Vertical Machining Center - PROTECK Machinery Machining Center ... The specification and size etc....
-
Upload
phungquynh -
Category
Documents
-
view
213 -
download
1
Transcript of Vertical Machining Center - PROTECK Machinery Machining Center ... The specification and size etc....
Vertical Machining Center
Please contact our company when the product is resold or exported.Please do not resell/retransfer these products/technology to any party and also not use/allow to use them for any activities, which are disturbing international peace and security.Please follow the procedures for the export or transfer of these products/technology under Foreign Exchange and Trade Law for export abroad.The specification and size etc. of the product might change without prior notice.The numerical value etc. of the description is not guaranteed in this catalogue.Please do not use machine in an inappropriate operating environment such as the covers not attached or safety devices that do not function.
●●●●●●
U.S.A.
Germany
China
China
Thailand
India
NTC AMERICA Corporation46605 Magellan Dr. Novi, MI. 48377, U.S.A.TEL. +1-248-560-1200 FAX. +1-248-560-0215NIPPEI TOYAMA EUROPE GmbHEisenstrasse3, 65428 Ruesselsheim, GermanyTEL. +49-6142-796-600 FAX. +49-6142-820-610NIPPEI TOYAMA SHANGHAI TRADING Co., Ltd.Room No.1105 Tomson Financial Building, 710 Dongfang Road, Pudong, Shanghai, 200122, ChinaTEL. +86-21-58303721 FAX. +86-21-58303723NIPPEI TOYAMA SHANGHAI TRADING Co., Ltd. Beijing OfficeD809 room, Yong-He Plaza, East An Ding Meng avenue28, Beijing 100007, ChinaTEL. +86-10-8419-5197 FAX. +86-10-8419-5199NIPPEI TOYAMA (THAILAND) CO.,LTD.Kulab Building 5th floor A4, 12/555 Bangna-Trad Road,KM 5.5, Bangkaew, Bangplee, Samutprakarn 10540, ThailandTEL. +66-2-316-1178 FAX. +66-2-743-0707Nippei Toyama India Private LimitedPlot No.A-64, H-Block, Midc Pimpri, Pune-411 018, IndiaTEL. +91-20-27480587 FAX. +91-20-27480588
International Department641 Nojiri,Nanto City,Toyama 939-1595,JapanTEL. +81-763-22-1265 FAX. +81-763-22-1266
Head OfficeOmori Bellport Bldg. -B,6-26-2 Minamioi,Shinagawa-ku,Tokyo 140-8571,JapanTEL. +81-3-5471-7701 FAX. +81-3-5471-7711
Branches:Tokyo,Ohta,Nagoya,Toyama,Osaka,Hiroshima
Toyama Plant100 Fukuno,Nanto City,Toyama 939-1595,JapanTEL. +81-763-22-2161 FAX. +81-763-22-2743
Fukuno Plant641 Nojiri,Nanto City,Toyama 939-1502,JapanTEL. +81-763-22-2165 FAX. +81-763-22-6218
・
・
・
・
・
・
Outline of Company
EstablishedC a p i t a l
July 19456,014.55million yenURL(JP) http://www.komatsu-ntc.co.jp
URL(EG) http://www.komatsu-ntc.comNAC TF http://www.ntcamerica.comNAC MC http://www.ntcmc.com
Copyright © 2009 Komatsu NTC Ltd. All rights reserved.Date of issue 2009.11
KME240910
::
dddddddddddddeeeeeeeeeeeeeeeeWWWWWWWWWWWWWWWiiiiiiiii dddddddeeeeeeeeeeeeeeeeeeennnnnnnnnnnnnnnOOOOOOOOOOOOOOOppppppppppppppp
WideOpen
HHHHHHHHHHHHHHHHeeeeeeeeeeaaaaaaaaaaavvvvvvvvvvvvvvyyyyyyyyyyyyyyyyyyyyyyyDDDDDDDDDDDDDDDuuuuuuuuuuuuttttttttttttttttyyyyyyyyyyyyyyyyyyyyyHeavyDutyLLLLLLLLLLLLLLooooooooooonnnnnnnnnnnnggggggggggggggggggggggLong
L O N G - S T R O N G - W I D E O P E N
Suitable for machining workpieces such as railway, water pipe, oil pipe and large plazma TV panel etc.
