TUTORIAL Ethernet PLC's Improve Oxygen Consumption ISA Expo/2001Houston, Texas Water & Wastewater...

TUTORIAL

Ethernet PLCs ImproveOxygen Consumption

ISA Expo2001 Houston Texas

Water amp Wastewater Industry Division Tuesday September 11 2001 1

Brad S Carlberg PE

BSC Engineering

bradcarlbergbsc-engineeringcom

>



This tutorial has 5 partsPART 1 The Anoxic Oxic Process

PART 2A PLC Programming Basics

PART 2B HMI Programming Basics

PART 2C Excel Spreadsheets amp Visual Basic

PART3 Conclusions amp Acknowledgements

PART4 Q amp A

>
>



TUTORIAL

Part 1

The Anoxic Oxic Process

A ldquoReal-Worldrdquo Plant Application

The AnoxicOxic Process Modifications project was commissioned in the Spring of 2001 in Pensacola Florida



The AnoxicOxic Process

The wastewater flows into each of the five parallel anoxicoxic (AO) trains (which are each 40rsquo x 200rsquo rectangular concrete ldquopoolsrdquo) where the oxygen is added and the streams are vigorously mixed to remove the biological nutrients using a mass of microscopic plant and animal life that eat the organic solids in the wastewater

The AnoxicOxic Process is part of the Secondary Treatment of the municipal sewage It is here that oxygen is added to the waste stream



A biological nitrogen cycle (where nitrogen in wastewater is removed by becoming N2 gas) is performed using primary effluent for the influent to the AO process It is possible to feed the influent to each of the five trains using the five respective anoxic mixers mixers and surface aerators

The process makes use of an anoxic zone where a biological mass of organisms splits oxygen away from the nitrate molecule The process releases nitrogen from the treated wastewater Then in the oxic zones air bubbles into the mix and is used by the organisms to form a collection of suspended particles or floc which are continuously removed further down the process in the secondary clarifiers

The Nitrogen Cycle

Effluent NH4-N and NO3-N concentrations were formulated with four parameters



middot Equivalent ratio of alkalinity to ammonia in influent

middot Equivalent ratio of alkalinity to substrate to ammonia

middot Ratio of influent to the anoxic cellmiddot Recycle Ratio

We can increase the efficiency of the nitrogen removal by optimizing these factors



Mixed Liquor Recycle The anoxic cells are located prior to the oxic cells as shown in the figure below Nitrates are returned to the anoxic cells

from the oxic cells via the mixed liquor recycle line

Train Picture

Use of Bacteria The biological treatment of wastewater is performed by means of different cultures of bacteria that are found everywhere in Nature and are consequently quite harmless The aim of the AnoxicOxic process is to create the best possible living conditions for the special groups of natural bacteria Nitrifying and Denitrifying Bacteria which are used to remove NITROGEN from the wastewater



The purpose of Denitrifying Bacteria is to take up organic matter using the Nitrifying Bacteriarsquos NITRATE as energy source This results in GASEOUS NITROGEN which is completely harmless (78 of the atmosphere consists of nitrogen)

Contrary to Nitrifying Bacteria Denitrifying Bacteria can only work when there is NO FREE OXYGEN present - we call this ANOXIC or ANAEROBIC conditions

The purpose of Nitrifying Bacteria is to convert the content of AMMONIA in the raw wastewater into NITRATE



Nitrifying Bacteria and Denitrifying Bacteria are in the same aeration basin

Nitrifying Bacteria can only work when there is plenty of oxygen in the wastewater - also referred to as oxic or aerobic conditions

Since Nitrifying Bacteria NEEDS Oxygen and Denitrifying Bacteria DISLIKES Oxygen Denitrifying Bacteria only acts in the ANOXIC CELLS and when oxygen is introduced into the wastewater stream in the OXIC CELLS Nitrifying Bacteria converts ammonia into nitrate to give Denitrifying Bacteria something to work with

The process that is called NITRIFICATION

But Nitrifying Bacteria and Denitrifying Bacteria CANNOT work in the same conditions



Since fresh wastewater is continually introduced into the ANOXIC CELLS of each aeration train the concentration of ammonia is kept high so that the Denitrifying Bacteria can take up organic matter

The supply of OXYGEN must be closely controlled so that nitrifying bacteria will convert almost all of the AMMONIA in the wastewater This means that Nitrifying Bacteria can take a well-deserved rest

