Simoprime Catalog English Aug2010[1]

7/30/2019 Simoprime Catalog English Aug2010[1]

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www.hyosung.com

2010. 08

DIRECT CONTACTSwitchgear Sales Team

TEL : 82-2-707-6257~9

CHANGWON PLANT Switchgear Design Team

TEL : 82-55-268-9414~9

HEAD OFFICE

450, Gongdeok-Dong, Mapo-Gu, Seoul, Korea 121-720

TEL : 82-2-707-7000

R&D CENTER

183, Hogye-Dong, Dongan-Gu, Anyang-Shi, Gyeonggi-Do, Korea 431-080

TEL : 82-31-428-1000

CHANGWON PLANT454-2, Nae-Dong, Changwon-Shi, Gyeongsangnam-Do, Korea 641-712

TEL : 82-55-268-9114

JOCHIWON PLANT

518, Yungi-ri, Nam-Myeon, Yungi-Gun, Chungnam, Korea 339-823

TEL. 82-41-860-3114


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Power Systems PU

SIMOPRIMELicensed by

Medium-Voltage Switchgear


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CONTENTS05 Main Features of SIMOPRIME 07 Specifications of SIMOPRIME

08 Structure of SIMOPRIME 10 Structure of SIMOPRIME by Type

12 Design 12 Standards 15 Control Panels of HYOSUNG

Power SystemsPerformance Unit

Hyosung Power Systems strives to enhance the lives of people all over the

world while conserving earths natural resources. With the goal to become a

Leading Global Energy Solution Provider, Hyosung will pave the way

towards next-generation technology and green energy solutions.


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SIMOPRIME

SIMOPRIME Licensed by SIEMENSMedium-Voltage Switchgear

SIMOPRIME can be freely used on GOSTstandard countries. The certification is

valid to 6kV and 10kV systems

ISO Certification

Siemens has consistent qualitystandards for all products, processes

and manufacturing centres.

If this failure happened in yourSIMOPRIME,

no one would even be hurt.


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SIMOPRIME

Main Features of SIMOPRIME

SIMOPRIME adopts long-life, high-quality Siemens circuit breaker that requires minimum maintenance.

Auxiliary Switch S1 ON Pushbutton OFF Pushbutton Switch Position Indicator 1st Shunt Release Y2 Operating Shaft for the

Vacuum interrupters Closing Solenoid Y9 Closing Spring Charged /

not Charged Indicator Operating Cycle Counter Closing Spring Position Switch Gear for Charging the Closing

Spring Manually Rating Plate

New Sion Type

SIMOPRIME adopts HYOSUNGs proprietary parts.

High-quality HYOSUNG models developed for main parts Option digital relays

Make-proof earthing S/W HYOSUNG OEM IEC-compliant CT

HYOSUNG OEM IEC-compliant PT High-quality surge arrester

ProPAC Series SIPROTEC

Sepam Series REF Series

Earthing S/W is equipped with the 40kA making test insidethe panel in compliance with IEC 62271-102.

HYOSUNG OEM CT is designed in compliance with IEC60044-1, and tested in the Reliability Center.

HYOSUNG OEM PT is designed in compliance with IEC60044-2, and tested in the Reliability Center.

Various surge arresters proven in domestic/overseas sites areused to fulfill the needs of the clients.

Various types of digital relay are used to meet the demandsof the clients.

Different relays are applied in accordance with thecharacteristics of substations, and provide perfect solutionsbased on HYOSUNGs experience.

Special arc detection relays fulfill the needs for high-quality racks.


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Leading the World best

Licensed by SIEMENS-SIMOPRIME 06/07

BCircuit-breaker panel 40kA 1250 A 8002500 A, 3600 A 800Disconnector panel 1250 A 8002500 A, 3600 A 800Switch-disconnector-fuse panel12kV 800

Width B 17.5kV 800Bus sectionalizer / circuit-breakerPanel 1250 A 8002500 A, 3600 A 800Bus sectionalizer / bus riser panel 1250 A 8003600 A 800

Mertering panel 800Depth T Standard 1860

Specifications of SIMOPRIME

Wall standing structure for minimum floor area

Item Model SIMOPRIME 7.2kV SIMOPRIME 12kV SIMOPRIME 15kV SIMOPRIME 17.5kV

Rated Voltage (kV) 7.2 12 15 17.5

Rated Current (A)

