Surface Catalog 8/22 - Nexans AmerCable Incorporated · Nexans AmerCable believes the information...

Our Commitment to the Mining IndustrySince the electrification of mines, Nexans AmerCable’s core business has been providing innovative cable solutions for mining applications.Open cut or underground – no matter where or what you’re mining – Nexans AmerCable has a cable productivity solution for you. Our innovatively engineered and manufactured cables are designed for the toughest conditions. As the leading global supplier of mining cables, Nexans AmerCable is dedicated to producing:

■ cables that last longer in harsh Australianmining conditions

■ cables designed to help provide greater levels of safety and productivity

■ innovative solutions to cable issues

Mining Cable Innovation■ New product development that addresses

environmental, safety and cost reduction issues specific to your mining application

■ Designing insulating and sheathing materials that are highly flexible and have greater resistance to abrasion and moisture

■ Cable constructions that last longer providing reduced down time for increased production

Operating Excellence■ On-Time delivery

■ Nexans AmerCable is an ISO-9001 certified manufacturer

Hands-on Field Support

Our experienced Australianapplication engineers are

available for on-site evaluationand productivity solutions.

Education and training sessionscan be conducted to addressbest cable handling practices

for maximum service life.

PbAll materials in

Nexans AmerCableAustralia’s mining

cables are lead free.

1

Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listed is approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

© 2013, AmerCable Incorporated

Table of Contents

Type 241 1.1 - 11kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 4

Type 245 1.1 - 3.3kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Type 275 1.1kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8

Type 441 1.1kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Type 441 6.6kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Type 441 11kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Type 441 22kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Type 441 Enhanced (SCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13-14

Type 450 (SCR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15-16

Mine Safe Feeder Cable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Engineering & Technical Support . . . . . . . . . . . . . . . . . . . . . . 18

Safety in Colours . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Sheaths . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

Mechanical Information . . . . . . . . . . . . . . . . . . . . . . . . . 21 - 22

Electrical Information . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 - 25

Manufacturing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

2

The Innovative Cable Solutions Company

Type 241Mould-cured CPE Sheath • 1.1kV

SummaryGeneral use cable suitable for undergroundmining. Used for continuous miners, longwallsystems, feeder cable to pumps and generalpower supply (excluding shuttle cars).

Nexans AmerCable Mining Cable meets orexceeds AS/NZS 1802 Standards.

Photo courtesy Joy

SheathReinforced mould-cured heavy duty thermosetting elastomer sheath HD-90-CPE

Cable identification via permanent marking

Conductors (3)Flexible tinned copper

Central Pilot CoreEPR coveredextensible tinned copper

Insulation ScreenSemiconductive elastomer

Earth Conductors (3)Semiconductiveelastomer covered flexible tinned copper

Separator Tape1.1/1.1kV – polyester3.3/3.3kV andabove usessemiconductivescreen

Core Assembly ScreenSemiconductive elastomer

InsulationEthylene-propylene rubber (EPR) R-EP-90

Cradle SeparatorSemiconductiveelastomer

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)

InsulationThickness(mm)

Semi-ConductiveCoveringThickness(mm)

NominalStrandSize

(min#/mm)

SheathThicknessIncludingSemi-

ConductiveCore Screen

(mm)

NominalOverallDiameter(mm)

Approx.Mass

(kg/100m)

Power Conductor Earth Conductor

Part No.35-000-006 6 84/0.30 1.5 8.5 21/0.25 1.0 3.8 29.8 111010 10 133/0.32 1.5 9.7 42/0.25 1.0 3.8 32.5 137016 16 133/0.40 1.6 11.3 69/0.25 1.0 3.9 36.1 179025 25 209/0.40 1.6 12.6 91/0.25 1.0 4.2 39.6 233035 35 285/0.40 1.6 13.6 140/0.25 1.0 4.4 41.9 280050 50 399/0.40 1.7 15.5 161/0.25 1.0 4.9 47.1 357070 70 342/0.51 1.8 17.5 69/0.51 1.0 5.3 52.3 480095 95 456/0.51 2.0 19.8 69/0.51 1.0 5.8 58.3 600120 120 627/0.51 2.1 22.4 69/0.51 1.2 6.3 66.0 762150 150 777/0.51 2.3 25.3 91/0.51 1.2 6.7 71.9 935185 185 925/0.51 2.5 27.3 112/0.51 1.4 7.3 77.5 1085240 240 1221/0.51 2.8 30.2 133/0.51 1.4 8.0 85.2 1363300 300 1480/0.51 3.0 33.8 175/0.51 1.4 8.7 94.2 1645

Type 241.1 (1.1/1.1kV)

3

Standard cable sheath is black.

