Supply Management and Commodity Strategy Development Chapter 6.
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Transcript of Supply Management and Commodity Strategy Development Chapter 6.
Supply Management and Supply Management and Commodity Strategy Commodity Strategy
DevelopmentDevelopment
Chapter 6Chapter 6
Aligning Objectives
What markets will firm compete in?What markets will firm compete in? On what basis?On what basis?
What are the long-term and short-term What are the long-term and short-term business goals?business goals?
What are budgetary and economic What are budgetary and economic resource constraints?resource constraints? How will these be allocated to functional How will these be allocated to functional
groups and business units?groups and business units?
22
How Companies CreateShareholder Value
33
Raise prices
Increase volume
Reduce cost of employees (downsize)
Reduce cost of process and waste
Reduce cost of goods and services
1. Increase revenues
2. Decrease costs
Integrative Strategy Development
44
Integrative Strategy Development
Corporate strategiesCorporate strategies Definition of businesses in which to Definition of businesses in which to
participateparticipate Acquisition and allocation of resources to Acquisition and allocation of resources to
these business unitsthese business units
Business unit strategiesBusiness unit strategies Scope or boundaries of these businessesScope or boundaries of these businesses Basis of competitive advantageBasis of competitive advantage
55
Integrative Strategy Development
Supply management strategiesSupply management strategies Support desired competitive business-Support desired competitive business-
level strategieslevel strategies How to complement other functional How to complement other functional
strategiesstrategies
Commodity/Category strategiesCommodity/Category strategies How to purchase commodities to support How to purchase commodities to support
higher-level strategieshigher-level strategies
66
Translating Objectives Goals
Cost reduction objectivesCost reduction objectives Be low-cost producer in industryBe low-cost producer in industry
Reduce material costs by 15% in 1 yearReduce material costs by 15% in 1 year Reduce levels of inventory required to Reduce levels of inventory required to
supply internal customerssupply internal customers Reduce raw material inventory ≤ 20 Reduce raw material inventory ≤ 20
days’ supplydays’ supply
77
Translating Objectives Goals
Technology/new product development Technology/new product development objectivesobjectives Outsource non-core competency activitiesOutsource non-core competency activities
Qualify 2 new suppliers for all major Qualify 2 new suppliers for all major services by end of fiscal yearservices by end of fiscal year
Reduce product development timeReduce product development time Develop formal supplier integration Develop formal supplier integration
process manual by 12/31process manual by 12/31
88
Translating Objectives Goals
Supply base reduction objectivesSupply base reduction objectives Reduce number of suppliers usedReduce number of suppliers used
Reduce total supply base by 30% in next Reduce total supply base by 30% in next 6 months6 months
Joint problem solving with remaining Joint problem solving with remaining supplierssuppliers Identify $300,000 in cost savings with 2 Identify $300,000 in cost savings with 2
suppliers by end of fiscal yearsuppliers by end of fiscal year
99
Translating Objectives Goals
Supply assurance objectivesSupply assurance objectives Assure uninterrupted supply from Assure uninterrupted supply from
identified suppliersidentified suppliers Reduce cycle time on key parts to ≤ 1 Reduce cycle time on key parts to ≤ 1
week within 6 monthsweek within 6 months
Quality objectivesQuality objectives Increase quality of services and productsIncrease quality of services and products
Reduce average defects by 200 ppm on Reduce average defects by 200 ppm on all material receipts within 1 yearall material receipts within 1 year
1010
Conducting a Spend Analysis
What did the business spend its money What did the business spend its money on over the past year?on over the past year?
Did the business receive right amount Did the business receive right amount of products and services given what it of products and services given what it paid for them?paid for them?
What suppliers received majority of What suppliers received majority of business?business?
1111
Conducting a Spend Analysis
Did suppliers charge accurate price Did suppliers charge accurate price across all divisions vs. P.O. across all divisions vs. P.O. requirements, contracts, and SOWs?requirements, contracts, and SOWs?
Which divisions spent their money on Which divisions spent their money on products and services that were products and services that were correctly budgeted for?correctly budgeted for?