Rated Breaking Current (kA) 31.5 / 40 31.5 / 40 31.5 / 40 31.5 / 40

Commercial FrequencyWithstanding Voltage (kV)

20 28 35 38

Surge Impulse

Withstanding Voltage(kV) 75 75 95 95

Frequency(Hz) 50 / 60 50 / 60 50 / 60 50 / 60

Width (mm) 40kA only 800mm 600 600 600 600

Height(mm)Front 2200 2200 2200 2200

Rear 1780 1780 1780 1780

Depth (mm) 1860 1860 1860 1860

External shape

*Wall standing type for minimum floor area

Wall standing structure saves the maintenance cost as itrequires minimum floor area in the electricity room.

Reduced cost for building and maintenance of substation(only requires 150mm at the rear)Minimum length of 150mm on the sides of SWGR

Dimensions

Minimum space required for SWGR

Electricity Room layout (ceiling height 2800)For front cable connection

*31.5kA, Width (B) : 600/800mm, Depth (T): 1860

1250 2500 3600 4000 1250 2500 3600 4000 1250 2500 3600 4000 1250 2500 3600 4000


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SIMOPRIME

Structure of SIMOPRIME

1 Control (LV Compartment)

2 LV Door Lock

3 LPS (Option)

4 Circuit Breaker (CB Compartment)

5 Circuit Breaker Monitoring Window

6 Circuit Breaker Door Lock

7 Circuit Breaker Charging Lever Input Hole

8 Circuit Breaker On/Off Action Input Hole

9 Circuit Breaker Charging Lever Input Hole

10 Door Handle

11 Circuit Breaker Out Control Hole

12 Earthing Switch Handling Hole

13 Pressure Discharge

14 Busbar

15 Insulated Bushing

16 Supporting Insulator

17 Current Transformer

18 Earthing Switch

19 Cable

20 Voltage Transformer

21 Earthing Busbar

22 Circuit Breaker Control Connector

23 Vacuum Interrupter

24 CB Truck

7.2kV ~ 17.5kV, ~ 40kA, ~ 3600A

A CB Compartment

B Busbar Compartment

C Cable Compartment

D CB Truck

E LV compartment

13

22

23

24

1

2

3

4

5

6

7

8

9

10

11

12

14

15

16

17

18

19

20

21


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Switching-device compartment

All switching operations with high-voltage door closedPressure relief upwardsPanel powder-coated with epoxy resinShutter operating mechanisms separately forBusbar compartment Connection compartmentMetallic, earthed shutters and partitions ensure partition class PMHigh-voltage door pressure-resistant in the event of internal

arcs in the panelMetallic ducts on the side for laying control cablesInterlocking between high-voltage door and circuit-breaker

truck ensures interlock-based accessOption:Test sockets for capacitive voltage detecting systemSwitching-device compartment to accommodate

components for implementing various panel versions withVacuum circuit-breaker with or without voltage transformers

on the truckDisconnector truck Vacuum-contactor truckMetering truck

Busbar compartment

Pressure relief upwards and through rear pressure relief duct

Option: Busbar transverse partition between panels

Busbars made of flat copper, bolted from panel to panel

For rated normal currents up to 3600 A

Option : Insulated busbars

Bolted rear and top covers provide tool-based access

Option : Coupling electrode for capacitive voltage detecting system

Option:Possibility of installing the following components

Voltage transformers

Busbar earthing switch

Current transformers in the run of busbars

Interlock

Interlocking conditions are satisfied according to IEC 62271-200 / VDE 0671-200

Earthing switch can only be operated with circuit-breakertruck in test position

Circuit-breaker truck can only be moved with circuit-breaker OPEN and earthing switch OPEN

Mechanical coding on the circuit-breaker truck preventsinsertion of similar circuitbreaker trucks for lower ratednormal currents into panels with higher rated normalcurrents

nterlocking of high-voltage door against circuit-breaker truck

The high-voltage door can only be opened when the circuit-breaker truck is in test position

Option: Electromagnetic interlocks

Low-voltage compartment

For accommodation of all protection, control, measuringand metering equipment

Partitioned safe-to-touch from the high-voltage part

Low-voltage compartment can be removed, bus wires andcontrol cables are plugged in

Option: Partition between panels

Low-voltage cables

Control cables of the panel are flexible and have metallic covers

Connection of switching-device truck and panel wiring tolow-voltage compartment via 64-pole coded plug connectors

