TRACTO-TECHNIK BENDING MACHINES

GS-HYDRO

TRACTO-TECHNIK BENDING MACHINES

PRODUCT OFFERING TRACTO-TECHNIK BENDING MACHINES

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PB 42 and PB 42 plus .................................................................. 4Tubobend 48 ................................................................................ 5Tubomat 642 & 648 ..................................................................... 6Tubobend 80 ............................................................................... 7Tubotron Line .............................................................................. 8Measuring system, Software ...................................................... 9

General Information Main indexWithin the scope of pipe bending technology, TRACTO-

TECHNIK offers tailor-made solutions for pipe end working

and high-performance devices for the hydraulic joining

technology.


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PB 42 and PB 42 plusThe mobile press type tube/pipe bender

Features PB 42

• Free-standing and pivoting bending unit offers maximum bending space

• Regulation of the bending angle by adjusting the limit switch for the hydraulic ram

• Mobile push button bending control

• Rugged device for mobil and flexible use

• Short set-up times due to plug-in bending tools

• Machine suited for simple bending applications and thick-walled tubes

Additional features for PB 42 plus

• Internal and external deburring unit

• Integrated seating device for cutting ring assembly unit and/or flaring unit

• Manual pressure adjustment according to clearly scheduled values

Technical Data PB 42 PB 42 plus

Max. tube/pipe range 42 mm 42 mm

Max. stroke 300 mm 300 mm

Effective bending angle 170° 170°

Bending speed 12 sec./300 mm 12 sec./300 mm

Actuation Electro hydraulic Electro hydraulic

Dimensions (LxWxH) 1100x650x1050 1200x800x1200

Weight Approx. 100 kg Approx. 200 kg

Power requirement 0.55 kW 1.82 kW

PB 42 PB 42 plus


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Tubobend 42 and 48Versatile tube working machines for up to 42 and 48 mm

Features/Equipment

• Electronic control with automatic sequensing of bending angles

• Display of desired and actual bending angle

• Hydraulic mandrel retraction

• Length stop

• Machine divisible in modules for easy transportation

• Mobile and flexible to use

• Maximum tube length over mandrel 6000 mm

Options

• Following pressure die

• Manual or automatic mandrel lubrication system

• Internal and external deburring unit

• Cutting ring assembly device

• Flaring device

• Chamfering device

Technical Data Tubobend 42 Tubobend 48

Max. tube/pipe range 42 mm 48 mm

Max. bending radius 90 mm 145 mm


Bending accuracy ± 0.2° ± 0.2°

Bending speed 20°/sec. 20°/sec.

Dimensions (LxWxH) 1800x800x1200 mm 1800x800x1200 mm



Tubobend 48


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Tubomat 642 and 648The professional solution for hydraulic tubing

Features

• Bending angle control with digital display


• Circular saw including cooling and automatic feeding

• Internal and external deburrer

• Cutting ring assembly (autom. Pressure adjustment)

• Mobile and flexible to use

• Max. Length over mandrel 6000 mm

Options

• Automatic sequensing up to 8 bending angles

• Plane of bend device and length stop

• Digital 2-axes positioning display

• Early mandrel retraction

• Man./autom. Mandrel lubrication

• Flaring device

• Chamfering device

Technical Data Tubomat 642 Tubomat 648

Max. tube/pipe range 42 mm 48.3 mm

Max. bending radius 90 mm 145 mm


Bending accuracy ± 0.2° ± 0.2°

Bending speed 20°/sec. 20°/sec.

Dimensions (LxWxH) 2350x750x1200 mm 2350x850x1200 mm




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Powerful tube/pipe manipulator

Features

• Exposed bending headAutomatic sequencing of 8 bend-

ing angles

• Display of desired and actual bending angle

• Removable control panel

• Travelling slide piece/pressure die

• Adjustable clamping pressure


• Mobile

• Max. Length over mandrel 6000 mm

Options

• Plane of bend device and length stop

• Digital 2-axes positioning display

• Man./autom. Mandrel lubrication

• Man./hydr. collet chuck

• Early mandrel retraction

• Foot switch

• Bending radius extendable to 250 mm

Technical Data Tubobend 80

Max. tube/pipe range 76.1 mm

Max. bending radius 200 mm

Control Electronic

Effective bending angle 180°

Bending accuracy ± 0.1°

Bending speed 20°/sec.