See pages 19-20 for other available

colours and striping options.

Other sizes available upon request

PbAll materials in



NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-001-

016 16 133/0.40 3.0 14.6 69/0.25 1.0 5.0 45.1 253025 25 209/0.40 3.0 15.9 91/0.25 1.0 5.3 48.8 310035 35 285/0.40 3.0 17.1 140/0.25 1.0 5.6 51.6 364050 50 399/0.40 3.0 18.5 161/0.25 1.2 6.0 55.7 443070 70 342/0.51 3.0 20.6 69/0.51 1.2 6.4 61.2 581095 95 456/0.51 3.0 22.4 91/0.51 1.2 6.8 66.7 700120 120 627/0.51 3.0 24.8 112/0.51 1.2 7.2 71.4 857150 150 777/0.51 3.0 27.1 133/0.51 1.2 7.6 77.5 1020185 185 925/0.51 3.0 28.8 175/0.51 1.4 8.0 82.1 1183240 240 1221/0.51 3.0 31.1 196/0.51 1.4 8.6 88.3 1429300 300 1480/0.51 3.0 34.2 252/0.51 1.4 9.1 95.9 1700

Type 241.3 (3.3/3.3kV)

Type 241Mould-cured CPE Sheath • 3.3 - 11kV

4


NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-002-016 16 133/0.40 5.0 18.7 69/0.25 1.4 6.1 56.4 366025 25 209/0.40 5.0 20 91/0.25 1.4 6.4 60.0 434035 35 285/0.40 5.0 21.2 140/0.25 1.4 6.7 62.8 490050 50 399/0.40 5.0 22.6 161/0.25 1.4 7.1 66.9 578070 70 342/0.51 5.0 24.5 69/0.51 1.4 7.4 71.6 707095 95 456/0.51 5.0 26.4 91/0.51 1.4 7.9 76.7 858120 120 627/0.51 5.0 28.7 112/0.51 1.4 8.3 82.5 1029150 150 777/0.51 5.0 31.1 133/0.51 1.4 8.6 88.3 1200185 185 925/0.51 5.0 32.9 175/0.51 1.4 9.0 93.0 1375240 240 1221/0.51 5.0 35.2 196/0.51 1.4 9.6 99.1 1630

Type 241.6 (6.6/6.6kV)Power Conductor Earth Conductor

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-003-

035 35 285/0.40 7.6 26.5 140/0.25 1.8 8.1 77.1 690050 50 399/0.40 7.6 28.1 161/0.25 1.8 8.5 81.5 796070 70 342/0.51 7.6 30.0 69/0.51 1.8 8.9 86.4 942095 95 456/0.51 7.6 31.8 91/0.51 1.8 9.3 91.1 1088120 120 627/0.51 7.6 34.2 112/0.51 1.8 9.7 97.1 1290150 150 777/0.51 7.6 36.6 133/0.51 1.8 10.0 102.9 1479

Type 241.11 (11/11kV)Power Conductor Earth Conductor

Phone 61 240 28 65 65 • Fax 61 240 28 65 66 • www.amercableaus.com


Type 245Mould-cured CPE Sheath • 1.1-3.3kV

SummaryMainly used on longwall shearers. Cable has 3 central pilot cores for control circuits andearth continuity monitoring. Used also for continuous miners and peripheral longwall cables.


SheathReinforced mould-cured heavy-duty thermosetting elastomer sheathHD-90-CPE




Earth Conductors (3)Semiconductiveelastomer coveredflexible tinned copper


Central Pilot Core (3)EPR covered flexibletinned copper

Separator Tape1.1/1.1kV – polyester3.3/3.3kV and aboveuses semiconductivescreen



Put the Power of Nexans AmerCable in Your Mine

5

Standard cable



PbAll materials in



Type 245Mould-cured CPE Sheath • 1.1-3.3kV

NominalArea(mm2)

NominalStrandSize

(#/mm)




(mm)

Semi-ConductiveCradle Finger

Thickness(mm)


Approx.Mass

(kg/100m)Part No.35-010-016 16 133/0.40 2.0 12.2 69/0.25 1.8 6.2 4.1 42.6 235025 25 209/0.40 1.6 12.7 91/0.25 1.8 5.8 4.2 43.4 267035 35 285/0.40 1.6 13.8 140/0.25 1.4 5.6 4.4 45.6 311050 50 399/0.40 1.7 15.5 161/0.25 1.0 5.4 4.8 50.2 390070 70 342/0.51 1.8 17.5 69/0.51 1.0 5.1 5.1 54.8 501095 95 456/0.51 2.0 19.8 69/0.51 1.0 4.8 5.6 60.5 618120 120 627/0.51 2.1 22.4 69/0.51 1.2 4.7 6.0 66.8 779150 150 777/0.51 2.3 25.3 91/0.51 1.2 4.2 6.3 73.1 940