When the wastewater stream is recycled to the anoxic cell the Denitrifying Bacteria start taking up organic matter The Denitrifying Bacteria use the Oxygen in the Nitrate as fuel and instead releases GASEOUS NITROGEN and water

Then as the flow moves on to the OXIC CELLS oxygen is added to feed the Nitrifying Bacteria In this way the two types of bacteria work together acting on the wastewater stream using the two alternate methods

Factors Effecting Process Performance



middot Configuration and volume of anoxic and oxic cells

middot Addition points and proportions of oxygen addition

middot Supplementation of carbon source (such as methanol) to enhance the denitrification rate

middot Amount of wastewater treated per day

middot Water temperature and concentration of the bacteria to the process

The factors which influence the process performance of nitrogen removal are

The process incorporates second and third anoxic cells into the treatment scheme in order to meet the effluent limitations using four measured variables



Biological Oxygen Demand (BOD)

Suspended Solids (SS)

Total Nitrogen (TN)

Total Phosphorous (TP)



The principles of advanced biological treatment are not at all complicated The balance and sequence of events however require perfect control and understanding

Therefore the plant control functions are performed in the programmable logic controller (PLC) which monitors and controls flows opens and closes valves starts and stops pumps and monitors and controls the pump speeds and communicates with the Human Machine Interface (HMI) process computer



The HMI allows the operators to view the process in real-time and via past archived process trends and when necessary make process changes The HMI also allows advanced control and decision-making to be implemented

A local control panel is located adjacent to the aeration basin so that in the unlikely event of an automated system failure plant staff can continue the operation with manual process controls



Train Details



Details about a particular Train can be viewed by selecting the Train from the Menu on the bottom of each display

When a specific Train is selected the specific Train display will be called up and details about the selected Train will be displayed on the new display



Selecting A Control Level For Oxygen Addition For the Oxygen addition in the Anoxic Oxic Process there is a corresponding touch target (by touching either the valve or the flowmeter) to change control levels on the popup that replaces the menu on the bottom of each display

When one of these touch targets is selected the popup will appear at the bottom of the display containing the various control levels available for the Oxygen flow control

To change control levels select the desired control level from the popup

After a control level has been selected the PLC control program will place the flow controller in the appropriate mode and start taking applicable setpoint to the flow controller





The operator can at any time set the flow controller back to AUTO or MAN or any other mode without having to use the Summary display to take it off control The PLC control program will not automatically put it back into either Ratio or Cascade

Important Note

Control Levels The following control levels are available for Oxygen



Oxygen Control Levels

Cascade from Cell 3 Dissolved Oxygen probe

Ratio from Discharge flow

AutoManual Control



Oxygen Advanced Control

Cascade from Dissolved Oxygen The Oxygen addition is controlled by receiving a remote setpoint from the Cell 3 Entrance Dissolved Oxygen signal

Ratio from Discharge flow The PLC control program changes the Oxygen flow setpoint to maintain a constant Train Discharge flow PV The Train Discharge flow PV is read from the magnetic flow transmitter









The following control levels are available for the Recycle flow



The PLC control program changes the Recycle flow setpoint to maintain a constant ratio of the Train Discharge flow PV by adjusting the Mixed Liquor Recycle pump speed The Train Discharge flow PV is read from the magnetic flow transmitter


Auto-Manual Control





The following control levels are available for the PD Blowers Timed Mode

Dissolved Oxygen Mode

Manual Mode



In Dissolved Oxygen (DO) Mode the following control levels are available for the PD Blowers

Low Dissolved Oxygen point to Start PD Blower

High Dissolved Oxygen point to Stop PD Blower

In Timed Mode he following control levels are available for the PD Blowers

Minutes to be running

Minutes to be stopped

Motor Popup

The following information is available for each motor control from the respective motor popup



Tagname and Description

Start Stop Pushbutton

Motor Running Stopped Status Colored (Red Green) Box

Alarm Reset Normal Pushbutton

Remote Local Indication from H-O-A switch in field

Aerator Control Motor Popup

Like all motors the following information is available for the Aerator motor control from the motor popup



Additionally the Aerators all have popups for the speed control

Speed Control










Motor Popup Surface Aerator Control

The following information is available for motor control from the motor popup





Alarm Reset Pushbutton


Speed Control

Dissolved Oxygen High and Low Setpoints







Lower Explosive Level (LEL)



