Index [] Nexans AmerCable ... Surface or underground – Nexans AmerCable has a cable productivity...

Index

Nexans AmerCable believes the information presented throughout this catalog to be reliable and current. All information is subject to change without notice. The information listedis approximate, and is presented only as a guide for product selection. We make no claims or warranties for the suitability of any product for any particular application.

© 2014, AmerCable Incorporated

36-311 Type W (Flat) 2/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

36-314 Type W (Flat) 4/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

36-320 Type G (Flat) 2/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7

36-322 Type G-GC (Flat) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-9

36-431 Type W (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . 10-11

36-432 Type W (Round) 4/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . 12-13

36-442 Type G-GC (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . . . 14-15

36-503 Type SHD-GC (Round) 3/C 2kV . . . . . . . . . . . . . . . . . . . . . . 16-17

36-504 Type SHD-PCG 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-19

36-505 Type SHD-CGC 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20-21

36-506 Type SHD-CGC 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22-23

36-510 Type SHD (Flat) 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24-25

36-515 Type SHD-GC 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26-27

Type SHD-GC (Round) 3/C 2300V . . . . . . . . . . . . . . . . . . . . . . 27

36-516 Type SHD-PCG 5kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28-29

36-601/602/604 Type MP-GC 3/C 5-15kV (EP/CPE) . . . . . . . . . . . . . . . . . . . . 30-31

36-621/622/624 Type MP-GC 3/C 5-15kV (XLP/PVC) . . . . . . . . . . . . . . . . . . . 32-33

36-202-018 Longwall Signal Cable 2-9/C 50 Volts . . . . . . . . . . . . . . . . . . . 34

36-202-118 Underground Lighting Cable 2-9/C 110 Volts . . . . . . . . . . . . . . 35

37-119 DLO 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36-37

36-501 VFD 2kV . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38-39

Tiger Stripes – Reflective and Standard . . . . . . . . . . . . . . . 40-41

Jacket Materials – CPE and TPU . . . . . . . . . . . . . . . . . . . . . . . 42

Safety, Training and Education . . . . . . . . . . . . . . . . . . . . . . . . 43

Cable Assemblies and Refurbishing . . . . . . . . . . . . . . . . . . 44-45

El Dorado, Arkansas

Made in America

1

Committed to Safer,More Productive MiningSince the electrification of mines,Nexans AmerCable’s core business has been powering mine equipment.Surface or underground – Nexans AmerCable has acable productivity solution for you. Our innovatively engineered and manufactured Tiger® Brand cable lineis designed for your toughest conditions. As the leading producer of mining cables in North America,Nexans AmerCable is dedicated to producing:

n cables that last longer in harsh mining environments

n cables designed to help provide greater levels of safety and productivity

n lowest cable cost per ton!

Mining Cable Innovationn Designing insulating and jacketing materials that

are more flexible with greater resistance to abrasion and moisture

n Cable constructions that last longer providing reduced down time for increased production

n New product development that addresses environmental, safety and cost reduction issues specific to your mining application

Operating Excellencen Industry leading On-Time

delivery

n Standard lead-time of 8 to 10 weeks

n Urgent response shipment capability of 2 to 4 weeks

n Strategically located inventories throughout the major mining regions

n Nexans AmerCable is an ISO-9001 certified manufacturer

Hands-on Field SupportOur mine-experienced field application engineers are available 24/7 for on-site evaluation and solutions. Theyalso conduct education and training sessions that addresssafety, splicing and cable handling issues. See page 43 for more information.

Factory InstalledCable Assemblies

See pages 44-45 for more information.

SAVETIME &MONEY

Manufactured by Nexans AmerCable • (870) 862-4919 • (800) 643-1516 • Fax (870) 862-96132

Tiger® Brand is a registered trademark of AmerCable Incorporated.

36-311

Type W Flat 2/CMold-cured Jacket • 600/2000 Volts

ApplicationFor use on D.C. off-track mining equipment.Especially designed for D.C. shuttle cars, drills,cutting and loading machines. Recommendedmaximum continuous conductor temperature is 90°C.

Cable carries “P-07-KA - - MSHA” marking indicating listing by the Mine Safety and HealthAdministration and the Pennsylvania Departmentof Environmental Protection.

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58,ASTM B-172 and B-33.

Insulation90°C ethylene-propylenerubber (EPR)

JacketMold-cured thermosetwith cable identification via permanent marking.Standard Jacket: Black

ConductorsFlexible tinned copper

ReinforcementSynthetic yarn over assembly

D-shaped cross-section

� Mine Safety & Health Administration 07-KA - - MSHA.

� Pennsylvania Department of Environmental Protection P-07-KA.

� Insulated Cable Engineers Association S-75-381. Design standard for miningcables.

Ratings & Approvals

Photo courtesy Joy Mining Equipment

350 Bailey Road • El Dorado, Arkansas USA • www.nexansamercable.com • e-mail: mining@nexansamercable 3

*Ampacity – Based on continuous duty at 90°C conductor temperature.

Tolerances – ± 0.030" Minor Dimension± 0.040" Major Dimension

SizeAWG

8 6 4 2 1 1/0 2/0 4/0

36-311-

008 006 004 002 001 010 020 040

No. of Wiresper

Conductor

133 7x19 133 7x19 259 7x37 259 7x37 259 7x37 259 7x37 329 7x47 532 19x28

InsulationThickness

mils

6060606080808080

NominalOutside

Dimensions in.

0.51 x 0.840.56 x 0.930.61 x 1.050.73 x 1.240.81 x 1.400.93 x 1.510.99 x 1.631.10 x 1.89

Approx.Weightlbs. per1,000 ft.

340 440 580 850 1070 1310 1600 2300

Ampacity*40°C

Ambient Temp

72 95 127 167 191 217 250 328

Power Conductors

36-311 • Type W Flat 2/C • 600/2000 Volts

ShuttleCar

Primary UsageRecommendation

Number of Multiplying Layers Correction Factors

1 0.85 2 0.65 3 0.45 4 0.35

Reel Correction FactorsFor use with ampacities when oneor more layers of cable are woundon a reel. Cables must be deratedto prevent over heating on reel.1

Correction FactorsFor ampacities for various ambienttemperatures above or below 40°C.1

Ambient Temp. Multiplying Degrees C Correction Factors

10 1.26 20 1.18 30 1.10 40 1.00 50 0.90

Nearest StandardMetric Cond.

mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500

Area ofAWG/kcmilin mm2

0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000

AWG/Metric Cross Reference

1Tables reproduced from standards publicationICEA-S-75-381, NEMA WC-58



36-314

Type W Flat 4/CMold-cured Jacket • 600/2000 Volts

ApplicationFor use on A.C. off-track mining equipment.Especially designed for A.C. shuttle cars, drills,cutting and loading machines. Recommendedmaximum continuous conductor temperature is 90°C.

Cable carries “P-07-KA - - MSHA” marking indicating listing by the Mine Safety and HealthAdministration and the Pennsylvania Departmentof Environmental Protection.


Insulation90°C ethylene-propylenerubber (EPR). Color codedblack, white, red, green.

