.
Standard Accessories Optional Accessories
- Coolant unit
- Work light
- S/G & Rear coolant tank
- Toolbox
- Hyd. Solid chuck (24”)
- Soft Jaw (3 set)
- Hard jaw(1set)
- Leveling unit
- Chuck clamp foot switch
- Shower coolant unit
- Chuck pressure switch
- 3 Color patrol lamp
- 10.4” LCD monitor
- Auto lubrication pump
- Manual & Parts list
- Safety precaution name plate
- Door interlock
※Design and specifications subject to change without notice. [ ] : Option
DESCRIPTION SLV 1000 SLV 1000M
CAPACITY
Swing over bed mm Ø1100
Swing over saddle mm Ø795
Recommended turning diameter mm Ø610 [Ø800]
Max. Turning diameter mm Ø1000
Max. Turning length mm 955
MAINSPINDLE
Spindle speed rpm 1,800 [1,200]
Spindle nose ASA A2-15
Spindle bore diameter mm 100
Spindle bearing diameter (Front) mm 200
Min. spindle indexing angle deg - 0.001
Spindle drive - Belt+Gear (+Lub. Tank)
Max. spindle torque (Max./Cont.) N.m 5025.7/3380.9
TRAVEL
X-axis travel mm 540
Z-axis travel mm 955
Rapid traverse (X/Z) mm 20/20
Guide way type - Box Guide
TOOL POST
Max. number of tool - 12 12<BMT85>
OD tool shank size mm □ 32
Boring bar diameter mm Ø80
Rotary tool spindle speed rpm - 3,000
Indexing time sec 0.3/2.0
MOTOR
Main spindle motor (30min./cont.) kW 37/45
Servo motor (X/Z) kW 4/7
Mill spindle motor(Cont./30min) kW - 11/7.5/5.5
Electric power supply kVA 75 80
Machine dimension (L×W×H) mm 2,510 × 3,100 × 3,800
Machine weight kg 17,000 17,500
CONTROLLER Fanuc Series