Each train has a digital input that tells whether thecombustible gas is detected

ALL of the train oxygen supply valves will be CLOSED if ANY train has combustible detected

The following information is available for the Lower Explosive Level (LEL) system



This trend display is used to allow the operators to view the histories of the process values The trend data can also be saved to a CSV (comma-separated-value) file and archived to the hard drive of the personal computer of the operator console The data can then be pulled into another program (like Microsoft Excel)

Trending





The configuration of the human machine interface (HMI) has been done in such a way so that there is a look and feel of a traditional DCS The key features are



Like a DCS

middot A touch target to call up one of 14 generic popup for each point type that replaces the menu on the bottom of the display for every dynamic item on any graphic display

middot Internal point tags (Indirect Analog Indirect Discrete IO Message Memory Discrete Memory Integer and Memory Message) are used in the popups instead of hard-coding the specific real-world tags into an individual popup displays Analog Input HIC (or Analog Output) PID (or Analog Composite) PID WITH AUTO amp CASCADE amp RATIO PID WITH AUTO amp RATIO Digin Motor Status DigOut Motor (or Digital Composite) Motor with ILock and Perm Numeric Set Timers Alarm Detail and Alarm Tags

middot A single generic trend display to trend ALL trendable (archived) points

Alarm Management



An operator can acknowledge or silence either(a) An individual alarm

(b) A page of alarms(c) ALL alarms

Alarms can be sorted by(a) Alarm Group

(b) Priority(c) Acknowledged or Unacknowledged

middot A Distributed Alarm Summary has been used to give better alarm management tools

bull Up to eight trend pens on the trend display

bull The operator picks which values to trend by clicking in the center of the trend

display

bull The trend data can be sent to a comma-separated-value (CSV) file so that the data

can be evaluated on another computer or with another program



The AnoxicOxic Process Modifications Control System is designed to monitor facilitate control and improve the efficiency of the Anoxic Oxic Process operation This paper describes the controls and features associated with this package



The Control Summary Display provides access to the controls for each of the Treatment Trains This display is the primary interface to the

controls and the display that is most used by the operator

Conclusions



The following control levels are available for Oxygen1 Cascade from Dissolved Oxygen

2 Ratio from Discharge flow3 Auto-Manual Control

The following control levels are available for the Recycle flow1 Ratio from Discharge flow

2 Auto-Manual Control

The following control levels are available for the PD Blowers3 Timed Mode

2 Dissolved Oxygen Mode3 Manual Mode

Conclusions



Following the commissioning of the ethernet-based PLCs Oxygen consumption was significantly reduced

The advanced controls allow the operators to leave the process alone and continue to optimally treat the sewage

Conclusions

Following the commissioning of the ethernet-based PLCs AnoxicOxic Process Modifications Control System the efficiency of the Anoxic Oxic Process operation improved and the Oxygen consumption was significantly reduced by implementing Cascade control of Oxygen from the Dissolved Oxygen probes



Summary

The PD Blowers ran in Timed Mode andor or Dissolved Oxygen Mode to keep the oxygen level in the acceptable range for the anoxic cell allowing the recycle flow to operate optimally

The Mixed Liquor Recycle variable-frequency pumps controlled the flow based on a ratio from Discharge flow allowing the recycle flow to operate optimally


The smooth commissioning would not have been possible without the joint efforts of the construction electricians of Total Electric and assistance from Phoenix Construction In particular Don Martin the Total Electric Lead Electrician Mike Brown Phoenix Construction Project Manger and David Glaze Project Superintendent Field instrumentation calibration assistance also came from the IC Doctor David Chasteen



Acknowledgements

Further the advanced control of this control system upgrade would not have been used without a concerted effort from the operators technicians and engineering staff of the Escambia County Utilities Authoritys Main Street Wastewater treatment plant In particular Larry Scott Terry Platz Carney Hamilton and Steve Holcomb

Finally it would not have been possible for me to complete this project without assistance from ABB Instrumentation Systems Project Manager Dan Kennedy



TUTORIAL

Part 2A

PLC Programming Basics



Separate parts of the process have been organized into a separate ldquoSECTIONrdquo

PLC Program Organization

Each ldquoSECTIONrdquo can be any of the IEC programming types

bull Ladder (LD)bull Structured Text (ST)

bull Instruction List (IL)

bull Function Blocks (FB)bull Sequential Function Charts (SFC)