JacketMold-cured thermosetwith cable identification via permanent marking.Standard Jacket: Black


Square and D-shaped cross-section

� Mine Safety & Health Administration 07-KA - - MSHA.



Ratings & Approvals






SizeAWG

6 4 2 1

36-314-

006 004 002 001

No. of Wiresper

Conductor

133 7x19 259 7x37 259 7x37 259 7x37

InsulationThickness

mils

60606060

NominalOutside

Dimensions in.

0.68 x 1.710.76 x 1.910.82 x 2.250.98 x 2.54


910 1220 1720 2240

Ampacity*40°C

AmbientTemp

72 93 122 143

Power Conductors

36-314 • Type W Flat 4/C • 600/2000 Volts

Pump

ShuttleCar

RoofBolter



1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.90


mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000





36-320

Type G Flat 2/CMold-cured Jacket • 2000 Volts

ApplicationFor use on D.C. off-track mining equipment.Especially designed for D.C. shuttle cars, drills,cutting and loading machines. Recommendedmaximum continuous conductor temperature is 90°C.

Cable carries “P-07-K - - MSHA” marking indicating listing by the Mine Safety and HealthAdministration and the Pennsylvania Departmentof Environmental Protection.

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58,ASTM B-172 and B-33.Insulation

90°C ethylene-propylenerubber (EPR)

JacketMold-cured thermosetwith cable identification via permanent marking.



Ground WireUni-directional lay flexible tinned copper

D-shaped cross-section

� Mine Safety & Health Administration 07-KA - - MSHA. All underground miningcables

� Pennsylvania Department of Environmental Protection P-07-KA. All underground mining cables.

� Insulated Cable Engineers Association S-75-381. Design standard for mining cables.

Ratings & Approvals





SizeAWG

6 4 2 1 1/0 2/0

SizeAWG

8 7 5 4 3 2

36-320-

006 004 002 001 010 020

No. of Wiresper

Conductor

133 7x19 259 7x37 259 7x37 259 7x37 259 7x37 329 7x47

No. of Wiresper

Conductor

270 6x45 180 6x30 168 6x28 168 6x28 204 6x34 246 6x41

InsulationThickness

mils

606060808080

NominalOutside

Dimensions in.

0.56 x 1.020.61 x 1.150.73 x 1.350.81 x 1.550.93 x 1.670.99 x 1.85


500 660 990 1230 1540 1870

Ampacity*40°C

Ambient Temp

95 127 167 191 217 250

Power Conductors Grounding Conductor

36-320 • Type G Flat 2/C • 2000 Volts


ShuttleCar

RoofBolter


1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.90


mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000





36-322

Type G-GC Flat 3/CMold-cured Jacket • 2000 Volts

ApplicationFor use on A.C. off-track mining equipment.Especially designed for A.C. shuttle cars, drills,cutting and loading machines. Recommendedmaximum continuous conductor temperature is 90°C.

Cable carries “P-07-KA-MSHA” marking indicating listing by the Mine Safety and HealthAdministration and the Pennsylvania Departmentof Environmental Protection.

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58, ASTM B-172 and B-33.


JacketMold-cured thermosetwith cable identification via permanent marking.



Ground WireUni-directional lay flexible tinned copperwith green covering

Ground Check WireUni-directional lay flexible tinned copperwith yellow insulation

Square and D-shaped cross-section

� Mine Safety & Health Administration 07-KA - - MSHA



Ratings & Approvals





Ground Check– #8 AWG minimum

SizeAWG

6 4 2 1

SizeAWG

8 7 5 4

36-322-

006 004 002 001

No. of Wiresper

Conductor

133 7x19 259 7x37 259 7x37 259 7x37

No. of Wiresper

Conductor

270 6x45 180 6x30 168 6x28 168 6x28

InsulationThickness

mils

60606080

NominalOutside

Dimensions in.

0.67 x 1.690.75 x 1.890.81 x 2.230.97 x 2.48


940 1240 1690 2170

Ampacity*40°C

AmbientTemp

79 104 138 161

Power Conductors Grounding Conductor

36-322 • Type G-GC Flat 3/C • 2000 Volts


Pump

ShuttleCar

RoofBolter


1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.90


mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000





36-431

Type W Round 3/CMold-cured Jacket • 2000 Volts

ApplicationEspecially suitable for general use where baregrounding conductors are not required ordesired. Recommended maximum continuousconductor temperature is 90°C.

Cable carries “P-7K-184-MSHA” marking indicating listing by the Mine Safety and HealthAdministration and the Pennsylvania Departmentof Environmental Protection.



Jacket1

Reinforced mold-cured thermosetting ChlorinatedPolyethylene (CPE) Jacket.Cable identification via permanent marking.


Round-shaped cross-section

TapeNon-conducting


See Page 42 for jacket color options.

See Page 40-41 for Tiger Stripe options

� Mine Safety & Health Administration 184-MSHA.

� Pennsylvania Department of Environmental Protection P-184.

� Tiger® Brand Mining Cables meet or exceed ICEA Standards S-75-381 & CSA Standards C 22.2 #96.

� Canadian Standards Association File 82346, FT1, FT5, -50°C Type SHD-GC, SHD-BGC up to 25kVType W, G, G-GC, G-BGC up to 2kV

Ratings & Approvals


36-431 • Type W Round 3/C • 2000 Volts

1Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.


Tolerances – ± 0.030" 8-1 AWG± 0.040" 1/0 - 2/0 AWG± 0.050" 3/0 - 4/0 AWG

SizeAWG

8 6 4 2 1 1/0 2/0 3/0 4/0

36-431-

008 006 004 002 001 010 020 030 040

No. of Wiresper

Conductor

133133259259 259266 323418 532

InsulationThickness

mils

606060608080808080

NominalOutside

Dimensions in.

0.91 1.01 1.17 1.34 1.51 1.65 1.75 1.89 2.04


550 730 1020 1430 1800 2140 2580 2922 3800

Ampacity*40°C

Ambient Temp

59 79 104 138 161 186 215 249 287

Power Conductors


1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.90


mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000





36-432

Type W Round 4/CMold-cured Jacket • 2000 Volts

ApplicationEspecially suitable for use with mobile miningequipment such as continuous miners, drills,cutters, loading machines and AC shuttle cars.Type W is for applications where bare grounding conductors are not required or desired.Recommended maximum continuous conductor temperature is 90°C.




Jacket1






TapeNon-conducting

PureIntegral Fillfor greatertorsion

resistance

PureIntegral Fill

Cable shown with optional Tiger Stripes. See page 40-41.Photo courtesy Joy Mining Equipment





Ratings & Approvals


36-432 • Type W Round 4/C • 2000 Volts


1Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.


Tolerances – ± 0.030" 8-1 AWG± 0.040" 1/0 - 2/0 AWG± 0.050" 3/0 - 4/0 AWG

SizeAWG

8 6 4 2 1 1/0 2/0 3/0 4/0

36-432-

008 006 004 002 001 010 020 030 040

No. of Wiresper

Conductor

133133259259 259266 323418 532

InsulationThickness

mils

606060608080808080

NominalOutside

Dimensions in.

