Synergy N5 Manual

42
Congratulations on your purchase of the Synergy N5 radio controlled helicopter kit. The Synergy N5 was designed and developed by Matt Botos in conjunction with a global network of partners. The design of the Synergy N5 emerged from many years of experience in the hobby including design, research & development, and last but not least as a world class pilot who truly enjoys this wonderful hobby. This radio controlled helicopter is NOT A TOY. It is a sophisticated piece of equipment and was designed and intended for hobby use only. If not properly assembled, maintained or operated, it is capable of causing property damage and bodily harm to both the operator and/or spectators. Synergy Helicopters Inc., its affiliates and its authorized distributors assume no liability for damage that could occur from the assembly or use/misuse of this product. If you are new to the hobby we strongly recommend seeking the help and advice from an experienced modeler. Operation an model helicopter requires a high degree of diligence and skill. If you are new to the hobby, it is best to seek help and guidance from experienced radio controlled helicopter pilots. This will both greatly speed up the learning process and make it much safer for you. For those pilots who will be operating their Synergy N5 in the United States, we strongly recommend joining the AMA. The AMA is a non-profit organization that provides services to the model aircraft pilots. As an AMA member, you will receive a monthly magazine entitled Model Aviation and most importantly a liability insurance plan to cover against possible accident or injury. All AMA charter aircraft clubs require individuals to hold a current AMA sporting license prior to operation of their models For further information, you can contact the AMA at Academy if Model Aeronautics 5151 East Memorial Drive Muncie, IN 47302 (317) 287-1256

description

The Synergy N5 is the latest helicopter from designer Matt Botos

Transcript of Synergy N5 Manual

  • Congratulations on your purchase of the Synergy N5 radio controlled helicopter kit. The Synergy N5 was designed and developed by Matt Botos in conjunction with a global

    network of partners. The design of the Synergy N5 emerged from many years of experience in the hobby including design, research & development, and last but not least as a world

    class pilot who truly enjoys this wonderful hobby.

    This radio controlled helicopter is NOT A TOY. It is a sophisticated piece of equipment and was designed and intended for hobby use only. If not properly assembled, maintained or

    operated, it is capable of causing property damage and bodily harm to both the operator and/or spectators. Synergy Helicopters Inc., its affiliates and its authorized distributors

    assume no liability for damage that could occur from the assembly or use/misuse of this product. If you are new to the hobby we strongly recommend seeking the help and advice

    from an experienced modeler.

    Operation an model helicopter requires a high degree of diligence and skill. If you are new to the hobby, it is best to seek help and guidance from experienced radio controlled

    helicopter pilots. This will both greatly speed up the learning process and make it much safer for you.

    For those pilots who will be operating their Synergy N5 in the United States, we strongly recommend joining the AMA. The AMA is a non-profit organization that provides services to the model aircraft pilots. As an AMA member, you will receive a monthly magazine entitled

    Model Aviation and most importantly a liability insurance plan to cover against possible accident or injury. All AMA charter aircraft clubs require individuals to hold a current AMA

    sporting license prior to operation of their models

    For further information, you can contact the AMA at

    Academy if Model Aeronautics5151 East Memorial Drive

    Muncie, IN 47302(317) 287-1256

  • 610-330 Fuel Tank

    110-332 Fuel Clunk

    110-333 Fuel Clunk Tubing

    110-331 Fuel Tank Stopper

    106-810 Fuel Tank Stopper Grommet

    Complete Fuel Tank

    Fuel Tank Assembly Bag #1

    A1

    Trim fuel tubing to 60mm or desired length

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Fuel Tank 12 N5 Fuel Tubing Grommet 1

    3 N5 Fuel Clunk Tubing 1

    4 N5 Fuel Clunk 15 N5 Fuel Tank Stopper 1

  • A2

    Landing Gear Assembly

    Complete Landing Gear

    101-308 M3x8 Button Head x4

    610-320 Landing Gear Strut x2

    610-322 Skid Tube Lock x4

    610-321 Skid Tube x2

    Bag #2

    Screw Skid Tube Lock Downon to flybar then secure withinSkid Tube

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Landing Strut 22 N5 Skid Tube 23 N5 Skid Tube Lock 44 M3 x 0.5 x 8 Button Head 4

  • Engine Clutch Assembly Bag #3A

    A350 Sized Engine(not included)

