THE EXPERTS IN FIBREGLASS PULTRUDED PROFILES › download › gracol... · PULTRUDED PROFILES...

PULTRUDED PROFILES

THE EXPERTS IN FIBREGLASS

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PULTRUDED PROFILESGRACOL COMPOSITES—THE EXPERTS IN FIBREGLASS

Gracol Composites has been manufacturing fibreglass profile systems and structures for almost 40 years. We are proud to be New-Zealand owned and operated.

Gracolite™ Profiles are engineered to meet the World Class Technological requirements expected in an everchanging environment. Our composites are manufactured to New Zealand, Australian and International Standards and we export internationally.

Our well-equipped engineering factory based in Christchurch manufactures most components on site, but we can import when necessary.

You’ll find we carry an extensive stock line of Gracolite™ profiles which can be used individually or as part of Gracol Profile Systems. If you need custom design and manufacture of bespoke fibreglass products to suit your needs think Gracol.

Gracol Composites has over 40 years experience manufacturing fibreglass profiles.

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FROM RODS TO I-BEAMS, FIBREGLASS IS THE BEST OPTION

WHAT IS GRACOLITE™ FIBRE REINFORCED PLASTIC (FRP) PULTRUSION?

Fibreglass is the ideal alternative to wood, steel and aluminium products. The advantages of fibreglass include its corrosive resistance, chemical resistance, low conductivity, lightweight, strength, dimensional accuracy, maintenance free, fire resistance, anti-slip, easy to install, colour choice and long life.

Take a structural element, like any Gracolite™ profile shape. Picture it as a precast reinforced concrete block, except the concrete is a tough plastic resin; the reinforcing bars are millions of tiny lightweight, but strong, glass fibres. These structural elements have very high strength to weight ratios and are virtually unbreakable in most applications. They are completely unaffected by electrolytic corrosion, withstand chemical corrosion from a wide variety of corrosive liquids and gases, provide electrical installation and are excellent thermal insulators.

Gracolite™ profile shapes are produced by the pultrusion process, the required reinforcement and selected resin systems are combined in a controlled

Gracol Composites designs and manufactures pultruded profiles at their Christchurch factory and can import when necessary.

and premeditated manner, then pulled through heated steel tooling which controls the resin content and cures the matrix to the desired geometric shape. Almost any constant cross section can be formed and by nature of the continuous process the part is of uniform quality, it affords repeatability of properties and enables design criteria to be established in a similar way to traditional engineering materials.

Gracolite™ structural shapes may be fabricated by most conventional methods; sawing, milling, drilling, routing, tapping or machining. Diamond or carbide cutters are recommended for all long run machining jobs. Gracolite™ shapes may be joined and fabricated by bonding.

Continuous Strand Mat

Guides

Continuous Rovings

Surfacing Veil

Impregnation Bath

Preformer Heated Die

Puller

Cut Off Saw

The Gracol pultrusion production process, produced in their Christchurch factory

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We can custom make any Solid Rod subject to volumes.

Continued on next page.

ITEM NO. DIAMETER (A) HIGH TENSILE LENGTH

GR2.2 2.2mm - 5000mm

GR2.5 2.5mm - 5000mm

GR3 3mm - 5000mm

GR4 4mm - 5000mm

GR4.5 4.5mm - 5000mm

GR5 5mm - 5000mm

GR6 6mm - 6000mm

GR6.3 6.3mm - 6000mm

GR6.5 6.5mm - 6000mm

GR7 7mm - 6000mm

GR7.5 7.5mm - 6000mm

GR7.7 7.7mm - 6000mm

GR7.7HT 7.7mm 6000mm

GR8 8mm - 6000mm

GR8.8 8.8mm - 6000mm

GR9 9mm - 6000mm

GR9HT 9mm 6000mm

GR9.5 9.5mm - 6000mm

GR10 10mm - 6000mm

GR11 11mm - 6000mm

GR12 12mm - 6000mm

GR12.3 12.3mm - 6000mm

GR12.6 12.6mm - 6000mm

GR12.6HT 12.6mm 6000mm

GR13 13mm - 6000mm

GR14.2 14.2mm - 6000mm

GR15 15mm - 6000mm

GR15HT 15mm 6000mm

GR16 16mm - 6000mm

GR16HT 16mm 6000mm

GR18 18mm - 6000mm

GR19 19mm - 6000mm

GR20 20mm - 6000mm

GR22 22mm - 6000mm

GR23 23mm - 6000mm

GR25 25mm - 6000mm

GR26 26mm - 6000mm

SOLID ROD

A

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ITEM NO. DIAMETER (A) HIGH TENSILE LENGTH