6


Type 245.1 (1.1/1.1kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameterOver

Insulation(mm)

InsulationThickness(#/mm)


NominalStrandSize(min#/mm)



(mm)

Semi-ConductiveCradle Finger

Thickness(mm)


Approx.Mass

(kg/100m)Part No.35-011-025 25 209/0.40 3.0 15.9 91/0.25 1.5 5.4 5.2 51.1 335035 35 285/0.40 3.0 17.0 140/0.25 1.0 5.2 5.4 54.5 397050 50 399/0.40 3.0 18.5 161/0.25 1.0 5.0 5.7 58.2 474070 70 342/0.51 3.0 20.6 69/0.40 1.2 4.7 6.0 62.8 592095 95 456/0.51 3.0 22.4 91/0.51 1.2 4.4 6.4 68.3 739120 120 627/0.51 3.0 24.8 112/0.51 1.2 4.3 6.7 74.0 897150 150 777/0.51 3.0 27.1 133/0.51 1.2 3.9 7.0 77.9 1028


Type 245.3 (3.3/3.3kV)


Photo courtesy Joy

NominalStrandSize(min#/mm)

NominalDiameterOver

Insulation(mm)




SummaryUsed for shuttle cars or other equipment withcable reels.


Highly flexible construction with abrasion resistant CPE sheath. Available in colours and stripes.




SheathReinforced mould-cured heavy-duty thermosettingelastomer sheathHD-90-CPE



Central Pilot CoreEPR covered extensibletinned copper

InsulationEthylene-propylene rubber(EPR) R-EP-90


Separator TapePolyester


Cradle SeparatorSemiconductive elastomer

7

Put the Power of Nexans AmerCable in Your Mine

PbAll materials in



Photo courtesy Joy


NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-004-025 25 209/0.40 1.6 10.9 120/0.32 1.0 4.0 37.0 215035 35 285/0.40 1.6 12.1 120/0.32 1.0 4.3 39.4 260

Other sizes available upon request

8


Type 275 (1.1/1.1kV)

If You Have a Special Requirement –Ask Your Nexans AmerCable Applications Engineer Today



Type 441.1Mould-cured CPE Sheath • 1.1 kV

SummaryGeneral use cable with Class 2 insulation and sheath thicknesses used for open cut/surface mining applications such as dewatering pumps.


Perfect for drill rigs in hard rock mining.

SheathReinforced mould-cured heavy duty thermosetting elastomer sheathXHD-90-CPE




InsulationEthylene-propylene rubber (EPR) XR-EP-90


Separator TapeNon-conductive




9




NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-012-006 6 84/0.30 1.5 8.5 42/0.25 0.8 3.8 29.8 111010 10 133/0.32 1.5 9.8 69/0.25 0.8 3.8 32.5 142016 16 133/0.40 1.6 11.3 105/0.25 1.0 3.9 36.1 185025 25 209/0.40 1.6 12.6 105/0.25 1.0 4.2 39.6 232035 35 285/0.40 1.6 13.6 140/0.25 1.0 4.4 43.8 276050 50 399/0.40 1.7 15.5 161/0.25 1.0 4.9 47.1 357070 70 342/0.51 1.8 17.5 69/0.51 1.0 5.3 52.3 473095 95 456/0.51 2.0 19.8 91/0.51 1.0 5.8 58.3 606120 120 627/0.51 2.1 22.4 112/0.51 1.0 6.3 64.7 779150 150 777/0.51 2.3 25.3 133/0.51 1.2 6.7 71.9 949185 185 925/0.51 2.5 27.3 175/0.51 1.2 7.3 77.5 1122240 240 1221/0.51 2.8 30.2 196/0.51 1.2 8.0 85.2 1393300 300 1480/0.51 3.0 33.8 252/0.51 1.4 8.7 94.2 1693


Type 441.1 (1.1/1.1kV)

PbAll materials in



Phone 61 240 28 65 65 • Fax 61 240 28 65 66 • www.amercableaus.com 10

Type 441.6Mould-cured CPE Sheath • 6.6 kV

SummaryMultiple use cable with Class 1 insulation andsheath thicknesses. Cable can be used as atrailing cable for shovels, drills, and other reeling applications.