0.99 1.10 1.27 1.48 1.68 1.79 1.93 2.07 2.26


670 890 1250 1800 2270 2680 3200 3627 4650

Ampacity*40°C

Ambient Temp

54 72 93 122 143 165 192 221 255

Power Conductors

ContinuousMiner

ShuttleCar

Pump


1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.90



mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-442

Type G-GC Round 3/CMold-cured Jacket • 2000 Volts

ApplicationEspecially suitable for use with mobile miningequipment such as continuous miners, drills,cutters, loading machines, AC shuttle cars andpumps. Type G-GC is for applications wheregrounding conductors and a ground check conductor are required. Recommended maximum continuous conductor temperature is 90°C. Suitable for shallow water submersion.




Jacket1

Reinforced mold-cured thermosetting ChlorinatedPolyethylene (CPE) Jacket.Cable identification via permanentmarking.


Ground WiresFlexible tinned copper

Ground Check Conductor2

Flexible tinned copper with yellow polypropyleneinsulation




resistance

PureIntegral Fill

TapeNon-conducting


Also available with Extra-Tough ThermoplasticPolyurethane (TPU) jacketfor extremely abrasiveenvironments! See Pg. 42


PumpApplicationConstruction36-442 is available withinsulated grounds forpump applications thatrequire this specification.





Ratings & Approvals


1Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jackets available upon request.2Ground Check Conductor – 10 AWG (minimum 49 strand 7x7) ground check conductor on

8 AWG through 2 AWG cable.

8 AWG (minimum 133 strand 7x19) ground check conductor on 1 AWG through 4/0 AWG cable.

6 AWG (minimum 133 strand 7x19) ground check conductor on 250 kcmil and larger cable.


Tolerances – ± 0.030" 8-1 AWG± 0.040" 1/0 - 2/0 AWG± 0.050" 3/0 - 4/0 AWG± 0.060" 250 - 500 kcmil

36-442 • Type G-GC Round 3/C • 2000 Volts


ContinuousMiner

ShuttleCar

RoofBolter

Pump

SizeAWG

8 6 4 2 1 1/0 2/0 3/0 4/0250350500

SizeAWG

10 10 8 7 6 5 4 2 2 2 1/0 2/0

No. of Wiresper

Conductor

133259259259259266323418 532627888

1221

No. of Wiresper

Conductor

4949

133133133133259259 259259266323

InsulationThickness

mils

606060608080808080959595

NominalOutside

Dimensions in.

0.97 1.05 1.19 1.34 1.51 1.65 1.75 1.89 2.04 2.39 2.68 3.03


600 750 1070 1480 1890 2340 2750 3377 3980 5000 6750 8900

Ampacity*40°C

Ambient Temp

59 79 104 138 161 186 215 249 287 320 394 487

Power Conductors Grounding Conductors

36-442-

008 006 004 002 001 010 020 030 040 250 350 500


1 0.85 2 0.65 3 0.45 4 0.35




10 1.26 20 1.18 30 1.10 40 1.00 50 0.901Tables reproduced from standards publicationICEA-S-75-381, NEMA WC-58

See Page 13 for AWG/Metric Cross Reference


36-503

Type SHD-GCMold-cured Jacket • 2000 Volts

ApplicationHeavy duty portable power cable for use in circuits not exceeding 2,000 volts. Designed for applications such as longwall shearers, continuous miners, loaders, drills, conveyors,pumps and mobile equipment where groundingconductors, a ground check conductor andmetallic shielding are required. Recommended maximum continuous conductor temperature is90°C. Suitable for shallow water submersion.

Cable carries “P-7K-184-MSHA” marking indicating acceptance as flame resistant by thePennsylvania Department of EnvironmentalProtection and the Mine Safety and HealthAdministration.

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58.


Jacket1



TapeNon-conducting




Flexible tinned copperwith yellow polypropyleneinsulation


InsulationShieldingTinned copperand color codednylon braid

Separator Tape





resistance

PureIntegral Fill


� Mine Safety & Health Administration 7K-184-MSHA.

� Pennsylvania Department of Environmental Protection P-7K-184.



� Canadian Standards Association Type SHD-GC FT4

Ratings & Approvals



36-503 • Type SHD-GC 3/C • 2000 Volts


ContinuousMiner

Longwall Miner

Pump


1Jacket – Extra-Heavy-Duty (EHD) CPE jacket. Black is standard. Colored EHD CPE jackets available upon request. See page 42.

2Ground Check Conductor – 10 AWG (minimum 49 strand 7x7) ground check conductor on 8 AWG through 2 AWG cable.

8 AWG (minimum 133 strand 7x19) ground check conductor on 1 AWG through 4/0 AWG cable.


Tolerances – ± 5% of nominal outside diameter

SizeAWG

6 4 2 1 1/0 2/0 3/0 4/0250350500

SizeAWG

10 8 6 5 4 3 2 1 1/0 2/0 4/0

No. of Wiresper

Conductor

133259259259266323418 532627888

1221

No. of Wiresper

Conductor

49133133133259259259 259266323532

InsulationThickness

mils

7070708080808080959595

NominalOutside

Dimensions in.

1.29 1.40 1.59 1.76 1.86 2.00 2.13 2.31 2.51 2.81 3.19

Jacket Thickness

mils

155 155 170 190 190 205 205 220 220 235 265


1160 1490 2000 2450 2840 3400 3680 4860 5950 740010100

Ampacity*40°C

Ambient Temp

93 122 159 184 211 243 279 321 355 435 536


36-503-

006 004 002 001 010 020 030 040 250 350 500

RoofBolter





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-504

Type SHD-PCG • LongwallMold-cured Jacket • 2000 Volts

ApplicationHeavy duty portable power cable designed foruse on longwall shearers, where three shieldedpower conductors, three unshielded controlconductors, and a grounding conductor arerequired. Recommended maximum continuousconductor temperature is 90°C.



Ground ConductorFlexible tinned copper located in the center of the cable

Jacket1



TapeNon-conducting

Insulation90°C ethylene-propylenerubber (EPR)Control Group 3 Conductors

Flexible tinned copperethylene polypropylene rubberinsulation color coded black,white, red and an overall thermosetting jacket


Insulation ShieldingTinned copper and color-coded nylon braid

Separator TapeNon-conducting

See Page 42 for jacketcolor options.


resistance

PureIntegral Fill

Photo courtesy DBT America



� Tiger® Brand Mining Cables meet or exceed ICEA Standards S-75-381.

Ratings & Approvals


36-504 • Type SHD-PCG Longwall • 2000 Volts


Longwall Miner


1Jacket – Extra-Heavy-Duty (EHD) black CPE is standard. Colored EHD CPE jacketsavailable upon request. See page 42.


SizeAWG

2/0 3/0 4/0

SizeAWG

2 1 1/0

SizeAWG

8 8 6

No. of Wiresper

Conductor

323418532

No. of Wiresper

Conductor

246258426

No. of Wiresper

Conductor

133133133

NominalOutside

Dimensions in.