GR28 28mm - 6000mm

GR32 32mm - 6000mm

GR35 35mm - 6000mm

GR38 38mm - 6000mm

GR45 45mm - 6000mm

GR47 47mm - 6000mm

GR48 48mm - 6000mm

GR50 50mm - 6000mm

SOLID ROD cont.

ITEM NO. SIZE (A x B) FLUTED LENGTH

GT7x4 7 x 4mm - 6000mm

GT9x3 9 x 3mm - 6000mm

GT10x4 10 x 4mm - 6000mm

GT11x6 11 x 6mm - 6000mm

GT12x6 12 x 6mm - 6000mm

GT12x9 12 x 9mm - 6000mm

GT16x6 16 x 6mm - 6000mm

GT16x10 16x10mm - 6000mm

GT18x12 18 x12mm - 6000mm

GT20x10 20 x10mm - 6000mm

GT20x14 20 x14mm - 6000mm

GT23x17 23 x 17mm - 6000mm

GT25x9 25 x 9mm - 6000mm

GT25x14 25 x14mm - 6000mm

GT25x18 25 x18mm - 6000mm

GT25x20 25 x 20mm - 6000mm

GT28x18 28 x 18mm - 6000mm

GT28x20 28 x 20mm - 6000mm

GT28x22F 28 x 22mm 6000mm

GT32x14 32 x 14mm - 6000mm

GT32x20 32 x 20mm - 6000mm

GT32x25 32 x 25mm - 6000mm

GT35x29 35 x 29mm - 6000mm

GT38x19 38 x 19mm - 6000mm

GT38x25 38 x 25mm - 6000mm

GT38x28 38 x 28mm - 6000mm

ROUND TUBE

A

B

We can custom make any Round Tube size subject to volumes.


We can custom make any Solid Rod subject to volumes.


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ITEM NO. SIZE (A x B) FLUTED LENGTH

GT38x29F 38 x 29mm 6000mm

GT38x30 38 x 30mm - 6000mm

GT38x32 38 x 32mm - 6000mm

GT45x38 45 x 38mm - 6000mm

GT48x38 48 x 38mm - 6000mm

GT50x40 50 x 40mm - 6000mm

GT50x44 50 x 44mm - 6000mm

GT55x20 55 x 20mm - 6000mm

GT55x38 55 x 38mm - 6000mm

GT57x40 57 x 40mm - 6000mm

GT6x051 60 x 51mm - 6000mm

GT69x59 69 x 59mm - 6000mm

GT70x60 70 x 60mm - 6000mm

GT76x69 76 x 69mm - 6000mm

GT89x70 89 x 70mm - 6000mm

GT89x82 89 x 82mm - 6000mm

GT100x92 100 x 92mm - 6000mm

GT125x105 125 x 105mm - 6000mm

ROUND TUBE cont.

We can custom make any Round Tube size subject to volumes.

FLAT BAR

A

B

ITEM NO. SIZE (A x B) EDGE LENGTH

GF6x5 6 x 5mm Round 6000mm

GF9x1.5 9 x1.5mm Round 6000mm

GF10x3 10 x 3mm Square 6000mm



GF12x6.3 12.6 x 6.3mm Square 6000mm







GF25x3 25 x 3mm Round/Square 5000mm




We can custom make any Flat Bar size subject to volumes.


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We can custom make any Flat Bar size subject to volumes.