AmerCable Mining Cable meets or exceedsAS/NZS 2802 Standards.










NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-014-016 16 133/0.40 3.0 15.5 105/0.25 1.0 5.0 47.3 276025 25 209/0.40 3.0 16.8 105/0.25 1.0 5.3 50.6 332035 35 285/0.40 3.0 17.8 105/0.25 1.0 5.6 53.5 361050 50 399/0.40 3.0 19.4 161/0.25 1.2 6.0 57.6 464070 70 342/0.51 3.0 21.3 69/0.40 1.2 6.3 62.2 583095 95 456/0.51 3.0 23.1 91/0.51 1.2 6.4 66.3 696120 120 627/0.51 3.0 25.5 112/0.51 1.2 6.6 72.2 868150 150 777/0.51 3.0 27.9 133/0.51 1.2 6.7 77.6 1021185 185 925/0.51 3.0 29.6 175/0.51 1.4 6.8 81.4 1169240 240 1221/0.51 3.0 32.0 196/0.51 1.4 7.0 87.0 1403300 300 1480/0.51 3.0 35.1 252/0.51 1.4 7.1 93.4 1650


Type 441.6 (6.6/6.6kV)

Conductive ScreenSemiconductive tape and extruded semiconductive layer


ee pages 19-20 for other available


PbAll materials in




Type 441.11Mould-cured CPE Sheath • 11kV

SummaryMultiple use cable with Class 1 insulation andsheath thicknesses. Cable can be used as atrailing cable for shovels, drills, bucket heelexcavator and other reeling applications.


SheathReinforced mould-cured extra heavy duty thermosetting elastomer sheathXHD-90-CPE









NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-015-025 25 209/0.40 5.0 20.8 105/0.25 1.2 6.3 61.4 452035 35 285/0.40 5.0 21.8 105/0.25 1.4 6.4 63.8 501050 50 399/0.40 5.0 23.5 161/0.25 1.4 6.5 67.6 588070 70 342/0.51 5.0 25.4 69/0.51 1.4 6.6 71.6 705095 95 456/0.51 5.0 27.2 91/0.51 1.4 6.8 75.8 845120 120 627/0.51 5.0 29.6 112/0.51 1.4 6.9 81.6 1011150 150 777/0.51 5.0 32.0 133/0.51 1.4 7.0 87.0 1177240 240 1221/0.51 5.0 36.1 196/0.51 1.4 7.3 96.3 1572

Other sizes and voltages available upon request


Type 441.11 (11/11kV)





PbAll materials in



11


Type 441.22Mould-cured CPE Sheath • 22kV

SummaryMultiple use cable with Class 1 insulation andsheath thicknesses. Cable is used primarily asa trailing cable for draglines.

AmerCable Mining Cable meets or exceedsAS/NZS 2802 Standards.

SheathReinforced mould-cured heavy-duty thermosetting elastomer sheathXHD-90-CPE









NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-016-035 35 285/0.40 7.6 27.3 140/0.25 1.8 6.9 76.3 679120 120 627/0.51 7.6 34.9 112/0.51 1.8 7.3 93.8 1224



Type 441.22 (22/22kV)





PbAll materials in



If You Have a Special Requirement –Ask Your Nexans AmerCable Applications Engineer


Enhanced Type 441 (SCR)Mould-cured CPE Sheath • 3.3kV

SummaryFully compliant Type 441 construction toAS/NZS 2802 offered in 3.3kV-22kV with the added earthing protection of a braidedtinned copper shielding system which is fully compliant to the Australian StandardType 450 cable.

n Provides additional earthing protection inhigh fault current situations

n Provides additional mechanical protectionwith the additional metallic shielding

n Class 1 insulation on 3.3kV cablesand above










Conductive ScreenExtruded semi-conductive layer




Braid ShieldPer type 450TapeSemiconducting

PbAll materials in



13

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-018-016 16 133/0.40 2.2 13.8 105/0.25 1.1 4.6 46.4 282025 25 209/0.40 2.2 15.3 105/0.25 1.1 4.9 50.1 343035 35 285/0.40 2.2 16.4 105/0.25 1.1 5.2 53.0 394050 50 399/0.40 2.4 18.3 105/0.25 1.1 5.7 58.4 487070 70 342/0.51 2.4 20.1 108/0.40 1.1 6.0 63.3 617095 95 456/0.51 2.4 21.8 91/0.51 1.3 6.3 67.7 733120 120 627/0.51 2.4 24.3 112/0.51 1.3 6.5 73.5 906150 150 777/0.51 2.4 26.8 133/0.51 1.3 6.6 78.9 1089