IO Map

On-Line PLC Diagnostics

PLC Status

PLC Simulator

Ethernet (TCPIP) Address



















Structured Text was used hereNOT Ladder

Programming for Motors

The PLC DOES NOT CAREStructured Text Functions EXACTLY

the same as LadderUse what yoursquore comfortable with







IEC Function Blocks Used Here

Programming for Analogs amp PID













Sequential Function Charts were used here

Higher-Level Control

bull SFCrsquos lend themselves well to (as the name would imply) sequential processes

bull Three Important components in SFCrsquosbull Transitionsbull Stepsbull Jumps

bull The status of the process can be viewed as a flow chart







PLC - HMI Communication

A ldquoPLC Heartbeatrdquo is traditionally used to monitor the PLC - HMI Communication sometimes called ardquoWatchdog Timerrdquo

Call it whatever you want but the PLC amp HMI check each other with the PLC turning ON (or OFF) a switch AND then the the HMI turning OFF (or ON) the switch if either ldquodiesrdquo then that switch doesnrsquot change state and an alarm alerts the operator







TUTORIAL

Part 2B

HMI Programming



Ethernet (TCPIP) IO Driver

The Ethernet (TCPIP) IO Driver allows the HMI to communicate with the PLC (In this case the driver is called MBENETEXE)

The PLC has an ethernet module in one of the slots that has a ldquoCAT5RJ-45rdquo receptacle for the ethernet cable

The PC running the HMI has an ethernet module (Network Interface Card) in one of its slots that has a ldquoCAT5RJ-45rdquo receptacle for the ethernet cable





Operator Screens amp Popup Displays

The display is laid out in 3 sections

bull Upper - Security amp Alarm Windowbull Middle- Main Operator Screens bull Lower - Menu amp Popup Displays





Scripting

There are 6 types of ldquoScriptsrdquobull Application Scriptsbull Key Scriptsbull Condition Scriptsbull Data Change Scriptsbull Quick Function Scriptsbull ActiveX Event Scripts





Access Names

The ldquoAccess Namesrdquo Must be configured to allow the PLC - HMI communications

Note that the ldquoApplicationTopicrdquo is the same as the IO Driver

The ldquocomputer namerdquo is the name of the PC that the HMI is running on (brad_s_carlberg in this case)







Indirect Tags

ldquoIndirect Tagsrdquo were used here to minimize the number of popup displays

This is especially useful in HMIrsquos with many tags

ONLY 12 popup displays are reused throughout the HMI

This gives the HMI a ldquoDCS-Likerdquo Look amp Feel



Popup Display TypesThe tag point type determines which popup display to use

Analog InputHIC (or Analog Output)PID (or Analog Composite)

bull PID WITH AUTO amp CASCADE amp RATIObull PID WITH AUTO amp RATIO

Diginbull Motor Status

DigOutMotor (or Digital Composite)

bull Motor with ILock and PermNumericSet TimersAlarm DetailAlarm Tags









Bars Buttons amp Sliders

By choosing to use indirect tags we complicate the Bar Graphs Buttons amp Sliders in the popup displays

Different scales need to be used for different engineering unit ranges







Popup Displays

The next two pages shows how the individual popup displays use the indirect tags







Adding a ldquoTouch Targetrdquo to a Display

2 Tell which tags to use

3 Tell which popup display to call upWhat kind of point type is it

3 Steps1 Tell which scale to use (if itrsquos an analog point type)







TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



A ldquoCHEAP amp DIRTYrdquo HMI With Excel

The 4 key parameters are

To communicate with the PLCUse brad_s_carlbergmbenet|ANOXIC_OXICrsquoplcregisterrsquo

Excel uses ldquopeeksrdquo amp ldquopokesrdquo to read from amp write to a PLC or HMI