FLAT BAR cont. ITEM NO. SIZE (A x B) EDGE LENGTH



GF30x4.5 30 x 4.5mm Square 6000mm







GF70x2.5 70 x 2.5mm Square 6000mm




























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SOLID SQUARE BAR ITEM NO. SIZE (A x B) LENGTH

GSB6x6 6 x 6mm 6000mm

GSB10x10 10 x 10mm 6000mm

GSB12.5x12.5 12.5 x 12.5mm 6000mm

GSB25x25 25 x 25mm 6000mm

GSB32x32 32 x 32mm 6000mm

GSB38x38 38 x 38mm 6000mm

B

A

RECTANGULAR HOLLOW SECTION

ITEM NO. SIZE (A x B x C) LENGTH

GRHS19323 19 x 32 x 3mm 6000mm

GRHS20503 20 x 50 x 3mm 6000mm

GRHS201003 20 x 100 x 3mm 6000mm

GRHS25503 25 x 50 x 3mm 6000mm

GRHS251003 25 x 100 x 3mm 6000mm

GRHS251503 25 x 150 x 3mm 6000mm

GRHS252003 25 x 200 x 3mm 6000mm

GRHS322003 32 x 200 x 3mm 6000mm

GRHS32643 32 x 64 x 3mm 6000mm

GRHS43515 43 x 51 x 5mm 6000mm

GRHS501003 50 x 100 x 3mm 6000mm

GRHS501004 50 x 100 x 4mm 6000mm

GRHS501006 50 x 100 x 6mm 6000mm

GRHS501503 50 x 150 x 3mm 6000mm

GRHS501504 50 x 150 x 4mm 6000mm

GRHS501506 50 x 150 x 6mm 6000mm

GRHS502005 50 x 200 x 5mm 6000mm

GRHS502653 50 x 265 x 3mm 6000mm

GRHS503903 50 x 390 x 3mm 6000mm

RGRHS506003.5 50 x 600 x 3.5mm 6000mm

GRHS506553 50 x 655 x 3mm 6000mm

B

A

C

FOAM FILLED PANEL

GRHS65550 655 x 50mm 6000mm

We can custom make any Rectangular Hollow Section subject to volumes.

We can custom make any Solid Square Bar subject to volumes.

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SQUARE HOLLOW ITEM NO. SIZE (A x B x C) LENGTH

GSHS25252.5 25 x 25 x 2.5mm 6000mm

GSHS32323 32 x 32 x 3mm 6000mm

GSHS37373 37 x 37 x 3mm 6000mm

GSH38384 38 x 38 x 4mm 6000mm

GSHS38385 38 x 38 x 5mm 6000mm

GSHS41414 41 x 41 x 4mm 6000mm

GSHS42424 42 x 42 x 4mm 6000mm

GSHS44443 44 x 44 x 3mm 6000mm

GSHS50503 50 x 50 x 3mm 6000mm

GSHS50504 50 x 50 x 4mm 6000mm

GSHS50506 50 x 50 x 6mm 6000mm

GSHS75756 75 x 75 x 6mm 6000mm

GSHS76766.3 76 x 76 x 6.3mm 6000mm

SGSHS1001006.3 100 x 100 x 6.3mm 6000mm

GSHS1501506 150 x 150 x 6mm 6000mm

B

A

C

We can custom make any Square Hollow Section subject to volumes.

ITEM NO. SIZE (A x B x C) LENGTH

GIB25602.5 25 x 60 x 2.5mm 6000mm

GIB30252.5 30 x 25 x 2.5mm 6000mm

GIB30362.5 30 x 36 x 2.5mm 6000mm

GIB32352.5 32 x 35 x 2.5mm 6000mm

GIB32382.5 32 x 38 x 2.5mm 6000mm

GIB35255 35 x 25 x 5mm 6000mm

GIB38766.3 38 x 76 x 6.3mm 6000mm

GIB501006.3 50 x 100 x 6.3mm 6000mm

GIB75656.3 75 x 65 x 6.3mm 6000mm

GIB761506.3 76 x 150 x 6.3mm 6000mm

GIB1001006 100 x 100 x 6mm 6000mm

GIB10010010 100 x 100 x 10mm 6000mm

GIB10020010 100 x 200 x 10mm 6000mm

GIB1501506 150 x 150 x 6mm 6000mm

GIB150756.3 150 x 75 x 6.3mm 6000mm

GIB1507510 150 x 75 x 10mm 6000mm

WIDE FLANGE

GIB25602.5 25 x 60 x 2.5mm 6000mm

GIB30252.5 30 x 25 x 2.5mm 6000mm

GIB30362.5 30 x 36 x 2.5mm 6000mm

I BEAM

B

A

C

We can custom make any I Beam Section subject to volumes.


