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Warp Knitting Technology

From Tricot Machines to High EndNCF Carbon Machines.

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Warp Knitting Motion Types

Raschel Tricot

stitch comb

knock-over bar  sinker bar 

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Rigid & Semi-Technical Elastic Lace & Curtain

• Automotive texti les

• Sportswear 

• Outerwear • Nets

• Plush fabrics

• Blankets

• Shoe fabrics

• Terry fabrics

• Medical textiles

• Sportswear 

• Lingerie

• Outerwear 

• Outerwear 

• Lingerie

• Curtains• Furnishing fabrics

• Tablecloth

Warp Knitting Categories

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Rigid & Semi-Technical

Tricot- and Raschel Machines

HKS 3-M

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Elastic

Tricot and Raschel Machines

RSJ 5/1 EL

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Spacer Fabrics

photo: essedea

- breathable- moisture control

- washable

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Why spacer fabrics ?

• Climate-physiological comfort

• Specific point elasticity

• Weight reduction

• Made as component and near-net-shape

• Potential for functional integration

• Decoration

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Double Needle Bar Spacer Fabric Design Options

Rigid & Semi-Technical

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HD 6 (20-65)EL – High Distance®

Parameters:

• gauge E 12

• 18 mm - 55 mm fabric

thickness

• 100g/m² - 9000g/m²

• 25 kg/m³ - 240 kg/m³

• 3 c/cm - 14 c/cm

• 2 w/inch - 16 w/inch

• 50 dtex - 1000 dtex

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Custom Mattresses

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Standard Mattress Manufactured-to-Shape

•Mattress with 2 m length

and 0,9 m width

(for example)

•Repeat length more then1500 courses/mattress

incl. bending element

•Continually running

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Quelle: CETEX

Seven Zones Hospital Mattress

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Quelle:www.photocase.com

Spacer Fabrics Car Seat-Systems

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Possibilities to create

Function Zones with Spacer Fabrics

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 Active Airstream with the main principle

of Venturi Injector 

airstreamair air  

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Double Needle Bar Spacer Fabric Applications

Rigid & Semi-Technical

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Creating different Pressure Zones

with Pile-Angle-Variability

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3-D Engineering with Spacer Fabrics

New possibilities for Seating-Systems

for example:

 Adaptive System for a Child Seat

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Functional Sportswear with

DJ 6/2 Piezo Jacquard Machine

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Seamless Sport-Body with Function Zones

•No skin irritation, because no seams

•Lightweight construction

•Conditioned areas

•Exact fit through elastic sections

•Mild compression for better blood circulation

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Front

Back

Integrated bra cup

Via lapping integrated climate control zone

Women's Sports Shirt with Functional Zones

Perfect fit zone

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Lace & Curtain

TL 71/1/36

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Technical Textiles Machinesalso a form of Warp Knitting

Weft Insertion Technology Stitch-Bonding Technology

Stitching Area Malitronic®Knitt ing Area Wefttronic®

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Weft Insertion

Wefttronic® up to 270” wide

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Weft Insertion Structures

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Fabric Applications for Coating Substrates

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Fabric Applications for Geo-Texti les

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Malitronic® Multiaxial 100” wide

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High Flexibility of Input Material Types

- Glass

- Carbon

- Aramid’s

- PP

- PES

- PA

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Composite Fabric Structures

-45°

90°

+45

°

0°

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Malitronic® Multiaxial Cut & Lay

Off-Line Spreading

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Composite Fabric

 Applications

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CFK Custom Parts Manufacturing

for In-House use and Made to Order Custom Parts

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Conclusion

• Warp Knitting is a niche technology in the field of

textiles

• However, it is highly versatile

• It ranges from simple open net structures overelastic wear, to spacer fabrics, to highly

sophisticated lace patterns

• It can be used in a variety of technical applications

and can be modified to be used for composite

fabrics

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Thank you !