1212
Conducting a Spend Analysis
Are there opportunities to …?Are there opportunities to …? Combine volumes of spending from Combine volumes of spending from
different businessesdifferent businesses Standardize product requirementsStandardize product requirements Reduce number of suppliersReduce number of suppliers Exploit market conditions for better pricingExploit market conditions for better pricing
1313
Challenges in Conductinga Comprehensive Spend Analysis
Difficulty in obtaining timely and Difficulty in obtaining timely and accurate informationaccurate information
Impact of mergers and acquisitionsImpact of mergers and acquisitions Different recording proceduresDifferent recording procedures Different accounting systemsDifferent accounting systems Difficulty in translating data between Difficulty in translating data between
systemssystems
1414
Best Practices in Spend Analysis
1515
%%
Spend Analysis Spreadsheet
Sort data by commoditySort data by commodity Find total spend by commodityFind total spend by commodity Chart top 10 by descending $ spendChart top 10 by descending $ spend Find number of suppliers by commodityFind number of suppliers by commodity Chart top 10 by descending number of Chart top 10 by descending number of
supplierssuppliers Find average spend/supplier/commodityFind average spend/supplier/commodity Apply Pareto analysis for opportunitiesApply Pareto analysis for opportunities
1616
Sample Spend CategoriesSupplier Commodity Annual Spend
Rebate Company Rebate fulfillment & call center $329,873,663
Invest Company Investments $130,328,512
Advert Company Advertising $56,134,490
Repair Company Service repairs $49,339,218
Benefits Company Benefits $48,969,149
Hardware Company Hardware $40,572,450
Partco Service parts $39,910,372
Telecom Telecommunications $31,055,599
Display Company Store displays $30,020.969
Penpaper Company Paper $29,175,843
Labor Company Contract labor $27,880,363
Supply Company Paper $23,844,707
Contract Company General contracting $22,579,113
Office Company Paper $22,257,690
Graphics Company Graphic design $21,966,989
Payment Company Business & management services $20,380,275
Freight Company Surface freight $19,369,010
Paper Company Paper $15,603,682
Service Plan Company Service plan $15,478,827
Service Company Service parts $14,868,023
Consumer Company Consumer financing $14,833,333
Energy Company Energy $14,087,177
Spend by Commodity category
1818
Mil
lio
ns
$M
illi
on
s $
Percent of Total Spend by category
1919
Suppliers by Commodity
2020
Spend/Supplier by Commodity
2121
The Strategic Sourcing Process
2222
GOAL:
Develop a statement of work
and plan
GOAL:
Understand the supply market
GOAL:
Classify suppliers and define
sourcing approach
GOAL:GOAL:
Negotiate a win-win Negotiate a win-win contractcontract
GOAL:GOAL:
Continuously Continuously improve improve
performanceperformance
INPUTS & TOOLS:
Project leader; Other team members
INPUTS & TOOLS:
Interviews;Online research;
Conferences
INPUTS & TOOLS:
Market research; Portfolio matrix;
Forecasted spend
INPUTS & TOOLS:INPUTS & TOOLS:
Negotiation plan; Negotiation plan; Supplier evaluation Supplier evaluation
tooltool
INPUTS & TOOLS:INPUTS & TOOLS:
Contract;Contract;Supplier scorecardSupplier scorecard
OUTPUTS:
Baseline data; Project charter;
Work plan
OUTPUTS:
Report on supply trends, changes, pricing, capacity,
etc.
OUTPUTS:
Supplier evaluation tool with desired
relationship
OUTPUTS:OUTPUTS:
Signed contractSigned contract
OUTPUTS:OUTPUTS:
Supplier Supplier development plan; development plan;
CommunicationCommunication
Step 1: Build the Teamand the Project Charter
Identify key cross-functional team Identify key cross-functional team members and subject matter expertsmembers and subject matter experts
Assign knowledgeable project leaderAssign knowledgeable project leader Define scope of category strategyDefine scope of category strategy Publish project charterPublish project charter Develop work and communication planDevelop work and communication plan
2323
Step 1: Build the Teamand the Project Charter
Project summary documentProject summary document What is prime motivation for project?What is prime motivation for project? What is scope of commodity?What is scope of commodity? Who will be impacted by decision?Who will be impacted by decision? What is process that will be followed?What is process that will be followed? How much time and efforts will be required?How much time and efforts will be required? What is nature of potential savings and What is nature of potential savings and
value created?value created?