Type 441.3 (3.3kV)


Enhanced Type 441 (SCR)Mould-cured CPE Sheath • 6.6 – 22kV

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-019-016 16 133/0.40 3.00 15.4 105/0.25 1.1 5.0 50.8 329025 25 209/0.40 3.00 16.9 105/0.25 1.1 5.3 54.5 385035 35 285/0.40 3.00 17.9 105/0.25 1.1 5.6 57.3 444050 50 399/0.40 3.00 19.4 161/0.25 1.3 6.0 61.8 544070 70 342/0.51 3.00 21.3 108/0.40 1.3 6.3 66.7 666095 95 456/0.51 3.00 23.1 91/0.51 1.3 6.4 70.7 796120 120 627/0.51 3.00 25.5 112/0.51 1.3 6.6 76.6 962150 150 777/0.51 3.00 27.4 133/0.51 1.3 6.7 80.5 1070



Type 441.6 (6.6/6.6kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-020-025 25 209/0.40 5.0 20.9 105/0.25 1.3 6.3 65.5 538035 35 285/0.40 5.0 22.0 105/0.25 1.5 6.4 69.6 618050 50 399/0.40 5.0 23.6 161/0.25 1.5 6.5 71.9 683070 70 342/0.51 5.0 25.5 108/0.40 1.5 6.6 76.0 809095 95 456/0.51 5.0 27.2 91/0.51 1.5 6.8 79.8 924120 120 627/0.51 5.0 29.7 112/0.51 1.5 6.9 85.8 1107150 150 777/0.51 5.0 31.5 133/0.51 1.5 7.0 90.3 1281185 185 925/0.51 5.0 33.2 175/0.51 1.5 7.1 94.2 1441240 240 925/0.51 5.0 36.3 196/0.51 1.5 7.3 101.3 1730300 300 1480/0.51 5.0 38.4 252/0.51 1.9 7.4 109.3 2059



Type 441.11 (11/11kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)



NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-021035 35 285/0.40 7.6 27.4 105/0.25 1.9 6.8 80.7 748050 50 399/0.40 7.6 29.0 161/0.25 1.9 7.0 84.4 881070 70 342/0.51 7.6 28.5 108/0.40 2.0 7.1 88.7 1034095 95 456/0.51 7.6 32.6 91/0.51 1.9 7.2 93.3 1189120 120 627/0.51 7.6 34.9 112/0.51 1.9 7.3 98.9 1370150 150 777/0.51 7.6 37.0 133/0.51 1.9 7.4 103.1 1532185 185 925/0.51 7.6 38.5 175/0.51 2.0 7.5 106.4 1727240 240 925/0.51 7.6 41.7 196/0.51 2.2 7.7 113.9 2028



Type 441.22 (22/22kV)


Type 450 (SCR)Mould-cured CPE Sheath • 6.6 – 22kV

SummaryType 450 construction to AS/NZS 2802offered in 6.6kV-22kV with the added earth-ing protection of a braided tinned copper shielding system which is fully compliant tothe Australian Standard Type 450 cable.

n Provides additional earthing protection inhigh fault current situations

n Provides additional mechanical protectionwith metallic shielding

n Class 1 insulation




SheathReinforced mould cured extra heavy duty thermosetting elastomer sheathXHD-90-CPE



FillerRubber required to fillthe center interstice

TapeSemiconducting

Conductive ScreenExtruded semi-conductive layer

PilotElastomer coveredflexible tinned copper


Braid ShieldPer Type 450TapeSemiconducting

PbAll materials in



15


Part No.35-025-

095120

95120

456/0.51627/0.51

3.03.0

21.423.8

0.400.40

25.027.6

175/0.51175/0.51

2.22.3

6.46.5

67.072.4

78829953

Power ConductorPilot/EarthConductor

Type 450.6 (6kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)


NominalDiameterOver

Insulation(mm)

CompositeScreenWire

Diameter(mm)

NominalDiameterOver

CompositeScreen (mm)

Nom.StrandSize(min#/mm)

ElastomerCoveringThickness(mm)

SheathThickness(mm)


Approx.Mass(kg/km)

Part No.35-023-

095120

95120

456/0.51627/0.51

5.05.0

25.427.8

0.400.40

29.031.3

175/0.51175/0.51

2.703.25

6.76.9

76.281.7

982110847


Type 450.11 (11kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)


NominalDiameterOver

Insulation(mm)

CompositeScreenWire

Diameter(mm)

NominalDiameterOver




SheathThickness(mm)


Approx.Mass(kg/km)

