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Macquarie Park RTO 90222

Competency Assessment TaskCourse Name Metals and Engineering

Cluster E

Cluster Name Manual Handling / Bench Vice

Qualification Code MEM10105

Qualification Name Certificate I in Engineering

Units of Competency

MEM07032B Use workshop machines for basic operations

Identify job requirements Set up machine Operate machine Check finished component

MEM11011B Undertake manual handling

Lifts materials manually Move/shift materials manually

Student Name

Date of Issue

Due Date(s)

Assessor Name

Pre-requisite units

Foundation Skills Literacy Numeracy

Employability Skills

Teamwork Learning

Planning and organising Self-management

Technology Initiative and enterprise

Problem Solving Communication

Cross Cultural Understanding

document.docx May 2016 of 9 Public Schools NSW, Macquarie Park RTO 90222


Assessment method

Part A:Written responsePart B:Observation, oral questioning, visual inspection

Student Name

Date of Issue

Due Date

STUDENT ACKNOWLEDGEMENT

Students must complete knowledge and skills development activities which prepare for and may contribute to assessment of competence.

I understand the requirements of the assessment task and assessment methods.

I understand what is being assessed and can perform the tasks described in this assessment.

I have been provided with information about RPL, Credit Transfer and Assessment Appeals.

I have notified the assessor of any special needs to be considered during this assessment.

I declare that the work submitted is my own and has not been copied from another person or source.

Student signature Date

TEACHER/ TRAINER USE ONLY: N / A

Additional requirements for students with special needs and /or EALD for the completion of this task.

Providing support staff____________________________________________________

Providing tutorial sessions ________________________________________________ Altering assessment methods______________________________________________ Simplifying language ____________________________________________________ Provide additional time to complete the task __________________________________ Further assistance provided:

_______________________________________________



Task OutlineAs you complete this assessment task you will be demonstrating your skills and knowledge to your assessor. The assessor may also observe your practical skills and techniques and ask you questions. Ensure in your work practices that you work safely and efficiently, check that equipment is ready for use and work with others to improve work practices.

The assessment task is comprised of two Parts; Part A and Part B.

Part A consists of a series of questions which require you to formulate a written response.

The information to answer the questions can be obtained from the various texts and web

sites referred to in the question sheets.

Part B is the manufacturing of the Bench Vice (drawing supplied) or project nominated by

your teacher. This task requires you to interpret information, move materials safely within the

workshop and use workshop machinery safely and efficiently.

PART A: Written ResponseAnswer all the questions included in Task 1, referring to various texts and websites.

PART B: ManufactureEach student is required to manufacture the project in accordance with the specifications on

the drawing supplied.

Steps:

1. Interpret the drawing and prepare a Work Method Statement for manufacturing the

project.

2. Prepare a cutting list and select the appropriate material.

3. Using correct materials handling techniques to move and relocate equipment and

materials.

4. Select the appropriate machine and set up the correct tooling in accordance with the

SOP

5. Correctly operate the machinery to produce the components to meet the work

requirements and Predetermined finishes

6. Assemble all the components and inspect the final product to ensure that it functions

correctly and meets the specifications



PART A: QuestionsMultiple choiceCircle the correct answer

1. What is manual handling?A. Pushing, pulling, bending, stretching, liftingB. Only liftingC. Using machinesD. Any lifting done by a man

2. Which is the MAIN piece of legislation that applies to manual handling?A. The Electricity at Work Regs 1998B. The Provision and Use of Work Equipment Regs 1998C. The Manual Handling Operations Regs 1902D. The WHS Act 2011

3. What should be considered when carrying out a manual handling assessment?A. Load, individual, task and environmentB. Load, age, environment, heightC. How many staff are employedD. Nothing

4. Which of these injuries are associated with poor manual handling?A. Spinal/nerve injuryB. Muscle/ligament damageC. HerniasD. All of the above

5. It is safer to keep your knees straight when lifting?

True [] False []

6. What can you do to reduce a heavy load?A. Drag itB. Push itC. Split it in twoD. Run quickly with it

7. What can you do if you feel uncomfortable about lifting something?A. Ask for helpB. Tell your ManagerC. Do not lift itD. All of the above

8. Can manual handling be avoided completely?Yes [] No []



Multiple choice continued..