2424
Step 1: Build the Teamand the Project Charter
Consider stakeholder needsConsider stakeholder needs Draw map of stakeholders and verify with Draw map of stakeholders and verify with
key stakeholderskey stakeholders Identify success criteria for each Identify success criteria for each
stakeholderstakeholder Check perceptions of each stakeholder’s Check perceptions of each stakeholder’s
success criteriasuccess criteria Critically review all success criteriaCritically review all success criteria
2525
Step 1: Build the Teamand the Project Charter
Consider stakeholder needs (cont.)Consider stakeholder needs (cont.) Ensure success criteria are mutually Ensure success criteria are mutually
consistent and in line with what can be consistent and in line with what can be delivereddelivered
Work with stakeholders to reconcile gaps Work with stakeholders to reconcile gaps and differencesand differences
Check and amend success criteria on Check and amend success criteria on ongoing basisongoing basis
2626
Steps in Identifying Stakeholders
Identify and name each stakeholderIdentify and name each stakeholder Note degree to which they are ready for Note degree to which they are ready for
changechange H, M, or LH, M, or L
Note their capability for changeNote their capability for change H, M, or LH, M, or L
2727
Steps in Identifying Stakeholders
Note their power (formal or informal) to Note their power (formal or informal) to make change happenmake change happen H, M, or LH, M, or L
Identify factors which will help or Identify factors which will help or inhibit changeinhibit change
Identify stakeholders and factors you Identify stakeholders and factors you need to work with to make change need to work with to make change happenhappen
2828
Sample Stakeholder MapStakeholderStakeholder Example NeedsExample Needs
Senior Management• Creation and capture of both current and future value• Adherence to the corporate business strategy
Operations• Assurance of supply and no discontinuity in deliveries• Compliance to GMP quality standards
Supply Chain Management
• Reduction of temperature control deviations• Inventory visibility and control of expired product
Strategic Marketing• Product characteristics satisfying brand equity criteria• Superb product quality• Customizable product design
Transactional Services• Transactional service operational efficiency• Feasibility of planned information sharing arrangements
Non-Direct Material Internal Customers
• Freedom to customize specifications• Lowest achievable purchase price and ownership cost
Procurement (other)• Absence of possible negative effects on other categories
and geographies
2929
Stakeholder Needs Analysis ToolStakeholdersStakeholders Example NeedsExample Needs ChangeChange
(H, M, L)(H, M, L)
Conclusions(Issues to Be Addressed)
3030
Sample Change Summary
StakeholderStakeholderReadinessReadiness CapabilityCapability PowerPower
H M L H M L H M L
President, Division A X X X
Vice President, Marketing X X X
Senior Vice President, Finance X X X
Regional Director, Europe X X X
Regional Director, East Asia X X X
Vice President, Global Logistics X X X
Vice President, Human Resources X X X
3131
Level of Commitment Analysis Steps
Name individual or group stakeholdersName individual or group stakeholders Mark current statusMark current status
Opposing the changeOpposing the change Passively letting it happenPassively letting it happen Actively supporting itActively supporting it Forcefully making it happenForcefully making it happen
Mark where stakeholder needs to be for Mark where stakeholder needs to be for project to be successfulproject to be successful
3232
Sample Commitment Analysis Model
Individual (or Group) OpposeLet
HappenSupport
Make Happen
CEO X √√
Corporate Sourcing Council X √√
J. Torrez X √√
E. Alegria X √√
J. Cox X √√
J. Gramma √√ X
3333
Key:Key:X = current positionX = current position√ √ = where needs to be= where needs to be
Step 2: Conduct Market Research on Suppliers
Understand purchase requirement Understand purchase requirement relative to business unit objectivesrelative to business unit objectives
Conduct thorough spend analysisConduct thorough spend analysis Each commodity and supplierEach commodity and supplier Total expenditures as % of total spendTotal expenditures as % of total spend
Identify specific internal usersIdentify specific internal users Identify current suppliersIdentify current suppliers Research supply marketplaceResearch supply marketplace
3434
Step 2: Conduct Market Research on Suppliers
Information requiredInformation required Total annual purchase volumesTotal annual purchase volumes Interviews with stakeholders for forecastsInterviews with stakeholders for forecasts External market research on …External market research on …
