JUMBO The combination of innovative strength and ... · The combination of innovative strength and...

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JUMBO The combination of innovative strength and flexibility Functional narrow textiles · Textile components · Netting systems

Transcript of JUMBO The combination of innovative strength and ... · The combination of innovative strength and...

Page 1: JUMBO The combination of innovative strength and ... · The combination of innovative strength and flexibility Functional narrow textiles ... Braiding Weaving Knitting / Warp-Knitting

JUMBOThe combination of innovative strength and flexibilityFunctional narrow textiles · Textile components · Netting systems

Page 2: JUMBO The combination of innovative strength and ... · The combination of innovative strength and flexibility Functional narrow textiles ... Braiding Weaving Knitting / Warp-Knitting

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Under the logo of the elephant JUMBO develops and manufactures customised technical textiles for all different kinds of applications. While in the beginning the company focused strictly on yard ware in the narrow textile segment, for instance cords, tapes and braids, today high-tech solutions, often in combination with non-textile components, expand our portfolio.

Unique profile of expertiseThe continuous development of our abilities and products allows us to respond flexibly and specifically to the increasing require-ments of our customers. More than 100 years of experience form the basis of our innovative strength. Our core qualifications also include our ability to reduce the sometimes considerable raw ma terial fluctuations in our products as much as possible. Our customers rely on that. Thanks to our wide range of machinery and the possibilities this gives us we are present with our products in all industry sectors. Many from one source.

Partnership and trustTo make sure we always achieve the best results, our staff members work with tremendous technical skills and personal commitment. We collaborate successfully as a team: our cooperation is marked by a spirit of partnership and trust.

Transfer of the knowledge of generationsMany employees have been with JUMBO for decades. Apprentices who have joined JUMBO usually continue their professional career in our company. The experienced staff members pass on their know-ledge to their younger colleagues and grow through continued train ing and education.

Global presenceWe are present in the markets of the world with our products. Find out all the things that textile technology from JUMBO makes possible!

How innovative strength and flexibility complement one another

since 1909

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Braiding Weaving Knitting / Warp-Knitting Knitting – Broadcloth

Item braidsbraided buttonholes

elastic cordscords

tapesstraps

nettedknitted fabrics

knitted fabricswide knitted fabrics

Property elastic + non-elastic

Width 1,5 mm - 65 mm Ø 0,5 mm - 40 mm 2 mm - 320 mm depending on type up to 2,0 m

Elongation (elastic material)

5 % - 200 % 5 % - 300 % 10 % - 200 % depending on typelengthwise up to 300 % crosswise up to 200 %

Special features vertical holes can be put in

round, flat, tube vertical holes can be

put in with and without

knitted edge also bi-elastic

Textile materials spun rayon, cotton, viscose filament, polyacrylic, polyamide (smooth and textured),polyester (smooth and textured), polypropylene, natural fibres, low pressure polyethylene as well as other special yarns

Elastic materials elastodiene (natural rubber), synthetic elastomers

Plastic components PA, PP, POM, PE, TPE

Metal components stainless steel, steel, copper, brass, aluminium

Finishing “low shrink”, flame-retardant treatment, water-/oil-repellent, “write protect”, setting

Cutting cold, hot, bevel and ultrasonic cuts

Packaging “on itself”, on spools (including special solutions), cable drums, laid in boxes (yard ware)loose in a box, bundled, individually packaged (cuts and components)

Tailoring /Textile components

punching, slotting, perforatingsewing, eyeing, riveting, pressing, mounting with metal and plastic connecting components

ultrasonic welding, plastic injection mouldings

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How top-quality product solutions are created

Length measurement with specific pre-tension

JUMBO is more than a product supplier. We regard ourselves as skilled solution partners, with research and development being of central importance. In close coordination with our customers we develop integrated solutions for the automotive industry, the fields of medical technology, orthopaedics as well as clothing, sports, doors and gates, the paper industry and many other technical branches.

Individual components and customised assembliesDepending on our customer’s needs, we supply individual compo-nents and assembled parts, which we manufacture precisely to the respective requirements. We assist our customers in word and deed throughout the course of a project – from the initial idea to the start of series production.

Certified qualityQuality is absolutely imperative for JUMBO. All business processes are integrated into quality assurance systems which are certified according to DIN EN ISO 9001:2008 and ISO / TS 16949:2009. The quality of our products and services is thus documented and archived during every phase – from submitting a quote through to shipment.