■Stylish operation panel
■Short lead ballscrew & Y axis boxway ■ATC magazine located on the rear side for loading and unloading tools
■Z axis boxway■Heavy duty geared spindle 2 steps
■Wideopen inside spiral conveyors on the front and rear sides
X Axis Long Stroke & Heavy Duty
*In case of calculation on direct motor
■ X axis stroke 3,050mm (120")
■ Y axis stroke 800mm (31.5")
■ Z axis stroke 600mm (23.6")
■ Table size 3,100 x 600mm (122" x 23.6")
■ Table surface 22mm 3T-Slots
Heavy Duty Machining Center for Long Workpieces
V E R T I C A L M A C H I N I N G C E N T E R
Travel Table Spindle Feed Rate ATC
X axis travelY axis travelZ axis travelWork areaTable surfaceSpindle speed STDSpeed stepSpindle inside diameterSpindle torqueRapid traverse rate (X & Z axis)Rapid traverse rate (Y axis)Type of tool shankMaximum tool diameterMaximum tool diameter (w/o adjacent tools)
Items Unit Standard Specificationsmm (inch)mm (inch)mm (inch)mm (inch)type
min-1(rpm)type
mm (inch)N.m (lbs.ft)mm (inch)/minmm (inch)/min
typemm (inch)mm (inch)
3,050 (120)800 (31.5)600 (23.6)
3,100×600 (122×23.6)22mm 3T-Slots30~4,0002 step
φ100 (3.93)536 (395) *[Direct motor 64/47 (85/62)]
12,000 (472.4)10,000 (393.7)BT50/CAT50160 (6.3)220 (8.7)
Easy set up & loading or unloading of long workpieces in large h i g h p e r f o rmance work envelope.
* upon request for the stroke more than 3,050mm (120")
3 2
Facemi l l
Dr i l l (SKH)
Endmi l l
Tap
7886 (310.5) 470(18.5)
2400 (94.4)2400 (94.4)
1706 (67.1)
3240 (127.5)
1795 (70.6)
4100 (161.4)
4300 (169.3)
270
200(7.9)
(10.6)120 (4.7)
1740 (68.5)
1740 (68.5)
(800ST)
(31.5ST)
3113 (122.5)
3775 (148.6)280 (11)
800 (31.5)300
(11.8)
Z:600
(23.6) 340
(13.3)
1450
(57)
460(18.1)
Y:800 (31.5)
770(30.3)
4415 (173.8)190 (7.4)
100 (3.9)
6000 (236.2) 1100313 (43.3)(12.3)
85
(3.3) X:3050 (120)
4800 (188.9) 1525 (60)1525 (60)
Moving area
Moving area
Moving area
Moving area
Moving area
ZV8000 Cutting Capability ZV8000 External Dimensions Unit: mm (inch)
Pull-Stud Dimensions Unit: mm (inch)
Table and Machining Area Dimensions Unit: mm (inch) T-Slot Table Dimensions Unit: mm (inch)
*Accurate data and actual results obtained under static testing conditions in temperature controlled environment as a JIS-standard. Therefore the data and results might differ from cutting conditions under a diverse environment.
Superior machine design over a bridge type machine for cost and space savings
BT50
Materials
S48CS45CFC25
Tool Diametermm (inch)
Ф160 (6.3") 8-bladeФ125 (4.9") 8-bladeФ160 (6.3") 8-blade
Cut Depthmm (inch)
Cut Widthmm (inch)
Spindle Speedmin-1 (rpm)
Cutting Speedmm (inch)/min.
Feed Rev.SZmm (inch) /blade
Feed Ratemm (inch) /min.
6 (0.23)6 (0.23)10 (0.39)
110 (4.3)90 (3.5)110 (4.3)
300270270
150 (5.9)106 (4.1)135 (5.3)
0.300.450.30
720 (28.3)972 (38.2)648 (25.5)
Chip Volumecc (ci) /min.
475 (28.9)525 (32.0)713 (43.5)
Cutt ing Capabil i ty
Materials
S45CFC25
Tool Diametermm (inch)
Ф60 (2.3)Ф60 (2.3)
Spindle Speedmin-1 (rpm)
Cutting Speedmm (inch)/min.
Feed Rev.mm (inch)/rev.
Feed Ratemm (inch) /min.
Chip Volumecc (ci) /min.
132132
25 (0.98)25 (0.98)
0.52 (0.02)0.52 (0.02)
69 (2.7)69 (2.7)
195 (11.8)195 (11.8)
Cutt ing Capabil i ty
Materials
S45CFC25
Cut Depthmm (inch)
Cut Widthmm (inch)
Spindle Speedmin-1 (rpm)
Cutting Speedmm (inch)/min.
Feed Rev.SZmm (inch) /blade
Feed Ratemm (inch) /min.
25 (0.98)25 (0.98)
50 (1.96)50 (1.96)
159159
25 (0.98)25 (0.98)
0.2 (0.007)0.3 (0.011)
254 (10)382 (15)
Chip Volumecc (ci) /min.