To communicate with the HMIbrad_s_carlbergview|Tagnamersquotagnamersquo

bull computer namebull applicationbull topicbull item











Excel Macros

bull ldquoRequestrdquo Macro to read values

bull ldquoPokerdquo Macro to write values

bull A Sample Excel Macro



Sub PokeMacro()MsgBox ApplicationNetworkTemplatesPathChannel = ApplicationDDEInitiate(app=brad_s_carlbergVIEW topic=Tagname) This opens a DDE channel to ViewApplicationDDEPoke Channel Temperature1 Worksheets(Sheet1)Range(A1) Puts value from R1C1 into Temperature1ApplicationDDEPoke Channel DDEReal Worksheets(Sheet1)Range(A2) Puts value from R1C1 into Temperature1ApplicationDDEPoke Channel DDEInteger Worksheets(Sheet1)Range(A3) Puts value from R1C1 into Temperature1ApplicationDDETerminate Channel This terminates the DDE channelEnd SubSub RequestMacro()Channel = ApplicationDDEInitiate(app=brad_s_carlbergVIEW topic=Tagname) This opens a DDE channel to ViewWorksheets(Sheet1)Range(C4) = ApplicationDDERequest(Channel $Hour)Worksheets(Sheet1)Range(C5) = ApplicationDDERequest(Channel $Minute)Worksheets(Sheet1)Range(C6) = ApplicationDDERequest(Channel $Second)Worksheets(Sheet1)Range(C9) = ApplicationDDERequest(Channel $day)Worksheets(Sheet1)Range(C10) = ApplicationDDERequest(Channel $date)Worksheets(Sheet1)Range(C11) = ApplicationDDERequest(Channel $datestring)Worksheets(Sheet1)Range(C12) = ApplicationDDERequest(Channel $datetime)Worksheets(Sheet1)Range(C13) = ApplicationDDERequest(Channel $date)Worksheets(Sheet1)Range(C14) = ApplicationDDERequest(Channel $month)Worksheets(Sheet1)Range(C15) = ApplicationDDERequest(Channel $year)Worksheets(Sheet1)Range(C16) = ApplicationDDERequest(Channel $time)Worksheets(Sheet1)Range(C17) = ApplicationDDERequest(Channel $timestring)Worksheets(Sheet1)Range(C18) = ApplicationDDERequest(Channel $applicationversion)Worksheets(Sheet1)Range(C19) = ApplicationDDERequest(Channel $startddeconversations)Worksheets(Sheet1)Range(C20) = ApplicationDDERequest(Channel $accesslevel)Worksheets(Sheet1)Range(C21) = ApplicationDDERequest(Channel $alarmlogging)Worksheets(Sheet1)Range(C22) = ApplicationDDERequest(Channel $applicationchanged)Worksheets(Sheet1)Range(C23) = ApplicationDDERequest(Channel $configureusers)Worksheets(Sheet1)Range(C24) = ApplicationDDERequest(Channel $changepassword)Worksheets(Sheet1)Range(C25) = ApplicationDDERequest(Channel $InactivityTimeout)Worksheets(Sheet1)Range(C26) = ApplicationDDERequest(Channel $InactivityWarning)Worksheets(Sheet1)Range(C27) = ApplicationDDERequest(Channel $LogicRunning)Worksheets(Sheet1)Range(C28) = ApplicationDDERequest(Channel $OperatorEntered)Worksheets(Sheet1)Range(C29) = ApplicationDDERequest(Channel $Operator)Worksheets(Sheet1)Range(C30) = ApplicationDDERequest(Channel $PasswordEntered)ApplicationDDETerminate Channel This terminates the DDE channelEnd Sub



Visual Basic

ldquoRoll Your Ownrdquo HMI - Much More powerful than Excel

Key Parameters computer nameapplication|topicitem

IO Emulator - MBPlusSimulateexe

Can ldquoRead Fromrdquo amp ldquoWrite Tordquo PLC andor HMI







Dim PauseTime Start Finish TotalTime As Integer Declare variables

Private Sub txtAIT_332A_SCALED_Change()On Error GoTo PokeAIT_332AErrortxtAIT_332A_SCALEDLinkMode = 0PauseTime = 1000 Set duration Start = Timer Set start time Do While Timer lt Start + PauseTimetxtAIT_332A_SCALEDText = Int((3 Rnd) + 20) Generate random value between 20 and 23txtAIT_332A_SCALEDLinkTopic = brad_s_carlbergView|TagnametxtAIT_332A_SCALEDLinkItem = AIT_332A_SCALEDtxtAIT_332A_SCALEDLinkMode = 2txtAIT_332A_SCALEDLinkPoketxtAIT_332A_SCALEDLinkMode = 0 DoEvents Yield to other processes Loop Finish = Timer Set end time TotalTime = Finish - Start Calculate total time

PokeAIT_332AErrorSelect Case ErrCase 282MsgBox Foreign Application amp txtAIT_332A_SCALEDLinkTopic amp did not respond to a DDE initiateCase 286MsgBox Timeout waiting for a responseCase 292MsgBox DDE conversation closed or changedCase 293MsgBox DDE method attempted without DDE channel openCase 297MsgBox Cant set LinkMode invalid link topicCase ElseEnd SelectResume NextEnd Sub