    610-1172 Fan Hub

    100-312 M3x12 Socket Head

    100-312 M3x12 Socket Head

    Engine Nut(not included) See Note*

    Engine Washer(not included)

    610-171 Cooling Fan

    101-306 M3x6 Button Head x4610-160 Clutch

    108-110 8x12x12 One Way Clutch

    M4x8 Socket Head x2

    107-104 2mm Pivot Ball Long

    100-252 M2 Nylock Nut

    (Factory Installed)

    *Fan Hub install note1. Slide Fan Hub on to crank shaft then lightlytighten down engine nut so that there is noend play in crank.(engine washer must be used!)2. Tighten down pinch bolts3. Insert crank locking tool (not included) andfinish tightening engine nut

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 OS50sxh 12 Servo Horn 13 N5 2mm Pivot Ball 14 M2 x 0.4 Nylock Nut 15 N5 Fan Hub 1

    6 M3 x 0.5 x 12 Socket Head 2

    7 N5 Cooling Fan 18 M3 x 0.5 x 6 Socket Head 49 N5 Clutch 1

    10 M4 x 0.7 x 8 Socket Head 2

    11 N5 One Way Clutch Bearing 1

    12Engine Nut (Included with Motor)

    1

  • Clutch Bell & Start Shaft Assembly

    A4

    106-326 26mm Hex Standoff x2

    106-955 Hex Adapter

    100-466 M4x6 Set Screw

    610-162 Start Shaft

    108-615 6x15x5 Radial Bearing

    110-155 Clutch Bearing Block

    108-105 10x19x5 Radial Bearing x2

    610-120 20T Pinion Gear

    610-157 Clutch Bell

    108-614 6x12x4 Radial Bearing

    110-158 Clutch Lining

    Factory Installed

    Factory Installed

    Factory Installed

    Install governor magnet before assembly

    Bag #4

  • 13.5

    0

    13.5

    0

    Servo Tray Module Assembly Bag #4A

    A5

    107-104 2mm Pivot Ball Long x6

    610-210 Servo Tray Module

    106-326 26mm Hex Stand off

    Digital Servo(not included)

    106-115 Servo Hold Down

    100-212 M2x12 Socket Head x12

    100-251 M2 Nut x6

    Servo Horn

    Servo Screw(included with servo)

    Pivot Ball Mount DistanceFor optimal performance pivotballs should be mounted between13.5mm and 14.5mm from the center of the servo.

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 26mm Hex Stand Off 42 servo_tray 1

    3 N5 Servo Hold Down 6

    4 M2 x 0.4 x 12 Socket Head 12

    5 N5 2mm Pivot Ball 6

    6 M2 Nut 6

    7 x x

    8 x x9 x x10 x x

  • Heavy Duty Switch

    106-326 26mm Hex Stand off x4

    Servo Horn Screw

    Switch Screws

    Tail Servo

    107-104 2mm Pivot Ball Long

    100-251 M2 Nut

    610-211 Radio Tray

    106-115 Servo Hold Down x2

    100-212 M2x12 Socket Head x4

    Bag #4B

    13.5

    0

    A616

    .50

    Radio Tray Assembly

    Digital Mini Servo Only(not included)

    100-212 M2x12 Socket Head x4

    Servo Horn

    107-104 2mm Pivot Ball Long

    610-211 Radio Tray

    100-251 M2 Nut

    Servo Horn Screw

    Throttle Servo Pivot Ball Spacing -Place pivot ball at 13.5mm away fromthe center of the servo.

    Tail Servo Pivot Ball Spacing-Place pivot ball 16.5mm away fromcenter of servo.