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ITEM NO. SIZE (A x B x C x D) LENGTH

GC20255 20 x 25 x 5 x 5mm 6000mm

GC235083 23 x 50 x 8 x 3mm 6000mm

GC25205 25 x 20 x 5 x 5mm 6000mm

GC255044 25 x 50 x 4 x 4mm 6000mm

GC275333 27 x 53 x 3 x 3mm 6000mm

GC307033 30 x 70 x 3 x 3mm 6000mm

GC307054 30 x 70 x 5 x 4mm 6000mm

GC308054 30 x 80 x 5 x 4mm 5000mm

GC335555 33 x 55 x 5 x 5mm 6000mm

GC353555 35 x 35 x 5 x 5mm 6000mm

GC36605 36 x 60 x 5 x 5mm 6000mm

GC4010633 40 x 106 x 3 x 3mm 6000mm

GC401203.5 40 x 120 x 3.5 x 3.5mm 5000mm

GC431063 43 x 106 x 3 x 3mm 6000mm

GC4515066 45 x 150 x 6 x 6mm 6000mm

GC502282 50 x 22 x 8 x 2mm 6000mm

GC551006 55 x 100 x 6 x 6mm 6000mm

GC551405 55 x 140 x 5 x 5mm 6000mm

GC551406 55 x 140 x 6 x 6mm 6000mm

GC552006.56.5 55 x 200 x 6.5 x 6.5mm 6000mm

GC657555 65 x 75 x 5 x 5mm 6000mm

GC6518054 65 x 180 x 5 x 4mm 6000mm

CHANNEL SECTION

B

A

C

D

ITEM NO. SIZE (A x B x C) EDGE LENGTH

GAS25253 25 x 25 x 3mm Round 6000mm

GAS28283 28 x 28 x 3mm Square 6000mm





GAS50504 50 x 50 x 4mm Square & Round 6000mm

GAS50506 50 x 50 x 6mm Square & Round 6000mm

GAS76766.3 76 x 76 x 6.3mm Round 6000mm

GAS1001005 100 x 100 x 5mm Round 6000mm

GAS10010010 100 x 100 x 10mm Round 6000mm


GAS150808 150 x 80 x 8mm Round 6000mm

ANGLE SECTION

B

C

A

We can custom make any Angle Section subject to volumes.

We can custom make any Channel Section subject to volumes.

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ITEM NO. ITEM LENGTH

GCS Coving Section -

GDB Dog Bone -

GHJ H Jointer -

CUSTOM MADE PULTRUSIONS


GSB15x3 15 x 3mm Sail Batten (Oval) 6000mm

GSB15x6 15 x 6mm Sail Batten (Oval) 6000mm

GSB15x7 15 x 7mm Sail Batten (Oval) -

SAIL BATTENS


GTN22 3/4" 10UNC Threaded Nuts Each



GTN16H 5/8" 11UNC Threaded Nuts Hex Each

GTN16S 5/8" 11UNC Threaded Nut Square Each

GTN25 1" 8UNC Threaded Nuts Each

GTR10 3/8" 16UNC Threaded Rod 1200 / 2400mm

GTR12C 1/2" 13UNC Threaded Rod Cream 1200 / 2400mm

GTR12G 1/2" 13UNC Threaded Rod Grey 1200 / 2400mm



GTR25 1" 8UNC Threaded Rod 1200 / 2400mm

THREADED ROD AND NUTS


GTH28 Tool Handle 28mm 1800 / 2000mm

GTH20x20 Square Bar Rake Insert 20 x 20mm 6000mm

TOOL HANDLES

ITEM NO. SIZE (A x B x C x D x E) LENGTH

GTB10150 10 x 150 x 71 x 69 x 100mm 6000mm

GTB10140 10 x 140 x 85 x 45 x 100mm 6000mm

GTB9.5 9.5 x 77.5 x 34 x 34 x 150mm 6000mm

We can custom make any T Bracket subject to volumes.E

C

D

AB

T BRACKET

+64 3 384 9934 [email protected]

31 Wickham Street Bromley Christchurch 8062 New Zealand

Monday to Friday 8am – 4.30pm

www.gracolcomposites.co.nz

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OTHE EXPERTS IN

FIBREGLASS

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