2.23 2.32 2.67


3510 4075 4990

Ampacity*40°C

Ambient Temp

243 279 321

Power Conductors Grounding Conductors Control Conductors

36-504-

020 030 040


See pages 44-45 for moreinformation.

SAVETIME &MONEY





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-505

Type SHD-CGC 3/CMold-cured Jacket • 2000 Volts

ApplicationHeavy duty portable power cable for use in circuitsnot exceeding 2,000 volts. Designed for applicationssuch as longwall shearers, continuous miners, loaders, drills, conveyors, pumps, and other mobileequipment requiring grounding conductors, where a ground check conductor, and metallic shieldingare required. Recommended maximum continuousconductor temperature is 90°C.

Cable carries “P-7K-184-MSHA” marking indicating acceptance as flame resistant by thePennsylvania Department of Environmental Protectionand the Mine Safety and Health Administration.

Tiger® Brand Mining Cable meets or exceeds ICEA Standards S-75-381/NEMA WC-58, ASTM B-172 and B-33.


Jacket1

Reinforced mold-cured thermosettingChlorinated Polyethylene(CPE) Jacket. Cableidentification via permanent marking.




Flexible tinned copper withyellow insulation located inthe center of the cable

Round shaped cross-section


TapeNon-conductingSeparator TapeNon-conducting





resistance

PureIntegral Fill





Ratings & ApprovalsPhoto courtesy Eickhoff



2Ground Check Conductor – 16 AWG tinned copperconductor, designed to withstand extreme flexingand be extensible, insulated with yellow polypropylene



36-505 • Type SHD-CGC 3/C • 2000 Volts


Longwall Miner

ContinuousMiner

SizeAWG

2/0 3/0 4/0350

SizeAWG

5 4 3 1

No. of Wiresper

Conductor

323418 532888

No. of Wiresper

Conductor

133259259259

InsulationThickness

mils

80808095

NominalOutside

Dimensions in.

2.09 2.21 2.36 2.81

Jacket Thickness

mils

205 205 220 250


3400 3934 4860 7400

Ampacity*40°C

Ambient Temp

243 279 321 435


36-505-

020 030 040 350



SAVETIME &MONEY





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000



36-506

Type SHD-CGC 3/CMold-cured Jacket • 5000 Volts


Jacket1

Reinforced mold-cured thermosettingChlorinated Polyethylene(CPE) Jacket. Cableidentification via permanent marking.




Flexible tinned copper withyellow insulation located inthe center of the cable


Strand ShieldSemi-conductinglayer

ApplicationHeavy duty high voltage portable power cablefor use in circuits not exceeding 5000 volts.Designed for applications such as longwall miners, continuous miners, conveyors, pumps,and other mobile equipment requiring groundingconductors, a ground check conductor, andmetallic shielding overall. Recommended maximum continuous conductor temperature is 90°C.












Ratings & Approvals


36-506 • Type SHD-CGC 3/C • 5000 Volts


Longwall Miner

ContinuousMiner


2Ground Check Conductor – 16 AWG tinned copper conductor, designed to withstand extreme flexing andbe extensible, insulated with yellow polypropylene.


Tolerances – +8%/-5% of nominal outside diameter

SizeAWG

2/0 3/0 4/0350

SizeAWG

5 4 3 1

No. of Wiresper

Conductor

323418 532888

No. of Wiresper

Conductor

133259 259259

InsulationThickness

mils

110110110120

NominalOutside

Dimensions in.

2.200 2.360 2.500 2.950

Jacket Thickness

mils

220 235 235 265


3716 4130 5190 7571

Ampacity*40°C

Ambient Temp

243 279 321 435


36-506-

020 030 040 350



SAVETIME &MONEY





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-510

Type SHD Flat 3/CMold-cured Jacket • 2000 Volts

ApplicationHeavy duty portable power cable for use in circuits not exceeding 2,000 volts. Especiallydesigned for use on continuous miners requiringgrounding conductors and metallic shieldingover each conductor. Recommended maximumcontinuous conductor temperature is 90°C.

Cable carries “P-184-MSHA” marking indicatingacceptance as flame resistant by the PennsylvaniaDepartment of Environmental Protection and theMine Safety and Health Administration.

Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58, ASTM B-172 and B-33.Reinforcement

Jacket1

Mold-cured thermosetwith cable identification via permanent marking.



Insulation ShieldingTinned copper and textile braid

Separator Tape

Cross-section




Ratings & Approvals


Ground WiresFlexible tinnedcopper coveredwith semi-conductivethermoset compound



1Jacket – Extra-Heavy-Duty black neoprene is standard.

Tolerances – ± 0.050 inch minor dimension± 0.080 inch major dimension

SizeAWG

2/0

SizeAWG

3

36-510-

020

No. of Wiresper

Conductor

329 7x47

No. of Wiresper

Conductor

204 6x34

InsulationThickness

mils

80

NominalOutside

Dimensions in.

1.205 x 2.970


3600

Ampacity*40°C

Ambient Temp

243


36-510 • Type SHD Flat 3/C • 2000 Volts


ContinuousMiner



SAVETIME &MONEY





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-515

Type SHD-GC 3/CMold-cured Jacket • 5000 Volts

ApplicationHeavy duty portable power cable for use in circuits not exceeding 5,000 volts (see nextpage for continuous miner circuit requirementsexceeding 2000 volts). Designed for applica-tions such as longwall shearers, continuousminers and mobile equipment such as shovels,dredges and drills. Recommended maximumcontinuous conductor temperature is 90°C.


Tiger® Brand Mining Cable meets or exceedsICEA Standards S-75-381/NEMA WC-58.Tiger® Brand Cable meets or exceeds ASTM B-172 and B-33. Suitable for shallowwater submersion.

Jacket1



TapeNon-conducting



Strand ShieldSemi-conducting layer


Flexible tinned copper with yellow polypropylene insulation


InsulationShieldingTinned copperand color codednylon braid

Assembly Taped core

Separator Tape




Tiger® Brand cables come in six colors for safe, easy circuit identification. See page 42 for details.





� Canadian Standards Association Type SHD-GC FT4

Ratings & Approvals


36-515 • Type SHD-GC 3/C • 5000 Volts


Longwall Miner


2Ground Check Conductor – 8 AWG (minimum 133 strand 7x19) ground check conductor on 6 AWG through 4/0 AWG cable.



Tolerances – +8%/-5% of nominal outside diameter

SizeAWG

6 4 2 1 1/0 2/0 3/0 4/0250350500

SizeAWG

10 8 6 5 4 3 2 1 1/0 2/0 4/0

No. of Wiresper

Conductor

133259259259266323418 532627888

1221

No. of Wiresper

Conductor

49133133133259259259 259266323532

InsulationThickness

mils

110110110110110110110110120120120

NominalOutside

Dimensions in.