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Radio Tray 1

    2 N5 26mm Hex Stand Off 4

    3 N5 Servo Hold Down 2

    4 M2 x 0.4 x 12 Socket Head 8

    5 N5 2mm Pivot Ball 26 x x7 x x8 x x9 x x10 x x

    11 x x

    12 x x

    13 x x

  • 100-306 M3x6 Socket Head 100-312 M3x12 Socket Head

    110-226 Tail Bell Crank Block

    610-313 Arc Brace x4

    610-422 Canopy Stand Off

    610-316 Motor Center Block

    610-312 Frame Connector Block

    110-420 Front Canopy Mount

    100-310 M3x10 Scoket Head

    100-306 M3x6 Socket Head

    108-484 4x8x3 Flange Bearing120-122 Anti-Rotation Guide

    610-223 3x26 Threaded Spacer

    100-376 M3x16 Set Screw

    101-308 M3x8 Button Head

    Right Frame Support Installation

    A7

    610-310 Main Frame

    100-308 M3x8 Socket Head

    Flange oriented on outside of frame

    Do not over tighten in plastic

    Bag #5

  • 100-308 M3x8 Socket Head

    8x19x6 Radial Bearing Block Assembly

    10x19x6 Top Radial Bearing Block Assembly

    A8

    Bag #5

    106-326 26mm Hex Stand Off

    610-142 Bearing Block

    108-106 10x19x6 Radial Bearing

    108-819 8x19x6 Radial Bearing

    610-142 Bearing Block

    Bearing Block Assembly & Installation

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Main Shaft Bearing Block 2

    2 N5 26mm Hex Stand Off 4

    3 10x19x6 Radial Bearing 1

    4 8x19x6 Radial Bearing 1

  • 100-308 M3x8 Socket Head

    Servo Tray & Radio Tray Installation

    **Do not fully tighten screws**

    A9

    Bag #5

  • Idler Assembly

    101-306 M3x6 Button Head

    100-310 M3x10 Socket Head

    106-930 M3 Step Washer

    100-320 M3x20 Socket Head

    610-319 Idler Brace

    106-952 Governor Sensor Mount

    Clutch Bell Assembly

    610-317 Idler Mount

    Install governor sensor at this time.

    A10

    Bag #6

    X2

    108-384 3x8x4 Radial Bearing

    610-318 Belt Tension Idler

    109-352 3x5x2 Brass Spacer

    108-384 3x8x4 Radial Bearing

    Clutch & Belt Idler Installation

  • 101-306 M3x6 Button Head

    610-317 Idler Mount Block

    108-484 4x8x3 Flanged Bearing

    610-323 Landing Gear Mount Block

    100-310 M3x10 Socket Head

    100-310 M3x10 Socket Head

    Left Frame Side Assembly

    610-310 Main Frame

    Install Bearing Flange to outside of frame

    A11

    Step #1Bag #7

  • 100-306 M3x6 Socket Head

    100-306 M3x6 Socket Head

    100-308 M3x8 Socket Head

    610-323 Landing Gear Mount Block

    610-323 Landing Gear Mount Block

    100-310 M3x10 Socket Head

    101-308 M3x8 Button Head

    100-376 M3x16 Set Screw

    610-422 Canopy Stand Off

    100-308 M3x8 Socket Head

    100-306 M3x6 Socket Head

    100-354 M3 Washer

    100-310 M3x10 Socket Head

    Do not over tighten in plastic

    Do not tighten bolts completelyuntil next step.

    Left Frame Assembly

    100-320 M3x20 Socket Head

    Idler Assembly

    100-306 M3x6 Socket Head

    A12

    Step #2Bag #7

  • 90

    Frame Alignment

    With all bolts slightly loose, placeframeset on a flat surface. Be surethat side frames are 90 degrees tothe flat surface. Once you haveachieved the correct frame alignmentyou may finish tightening frame bolts.

    (Front view)

    A13

  • Landing Gear & Fuel Tank Installation

    Fuel Tank Assembly

    106-807 Tank Edge Grommet

    Landing Gear Assembly

    100-316 M3x16 Socket Head

    A14

    Bag #7

  • Engine Installation

    A15

    50 Sized Motor

    610-316 Motor Mount

    M3x12 Socket Head

    606-305 Motor Spacer

    Bag #5

  • 610-342 Fan Shroud Right

    610-343 Fan Shroud Left

    100-312 M3x12 Socket Head

    100-210 M2x10 Socket Head

    100-312 M3X12 Socket Head

    Fan Shroud Installation

    Do not over tighten!

    A16

    610-224 3x6x26 Threaded Frame Spacer

    Bag #8

  • 107-106 Short Pivot Ball108-483 4x8x3 Radial Bearing

    610-221Bell Crank (Aileron & Pitch)

    Bell Crank Assembly

    Note orientation of boss before assembly of pivotball to bell crank.