Private Sub txtAIT_346A_SCALED_Change()On Error GoTo PokeAIT_346AErrortxtAIT_346A_SCALEDLinkMode = 0PauseTime = 1000 Set duration Start = Timer Set start time Do While Timer lt Start + PauseTimetxtAIT_346A_SCALEDText = Int((3 Rnd) + 15) Generate random value between 15 and 18txtAIT_346A_SCALEDLinkTopic = brad_s_carlbergView|TagnametxtAIT_346A_SCALEDLinkItem = AIT_346A_SCALEDtxtAIT_346A_SCALEDLinkMode = 2txtAIT_346A_SCALEDLinkPoketxtAIT_346A_SCALEDLinkMode = 0DoEvents Yield to other processes Loop Finish = Timer Set end time TotalTime = Finish - Start Calculate total timePokeAIT_346AErrorSelect Case ErrCase 282MsgBox Foreign Application amp txtAIT_346A_SCALEDLinkTopic amp did not respond to a DDE initiateCase 286MsgBox Timeout waiting for a responseCase 292MsgBox DDE conversation closed or changedCase 293MsgBox DDE method attempted without DDE channel openCase 297MsgBox Cant set LinkMode invalid link topicCase ElseEnd SelectResume NextEnd Sub



Private Sub txtFIT_321A_SCALED_Change()On Error GoTo PokeFIT_321AErrortxtFIT_321A_SCALEDLinkMode = 0PauseTime = 1000 Set duration Start = Timer Set start time Do While Timer lt Start + PauseTimetxtFIT_321A_SCALEDText = Int((10 Rnd) + 120) Generate random value between 120 and 130txtFIT_321A_SCALEDLinkTopic = brad_s_carlbergView|TagnametxtFIT_321A_SCALEDLinkItem = FIT_321A_SCALEDtxtFIT_321A_SCALEDLinkMode = 2txtFIT_321A_SCALEDLinkPoketxtFIT_321A_SCALEDLinkMode = 0DoEvents Yield to other processes Loop Finish = Timer Set end time TotalTime = Finish - Start Calculate total time

PokeFIT_321AErrorSelect Case ErrCase 282MsgBox Foreign Application amp txtFIT_321A_SCALEDLinkTopic amp did not respond to a DDE initiateCase 286MsgBox Timeout waiting for a responseCase 292MsgBox DDE conversation closed or changedCase 293MsgBox DDE method attempted without DDE channel openCase 297MsgBox Cant set LinkMode invalid link topicCase ElseEnd SelectResume Next

End Sub



Private Sub txtFIT_341A_SCALED_Change()On Error GoTo PokeFIT_341AErrortxtFIT_341A_SCALEDLinkMode = 0 PauseTime = 1000 Set duration Start = Timer Set start time Do While Timer lt Start + PauseTime

txtFIT_341A_SCALEDText = Int((3 Rnd) + 18) Generate random value between 18 and 21

txtFIT_341A_SCALEDLinkTopic = brad_s_carlbergView|TagnametxtFIT_341A_SCALEDLinkItem = FIT_341A_SCALEDtxtFIT_341A_SCALEDLinkMode = 2txtFIT_341A_SCALEDLinkPoketxtFIT_341A_SCALEDLinkMode = 0DoEvents Yield to other processes Loop Finish = Timer Set end time TotalTime = Finish - Start Calculate total timePokeFIT_341AErrorSelect Case ErrCase 282MsgBox Foreign Application amp txtFIT_341A_SCALEDLinkTopic amp did not respond to a DDE initiateCase 286MsgBox Timeout waiting for a responseCase 292MsgBox DDE conversation closed or changedCase 293MsgBox DDE method attempted without DDE channel openCase 297MsgBox Cant set LinkMode invalid link topicCase ElseEnd SelectResume NextEnd Sub





txtFIT_343A_SCALEDLinkTopic = brad_s_carlbergView|TagnametxtFIT_343A_SCALEDLinkItem = FIT_343A_SCALEDtxtFIT_343A_SCALEDLinkMode = 2txtFIT_343A_SCALEDLinkPoketxtFIT_343A_SCALEDLinkMode = 0 DoEvents Yield to other processes Loop Finish = Timer Set end time TotalTime = Finish - Start Calculate total timePokeFIT_343AErrorSelect Case ErrCase 282MsgBox Foreign Application amp txtFIT_343A_SCALEDLinkTopic amp did not respond to a DDE initiateCase 286MsgBox Timeout waiting for a responseCase 292MsgBox DDE conversation closed or changedCase 293MsgBox DDE method attempted without DDE channel openCase 297MsgBox Cant set LinkMode invalid link topicCase ElseEnd SelectResume NextEnd Sub