1.56 1.68 1.87 1.95 2.08 2.20 2.36 2.50 2.69 2.95 3.31

Jacket Thickness

mils

185 185 205 205 220 220 235 235 250 265 280


1560 1920 2500 2860 3390 3830 4418 5300 6450 788010440

Ampacity*40°C

Ambient Temp

93 122 159 184 211 243 279 321 355 435 536


36-515-

006 004 002 001 010 020 030 040 250 350 500

ContinuousMiner

2300VContinuous MinerApplicationsExtra heavy duty orange/green jacketed portable power cablefor use in continuous miner circuits exceeding 2,000 volts.

Recommended maximum continuous conductortemperature is 90°C.

Cable carries “P-184-MSHA” marking indicating acceptance asflame resistant by the Pennsylvania Department of EnvironmentalProtection and the Mine Safety and Health Administration.

Tiger® Brand Mining Cable meets or exceeds ICEA StandardsS-75-381/NEMA WC-58.



10 1.26 20 1.18 30 1.10 40 1.00 50 0.901Tables reproduced from standards publication

ICEA-S-75-381, NEMA WC-58

See Page 13 for AWG/MetricCross Reference



36-516

Type SHD-PCG • LongwallMold-cured Jacket • 5000 Volts

ApplicationHeavy duty portable power cable designed foruse on longwall shearers, where three shieldedpower conductors, three unshielded controlconductors, and a grounding conductor arerequired. Recommended maximum continuous conductor temperature is 90°C.



Ground ConductorFlexible tinned copper located in the center of the cable

Jacket1



TapeNon-conducting

Insulation90°C ethylene-propylenerubber (EPR)Control Group 3 Conductors

Flexible tinned copperethylene polypropylene rubberinsulation color coded black,white, red and an overall thermosetting jacket


Strand ShieldSemi-conductinglayer


Separator TapeNon-conducting



resistance

PureIntegral Fill

Photo courtesy 20 Mile Coal Mine



� Tiger® Brand Mining Cables meet or exceed ICEA Standards S-75-381.

Ratings & Approvals


36-516 • Type SHD-PCG 3/C • 5000 Volts


Longwall Miner



Tolerances – +8%-5% of nominal outside diameter

SizeAWG

2 1/0 2/0 3/0 4/0

SizeAWG

4 3 2 1 1/0

SizeAWG

8 8 8 8 6

No. of Wiresper

Conductor

259266323418532

No. of Wiresper

Conductor

168222246259426

No. of Wiresper

Conductor

133133133133133

NominalOutside

Dimensions in.

2.03 2.27 2.45 2.58 2.76


2769 3571 3774 4752 6030

Ampacity*40°C

Ambient Temp

159 211 243 279 321

36-516-

002 010 020 030 040

Power Conductors Grounding Conductors Control Conductors



SAVETIME &MONEY





mm2

0.50 0.50 1.00 1.50 2.50 4 6 10 16 25 35 50 50 70 95 120 120 150 185 240 240 300 400 400 500


0.35 0.52 0.82 1.31 2.08 3.31 5.26 8.37 13.30 21.15 33.62 42.41 53.49 67.43 85.01 107.2 126.7 152.0 177.3 202.7 253.4 304.0 380.0 405.4 506.7

AWG/kcmilSize

22 20 18 16 14 12 10 8 6 4 2 1 1/0 2/0 3/0 4/0 250 300 350 400 500 600 750 800 1000




36-601/602/604

Type MP-GC 3/C • Mine Power Feeder • 5/8/15kVMold-cured Jacket • 100% Level (Grounded)

ApplicationConnections between units of mine distributionsystems not exceeding the rated voltage wheninstalled in duct, conduit or open air and for direct burial in wet and dry locations.Recommended maximum continuous conductor temperature is 90°C.



Jacket1

Mold-cured thermosettingChlorinated Polyethylene(CPE) Jacket. Cable identification via permanent marking.

ConductorsCopper


Ground WiresTinned copper


Ground Check Conductor8 AWG 7-wire copper with yellow polypropylene insulation


InsulationShieldingSemi-conductinglayer undercopper tape(phase identification provided)

Assembly Taped core




Ratings & Approvals


Cable may be suspendedvertically by using amessenger and specialmechanical connectors.


5000 Volts • 36-601 • Type MP-GC 3/C

8000 Volts • 36-602 • Type MP-GC 3/C

15000 Volts • 36-604 • Type MP-GC 3/C


1Jacket – CPE jacket. Black is standard. Colored CPE jackets available upon request. See page 42.


Tolerances – + 8%/-5% of nominal outside diameter

SizeAWG

4 2 1 1/0 2/0 4/0250350500

SizeAWG

8 6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

7719191919373737

No. of Wiresper

Conductor

7 7 7 7 7 19 19 19 19

InsulationThickness

mils

909090909090909090

NominalOutside

Dimensions in.

1.42 1.56 1.65 1.76 1.88 2.14 2.23 2.47 2.70

Jacket Thickness

mils

110 110 110 110 110 140 140 140 140


1441 1827 2168 2602 3010 4190 4825 6062 8427

Ampacity*40°C

Ambient Temp

122 159 184 211 243 321 355 435 536


36-601-

004 002 001 010 020 040 250 350 500

SizeAWG

4 2 1 1/0 2/0 4/0250350500

SizeAWG

8 6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

7719191919373737

No. of Wiresper

Conductor

7 7 7 7 7 19 19 19 19

InsulationThickness

mils

115115115115115115115115115

NominalOutside

Dimensions in.

1.54 1.66 1.78 1.89 2.03 2.28 2.31 2.58 2.88

Jacket Thickness

mils

110 110 110 110 110 140 140 140 140


1608 1919 2507 2660 3257 4382 4965 6484 8857

Ampacity*40°C

Ambient Temp

122 159 184 211 243 321 355 435 536


36-602-

004 002 001 010 020 040 250 350 500

SizeAWG

2 1 1/0 2/0 4/0250350500

SizeAWG

6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

719191919373737

No. of Wiresper

Conductor

7 7 7 7 19 19 19 19

InsulationThickness

mils

175175175175175175175175

NominalOutside

Dimensions in.

1.98 2.11 2.18 2.30 2.54 2.61 2.80 3.15

Jacket Thickness

mils

110 110 110 110 140 140 140 170


2517 3023 3296 3679 5146 5618 7055 9405

Ampacity*40°C

Ambient Temp

164 187 215 246 325 359 438 536


36-604-

002 001 010 020 040 250 350 500

Mine Power Feeder

Horizontal

Mine PowerFeederVertical

Note:Cable maybe suspendedvertically byusing amessengerand specialmechanicalconnectors.



36-621/622/624

Type MP-GC 3/C • Mine Power FeederPVC Jacket • 100% Level (Grounded)

ApplicationConnections between units of mine distributionsystems not exceeding the rated voltage wheninstalled in duct, conduit or open air. For directburial in wet and dry locations. Recommendedmaximum continuous conductor temperatureis 90°C.



Jacket1

Polyvinyl chloride (PVC),cable identification via permanent surface marking.