    101-306 M3x6 Button Head

    610-228 Bell Crank Spacer

    610-225 Bell Crank Shaft107-106 Short Pivot Ball

    100-364 M3x4 Set Screw

    100-364 M3x4 Set Screw

    610-222 Outside Elevator Bell Crank

    610-226 Inside Elevator Bell Crank

    Do not fix bell cranks to shaft untilthe next page where they will fit intothe frame.

    A17

    X2

    Bag #9

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Bell Crank Shaft 12 N5 Bell Crank AP 23 4x8x3 Bearing 44 N5 4.5 Pivot Ball 95 M3 x 0.5 x 6 Button Head 1

    6 N5 Bell Crank Spacer 1

    7 N5 Bell Crank Elevator Inside 1

    8 N5 Bell Crank Elevator Outside 1

    9 M3 x 0.5 x 4 Set Screw 2

  • Make sure set screws contactflat spots for both inside andoutside elevator bell cranks!

    Make sure there is no lateral movementin elevator bell crank assembly. Pinch inside bell crank to outside bell crank then tightenset screws.

    101-306 M3x6 Button Head

    Bell Crank Installation

    A18

    Note Bell Crank alignment holein frame for ease of correct setup.

    Bag #9

  • 100-251 M2 Nut

    107-104 2mm Pivot Ball

    100-320 M3x20 Socket Head

    108-373 3x7x3 Radial

    109-355 3x5x5 Spacer

    115-316 Tail Bell Crank

    108-373 3x7x3 Radial

    100-351 M3 Nylock Nut

    615-317 Tail Lever Mount

    106-301 M3 Shim

    Step #2 Tail Box Assembly

    Bag #10B

    Step #1 - Tail Bell Crank Assembly

    100-335 M3x35 Socket Head x5

    101-306 M3x6 Button Head x4

    108-514 5x13x4 Flange Bearing

    610-224 3x6x26 Spacer

    615-312 Tail Output Shaft

    615-315 9T Tail Pulley

    100-364 M3x4 Set Screw

    615-320 Tail Belt

    115-110 Main Boom Clamp

    615-311 Tail Box Plate

    Tail Box Assembly

    A19

    Tail Bell Crank Assembly

    Bag #10A

  • Tail Box AssemblyStep #3

    A20

    100-351 M3 Nylock Nut

    101-306 M3x6 Button Head

    615-135 Vertical Tail Fin

    108-514 5x13x4 Flange Bearing

    109-357 3x5x7 Brass Spacer

    108-384 3x8x4 Radial Bearing

    109-357 3x5x7 Brass Spacer

    615-316 Belt Tension Idler

    Do not over tighten belt idler bolt

    615-140 Tail Boom

    Bag #10A

  • Tail Hub Assembly

    A21

    100-308 M3x8 Socket Head

    100-354 M3 Washer

    108-494 4x9x4 Radial Bearing

    106-401 4mm Shim

    108-495 4x9 Thrust Bearing

    615-324 Tail Blade Grip

    108-494 4x9x4 Radial Bearing

    107-104 2mm Pivot Ball

    615-323 Tail Rotor Hub

    Use Medium CA to secure 2mm pivot ball

    Bag #10C

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Tail Rotor Hub 12 4x9x4 Radial Bearing 43 N5 Tail Blade Grip 24 N5 2mm Pivot Ball 25 4x9x4 Thrust Bearing 26 N5 3mm Washer 27 M3 x 0.5 x 8 Socket Head 28 N5 4mm shim 2

  • Pitch Slider Assembly

    615-318 Tail Pitch Slider Bushing

    108-812 8x12x2.5 Radial Bearing

    107-103 2mm Pivot Ball Short

    115-319 Tail Bearing Ring

    108-812 8x12x2.5 Radial Bearing

    115-322 Tail Pitch Link

    106-813 Tail Slider Lock Ring

    606-921 Tail Pitch Link Pin

    506-920 E-Ring

    115-321 Pitch Plate

    Use Medium CA to secure 2mm pivot ball

    Bag #10D

    1. After installing lock ring be sure that the radial bearings do not have lateral loadon them. Adjust lock ring as needed to ensure smooth operation. 2. Secure lock ring with CA or Epoxy

    A22

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Tail Pitch Plate 12 N5 Tail Pitch Link 23 N5 Tail Pitch Slider Bushing 14 N5 Tail Bearing Ring 15 N5 Tail Pitch Link Pin 26 N5 2mm Pivot Ball Short 1

