TUBE AND PROFILE BENDING MACHINES

EDITION 22 E01

TUBE AND PROFILE BENDING MACHINES

Megalus 60 MD up to Ø 60 mm (2 ½”)

Megalus 76 S up to Ø 76 mm (3”)


Megalus 76 D up to Ø 76 mm (3”)


Gigalus 130 S up to Ø 130 mm (5 �”)

2 x Gigalus 130 S up to Ø 130 mm (5 �“)

Gigalus 170 S up to Ø 170 mm (7”)

MTC XP: Manual mode

RB 15 M CNC up to Ø 19 mm (¾”)

RB 25 MD CNC up to Ø 30 mm (1”)

RB 34 MD CNC up to Ø 34 mm (1 �”)

RB 42 M CNC up to Ø 42 mm (1 �”)

RB 42 ME CNC up to Ø 42 mm (1 �”)

RB 20 CNC up to Ø 22 mm (�”)

RB 42 FK CNC up to Ø 42 mm (1 �”)

RB 60 FK CNC up to Ø 60 mm (2 ½")

RB 42 A up to Ø 42 mm (1 �”)

RB 60 A up to Ø 60 mm (2 ½")

RB 90 EW DIGITAL up to Ø 90 mm (3 ½”)

RB 120 ADIGITAL up to Ø 120 mm (4 ¾”)

Doublehead bending machine DKB 12 (½”)

Doublehead bending machine DKB 32 U CNC ( 1 ¼”)

Control MTC XP

Tube-bending product range

Fully electric and electro-hydraulic tube and profile

bending machines • tools • fully automated bending

systems • twin-head bending machines • measuring

tables • interfaces • software • automation • peripherals

(punching dies, saws, forming) • bending simulation

software

Multistage

machinesLeft- and right-hand bending

Tube up to Ø

RB 15 M CNC RB 15 M CNC Twin 19 mm

RB 25 M CNC RB 25 MD CNC 28 mm

RB 34 MD CNC 34 mm

RB 42 M CNC 42 mm

RB 42 ME CNC 42 mm

MEGALUS 60 MD CNC 60 mm

MEGALUS 76 S MEGALUS 76 D 76 mm

GIGALUS 130 S GIGALUS 130 D 130 mm

GIGALUS 170 S GIGALUS 170 D 170 mm

3-axis CNC Tube up to Ø

RB 20 CNC 22 mm

RB 42 FK CNC 42 mm

RB 60 FK CNC 63 mm

RB 90 EW CNC 90 mm

RB 120 CNC 120 mm

GIGALUS 130 130 mm

GIGALUS170 170 mm

1 axis withlimit stop

1 axis DIGITAL

Tube up to Ø

RB 42 A RB 42 A DIGITAL 42 mm

RB 42 FK RB 42 FK DIGITAL 42 mm


RB 60 FK RB 60 FK DIGITAL 63 mm


RB 90 EW RB 90 EW DIGITAL 90 mm


Manual bending machine

RB 15 Manualbending

6-15 mm

Service

The following tools are employed to maximise service

efficiency and customer uptime: • Hotline • remote diagnosis • technicians • large spare-

part store • just-in-time in-house production • express

shipment of parts

Advantages of Mewag

Innovative, efficient, customer-orientated. Since 1955

experience in the production of electrically driven bending machines. Mewag uses state-of-the-art

components to construct robust and reliable tube bend-ing machines suited to multi-shift operation. Intelligent

Mewag Touch Control XP control system. Professional

customer service. Family company with some 70 em-ployees. Swiss Made.

13 x RB 25 M D CNC

MEWAG tube and profile bending machines as

multi-stage and left-/ right-hand bending ver-

sionsAutomatic tube bending with up to 13 driven axes. The

following axes can be driven depending on the respec-tive equipment: forward movement, rotation, bend,

vertical/ horizontal head adjustment and turning. Slide

rail moving by friction, mandrel retraction, slide-rail and bending-arm tightening etc. These machines permit

bending with various tools and bending radii with one bending procedure/ tension (multiple functionality).

Equipped with the corresponding tools, these machines

can produce infinitely large radii via the free-form bend-ing process as well as tiny radii in the range of 1 x D.

These machines are constructed as fully electric models or as versions with “additional hydraulic functions”.

Most of them have a unique booster concept. Left- and

right-hand bending machines: automaticswitching of bending direction from left to right. This

process can be freely programmed within a bending cycle. The control system automatically calculates the

necessary operational distances.

MEWAG tube and profile bending machine of type

“3 axis CNC”Automatic tube bending with three driven axes

LRA (length, rotation, angle).


“1 axis DIGITAL”These single bending axis driven, semi-automatic cold

bending machines and the corresponding tools enable

bending of all types of tube and profile materials up to an angle of 185° with and without a mandrel.

The linear feeding and rotation of the tube is performed manually. When the programmed position is attained

the tube is automatically fixed in order for the fully

automated bending process to be started. The positionsare shown on a digital display in red luminous writing.


“1 axis with limit stop”

These single bending axis driven, semi-automatic cold bending machines and the corresponding tools enable

bending of all types of tube and profile materials up to an angle of 185° with and without mandrel. The linear

feeding and rotation of the tube is performed manually.

Positioning is done via limit stops.

RB 25 MD CNC, magazine, Kuka robot

Megalus 76 S, ABB robot, magazine

RB 25 MD CNC, magazine, punching dies

RB 42 M CNC, magazine, robot

RB 32 FK CNC, magazine, saw

Free-form and rotary draw-bending tool for sections

Monoblock toolmade by Mewag

bend-on-bend tool

standard tool set

CAD feasibility study

made by Mewag

MEWAG Maschinenfabrik AGDorfstrasse 51, CH-3457 Wasen i. E.

Tube and Profile Bending Machines

Quality-System ISO 9001

Tel. ++41 34 437 75 75, Fax ++ 41 34 437 75 [email protected] www.mewag.com

TUBE AND PROFILE BENDING MACHINES

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