ConductorsCopper

Insulation90°C cross-linked polyethylene


Ground Check Conductor8 AWG 7-wire copper with yellow polypropylene insulation


InsulationShieldingSemi-conductinglayer undercopper tape(phase identification provided)Fillers

Assembly Taped core

Ground WiresTinned Copper

Binder Tape

PVC jacket color optionsare the same as CPE. See Page 42



� Tiger® Brand Mining Cables meet or exceed ICEA Standards S-75-381 & CSA Standards C 22.2 #96.1

� Canadian Standards Association File 82346, FT1, FT5, -35°C Type MP-GC, MPF up to 25kV

Ratings & Approvals

MPF 970’ verticaldeploymentusing a singlemessenger.Ask yourrep fordetails.

MPF 970’ verticaldeploymentusing a singlemessenger.Ask yourrep fordetails.


5000 Volts • 36-621 • Type MP-GC 3/C

8000 Volts • 36-622 • Type MP-GC 3/C

15000 Volts • 36-624 • Type MP-GC 3/C


1Jacket – PVC


Tolerances – + 8%/-5% of nominal outside diameter

SizeAWG

4 2 1 1/0 2/0 4/0250350500

SizeAWG

8 6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

7719191919373737

No. of Wiresper

Conductor

7 7 7 7 7 19 19 19 19

InsulationThickness

mils

909090909090909090

NominalOutside

Dimensions in.

1.42 1.56 1.65 1.76 1.88 2.14 2.23 2.47 2.70

Jacket Thickness

mils

110 110 110 110 110 140 140 140 140


1224 1653 1950 2200 2721 3845 4321 5652 7721

Ampacity*40°C

Ambient Temp

122 159 184 211 243 321 355 435 536


36-621-

004 002 001 010 020 040 250 350 500

SizeAWG

4 2 1 1/0 2/0 4/0250350500

SizeAWG

8 6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

7719191919373737

No. of Wiresper

Conductor

7 7 7 7 7 19 19 19 19

InsulationThickness

mils

115115115115115115115115115

NominalOutside

Dimensions in.

1.54 1.66 1.78 1.89 2.03 2.28 2.31 2.58 2.88

Jacket Thickness

mils

110 110 110 140 140 140 140 140 140


1366 1727 2174 2656 2895 3983 4484 5827 7893

Ampacity*40°C

Ambient Temp

122 159 184 211 243 321 355 435 536


36-622-

004 002 001 010 020 040 250 350 500

SizeAWG

2 1 1/0 2/0 4/0250350500

SizeAWG

6 5 4 3 1 1/0 2/0 4/0

No. of Wiresper

Conductor

719191919373737

No. of Wiresper

Conductor

7 7 7 7 19 19 19 19

InsulationThickness

mils

175175175175175175175175

NominalOutside

Dimensions in.

1.98 2.11 2.18 2.30 2.54 2.61 2.80 3.15

Jacket Thickness

mils

140 140 140 140 140 140 140 170


2021 2503 2658 3066 4369 4875 6412 8610

Ampacity*40°C

Ambient Temp

164 187 215 246 325 359 438 536


36-624-

002 001 010 020 040 250 350 500

Mine Power Feeder

Horizontal


36-202-018

Longwall Signal Cable2-9 Conductors • 50 Volts

ApplicationA flexible signal cable for use in Longwall and other undergroundmining applications. The TPU jacket provides extra-tough physical characteristics needed in the underground mining environment. Cable is available with full copper braid shieldingupon request.

JacketThermoplastic Polyurethane(TPU)

Power ConductorsExtra flexible stranded per ASTM B-174


InsulationChemically cross-linked, non-chlorinated thermosetting, flame retardant polyolefin

Ratings & Approvals� 90°C Temperature Rating � Tiger® Brand Mining Cables materials

meet or exceed industry specifications

� Mine Safety and Health Administration07-KA - - MSHA

� Pennsylvania Department ofEnvironmental Protection P-07-KA

Colors Available:Black (standard)Orange (optional)


SizeAWG

18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 10

Number of

Conductors

2345678923456789234567892345678923456789

PartNumber36-

202-018203-018204-018205-018206-018207-018208-018209-018202-016203-016204-016205-016206-016207-016208-016209-016202-014203-014204-014205-014206-014207-014208-014209-014209-012209-012209-012209-012209-012209-012209-012209-012209-010209-010209-010209-010209-010209-010209-010209-010

DiameterOver

Insulation (Inches)

0.1150.1150.1150.1150.1150.1150.1150.1150.1250.1250.1250.1250.1250.1250.1250.1250.1400.1400.1400.1400.1400.1400.1400.1400.1600.1600.1600.1600.1600.1600.1600.1600.1800.1800.1800.1800.1800.1800.1800.180

OverallDiameter(Inches)

0.4400.4600.4900.5200.5600.5600.6300.6600.4600.4800.5100.5500.5900.5900.6600.6900.4900.5100.5500.5900.6300.6300.7100.7500.5260.5550.5960.6420.6900.6900.7700.8150.5700.5980.6450.6960.7500.7500.8350.875

Weight(lbs./ft.)

0.0870.1000.1170.1360.1560.1630.1970.2150.0990.1140.1330.1580.1830.1900.2250.2470.1180.1380.1660.1960.2250.2380.2780.3000.1480.1770.2130.2540.2970.3160.3880.4260.1860.2260.2760.3310.3910.4620.5190.626

These cables are also availablewith MSHA approved fiber optics.See Page 42 for fiber opticinformation.


36-202-118

Underground Lighting Cable2-9 Conductors • 110 Volts

ApplicationA flexible insulated cable for use in mine lighting systems. The TPU jacket provides extra-tough physical characteristics needed in the underground mining environment. Cable is available with full copper braid shielding upon request.

JacketThermoplastic Polyurethane(TPU)

Power ConductorsExtra flexible stranded per ASTM B-174


InsulationChemically cross-linked, non-chlorinated thermosetting, flame retardant polyolefin

� 90°C Temperature Rating

� Tiger® Brand Mining Cables materials meet or exceed industry specifications

Ratings

Colors Available:Black (standard)Orange (optional)


SizeAWG

18 18 18 18 18 18 18 18 16 16 16 16 16 16 16 16 14 14 14 14 14 14 14 14 12 12 12 12 12 12 12 12 10 10 10 10 10 10 10 10

Number of

Conductors

2345678923456789234567892345678923456789

PartNumber36-

202-118203-118204-118205-118206-118207-118208-118209-118202-116203-116204-116205-116206-116207-116208-116209-116202-114203-114204-114205-114206-114207-114208-114209-114202-112203-112204-112205-112206-112207-112208-112209-112202-110203-110204-110205-110206-110207-110208-110209-110

DiameterOver

Insulation (Inches)

0.1150.1150.1150.1150.1150.1150.1150.1150.1250.1250.1250.1250.1250.1250.1250.1250.1400.1400.1400.1400.1400.1400.1400.1400.1600.1600.1600.1600.1600.1600.1600.1600.1800.1800.1800.1800.1800.1800.1800.180

OverallDiameter(Inches)

0.4400.4600.4880.5200.5600.5600.6400.6600.4600.4800.5120.5500.5900.5900.6700.6900.4900.5100.5500.5880.6300.6300.7200.7550.5260.5550.5960.6420.6900.6900.7700.8150.5700.5980.6450.6980.7500.7500.8350.875

Weight(lbs./ft.)