318 (19.4)478 (29.1)
Cutt ing Capabil i ty
MaterialsS45CS45C
Tool Diameter
M45 × 4.5PT1・1/2
Spindle Speed min-1 (rpm) 8681
Tool Diametermm (inch)
Ф50 (1.96) 6-bladeФ50 (1.96) 6-blade
536N・m393N・m
N・m490392
196
98
49
9.830 100 500 1000 4000
Spindle Torque Diagram
Spindle Torque
Spindle Speed min-1 (rpm)
A
0.01 A
0.01 A
8545 0-0.1
35 0-0.1
85
23 0 -0.1
5
φ17
0 -0.1
M24
φ20
25h7
φ38 0 -0.2
10 0-0.1
8
30 0-0.35
60°
45°±15′ A
φ38
(φ1.496)
φ26.18h6
(φ1.031h6)
U1"-8
φ17
(φ0.669) 6 (0.236)
4 (0.157)78.22 (3.080)
45.2(1.780)
45°±15′
30 (1.18)
φ23
(φ0.906)
0.01 A(0.0004)
10.2 (0.402) 8(0.315)
35.2(1.386)
5(0.197)
60°
160
(6.3)160 (6.3)160 (6.3)12
0(4.7)
600 (23.6)
3300 (129.9)
3050 (120)(XStroke)
600 (23.6)
800 (31.5)(Y Stroke)
100(3.9)
3100 (122) 100(3.9)
37 (1.45)
22 (0.86)
16 (0.63) 38
(1.49)
22H8C1.6
T-Slot
320 (12.5) 280 (11)600 (23.6)
300 (11.8)600 (23.6)(Z Stroke)
340
(13.3)
240(9.4)
770 (30.3)
340 (13.3)460 (18.1)800 (31.5) (Y Stroke)
Spindle Surface
Head
Column
CAT50
Low Speed Range: 30- 800min-1(rpm)High Speed Range:801-4000min-1(rpm)
*Actual data may vary depending upon the actual usage requirement.
0.01 A(0.0004)
5 4
・Leveling pad・Manual pulse generator・Standard coolant tank with chip pan・Spindle cooling unit
・Instruction manuals・Spiral conveyors (Front/Rear one pc each)・Front cover・Installation kits
・Special coolant tank with chip conveyor・Air blow gun・Grease gun・Oil hole piping
・Tool breakage detector・Touch sensor・Special splash coolant cover・Splash gun
・Stopper block・Tap table・Linear scale・Index device
Machine SpecificationsZV8000 Machine Specificat ions
3,050 (120)800 (31.5)600 (23.6)
300~900 (11.8~35.4)3,100×600 (122×23.6)
2,500 (5,500)22mm 3T-Slots30~4,000 No.50
φ100 (3.93)12,000 (472.4)10,000 (393.7)
1~5,000 (0~196.8)X Linear guide way, Y, Z Boxway
BT/CATMAS P50T-1 (45°)
40160 (6.3)220 (8.7)400 (15.75)15 (33)
Fixed address4.512
536 (395) *[Direct motor 64/47 (85/62)]1.5 (1.9)60 (0.074)
36200±10%50/60
0.4~0.8 (52~116)450 (118.4)40 (10.6)3.6 (1.0)300 (80)
16,000 (35,200)8,400×4,415×3,113 (330×173×122)
FANUC 18iMB
mm (inch)mm (inch)mm (inch)mm (inch)mm (inch)kg (lbs)type
min-1 (rpm)type
mm (inch)mm (inch)/minmm (inch)/minmm (inch)/min
typetypedeg.pcs.
mm (inch)mm (inch)mm (inch)kg (lbs)-sec.sec.