Part No.35-026-

095120185

95120185

456/0.51627/0.51925/0.51

7.67.67.6

30.833.236.7

0.500.500.50

34.636.940.6

175/0.51175/0.51304/0.51

4.004.504.00

7.27.37.6

89.494.7102.9

115051431417935


Type 450.22 (22kV)

NominalArea(mm2)

NominalStrandSize

(#/mm)


NominalDiameterOver

Insulation(mm)

CompositeScreenWire

Diameter(mm)

NominalDiameterOver




SheathThickness(mm)


Approx.Mass(kg/km)

16

The Innovative Cable Solutions Company17

Mine SafeFeeder Cable

Summaryn Lighter weightn Super Tough HD CPE Sheathsn A uniquely identifiable outer sheath with

a RED CPE stripe helically applied andbonded into the HD Black CPE jacket

n Better earthing protection in phase-to-phase fault and phase-to-earth fault situations than with 241

n The superior earthing comes from a combination of state-of-the-art semiconducting materials and a braided earth shield

n Tinned copper shields provide mechanicalcoverage and minimise any possible shield wire voids. Shield wire integrity is enhanced by interwinding colour coded nylon braid

Safety Firstn Lighter, smaller and uniquely identifiable

SheathReinforced mould-cured heavy duty thermosetting elastomer sheathHD-90-CPE


AssemblyThree power cores andthree pilot coresassembled around anelastomer center filler


Pilot Cores (3)EPR/CPE coveredflexible tinned copper



Standard cable sheath isblack/red.

Copper ShieldPer Type 450

PbAll materials in



NominalArea(mm2)

NominalStrandSize

(#/mm)

NominalDiameter

Over Insulation(mm)


Insulation/CoveringThickness(mm)

NominalStrandSize

(min#/mm)



(mm)


Approx.Mass

(kg/100m)Part No.35-022-016 16 133/0.40 1.4 9.1 19/0.47 0.8 2.5 27.3 149025 25 209/0.40 1.4 10.4 19/0.47 1.0 2.5 30.2 193035 35 285/0.40 1.5 11.7 19/0.47 1.0 2.5 33.0 220050 50 399/0.40 1.7 13.7 37/0.42 1.0 3.0 39.8 328070 70 342/0.51 1.8 15.8 37/0.42 1.0 3.3 44.9 421095 95 456/0.51 2.0 18.1 37/0.42 1.0 3.8 50.8 548120 120 627/0.51 2.2 20.9 37/0.42 1.0 3.8 60.5 740150 150 777/0.51 2.3 22.9 37/0.42 1.0 4.4 62.6 840185 185 925/0.51 2.5 24.9 37/0.42 1.0 5.1 73.4 1041240 240 1221/0.51 2.7 28.4 37/0.42 1.0 5.7 78.8 1326

Power ConductorPilot Cores

(Type A Feeder Cables Only)

Type A (1.1kV)

18Phone 61 240 28 65 65 • Fax 61 240 28 65 66 • www.amercableaus.com

Engineering &Technical SupportMine safety and maximum cable productivity are Nexans AmerCable’stop priorities for our customers.

Underground or Open Cut, Nexans AmerCable’s experienced applications engineers are ready to provide on-site cable evaluation, training and innovative product solutions.

A few extra minutes spent in training can save hoursof costly downtime.

Cable Handling Best PracticesSometimes, getting the most life out of your mining cablesmeans learning how to transport and deploy them correctly.

Our applications engineers can conduct on-site training on the best ways to handle and deploy power cables to extend their service life, reduce down time and enhance safety in your mine.

MineCable-Safeis an investment in Safety and Productivity that brings the knowledge and experience of our applications engineers to your mine.

MineCable-SafeFor Underground or

Open Cut Mines

Safe Cable Practices

Worker Safety

Extended Cable Life

The Innovative Cable Solutions Company19

CPE Only

Black/White Blue/Green Yellow/Blue Orange/White Red/Blue Black/Green

Safety in Colours & Stripes

Black/Red(MSFC only)

Blue/White Red/White Green/White

Nexans AmerCable provides additional colour combinations by vulcanising a contrasting coloured stripe into the sheath of our round CPE cables.

Shown below are a few examples of the many possible sheath / stripe combinations.Consult with your AmerCable applications engineer for a complete list of available stripe options.

Have youbeen striped?