3535
KeyKeysupplierssuppliers
Available Available capacitycapacity
Technology Technology trendstrends
Price dataPrice dataand trendsand trends
Cost dataCost dataand trendsand trends
Technical Technical requirementsrequirements
Environmental Environmental issuesissues
Regulatory Regulatory issuesissues
Other available Other available datadata
Step 2: Conduct Market Research on Suppliers
Triangulation – explore, compare, and Triangulation – explore, compare, and contrast data from multiple sourcescontrast data from multiple sources
3636
Trade Trade journalsjournals
Annual Annual reportsreports InternetInternet BooksBooks
Snowball Snowball samplingsampling
Trade Trade consultantsconsultants
Category Category managersmanagers HeadlinesHeadlines
SuppliersSuppliers Investment Investment reportsreports
Industry Industry analystsanalysts
Other Other sourcessources
Step 2: Conduct Market Research on Suppliers
Porter’s Five Forces ModelPorter’s Five Forces Model SWOT analysisSWOT analysis Supplier analysisSupplier analysis
Establish benchmarks through industry Establish benchmarks through industry databasesdatabases
Requests for informationRequests for information Value chain analysisValue chain analysis Supplier researchSupplier research
3737
Porter’s Five Forces Model
3838
Market Internal Competition
Threat of New Entrants
Pressure from Substitutes
Supplier Bargaining
Power
BuyerBargaining
Power
Source:Source:Competitive StrategyCompetitive StrategyMichael E. Porter (1980)Michael E. Porter (1980)
Other possible forces:Other possible forces:•GlobalizationGlobalization•DigitizationDigitization•DeregulationDeregulation
Market Internal Competition
Speed of industry growthSpeed of industry growth Capacity utilizationCapacity utilization Exit barriersExit barriers Product differencesProduct differences Switching costsSwitching costs Diversity of suppliersDiversity of suppliers
3939
Threat of New Entrants
Access to capital marketsAccess to capital markets Availability of skilled workersAvailability of skilled workers Access to critical technologies, inputs, Access to critical technologies, inputs,
or distributionor distribution Product life cyclesProduct life cycles
4040
Threat of New Entrants
Brand equity and customer loyaltyBrand equity and customer loyalty Government deregulationGovernment deregulation Risk of switchingRisk of switching Economies of scaleEconomies of scale
4141
Pressure from Substitutes
Relative performance of substitute Relative performance of substitute products and servicesproducts and services
Relative price of substitutesRelative price of substitutes Switching costsSwitching costs Buyer propensity to switchBuyer propensity to switch
4242
Buyer Bargaining Power
Buyer concentrationBuyer concentration Buyer volumeBuyer volume Buyer switching costsBuyer switching costs Price sensitivityPrice sensitivity Product differencesProduct differences
4343
Buyer Bargaining Power
Brand identityBrand identity Impact on quality or performanceImpact on quality or performance Buyer profitsBuyer profits Availability of substitutesAvailability of substitutes
4444
Supplier Bargaining Power
Price of major inputsPrice of major inputs Ability to pass on price increasesAbility to pass on price increases Availability of key technologies or other Availability of key technologies or other
resourcesresources Threat of forward or backward integrationThreat of forward or backward integration Industry capacity utilizationIndustry capacity utilization Supplier concentrationSupplier concentration Importance of volume to supplierImportance of volume to supplier
4545
Sample SWOT Analysis
SStrengthstrengths WWeaknesseseaknesses
OOpportunitiespportunities TThreatshreats
4646
• Broad Broad customer basecustomer base
• Established Established product rangeproduct range
• Established Established distribution distribution channelschannels
• Emergence of Emergence of other uses and other uses and marketsmarkets
• Emerging Emerging overseas overseas marketsmarkets
• High barriers to High barriers to entryentry
• Low product Low product innovationinnovation
• Traditional, Traditional, unionized unionized business business processesprocesses
• Low patent Low patent protectionprotection
• Emerging Emerging overseas overseas supplierssuppliers
• New product New product development development costs are highcosts are high
• Environmental Environmental regulationsregulations
Internal Factors
External Factors
Benchmarks
Identify critical performance criteriaIdentify critical performance criteria Identify relative competitive Identify relative competitive
performanceperformance Use of industry benchmarksUse of industry benchmarks