N.m (lbs.ft)kW (HP)W (HP)kVAVHz
MPa (psi)NL/min (gal/min)
ℓ (gal)ℓ (gal)ℓ (gal)kg (lbs)mm (inch)type
X axis travelY axis travelZ axis travelTable surface to spindle noseWork areaMaximum loading capacityTable surfaceSpindle speed STDSpindle taper holeSpindle diameterRapid traverse rate (X & Z axis)Rapid traverse rate (Y axis)Jog feedrateGuide wayType of tool shankType of pull-studTool storage capacityMaximum tool diameterMaximum tool diameter (w/o adjacent tools)Maximum tool lengthMaximum tool weightTool selection systemTool to toolChip to chipSpindle torqueHydraulic pump motorLubrication pump motorElectric powerPower supply voltagePower supply frequencyAir pressureAir flow rateHydraulic tankLubrication tankCoolant tankMachine weightL × W × H (w/o tank)NC type
Travel Table Spindle Feed rate ATC Motors Power sourcesrequired Tank capacity WeightDimensionsNC
I tems Unit Standard Specif icat ions
NC Specifications
I tems Specif icat ionsSelf diagnosis functionAlarm history displayAlarm displayEmergency stopStored stroke limit checkAxis interlockMemory card (Flash ATA card)RS-232C interfaceMemory card interface Ethernet interface Battery for NC memory backup Battery for pulse generator backup Ladder editing function
1 Capacity: 128MB
Operation panel sideOperation panel10 Base-TSize D alkaline battery×2Size D alkaline battery×4
Alarm
Safeguarding
Data input/output
Battery Ladder editing tool
Controllable axes 4(X, Y, Z, 4)Controllable axes 5(X, Y, Z, 4, 5)Cylindrical interpolationPolar coordinate interpolationF1-digit feedAutomatic corner overrideWork coordinate systems addition Work coordinate system presetPolar coordinate commandOptional block skipPattern data inputSmall-dia.deep hole drilling cycleTool offsetTool offset memory CNumber of tool offsetProgrammable mirror imageCoordinate rotationScalingAI feed forward controlAI contour controlAI high precision contour control (RISC board required)High speed remote buffer B
NTC standard macro programInterruptive custom macroManual absolute ON/OFFProgram restartManual handle interruptionManual guide IBackground editingRegistered programsTape storage length
Play backStored limit check Ethernet interfaceData serverWork number searchLadder editing softwarePersonal computer
Simultaneously controllable 4(X, Y, Z, 4)Simultaneously controllable 4(X, Y, Z, 4)G7.1G15, G16 G54.1 P1~P48G54.1 P1~P300G92.1G15, G169pcs G45~G48Geometry/wear D/H code200, 400, 499, 999pcsG50.1, G51.1G68, G69G50, G51Prediction 15 blockPrediction 40 blockPrediction 600 block
Pocketing cycle etc 200, 400, 1,000pcs640m (256KB)1,280m (512KB)2,560m (1,024KB) 23 128MBDigital switch 1 or 2 digitsFor windows
Controlled axesInterpolation Feed function Coordinatesystem Coordinate and dimensionProgram compositionProgrammingsupport functionTool offsetfunction
CoordinateconversionHigh-speedmachining
Custom macro Manual operationAutomaticoperationDisplay and settingTape storageand editing
Safeguarding Data input/outputProgram selectionLadder editing tool
I tems Specif icat ions
Optional AccessoriesStandard Accessories
FANUC 18iMB Standard FANUC 18iMB Standard
I tems Specif icat ions
FANUC 18iMB Options
*NC type may be subject to change without advanced notice
*In case of calculation on direct motor
Controllable axes 3 (X, Y, Z)Least input incrementMax. programmable dimensionPositioning, linear, circular Interpolation Single direction positioningHelical interpolation Skip functionFeed per minuteFeed rate overrideRapid traverse overrideJog overrideOverride cancel Dwell Automatic corner overrideAutomatic reference position return Reference position return check 2nd reference position return Work coordination system selection Local coordinate system Machine coordinate system Work coordinate system Plane selection Absolute/incremental commandInch/metric conversion Decimal point inputS5 digits Spindle override T8 digits Tool life management M8 digits Multiple M codes in one blockProgram numberSequence numberOptional block skipCanned cycle Synchronous tap Random angle chamfering, corner RTool length compensation Cutter compensation C Number of tool offsetProgrammable data input Feed forward controlCustom macro BJog feedHandle feedProgram number searchSequence number searchMirror image Machine lockZ axis lockM.S.T lockDry run Single blockOptional stopColor LCD 10.4"Standard MDIRun hour and parts count displayMemory protectPeriodic maintenance screenRegistered programsTape storage lengthExtended part program editing
Simultaneously controllable 3 (X, Y, Z) 0.001mm/0.0001inch±8 digitsG00, G01, G02/G03G60G02, G03G31G940~200 %0, 1, 5, 50, 100%1~5,000mm/min.M codeG04
G28, G29G27G30G92G52G53G54~G59 (6sets)G17, G18, G19G90, G91
G20, G21 Spindle speed direct designation50~120% By run hour or count of tool use Max. 3M codes availableO4 digitsN5 digits1 pcG73, G74, G76, G80~G89G84 Max. 2,000min-1 G43, G44, G49G40~G4299pcsG10 Parameter setting possibleG08 #100~#199, #500~#999 x 1, x 10, x100 CRT/MDI setting or M codeAll axes soft keyZ axis soft keyMST function lock soft key Program stop by M01
125pcs320m (128KB)
Control axesControl unit Interpolation
Feed function
Referencepoint return Coordinatesystem
Coordinate anddimension
Spindle functionTool function MiscellaneousfunctionProgramcomposition Programmingsupport functionTool offsetfunction
High-speed machiningCustom macroManualoperationAutomaticoperation
Program testfunction
Operation panel Display and setting Tape storageand editing
76