Available only from Nexans AmerCable

Improved Safetythrough easier

circuit identification

Specific colours for specific equipment

Striped CablesAvailable only

on CPEsheathed cables

20Phone 61 240 28 65 65 • Fax 61 240 28 65 66 • www.amercableaus.com

Sheaths

Black(Standard)

Blue Green Orange Yellow Red

CPE Colours

Nexans AmerCable CPE SheathsNexans AmerCable’s thermoset Chlorinated Polyethylene (CPE) sheath provides the physical performance and strength needed to resist wear, tear, abrasion and compression cuts caused byeveryday mining use.

This tough, durable sheath is a proven performer in mines throughout the world. NexansAmerCable’s engineered cable construction includes a taped-core with fillers or integral filled andtandem extrusion of the sheath layers. Two-pass sheaths, extruded in tandem, yield an inseparablebond between the layers. Integral filling of the cable core reduces torsion-induced damage.

Nexans AmerCable’s CPE colored sheaths have the identical physical properties of our standardblack sheath. These high visibility cables can improve mine safety by providing easy circuit identification.

Photo courtesy Bucyrus


MechanicalInformation

Recommended Minimum Cable Bending RadiusBend rating x nominal overall cable diameter = Minimum Bending Recommendation

(unless otherwise specified)

Unarmored CablesRated 1.1/1.1kV

Application Unarmored CablesRated 3.3/3.3kV and Above

Delivery Drum 5 7

Fixed Bend 4 6

Free Flexing 6 10

Permanently Repeating Reeling 10 12

Sheave Pass Over 10 16

Rating FactorAmbient Air Temperature ˚C

ConductorTemp ˚C 15 20 25 30 35 40 45 50 55 60

75 1.35 1.28 1.21 1.14 1.07 1.0 0.91 0.82 0.72 0.6090 1.26 1.20 1.15 1.10 1.05 1.0 0.94 0.88 0.81 0.73

Reel Correction FactorsFor use with ampacities when one or more layers of cable are wound on a reel. Cables must be derated to prevent over-heating.

Higher/LowerTemperature FactorsIf trailing cables are exposed to higher or lowertemperatures in underground applications,apply these rating factors for current capacity.

DeratingNo. of Layers Factor

Cylindrical Drum1234

VentilatedUnventilated

0.850.75

0.850.650.450.35

Radial Drum

Bending RadiusOne of the most common causes of cable failure is exceeding Nexans AmerCable’s recommendedbend radius. Exceeding the recommended bend radius can damage the conductor, pilot and insulation. Since this is normally not visible, this damage will result in unexpected cable failure andcostly downtime.

21

22

MechanicalInformation

Reactance Values241.1

Conductor SizeNominal mm2

Reactance50 Hz, ohm to

neut/km

Capacitance10-9 faradper km

610162535507095

120150185240300

0.1360.1220.1150.1080.1030.09820.09400.09160.08800.08780.08670.08340.0839

247.3318.0359.3429.6478.8528.4582.9602.0663.0680.2706.9703.3739.9




neut/km


162535507095

120150185240300

0.1280.1200.1140.1080.1030.09820.09380.09160.08990.08500.0848

242.5278.5305.4348.4397.1445.6507.3570.9615.2675.3735.3




neut/km


162535507095

120150185240

0.1410.1320.1260.1180.1120.1070.1020.09950.09730.0921

171.3193.8210.5237.1267.0296.8334.6373.3400.3436.9


Pulling TensionsAnother common cause of failure is excessive tension. Pulling too long of lengths, especially in a small radius will de-cable the power conductorsand cause the cable to kink.