    7 8x12x2.5 Radial Bearing 2

    8 Tail Slider Lock Ring 1

    9 506-920 E-Ring 2

  • 100-364 M3x4 Set Screw

    Tail Pitch Slider & Tail Rotor Hub Installation

    A23

    Bag #10A

  • 615-111 695mm Carbon Tail Control Rod

    107-100 Ball Link

    107-100 Ball Link

    107-030 30mm Rod

    107-030 30mm Rod

    115-130 Horizontal Fin

    100-320 M3x20 Socket Head

    115-126 H. Fin Clamp Upper

    115-125 H. Fin Clamp Lower

    115-115 Guide Bushing

    115-114 Tail Control Guide

    Tail Push Rod & Guides

    A24

    Slide Tail Control Guide to approx. 265mmfrom the front of the boom.

    115-115 Guide Bushing is a tight press fit. We recommend using a soft jaw vise or arbor press for installation.

    Bag #10E

    106-965 Tail Push Rod Sleeve

    Approx. 5mm

    Insert 30mm threaded rod approximately 17mm intocarbon tube. Use Medium CA to glue threaded rodinto carbon rod.

  • 115-110 Main Boom Clamp

    100-351 M3 Nylock Nut x4

    100-335 M3x35 Socket Head x4

    Tail Boom Installation

    A25

    Slide belt and boom through main boom clampsuntil boom is flush with second boom clamp. SecureM3x35 bolts.

    Bag #10A

  • 100-330 M3x30 Socket Head x2

    101-410 M4x10 Button Head x2

    115-119 Boom Support End x4

    610-223 3x26 Spacer610-121 Boom Support Spacer x2

    100-354 M3 Washer x2

    Lightly sand carbon rod, use medium CA tosecure boom support end.

    Boom Support Assembly

    A26

    Bag #11

    115-119 Boom Support End

    109-345 3x4x5 Brass Spacer

    615-117 Carbon Boom Support Rod

  • 610-147 Auto Hub Sleeve

    610-151 Auto Hub Delrin Shim

    101-308 M3x8 Button Head

    Auto Hub (Factory Assembled)610-149 12x22x3 Auto Hub Bronze Bushing x2108-109 12x18x16 One Way Auto Hub Bearing HF1216610-148 Main Gear Auto Hub

    610-151 Auto Hub Delrin Shim

    610-146 Auto Hub Lock Collar

    Main Gear/Auto Hub Assembly

    Main Belt Pulley Assembly

    A27

    610-170 170T Main Gear

    Bag #12A

    610-143 Main Pulley Flange

    610-141 Main Belt Pulley 42T

    103-204 M2x4 Type I Cross Recessed

    Bag #12B

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Main Gear Auto Hub 1

    2 N5 Main Gear 0.7M 170T 1

    3 12x18x16 One Way Clutch Bearing 1

    4 M3 x 0.5 x 8 Button Head 4

    5 N5 Auto Hub Bushing 2

    6 N5 Auto Hub Delrin Shim 27 N5 Auto Hub Sleeve 18 N5 Auto Hub Lock Collar 1

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Main Belt Pulley 42T 12 N5 Pulley Flange 2

    3 M2 x 0.4 x 4 Cross Recessed 12

  • Twist Belt 1/4 Turn Clockwise.

    Main Gear Assembly

    Main Pulley Assembly

    610-150 Main Shaft Collar

    100-261 M2.5x10 Socket Head

    610-140 Main Shaft

    Drive Train Installation

    Install main shaft with smalller8mm end pointing down.

    A28

    Bag #12C

  • 100-325A M3x25 Shouldered Socket Head

    100-320A M3x20 Shouldered Socket Head

    100-351 M3 Nylock Nut x2

    Gently push down on main shaft while pressingup on main shaft collar. After tightening mainshaft collar ensure there is no vertical play in the main shaft.

    Drive Train Install Step #2A29

    Bag #12C

  • Tail Linkage Assembly

    A30

    107-106 Pivot Ball

    108-373 3x7x3 Radial

    110-225 Tail Offset Bell Crank

    106-301 3mm Shim

    107-106 Pivot Ball

    107-100 Ball Link

    110-227 274mm Carbon Support Rod

    107-295 295mm Tail Linkage Rod

    107-100 Ball Link

    109-352 3x5x2 Spacer

    100-316 M3x16 Socket Head

    108-373 3x7x3 Radial

    Bag #13

    Attention!If you are using an OS55HZ motorscrew the 107-106 Pivot Ball into the top of the Tail Offset Bell Crank. Thiswill allow the Tail Linkage Rod to clearthe mid-range carb needle.