0.0870.1000.1160.1350.1560.1630.1980.2150.1060.1140.1340.1580.1830.1910.2250.2470.1190.1380.1660.1950.2250.2380.2780.3020.1480.1770.2130.2540.2970.3160.3880.4260.1860.2260.2760.3310.4010.4620.5190.626


37-119

Flexible Power Cable • DLOEP/CPE • RHH, RHW-2 • 2000 Volts

ApplicationNexans AmerCable’s 2000V Diesel Locomotive Cable (DLO) is a single conductor portable power cable suitable for use inapplications needing great flexibility and excellent durability.Applications include motor and generator leads, battery leads,shipyards, telecommunications power, heavy earth movingequipment and renewable energy applications.

Features� A two layer composite of flame retardant, oil and sunlight

resistant Chlorinated Polyethylene (CPE) outer layer andEthylene-Propylene rubber (EPR) inner layer. Compositedesign provides significant diameter reductions compared todesigns using full thickness jackets.

� Suitable for continuous operating temperatures of 90°C, wet or dry

� Rated RHH, RHW-2; 2/0 – 1111 kcmil listed and marked “for CT use”

� UL listed as Sunlight Resistant

� UL listed as Marine Shipboard Cable (4/0 and larger) Special order only

� Insulation and jacket meet hazardous waste regulations, perCode of Federal Regulations 40 Section 261 (40CFR261) forcharacteristic lead content

� Flame Resistance: FT-4/IEEE1202 for 2/0 1111 kcmil and UL VW-1

� Meets smoke release and other requirements of VerticalCable Tray Test UL 1685 and is marked “ST-1” for 2/0 – 1111 kcmil

JacketFlame retardant, oil and sunlight retardant thermosetChlorinated Polyethylene (CPE)

See Page 34for jacketcolor options.


Ratings & Approvals

InsulationEthylene-Propylene rubber (EPR)

ConductorFlexible-stranded, tin-coated annealedcopper

SeparatorSuitable separator tape provides easy stripping of insulation

Extremely flexible strandingfor increased overall cable

flexibility and ease of installation

� UL Standard 44: Thermoset Insulated Wires &Cables, Types RHH, RHW-2. UL VW-1.

� UL Standard 1685: Vertical Tray Fire propagation and Smoke Release Test forElectrical and optical Fiber Cables. (UL, LS)

� AAR 591 Wire and Cable Insulating Material:Strand Construction except 3/0 and 4/0.

� ASTM B-33: Standard Specification for TinnedSoft or Annealed Copper Wire for ElectricalPurposes.

� ASTM B-172: Standard Specification for Rope-Lay-Stranded Copper Conductors havingBunch-Stranded Members, for ElectricalConductors.

� MSHA P-184


*Ampacity – Calculated with at 90°C conductor temperature and 30°C ambient air, per2002 NEC, Table 310-17

• Cable diameters are subject to +/-5% manufacturingtolerance

• Sizes above 1000 kcmil are not UL listed

37-119 • Portable Power Cable • 2000 Volts

201 14 19 0.045 0.015 0.214 31 35 202 12 19 0.045 0.015 0.233 41 40 203 10 27 0.045 0.015 0.257 58 55 204 8 37 0.055 0.030 0.326 86 80 205 6 61 0.055 0.030 0.365 124 105 207 4 105 0.055 0.030 0.460 198 140 209 2 147 0.055 0.030 0.498 261 190 210 1 224 0.065 0.045 0.618 400 220 211 1/0 266 0.065 0.045 0.664 468 260 212 2/0 323 0.065 0.045 0.704 561 300 213 3/0 418 0.065 0.045 0.789 725 350 214 4/0 532 0.065 0.045 0.839 888 405 215 262 646 0.075 0.065 0.973 1048 467 216 313 777 0.075 0.065 1.029 1227 522 217 373 925 0.075 0.065 1.094 1436 591 218 444 1110 0.075 0.065 1.169 1691 652 219 535 1332 0.090 0.065 1.295 2034 728 220 646 1591 0.090 0.065 1.368 2395 815 221 777 1924 0.090 0.065 1.488 2837 904 222 929 2318 0.090 0.065 1.583 3448 1005 223 1111 2745 0.130 0.065 1.707 4156 1119


Ampacity*90°C

Part No.37-119-

SizeAWG/kcmil

MinimumWires perConductor

NominalInsulationThickness

in.

NominalJacket

Thickness in.

NominalOutside Diameter

in.


36-501

VFD Power Cable • Shielded • 2000 Volts3 Conductors + 3 Grounds + Ground Check(s)

ApplicationA flexible, braid and foil shielded, 2kV powercable specifically engineered for use in variablefrequency AC motor drive (VFD) applications.

Cable carries “P-184-MSHA” marking indicatingacceptance as flame resistant by the PennsylvaniaDepartment of Environmental Protection and theMine Safety and Health Administration.

Tiger® Brand Mining Cable materials meet orexceed ICEA Standard S-75-381/NEMA WC-58for Type SHC constructions. ASTM B-172 and B-33.

Ratings & Approvals� 90˚C Temperature Rating� Tiger® Brand Mining Cable materials

meet or exceed ICEA Standard S-75-381/NEMA WC-58.



� Canadian Standards AssociationFile 82346 2kVCSA Phase Color ID available on MTO

JacketReinforced mold-cured thermosetting ChlorinatedPolyethylene (CPE) Jacket.Cable identification via permanent marking.


Ground Conductors (x3)Flexible tinned rope stranded conductors perASTMB-172 and B-33,Insulated and colored green

Ground Check1

Wire(s) OptionalFlexible tinnedcopper with yellow insulation.Center groundcheck available

ShieldOverall tinned copper braid plus aluminum/polyester tape providing100% coverage

InsulationType II EPDM (EPR) suitablefor continuous operation at90°C. Ozone resistant.


Power ConductorExtra flexibletinned ropestranded conductors perASTM-172 and B-33

• Tolerance = +/- 5% of nominal outside diameter.1Ground Check Conductor – #16 AWG extensible strand for center groundcheck.

#14 AWG is the minimum size for non-center ground check wires*Ampacity Ratings – based on continuous duty at 90°C conductor temperature

002 2 8 0.155 1.43 1790 159 001 1 7 0.170 1.64 2150 184 010 1/0 6 0.170 1.74 2550 211 020 2/0 5 0.190 1.89 3100 243 030 3/0 4 0.190 2.01 4050 279 040 4/0 3 0.220 2.17 4390 321 250 250 3 0.220 2.40 5950 355 350 350 1 0.220 2.68 7840 405 500 500 1 0.265 3.03 9730 536

Part No.36-501-

PowerConductor

SizeAWG/kcmil

NominalJacket

Thicknessin.

GroundingConductorsSize AWG1

NominalDiameter

in.

Approx.Weightlbs./ft.