TUTORIAL

Part 4

Questions

amp

Answers

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This tutorial has 5 partsPART 1 The Anoxic Oxic Process

PART 2A PLC Programming Basics

PART 2B HMI Programming Basics

PART 2C Excel Spreadsheets amp Visual Basic

PART3 Conclusions amp Acknowledgements

PART4 Q amp A

>
>



TUTORIAL

Part 1













The Nitrogen Cycle












Train Picture


































Total Nitrogen (TN)












Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

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Slide 2

Slide 3

Slide 4

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Slide 114

Slide 115

Slide 116

Slide 117

Slide 118



TUTORIAL

Part 1













The Nitrogen Cycle












Train Picture


































Total Nitrogen (TN)












Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

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Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118











The Nitrogen Cycle












Train Picture


































Total Nitrogen (TN)












Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

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Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118












Train Picture


































Total Nitrogen (TN)












Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

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Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118


































Total Nitrogen (TN)












Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

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Slide 106

Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118











Train Details
















Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

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Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118












Important Note







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

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Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118







AutoManual Control



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

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Slide 9

Slide 10

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Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118



















Auto-Manual Control







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

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Slide 9

Slide 10

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Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118







Manual Mode









Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

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Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118

Motor Popup














Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

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Slide 116

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Slide 118






Speed Control


















Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

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Slide 118













Speed Control

















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

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Slide 10

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Slide 116

Slide 117

Slide 118
















Trending








Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

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Slide 10

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Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118






Like a DCS




Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

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Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118


Alarm Management










display










Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

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Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118








Conclusions









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

Slide 12

Slide 13

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Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118









Conclusions





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

Slide 12

Slide 13

Slide 14

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Slide 103

Slide 104

Slide 105

Slide 106

Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118





Conclusions




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

Slide 12

Slide 13

Slide 14

Slide 15

Slide 16

Slide 17

Slide 18

Slide 19

Slide 20

Slide 21

Slide 22

Slide 23

Slide 24

Slide 25

Slide 26

Slide 27

Slide 28

Slide 29

Slide 30

Slide 31

Slide 32

Slide 33

Slide 34

Slide 35

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Slide 92

Slide 93

Slide 94

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Slide 99

Slide 100

Slide 101

Slide 102

Slide 103

Slide 104

Slide 105

Slide 106

Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118




Summary







Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

Slide 12

Slide 13

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Slide 32

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Slide 36

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Slide 99

Slide 100

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Slide 102

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Slide 104

Slide 105

Slide 106

Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118




Acknowledgements





TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

Slide 12

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Slide 106

Slide 107

Slide 108

Slide 109

Slide 110

Slide 111

Slide 112

Slide 113

Slide 114

Slide 115

Slide 116

Slide 117

Slide 118



TUTORIAL

Part 2A
















IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

Slide 1

Slide 2

Slide 3

Slide 4

Slide 5

Slide 6

Slide 7

Slide 8

Slide 9

Slide 10

Slide 11

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IO Map


PLC Status

PLC Simulator
































































TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










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Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

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Answers

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TUTORIAL

Part 2B

HMI Programming


















Scripting






Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

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Answers

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TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

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Access Names










Indirect Tags






























Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

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Popup Displays


















TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

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TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

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amp

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TUTORIAL

Part 2C

Excel Spreadsheets

amp

Visual Basic



















Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

Questions

amp

Answers

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Excel Macros









Visual Basic





















End Sub













TUTORIAL

Part 4

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amp

Answers

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End Sub













TUTORIAL

Part 4

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amp

Answers

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End Sub













TUTORIAL

Part 4

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amp

Answers

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TUTORIAL

Part 4

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amp

Answers

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TUTORIAL Ethernet PLC's Improve Oxygen Consumption ISA Expo/2001Houston, Texas Water & Wastewater...

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Transcript of TUTORIAL Ethernet PLC's Improve Oxygen Consumption ISA Expo/2001Houston, Texas Water & Wastewater...