9. List TWO things that must be considered when moving trolleys or cages.A. Visual check before use – Good repair?B. Wheels run smoothly?C. Heavy items on the bottom, lighter items on topD. Never overload the trolley/cage

10. Is it a legal requirement for staff to receive manual handling training?

Yes [] No []

11. What is the correct technique for lifting?A. Knees bent, back bent, feet togetherB. It depends on what you are carryingC. Always ask for helpD. Knees bent, back straight, feet apart

12. What should you do before carrying loads through narrow walkways?A. Ask someone to guide you throughB. Turn all of the lights offC. Check the route is clear of obstaclesD. Have a drink

Questions (contd) Refer to “Know your Steel mass” at

http://www.bjhowes.com.au/Know%20Your%20Steel%20Book.pdf

13. What is the Mass in kg/m of equal angle steel 125mm x 125mmx 8mm?

14. What is the Mass in kg/m of 150UB 150mm x 75mm?

15. What is the Mass in kg/m of Flat bar- square edge- 20mm x 3mm?

16. What is the mass of a section of steel plate that is 10mm thick, 1m wide and 2m long?

17. What is the volume of a drum with a diameter of 950mm and a height of 1200mm in cubic meters?

18. What is the minimum Safe Working Load of a chain block needed to lift a bundle of 20 six meter lengths of 12 mm diameter deformed bar?


http://www.bjhowes.com.au/Know%20Your%20Steel%20Book.pdf


Match up the appropriate lifting device with the material by linking with a line


292kg

6mmx3100x2.0


Understanding lifting techniques and being able to identify standard operating procedures in the

work environment is essential to prevent injury to persons on the worksite.

Using the website resources below will assist you to learn and understand what your legal

responsibilities are to ensure the work place is safe.

N.S.W Workcover Manual Handling resource

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/

manual_handling_resource_1306.pdf

N.S.W Workcover Manual Handling risk guide

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/

manualhandling_riskguide_1443.pdf

Victorian catholic education

http://web.cecv.catholic.edu.au/vcsa/ohands/documents/ManualHandling.pdf


http://web.cecv.catholic.edu.au/vcsa/ohands/documents/ManualHandling.pdf

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/manualhandling_riskguide_1443.pdf

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/manualhandling_riskguide_1443.pdf

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/manual_handling_resource_1306.pdf

http://www.workcover.nsw.gov.au/formspublications/publications/Documents/manual_handling_resource_1306.pdf


ASSESSOR FEEDBACK TO STUDENTSAssessor’s Name Cluster

Student Name Date

Units of competency being assessed Assessment Outcome

MEM07032B Use workshop machines for basic operations Competent Not yet competent

If NYC - Refer to shaded section belowMEM11011B Undertake

manual handling

If you have been deemed NOT YET COMPETENT the following further action is required:

MEM07032B Use workshop machines for basic operations

Date of Reassessment /Date Competent

MEM11011B Undertake manual handlingAssessor general comment:

I declare that I have conducted a fair, valid, reliable and flexible assessment with this student and have provided appropriate feedbackAssessor Signature

Date

Assessors: the completed student assessment task and assessor feedback sheets must be securely retained for six months after the completion of the course. Also retain any other evidence that demonstrated how the student was deemed competent eg written tasks, photographs, videos.Student Feedback (to be completed after student receives assessor feedback) I agree with the outcome of this assessment I do not agree with this assessment outcome and will speak with assessor re appeals processWhat did I learn from this Task?

Student Signature Date


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