  • 100-316 M3x16 Socket Head

    108-383 3x8x3 Radial Bearing

    108-383 3x8x3 Radial Bearing

    109-352 3x5x2 Brass Spacer

    107-106 Pivot Ball

    106-301 3mm shim

    620-210 Washout Hub

    106-301 3mm Shim

    100-316 M3x16 Socket Head

    107-108 Long Pivot Ball

    107-108 Long Pivot Ball

    107-108 Long Pivot Ball

    100-364 M3x4 Set Screw

    120-214 Washout Link

    606-923 Washout Link Pin

    506-920 E-Ring

    109-355 3x5x5 Brass Spacer

    108-373 3x7x3 Radial Bearing

    100-312 M3x12 Socket Head

    107-106 Pivot Ball

    100-310 M3x10 Socket Head

    Swashplate and Washout Assembly

    A31

    620-213 Washout Control Arm

    Bag #14

    ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 N5 Outter Swash Plate 12 107-108 Pivot Ball 33 N5 Inner Swash Ring 14 107-106 Pivot Ball 45 N5 3x5x5 Spacer 16 3x7x3 Radial Bearing 1

    7 25x37x7 Swash Bearing 1

    8 N5 Spherical Plain Bearing 1

    9 M3 x 0.5 x 4 Set Screw 1

    10 N5 Washout Hub 111 N5 Washout Control Arm 212 N5 Washout Link Pin 213 N5 Washout Link 214 3x8x3 Bearing 415 N5 3x5x2 Spacer 216 N5 3mm shim 217 N5 4.5 Pivot Ball 218 506-920 E-Ring 2

    19 M3 x 0.5 x 16 Socket Head 2

    20 M3 x 0.5 x 12 Socket Head 1

    21 M3 x 0.5 x 10 Socket Head 1

  • Head Block Sub Assembly - Factory Assembled

    620-118 Seesaw

    108-383 3x8x3 Bearing

    108-383 3x8x3 Bearing

    101-308 M3x8 Button Head

    106-301 3mm Shim

    108-363 3x6x3 Radial Bearing620-110 Head Block

    108-363 3x6x3 Bearing

    106-301 3mm shim

    101-308 M3x8 Button Head

    606-922 2.5mm Washout Pin

    106-363 3x6x2.5 Flange Bearing

    106-363 3x6x2.5 Flange Bearing

    100-308 M3x8 Socket Head

    620-119 Flybar Control Arm

    100-364 M3x4 Set Screw

    620-123 Flybar 100-365 M3x4 Set Screw

    100-308 M3x8 Socket Head

    620-115 Head Button120-121 Flybar Control Arm Stand Off

    107-106 Pivot Ball

    109-351 3x5x1.6 Brass Spacer

    Rotor Head Assembly

    A32

    X2

    Bag #15

    Bag #15

    13m

    m

    107-100 Ball Link

    107-100 Ball Link

    107-030 30mm Rod

    ITEM NO. PART NUMBER DESCRIPTION Default/QTY.1 N5 Head Block 12 3x6x2.5 Flanged Bearing 2

    3 N5 Seesaw 14 3x6x3 Bearing 25 N5 3mm shim 26 M3 x 0.5 x 8 Button Head 27 3x8x3 Bearing 2

    8 N5 2.5mm Washout Pin 2

    9 N5 Flybar Control Arm 2

    10 N5 FlyBar Control Arm Stand Off 211 N5 450mm Flybar 1

    13 M3 x 0.5 x 4 Set Screw 2

    14 N5 Head Button 115 N5 3x1.6x5 Spacer 216 N5 4.5 Pivot Ball 217 N5 Ball Link 418 N5 30mm Rod 2

  • 108-816 8x16x5 Bearing

    108-816 8x16x5 Bearing

    106-803 8x1mm Washer

    Smaller IDTight Fit on Head Axle

    Larger IDLoose Fit on Head Axle

    Apply Thick Grease to Thrust Bearing

    620-112 Main Blade Grip

    108-817 8x16x5 Thrust Bearing

    Bag #16

    Bag #16

    100-512 M5x12 Socket Head

    100-554 M5 Washer

    (Thin) 106-801 8x.5mmWasher(Med.) 106-802 8x.75mmWasher(Thick) 106-803 8x1mm Washer