Dimensions (LxWxH) 4100x850x1200 mm

Weight Approx. 1600 kg

Power requirement 6.0 kW

Tubobend 80


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Tubotron LinePLC/CNC controlled tube bending machines

We can also supply CNC controlled tube bending machines

that meet the highest demands on quality where design,

performance and fabrication are concerned. They are the

perfect solution for both, serial production or flexible

single production of tube bending parts. All functions are

automated and the speed of all axes can be programmed

free.

Depending on the machine type, tubes & pipes with an

outside diameter from 4 mm up to 170 mm can be bent

economically and fully automatically.

Due to the latest tooling concepts and control techniques

even the most complicated tube shapes can be produced

at minimal throughput times and with maximum finishing

precision.

Tubotron 170

Tubotron 50


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Measuring System SoftwareAutomated production of template pipes

The fabrication of template pipes is one of the most time

consuming and cost-intensive job routings in the shipbuilding

and offshore industry. Optimisation of these job routings can

be achieved by means of automatization.

Our unique system solution provides automated and

economic production of template pipes without the need of

making any pattern or mockup. It was specially developed

in order to streamline the job routings when fabricating

template pipes.

The geometry of the template pipe is measured quickly and

precisely on-site (e.g. on board ship) with a 3D isometry

system. This device consists of plug-in elements, which are

built-in between two connecting points (flanges or sleeves)

according to the planned pipe course. Via notebook and

the included measuring software the planned pipe course is

evaluated directly on site.

If the pipe has to be installed between two flanges, even

the verification of the fitting and welding of the flanges

to the pipe can be done in the pipe workshop. This tasks

are enabled by an electromechanical 3D positioning device,

which simulates the exact installation situation in the pipe

workshop. The system carries out a three-dimensional seek

of two flanges according to the on-site flange situation

measured before.

The template pipe now can be positioned between the

flanges and tacked to them.

The template pipe is transported to the jobsite with a

maximum grade of prefabrication. It only has to be mounted

between the flanges. Because of very high accuracies of both

devices and the possibility to carry out collision checks already

during the measurement of the pipe isometry, all template

pipes measured and fabricated by this system can be inserted

on-site at perfect fit.

Software solutions for the piping industry

Besides the machine technology our product range contains

a complete software solutions for piping, which supports

the whole digital chain of a pipe’s lifecycle. This means

integration of engineering, procurement, production,

installation, operating and maintenance for pipe systems.

The software pack combines the generation of isometric

drawings, the work preparation and the production control

for the pre-production of pipes.

It organizes the material and time management and supplies

all the required production documents for the pipe workshop.

In combination with ERP/MRP-systems, PDM-systems and

especially standard accountancy systems, all data and

isometrics necessary for carrying out the project and its

control are produced, working packs are created, production

times and costs are determined, additional material is

calculated and work schedules are set up. All results for

project and data management, quality control and NC

machine triggering are available as automated, machine-

readable files.

Remarkable reduction of working expenditure and

production times will result from a flexible use of these

easy-to-handle and practice oriented application solutions,

thus leading to considerable cost savings in the whole piping

process.


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Notes

• leak-free • reliable • highest level of cleanliness • small space requirement • prefabrication • fast and easy on-site installation • zero-fire hazard •

GS-Hydro is the original provider of non-welded piping solutions with numerous benefits for a wide variety of demanding

applications. The company operates globally in more than twenty-five countries through own companies and partners.

GS-Hydro supplies complete piping systems with engineering, products, prefabrication, services and documentation.

[email protected]

www.gshydro.com

GS-Hydro system offering

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TRACTO-TECHNIK BENDING MACHINES

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