Third party consulting firmsThird party consulting firms
Use of external benchmarksUse of external benchmarks Not in same industryNot in same industry
4747
Requests for Information (RFIs)
Use Use beforebefore specific requisition is specific requisition is issuedissued
Use to obtain general information about Use to obtain general information about services, products, or suppliersservices, products, or suppliers Does Does notnot constitute binding agreement constitute binding agreement
Use when large or complicated Use when large or complicated purchase is considered and when pool purchase is considered and when pool of suppliers must be prequalifiedof suppliers must be prequalified
4848
Value Chain Analysis
Help identify cost savings Help identify cost savings opportunitiesopportunities
Provide insights to …Provide insights to … Origin of productsOrigin of products Where products end upWhere products end up i.e., “cradle to grave” analysisi.e., “cradle to grave” analysis
4949
Supplier Research
Cost structureCost structure Financial statusFinancial status Customer Customer
satisfaction levelssatisfaction levels Support capabilitiesSupport capabilities Relative strengths Relative strengths
and weaknessesand weaknesses Buyer’s fit with Buyer’s fit with
suppliersupplier
How company is How company is viewedviewed
Core capabilitiesCore capabilities Strategy/future Strategy/future
directiondirection CultureCulture
5050
Step 3: Strategy Development
Portfolio analysisPortfolio analysis Critical commodity – strategic supplierCritical commodity – strategic supplier Routine commodityRoutine commodity Leverage commodity – preferred supplierLeverage commodity – preferred supplier Bottleneck commodity – transactional Bottleneck commodity – transactional
suppliersupplier
Determine strategic importance of Determine strategic importance of commodity to buyercommodity to buyer
5151
Portfolio Analysis
BottleneckBottleneck CriticalCritical
RoutineRoutine LeverageLeverage
5252
Co
mp
lexi
ty o
r C
om
ple
xity
or
Ris
k Im
pac
tR
isk
Imp
act
Value PotentialValue Potential
LowLowLowLow
HighHigh
HighHigh
Critical Commodity
Critical to profitability and operationsCritical to profitability and operations Few qualified sources of supplyFew qualified sources of supply Large expendituresLarge expenditures Design and quality criticalDesign and quality critical Complex and/or rigid specificationsComplex and/or rigid specifications
5353
Critical Commodity
StrategyStrategy Form partnership with suppliersForm partnership with suppliers
TacticsTactics Increase role of selected supplierIncrease role of selected supplier
5454
Critical Commodity
ActionsActions Heavy negotiationHeavy negotiation Supplier process managementSupplier process management Prepare contingency plansPrepare contingency plans Analyze market and competitionAnalyze market and competition Use functional specificationsUse functional specifications
5555
Routine Commodity
Many alternative products and servicesMany alternative products and services Many sources of supplyMany sources of supply Low value, small individual Low value, small individual
transactionstransactions Everyday use, unspecified itemsEveryday use, unspecified items Anyone could buy itAnyone could buy it
5656
Routine Commodity
StrategyStrategy Simplify acquisition processSimplify acquisition process
TacticsTactics Increase role of systemsIncrease role of systems Reduce buying effortReduce buying effort
5757
Routine Commodity
ActionsActions Rationalize supply baseRationalize supply base Automate requisitioning, e.g., EDI, p-cardsAutomate requisitioning, e.g., EDI, p-cards Stockless procurementStockless procurement Minimize administrative costsMinimize administrative costs Little negotiatingLittle negotiating
5858
Leverage Commodity
High expenditures, commodity itemsHigh expenditures, commodity items Large marketplace capacity with ample Large marketplace capacity with ample
inventoriesinventories Many alternate products and servicesMany alternate products and services Many source of supplyMany source of supply Market /price sensitiveMarket /price sensitive
5959
Leverage Commodity
StrategyStrategy Maximize commercial advantageMaximize commercial advantage
TacticsTactics Concentrate businessConcentrate business Maintain competitionMaintain competition
6060
Leverage Commodity
ActionsActions Promote competitive biddingPromote competitive bidding Exploit market cycles/trendsExploit market cycles/trends Procurement coordinationProcurement coordination Use industry standardsUse industry standards Active sourcingActive sourcing
6161
Bottleneck Commodity
Complex specifications requiring Complex specifications requiring complex manufacturing or service complex manufacturing or service processprocess