    606-803 Solid Head Damper

    620-113 Head Axle Sleeve

    120-114 Head Axle

    107-101 Short Ball Link

    107-012 12mm Rod

    107-101 Short Ball Link

    100-318 M3x18 Socket Head

    108-373 3x7x3 Bearing

    109-356 3x5x6.5 Spacer

    620-116 Bell Mixer

    107-106 Pivot Ball

    108-373 3x7x3 Bearing

    107-106 Pivot Ball

    Blade Grip Assembly

    Rotor Head Assembly

    Dampening OptionsAdd amount to Both sides Each Side of HeadLoose = 1 ThickNormal = 1Thick, 1 ThinTight = 1 Thick, 1 Medium

    DO NOT OVER TIGHTEN IN PLASTIC ARM

    A33

    Note: We recommend only using amount ofshims needed to take up lateral play in bladegrips. Dampers are stiff enough to where theywill not need much compression.

    38m

    m

    ITEM NO. PART NUMBER DESCRIPTION QTY.1 N5 Main Blade Grip Plastic 12 8x16x5 Bearing 23 8x16x5 Thrust bearing 1

    4 106-803 8x1mm Washer 1

    ITEM NO. PART NUMBER DESCRIPTION QTY.19 N5 Head Axle 120 N5 Solid Head Damper 2

    21 N5 Head Axle Sleeve 1

    22 106-803 8x1mm Washer 2

    24 5 mm Washer 2

    25 M5 x 0.8 x 12 Socket Head 2

    26 Bell Mixer Assem 2 N5 Bell Mixer V2 1 N5 3x5x6.5 Spacer 1 N5 4.5 Pivot Ball 2 3x7x3 Radial Bearing 2

    27 M3 x 0.5 x 18 Socket Head 2

    28 Bell Mixer Linkage Assem 2

    N5 Ball Link Short 2 N5 12mm Rod 1

  • Rotorhead to Swashplate Assembly

    A34

    X2

    Bag #17

    62

    107-100 Ball Link

    107-100 Ball Link

    107-078 78mm Control Rod

  • 100-320A M3x20 Shouldered Socket Head

    M3 Nylock Nut

    Rotorhead Installation

    A35

    X3

    Ensure bolt travels through bothHead Block as well as the hole in the main shaft. Make sure this bolt is securely tightened as it pinchesthe head block onto the main shaft.

    Bag #15 (Shouldered Bolt)Bag #17 (Linkage)

    24

    107-100 Ball Link

    107-100 Ball Link

    107-043 43mm Rod

  • Elevator Linkage

    X2

    A36Bag #17

    Ap

    pro

    x. 5

    8.50

    mm

    107-100 Ball Link

    107-078 78mm Rod

    107-100 Ball Link

  • Aileron Linkage

    X2

    Approx. 107

    mm

    107-100 Ball Link107-100 Ball Link

    107-126 126mm Rod

    A37

    Bag #17

  • Pitch Servo Linkage

    A38

    Bag #17

    Approx. 83mm

    107-100 Ball Link

    107-100 Ball Link

    107-102 102mm Rod

    X2

  • Throttle Linkage

    A39

    Appro

    x. 85m

    m

    107-100 Ball Link

    107-100 Ball Link

    107-102 102mm Rod

    Bag #17

  • 100-435 M4x35 Shouldered Bolt

    100-451 M4 Nylock Nut 100-366 M3x6 Set Screw

    630-050 Flybar Paddle

    110-418 Conopy Gromet

    X4

    Drill or ream the canopy mounting holesto 7.5mm before inserting grommets. Makecertain holes are centered in the pockets.Use Medium CA to secure canopy gromets to canopy.

    Canopy, Blades, and Paddles

    A40

    610-400 Fiberglass Canopy

    Bag #18

    Tip - Push in while screwing the paddleon the flybar. Do not over tighten paddleor set screw! The stock plastic paddles are very good for smooth, medium agressive 3Dflight. If you want your cyclic faster try alighter paddle or the inner hole on the flybarcarrier.