Ampacity*90°C

CorrectionFactorsFor ampacities for various ambienttemperatures above or below 40°C. Ambient Multiplying Temp. Correction Degrees C Factors

10 1.26 20 1.18 30 1.10 40 1.00 50 0.90


Other Available Nexans AmerCableVFD Cable Constructions

37-102VFD

Standard Type VFD

Power Cable• 2kV• Rated 110°C• Gexol® Insulated

37-102VFD

Low SmokeHalogen-FreeType VFD

Power Cable• 2kV• Rated 110°C• Gexol® Insulated

37-108VFD

FlexibleType TC-ER

VFD Power Cable• 600V• Rated 90°C

VFD CABLE

MOTORMOTORUV

WPE

R

S

T

PE

VFDVFD

V LL

37-102VFD

CIR Type VFD Power Cable• 2kV• Rated 110°C• Gexol® Insulated• Crush & Impactresistant withoutexternal armoring


Tiger Stripes – Reflective

Nexans AmerCable’s reflective Tiger Stripes can extend cable life by reducing run-overs in low visibility situations and improve mine safetyby providing easier visual circuitidentification.

Black(standard)

Blue Green Orange Yellow Red

� Increased safety for personnel through easiercircuit identification

� Available on CPE round jacketed cables only.


Black/Red Blue/White Yellow/Red Orange/Green Red/White Green/White

Black/White Blue/Green Yellow/Green Orange/White Red/Blue Black/Green

Nexans AmerCable’s standard Tiger Stripesprovide additional color combinations byvulcanizing a contrasting colored stripe intothe jacket of our round CPE cables.

Shown below are a few examples of the many possible jacket / stripe combinations.

Consult with your AmerCable rep or thefactory for a complete list of availablestripe options.

Available onlyfrom NexansAmerCable

Safetythrough easier

circuitidentification

Assign to specificequipment tomake visual

inventory simpler

Available onlyon round CPEjacketed cables

Tiger Stripes – Standard


Nexans AmerCable TPU JacketsFor extremely abrasive environments, AmerCable’sThermoplastic Polyurethane (TPU) jacket providesthe extra-tough physical characteristics needed in the roughest mining environments.Compared to Nexans AmerCable’s standardCPE jacketing material, TPU provides:

5X more abrasion resistance

2X more tear resistance

2X more tensile strength

Nexans AmerCable CPE JacketsNexans AmerCable’s thermoset ChlorinatedPolyethylene jacket provides the physical performanceand strength needed to resist wear, tear, abrasion andcompression cuts caused by everyday mining use.

This tough, durable jacket is a proven performer in mines throughout the world. Nexans AmerCable’s engineered cable construction includes a taped-core,integral fill and tandem extrusion of the jacket layers.Two-pass jackets, extruded in tandem, yield an inseparable bond between the layers. Integral fillingof the cable core reduces torsion-induced damage.

Black(standard)

Blue Green Orange Yellow RedBlack(standard)

Blue Green Orange Yellow Red

Colored jacketsmaintain physicalproperties equal to the standardblack jacket.

Up to8% LessJacketWeight

Jacket Materials & Color Options

These brightlycolored cablescan improve

minesafety byproviding

easy circuitidentification.

Composite Signal CableNexans AmerCable has a unique composite Signal Cable design in which any MSHA approved fiberoptic may be added. These products are cabled for the optimum signaling capabilities and fiber opticperformance. The overall Thermoplastic Polyurethane (TPU) jacket has the highest resistance to abrasion and cuts and offers excellent protection for the fiber.


Safety, Training& Education

Field Technical SupportSafety and maximized cable productivity are NexansAmerCable’s top priorities for our customers. Surface or underground – 24/7 – all shifts – NexansAmerCable’s mine-experienced field reps are ready to provide on-site cable evaluation, safe handlingtraining and innovative productivity solutions.

A few extra minutes spent in cable repair can save hours of costly downtime.

Cable Splicing TrainingOur field reps can conduct on-site training (all shifts) on the correct way to splice cables to extend their service life.

MineCable-Safe is an investment in Safety and Productivity that brings the knowledge and experience of ourfield engineers to your mine. High voltage cables require special handling to get maximum service life andkeep personnel safe. Can you identify the difference between a productivity problem and a safety issue? Our experts can. We deliver a highly-valuable report that clearly identifies safety and productivity issues. The report includes recommendations on how to deploy, move and utilize cables more safely and to makeyour mine more productive. Follow-up can also include training sessions and engineered solutions.


Why Use

CableAssemblies?� Your cable assembly,

built to your exact specifications, arrives ready for immediate use

� Reduced prep, handlingand installation time

� No need to maintain expensive connectorinventory

� Professionally assembled

� Factory electrical testingafter termination

� Nexans AmerCable’s on-time delivery rate and short lead times are#1 in the cable industry

Factory Installed Cable Assemblies from Nexans AmerCable are professionally assembled in our El Dorado, Arkansas manufacturingfacility. Our team of experienced handlers join cables and connectorsthat match your exact specifications. Our assemblies are designed toperform in your harshest operating conditions.

Factory prepared cable assemblies or terminations are a reliable way to lower your overall cable connectivity costs through enhanced reliability, reduced handling and lower installation time.

FACTORYINSTALLED

Constructions� 2 - 25kV� Stress Cones & fill� ID Labeling� Pothead Assemblies

Applications� Surface Mining� Underground Mining� Reeling


LowerOverallCost

EnhancedReliability

ReducedInstallation

Time


Molded Potheads

(up to 25kV)

Longwall RefurbishmentGet maximum service life fromyour Tiger®Brand longwall cables.

Our refurb team will expertly, clean, inspect,repair and splice in new sections as needed.

We then deliver them back to the mine – ready to power your longwall system.

Saves up to 60% when compared to the cost of a new longwall cable.

Before Refurb After Refurb

CouplersNexans AmerCable hasthe coupler you need forimmediate installation upon arrival.

Factory installed couplers fromNexans AmerCable are a reliable way to lower your overall cable connectivity costs.

Industrial VFD

Nexans AmerCable’s Mining & Industrial Cable Products & Services


IndustrialIndustrial CIRSurfaceMining

350 Bailey Road • El Dorado, Arkansas USA(870) 862-4919 • (800) 643-1516 • Fax (870) 862-9613 • e-mail: [email protected]

www.nexansamercable.com 10_14© 2014, AmerCable Incorporated

Nexans AmerCable is the leading global manufacturer ofsurface and underground mining cables.

Nexans AmerCable is an ISO 9001 certifiedcable manufacturer that combines leading-edgetechnology, proven manufacturing techniquesand high quality service to deliver the finestmining cable products available.

Nexans AmerCable serves a worldwide customer basefrom our manufacturing facility in El Dorado, Arkansas.Our professional field engineers and customer supportteam work directly, or in partnership with a network of independent distributors, to deliver productivity enhancing cable solutions.

What can you expect from Nexans AmerCable?� High-Quality Cable with an Emphasis on Safety

� On-Time Delivery

� Professional Sales, Support and Service

� Strategic Inventory Locations

� Short Lead Times El Dorado, Arkansas

Made in America

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