Few alternate productions/sources of Few alternate productions/sources of supplysupply
Big impact on operations/maintenanceBig impact on operations/maintenance New technology or untested processesNew technology or untested processes
6262
Bottleneck Commodity
StrategyStrategy Ensure supply continuityEnsure supply continuity
TacticsTactics Decrease uniqueness of suppliersDecrease uniqueness of suppliers Manage supplyManage supply
6363
Bottleneck Commodity
ActionsActions Widen specificationsWiden specifications Increase competitionIncrease competition Develop new suppliersDevelop new suppliers Medium-term contractsMedium-term contracts Attempt competitive biddingAttempt competitive bidding
6464
Supplier Evaluation
CapabilitiesCapabilities Process and design capabilitiesProcess and design capabilities Management capabilityManagement capability Financial condition and cost structureFinancial condition and cost structure Planning and control systemsPlanning and control systems Environmental regulation complianceEnvironmental regulation compliance Longer-term relationship potentialLonger-term relationship potential
Supplier selection scorecardsSupplier selection scorecards
6565
Step 4: Contract Negotiation
Establishing tasks and time linesEstablishing tasks and time lines Assigning accountabilities and process Assigning accountabilities and process
ownershipownership Ensuring adequate resources are made Ensuring adequate resources are made
availabilityavailability Strategy communicated to all Strategy communicated to all
stakeholdersstakeholders Market and price analysisMarket and price analysis
6666
Step 4: Contract Negotiation
Develop negotiation plan and ideal Develop negotiation plan and ideal contractcontract
Create contingency planCreate contingency plan Conduct negotiationConduct negotiation Sign contractSign contract
6767
Step 4: Contract Negotiation
Preferred supplier listsPreferred supplier lists Preference in future contractsPreference in future contracts Proven performance and capabilitiesProven performance and capabilities
Types of final supplier selectionTypes of final supplier selection Competitive biddingCompetitive bidding NegotiationNegotiation
6868
Price Analysis
Define marketplaceDefine marketplace Best priceBest price Average priceAverage price Business unit’s priceBusiness unit’s price Expected trends in pricingExpected trends in pricing
6969
Effective Competitive Bidding
Buying firm can provide qualified Buying firm can provide qualified suppliers with clear descriptions of suppliers with clear descriptions of items or services to be purchaseditems or services to be purchased
Volume is high enough to justify cost Volume is high enough to justify cost and effortand effort
Buying firm does not have preferred Buying firm does not have preferred suppliersupplier
Price is usually dominant criterionPrice is usually dominant criterion
7070
Effective Negotiation
Item is new or technically complex, Item is new or technically complex, with only vague specificationswith only vague specifications
Purchase requires agreement on wide Purchase requires agreement on wide range of performance factorsrange of performance factors
Buyer requires supplier to participate in Buyer requires supplier to participate in development effortdevelopment effort
Supplier cannot determine risks and Supplier cannot determine risks and costs without additional buyer inputcosts without additional buyer input
7171
Step 5: Supplier Relationship Management
Continuous monitoring of both strategy Continuous monitoring of both strategy and supplierand supplier
Continuous monitoring of supplier’s Continuous monitoring of supplier’s performance using predetermined performance using predetermined criteria on goals and objectivescriteria on goals and objectives
Supplier scorecardSupplier scorecard Update, usually quarterlyUpdate, usually quarterly Review results with supplierReview results with supplier
7272
Supplier Scorecards
Typical categoriesTypical categories PricePrice QualityQuality Delivery reliabilityDelivery reliability ResponsivenessResponsiveness
May include feedback and input from May include feedback and input from supplierssuppliers
7373
Types of Strategies
Insourcing/outsourcingInsourcing/outsourcing Supply base optimizationSupply base optimization Supply risk managementSupply risk management Global sourcingGlobal sourcing Longer-term supplier relationshipsLonger-term supplier relationships
7474
Types of Strategies
Early supplier design involvementEarly supplier design involvement Supplier developmentSupplier development Total cost of ownershipTotal cost of ownership E-reverse auctionsE-reverse auctions
7575