Electrical Information

RecommendedPulling Force

Application All VoltagesStraight Pull

Pull Around a Radius20N/mm215N/mm2

ElectricalInformation




neut/km


162535507095

120150

0.1320.1200.1130.1070.1010.09730.09350.0916

304.5429.5478.8528.4582.9602.0663.0680.2




neut/km


2535507095

120150

0.1260.1220.1150.1080.1030.09760.0943

278.5305.4348.4397.1445.6507.3570.9

Reactance Values275



neut/km


16253550

0.1070.1010.09590.0924

427.7513.5572.0621.8




neut/km


610162535507095

120150185240300

0.1360.1220.1150.1080.1030.09820.09400.09160.08800.08780.08670.08340.0839

247.3318.0359.3429.6478.8528.4582.9602.0663.0680.2706.9703.3739.9

23 The Innovative Cable Solutions Company

Photo courtesy Joy




neut/km


2535507095

120150

0.1450.1380.1300.1230.1180.1120.109

147.8159.2177.2197.5217.5242.7268.6


24

Reactance Values441.6 & 441.6 Enhanced SCRConductor Size

Nominal mm2


neut/km


162535507095

120150240

0.1360.1280.1220.1150.1090.1040.1000.09590.0935

262.4300.8329.6370.6419.2467.7527.4604.2450.1

Reactance Values441.11& 441.11 Enhanced SCRConductor Size

Nominal mm2


neut/km


2535507095

120150185240300

0.1390.1340.1250.1180.1130.1070.1040.1010.09700.0946

205.7225.3250.6280.4310.0347.7378.8403.8452.6486.4



Nominal mm2


neut/km


35507095

120150185240

0.1440.1360.1290.1230.1170.1130.1100.106

169.2186.3206.6226.3251.6272.2289.0321.4


Nominal mm2


neut/km


162535507095

120150185240300

0.1310.1230.1180.1120.1060.1010.09700.09480.08890.08420.0839

328.3379.5417.9445.4506.1579.2643.5651.1778.8853.9952.9

Shuttle Car Cable AnchorsProper UseSC Anchor should be 3 metre minimum from passing shuttle car.• Spreads high tension over more cable• Reduces shock loading of soft-drawn copper conductors

• Can eliminate extremely tight bend aroundtop of batwing

Cable Anchor TooClose to Feeder Cable

Too Close to Anchor

No!No!



Reeling & Trailing Cables

Nominal Area

mm2

Conductor DC ACNotional Resistance Resistance Volt Drop Fault CurrentStrand @20˚C @90˚C milli-Volt/ 1 SecondNo/mm Ω/km Ω/km Amp/meter 3-Phase kA

6 84/0.30 3.20 4.08 7.07 0.85910 133/0.32 1.78 2.26 3.91 1.4316 133/0.40 1.14 1.45 2.51 2.2925 209/0.40 0.722 0.920 1.61 3.5835 287/0.40 0.527 0.672 1.18 5.0150 399/0.51 0.379 0.484 0.857 7.1670 342/0.51 0.267 0.340 0.615 10.0095 456/0.51 0.200 0.255 0.473 13.60

120 627/0.51 0.145 0.186 0.360 17.20150 777/0.51 0.117 0.151 0.305 21.50185 925/0.51 0.0986 0.127 0.268 26.50240 1221/0.51 0.0747 0.0965 0.222 34.40300 1480/0.51 0.0616 0.0801 0.201 43.00

Reeling & Trailing Cables Amperes – Continuous Current

Conductor Size

mm2

1.1/1.1kV 3.3/3.3 - 33/33kV 1.1/1.1kV 3.3/3.3 - 33/33kV1.5 23 - 18 -2.5 30 - 23 -6 53 - 40 -10 70 - 53 -16 95 97 73 7225 128 128 96 9535 152 152 115 11050 191 191 141 13670 220 220 160 15595 265 265 196 190120 321 321 227 221150 363 363 261 257185 395 395 284 280240 455 455 327 324300 520 520 374 371

Current Carrying Capacities

General

In accordance with IEC60287 for the free air condition based on a conductor temperature of 90°C, and an ambient air temperature of 40°C, a solar radiation absorption coefficient of 0.8 and an intensity of 1000 W/m2, where exposed to direct sunlight, the following current carrying capacities should be adopted:

Protected from SunCable Voltage Rating

Exposed to SunCable Voltage Rating

25

Manufacturing

Nexans AmerCable is the leading global manufacturer of open cut andunderground mining cables. Our manufacturing facility is located in El Dorado, Arkansas, United States of America.

Nexans AmerCable is an ISO 9001 certified cable manufacturer that combines leading-edge technology, proven manufacturing techniques andhigh quality service to deliver the finest mining cable products available.

Nexans AmerCable has earned the following international mining 3rd party testing certifications:• AS/NZS • MSHA • CSA • GOST • MA • SABS • IEC

More than any other international cable supplier!

AS/NZS


7_13© 2013, AmerCable Incorporated

Unit 5, 10 Enterprise Drive, Beresfield NSW Australia 2322 • Phone 61 240 28 65 65 • Fax 61 240 28 65 66

Low smoke halogen-free fire resistantor flame retardant Type P cables.

Foil shielded, powercables engineered for use in variable frequency AC driveapplications.Available in several constructions

Crush and ImpactResistant Type Pcables withoutexternal armoring.

Single and 2/conductor600V and 2000V.Flexible, reliable andtightest diameter tolerances. PV cables.AmerSol dual-certified(TÜV and UL).

Innovative Cable Solutions for the Resources Mining and Energy Industries

Innovative Cable Solutions for the Resources Mining and Energy Industries

Contact your Nexans AmerCable Representative

Surface Catalog 8/22 - Nexans AmerCable Incorporated · Nexans AmerCable believes the information...

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