Strategic Technologies for Competitive Advantage Strategic Technologies for Competitive Advantage...

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Transcript of Strategic Technologies for Competitive Advantage Strategic Technologies for Competitive Advantage...

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Presented by

    Strategic Technologies

    for Competitive

    Advantage

    Leïla Chaouki-Juneau

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Agenda

    2

    1. Why it is important to transform data into intelligence

    2. How the modern PI System can address business challenges:

    • Process Productivity

    • Asset Health

    • Quality Control

    • Energy & Water Cost

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 3

    Raw Materials

    Manufacturing

    Finished Products

    1

    101

    101010

    101010101

    10101001010

    11010001101000

    Transform Data into Information and Intelligence

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 4

    Historian Infrastructure

    IT/Data

    Scientists

    Executives

    Operations

    USERS Engineers

    Faster

    Decision-

    Ready

    Data

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 5

    Production

    Optimization

    Asset

    Health

    Quality

    Control

    Energy &

    Water Cost

    Collect Raw

    Data

    Contextualize Enhance Visualize

    Asset

    Framework

    Analytics

    Visualization

    Tools

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Production

    Optimization

    6

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 7

    Production

    optimization

    What does it REALLY cost me

    to make a ton of pulp/paper?

    PI Asset Framework organizes context and relationships Lack of information: Data silos and lack of

    integration through the

    value chain

    Small profit margins

    Loss of knowledge

    Challenges Solutions

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 8

    Production

    optimization

    Templates enable you to create Smart Objects for rapid roll-out and

    standardization

    • Faster deployment

    – Standardize attributes and KPIs

    • Facilitate asset management

    – Centrally push updates to all assets

    • Reuse visualization screens

    – See consistent displays for similar

    assets

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 9

    Production

    optimization

    Mill Overview Operations Overview Enterprise Overview

    One version of the truth, different points of view

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Kappa Inc. Dashboards

    10

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 11

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Asset Health

    12

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 13

    Asset Health

    Asset intensive industry

    Aging assets

    Equipment not easy to

    replace

    Lack of insight

    Asset analytics turns data into KPIs:

    • Overall Efficiency

    • Equipment Availability

    Condition Based Maintenance using the PI System

    Challenges Solutions

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Quality Control

    14

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 15

    Quality Control

    Competitive market

    Lack of real-time data

    slow reactivity

    Comply to customer’s

    specifications

    Consistency

    Event Frames + Notifications to track any grammage deviance

    • Track in real-time

    • Instant notification

    if deviation

    • Increase reactivity

    Quality report on centerlining grammage by grade produced

    Challenges Solutions

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Kappa Inc Report

    16

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 17

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Water &

    Energy Cost

    18

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 19

    Energy & Water

    Cost

    Energy and water

    consumption can

    represent 40% of total

    production cost

    Steam and power at

    the heart of operations

    Price of energy variable

    Asset Analytics

    • Calculations to compute water and energy

    consumption through out the mill

    • ROLLUP capabilities to aggregate the water and

    energy consumption at site and enterprise levels

    Compare in real-time the steam production vs the

    steam consumption

    Import data from tables and track in the PI System

    the Price of energy

    Total Energy

    Consumption

    Challenges Solutions

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Conclusion

    20

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Asset

    Health

    21

    Production

    optimization

    Quality

    Control

    Energy &

    Water cost

    Variable cost

    1-4% Unscheduled

    downtime 1-3%

    Cost of

    quality 3-5%

    Energy cost

    2-8%

    Historian Infrastructure

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 22

    Asset Based PI Example Kits

    • Explore how business initiatives take shape. • Learning tool & starting point

    • Install on your AF Server with or

    without demo data

    • Available to everyone in the AF

    Community Library on PI Square

    • Applicable to P&P: Condition

    Maintenance

    • Best Practices for Implementing

    PI AF – Customer Testimonials &

    PI Coresight 2017 https://pisquare.osisoft.com/community/all-things-pi/af-library

    https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library https://pisquare.osisoft.com/community/all-things-pi/af-library

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @

    Contact Information

    23

    Leila Chaouki-Juneau

    lchaouki-juneau@osisoft.com

    Field Service Engineer

    OSIsoft, LLC

    mailto:lchaouki-juneau@osisoft.com mailto:lchaouki-juneau@osisoft.com mailto:lchaouki-juneau@osisoft.com

  • © Copyright 2017 OSIsoft, LLC USERS CONFERENCE 2017 #OSIsoftUC osisoft @ 24

    Questions

    Please wait for the

    microphone before asking

    your questions

    Please remember to…

    Complete the Online Survey

    for this session

    State your

    name & company

    http://bit.ly/uc2017-app

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    Thank You