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Climatic cycle testClimatic chamber

Environmental management according to DIN EN ISO 14001As a future-oriented company with a long tradition we feel a special obligation towards the preservation of our environment. Our efficient manufacturing methods are geared towards sustainability. This has been rewarded with the certification according to the environmental management standard DIN EN ISO 14001. All raw materials we use meet the environmental guidelines of the Euro-pean Union. On request we manufacture according to the Oeko-Tex 100 standard.

High availability Thanks to our modern machinery we are able to manufacture quickly and reliably. Having our own mechanical engineering department makes us independent and ensures the high availability of our diverse product portfolio.

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Maximum safety, even under extreme conditions – that is what our textile solutions for different applications in many technical sectors are about, offering products that may be round, flat, elastic or non-elastic.

Braided elastic cords / elastic ropesOur specific expertise is in the development, calculation and manu-facture of elastic ropes with a diameter of up to 40 mm. These items are used in crane construction, in crash facilities, sport and game equipment, rescue equipment, door and gate systems as well as protective covering. In these applications many specifications have to be met: stress-strain characteristics, number of cycles, flexibility at low temperatures, etc.

We have the proper test systems: climatic chambers, customer- specific long-term tests and test equipment to record stress-strain curves. We use our expert knowledge of fasteners – for instance cable sockets and capsules – to create safe solutions in the field of cushioning and force transmission.

Technical branchesUtmost resilience for extreme requirements

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Heavy strain relief cables even for special requirements

Diverse areas of application: from container cranes to trampolinesThe results of our work are taken in many different areas of appli-cation: In bungee trampolines our special rubber cables support the children’s movements, replacing conventional springs. There are fixed minimum extensions as well as regulations meant to reduce sheath slippage. We also provide elastic emergency release cords for sliding doors or as support for rapid action doors.

Technical textiles from JUMBO can withstand such environmental impacts as saltwater and extreme temperatures, and they can be conductive.

Barrier tape for person guidance systems

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Elastic netting and raschel fabrics Elastic and non-elastic tapes and edge tapes

JUMBO is active in the global growth market of medical technology. Innovative materials with specifically defined stress-strain behaviour for bandages and orthoses form the basis of preventative , post-operative and therapeutic applications in sports, in clinical care and in long-term orthopaedic therapy.

JUMBO products provide compression and stabilisation of the musculature and bone structure in complex applications for the areas of foot / ankle joint, knee, back, cervical spine, arm / shoulder and hand.

Elastic and non-elastic tapes, tulle and netting technologyWith our broad and diverse range of elastic and non-elastic tapes, through to bi-elastic wide knitted fabrics and extra breathable raschel and net fabrics, we cover the complex requirements of our customers, supplying them with innovative and functional solution concepts.

High-grade materials and state-of-the-art production technologySpecially prepared material compositions with high-tech fibres and precisely matching dyeing and finishing techniques ensure clearly defined requirements, excellent touch and skin friendliness as well as a modern and sportive design.

Medical technology and orthopaedicsSport and wellness

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Elastic monofilament tapes / postoperative bandages Bi-elastic tulle (wide knitted fabric)

Many of our products are applied in aids with a long product life and unqualified wearing comfort – aids which have been approved by the health insurance companies. In coordination with our customers we offer pre-cutting and tailoring services upon request.Our cooperation with medical institutes and engineering firms and our presence at international trade fairs make us an interesting and expert partner in the market.

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By providing accessories for clothing JUMBO laid the foundation for its corporate development. To this day we work for many customers in this segment – for fashion brands as well as manufacturers of protective clothing and workwear.

Ready-to-wear clothing, workwear and functional clothingProducts from JUMBO are an integral part of clothing. We satisfy such requirements as water-repellent or low-shrink material as well as leasable items. We comply with conventional industry standards as a matter of course. In addition to classic narrow textiles, our innovative solutions are much in demand, e.g. our elastic gap coverings, which are not only used in clothing but also in technical fields, and our bi-elastic knitted fabrics and tubes.

Clothing for various areas of application and requirements

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In many industry sectors, sometimes the little details make a pro-duct special – and they often come from JUMBO. Functionality, external appearance and touch are equally important here. The finishing contributes crucially towards the overall impression. In this area we possess comprehensive know-how, too.