    100-316 M3x16 Socket Head

    510-425 Canopy Thumb Screw

  • 630-085 Plastic 85mm Tail Blade

    100-316 M3x16 Socket Head

    100-351 M3 Nylock Nut

    Tail Blade Spacers

    Tail Blade Install

    A41

    Bag #19

    Suggested aftermarket tail bladelength between 85mm - 92mm. Anythinglarger is not recommended and may voidthe warranty.

    A0 - IntroductionSheet1

    A1 - Fuel Tank AssemSheet1Drawing View1Drawing View2

    A2 - Landing Gear AssemSheet1Drawing View2Drawing View1Drawing View4

    A3 - Engine - Clutch AssemSheet1Drawing View1Drawing View2Drawing View3

    A4 - Clutch Bell & Shaft AssemSheet1Drawing View1Drawing View2

    A5 - Servo Tray AssemSheet1Drawing View2Drawing View1Drawing View3

    A6 - Radio Tray AssemSheet1Drawing View1Drawing View3Drawing View4Drawing View2Drawing View5Drawing View6

    A7 - Right Frame Support AssemSheet1Drawing View1Drawing View4Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9

    A8 - Bearing Block Assembly & InstallSheet1Drawing View1Drawing View4

    A9 - Servo Tray & Radio Tray InstallSheet1Drawing View1Drawing View2

    A10 - Clutch & Belt Idler InstallationSheet1Drawing View1Drawing View6Drawing View7Drawing View8Drawing View9

    A11 - Left Frame Assembly Step #1Sheet1Drawing View1Drawing View2Drawing View8Drawing View9

    A12 - Left Frame Assembly Step #2Sheet1Drawing View1Drawing View2Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9Drawing View10Drawing View11Drawing View12Drawing View13

    A13 - Frame AlignmentSheet1Drawing View1

    A14 - Landing Gear & Fuel Tank InstallSheet1Drawing View1Drawing View2

    A15 - Engine InstallationSheet1Drawing View1Drawing View2

    A16 - Fan Shroud InstallationSheet1Drawing View1Drawing View2Drawing View3

    A17 - Cyclic Control AssemblySheet1Drawing View1Drawing View2Drawing View13Drawing View14Drawing View15Drawing View16Drawing View17

    A18 - Bell Crank InstallationSheet1Drawing View1Drawing View2Drawing View3Drawing View4

    A19 - Tail Assembly Step 1-2Sheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5

    A20 - Tail Assembly Step 3Sheet1Drawing View1Drawing View2

    A21 - Tail Rotor Hub AssemblySheet1Drawing View1Drawing View3

    A22 - Pitch Slider AssemblySheet1Drawing View1

    A23 - Pitch Slider & Tail Rotor Hub InstallSheet1Drawing View1Drawing View2

    A24 - Tail Push Rod & GuidesSheet1Drawing View1Drawing View2

    A25 - Tail Boom InstallationSheet1Drawing View1

    A26 - Boom Support AssemblySheet1Drawing View1Drawing View2

    A27 - Main Gear & Pulley AssemblySheet1Drawing View1Drawing View2Drawing View3Drawing View4

    A28 - Drive Train InstallationSheet1Drawing View1

    A29 - Drive Train Install Step #2Sheet1Drawing View1

    A30 - Tail LinkageSheet1Drawing View1Drawing View2Drawing View3Drawing View4

    A31 - Swash Plate & Washout AssemblySheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9Drawing View10Drawing View11

    A32 - Head Block AssemblySheet1Drawing View1Drawing View2Drawing View4Drawing View5Drawing View6Drawing View7Drawing View8Drawing View9Drawing View10Drawing View20

    A33 - Blade Grip & Rotor Head AssemSheet1Drawing View1Drawing View2Drawing View3Drawing View4Drawing View5Drawing View6

    A34 - Rotorhead to Swashplate AssemblySheet1Drawing View1Drawing View2Drawing View4

    A35 - Rotorhead InstallationSheet1Drawing View1Drawing View2

    A36 - Elevator LinkageSheet1Drawing View1Drawing View2

    A37 - Aileron LinkageSheet1Drawing View1Drawing View2

    A38 - Pitch Servo LinkageSheet1Drawing View1Drawing View2

    A39 - Throttle LinkageSheet1Drawing View1Drawing View2

    A40 - Canopy Blades and PaddlesSheet1Drawing View1Drawing View3Drawing View4

    A41 - Tail Blade InstallSheet1Drawing View1