Technical applicationsPrinting and paper industry:We produce low-resin corner straps for folders – made of elastic cords or braids fitted with metal toggles from special material.Paperbooks contain pencil holders and locking mechanisms with rubber braids as well as braided bookmarks whose colour matches the rubber braid. In laboratory tests, we check whether the required level of elasticity has been achieved.On the popular three-month-to-view wall calendars, the track along which the day indicator moves is kept together by an elastic braid or cord from JUMBO. We manufacture braided cords in different colours and of any desired length for upmarket carrying bags, in-cluding versions with ready-made fastening systems. As far as colour is concerned, thanks to our use of textured polyester yarns we can fulfil almost any customer request.

Home and contract textiles / furniture industry and other sectors:Our elastic tapes with buttonholes can be applied in different areas – wherever adjustments in length are desired. In this case we can do without special fastening systems.We are able to set different hole sizes (slots) and specific distances between holes on our machines.

Special JUMBO items have soft edges, minimising the danger of getting hurt. Therefore they are also suitable for products for children. Moreover, we can offer items which can be used with sensitive grounds / surfaces.

Braids made from elastic and non-elastic materials

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tightening belt for tire-fit compressorl woven tape with sewn loops, turnbuckle, metal hooks and stopper

tightening strapl elastic webbing with sewn loops, wire hook and injection moulding fastening set

luggage compartment netl net, non-elastic, with elastic crocheted selvedge mounted on powder-coated wire frame

Automotive / AviationComfortable seats and intelligent storage systems

Systems which have a long product life and are easy to scale are the central focus of our textile solutions for the automotive industry. We can implement new trends in colours, shapes and materials in market-driven product solutions.

Seats and seating systemsWhen it comes to seats and seating systems, JUMBO systems make it possible for people to sit down comfortably and safely in their vehicles. One of our areas of expertise is in fastening and retaining straps and braids, e.g. to tighten and position seat covers. Narrow textiles in combination with plastic and metal are in de-mand, for instance as functional elements in seats. In addition, we manufacture various release straps. InteriorIn the interior, elastic tapes and braids are used, amongst other things, to close map and door pockets.JUMBO products are also used as storage and utensil pockets as well as nets at all different kinds of places.

Luggage compartmentWe develop narrow textile components for intelligent storage systems in luggage compartments, for instance large anchorage and fastening systems with plastic and metal parts. A good ex-ample of an innovative fastener is our tightening strap. The materials can be bonded through sewing, pressing, hooking, welding and injection moulding.

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pocket for utensilsl raschel tape with holes, elastic

mobile phone holderl elastic webbing, slotted, sewn edge to edge to form a ring

storage netl net, elastic, with elastic crocheted selvedge on installation wire mounted in injection moulded frame

1) release strap with Bowden cablel woven tape, punched, sewn into a loop, with Bowden cable

2) seat release strapl combination of woven tape and braided elastic tube with extension limiter, punched, sewn up

3) handle loop with silicon coatingl woven tape, folded in several layers, sewn up, punched, with pressed in eyelet

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1) braided buttonhole fastening strapl braided elastic with buttonholes, cold or hot-cut

2) elastic fastening strapl elastic webbing, hot-cut

3) elastic braided fastening strapl braided elastic, cold or hot-cut

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Textile components combine narrow textiles with plastic or metal elements. This generates innovative combinations of materials which are often used in the automotive sector, amongst other areas of application.

Textile materials with plastic and metal componentsThe materials can be bonded through injection moulding, pressing or sewing. At the tailoring various processes are used for cutting (heat, cold and ultrasonic). Textiles are also sewn and die cut. Over-moulding of narrow textiles is also possible.

Expert consulting services and solutionsThe range of applications for technical tapes is nearly inexhaustible . Innovative materials, intelligent fibres plus new technologies and ideas constantly expand the possible uses. In this context our customers particularly appreciate our expert consulting services and solutions. That is why today, textile solutions from JUMBO can be found in an entire array of products from all different industry sectors.

Innovative combinations of materialsTextile components

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JUMBO-Textil GmbH & Co. KG Stennert 745549 SprockhövelGermanyFon: +49 (0)2339.92 93 97-0Fax: +49 (0)2339.92 93 97-100 [email protected] Fo

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