Bus wires are pluggable from panel to panel

Connection compartment

Pressure relief upwards through rear pressure relief ductSuitable for connection ofSingle-core XLPE cables up to max. 6 x 500mm2 per phaseThree-core XLPE cables up to max. 3 x 300mm2 per panelBars made of flat copper with bushings in a floor cover or

fully-insulated bars including floor coverShutters to be opened separately to permit cable testingEarthing busbarConnection from front or rearOption: Pressure-resistant floor coverUse of block-type current transformersBolted rear covers of the connection compartment provide

tool-based access for panels with connection from rear

Option:Interlocked high-voltage door and bolted partitionsbetween connection compartment and switching-devicecompartment provide interlock-based and tool-based accessfor panels with connection from front Components at thepanel connectionCoupling electrode for capacitive voltage detecting systemVoltage transformersCast-resin insulatedMax. 3 x 1-poleFixed-mounted, without primary fusesMake-proof earthing switchesWith manual operating mechanismIn addition to standard interlocking of switch/circuit-breaker

truck, optionally lockable or with electromagnetic interlockSurge arresters or limitersSurge arresters for protecting the switchgear against external

overvoltagesSurge limiters for protecting consumers against switching

overvoltages


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Structure of SIMOPRIME by Type

SIMOPRIME

SIMOPRIME VCB Panel

SIMOPRIME Disconector Panel

SIMOPRIME Vacuum Contactor Panel

SIDE VIEW FRONT VIEW ONE-LINE DIAGRAM


600





SIMOPRIME Bus Sectionaliser Panel

SIMOPRIME Metering Panel




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SIMOPRIME

Benefits and features

Standards

Standards

The switchgear complies with the relevant standards and specifications applicable at the time of type tests and conform to the IEC standard.

All switching operations including emergency manual operations with high-voltage door closed

Interlocking between high-voltage door and switching devices

Saves livesRack-in, rack-out operations of the circuit-breaker truck with high-voltage door closed

Metallic, earthed shutters and partitions, partition class: PM (metallic partition)

Internal arc tested design up to 40 kA, 1 s, according to IEC 62271-200, VDE 0671-200

Use of vacuum circuit-breakers

Factory-assembled, type-tested switchgear according to IEC 62271-200

Type testing of the circuit-breaker inside the panel

Use of standard, world-wide available components

Peace of Mind Use of maintenance-free vacuum circuit-breakers

Quality management according to DIN EN ISO 9001

Design based on global best practice sharing and experience

More than 300,000 air-insulated switchgear panels from Siemens in operation world-wide

IncreasesUse of metallic, earthed shutters and partitions between the compartments ensures highest loss of service continuity

of the switchgear (LSC2B according to IEC 62271-200) during maintenanceProductivity

Use of maintenance-free vacuum circuit-breakers

Saves Money Use of maintenance-free vacuum circuit-breakers

Benefits Features

Switchgear SIMOPRIMEIEC 62271-1 VDE 0671-1 EN 62271-1

IEC 62271-200 VDE 0671-200 EN 62271-200

Circuit-breaker IEC 62271-100 VDE 0671-100 EN 62271-100

Vacuum contactor IEC 60470 VDE 0670-501 EN 60470

Devices Disconnector and earthing switch IEC62271-102 VDE 0671-102 EN 62271-102

HV HRC fuses IEC 60282 VDE 0670-4 EN 60282

Voltage detecting systems IEC 61243-5 VDE 0682-415 EN 61243-5

Degree ofProtection-

- IEC 60529 VDE 0470-1 EN 60529

Insulation - IEC 60071 VDE 0111 EN 60071

InstrumentCurrent transformer IEC 60044-1 VDE 0414-1 EN 60044-1Transformers

Voltage Voltage transformer IEC 60044-2 VDE 0414-2 EN 60044-2

Installation - IEC 61936-1 VDE 0101 -

IEC standard VDE standard EN standard

Overview of standards

Design




The switchgear can be used for indoor installation in accordance with IEC 61936 (Power installations exceeding 1 kV AC) and VDE 0101.

Outside lockable electrical service locations at places which are not accessible to the public. Enclosures ofswitchgear can only be removed with tools.

Inside lockable electrical service locations. A lockable electrical service location is a place outdoors or indoors that is reservedexclusively for housing electrical equipment and which is kept under lock and key. Access is restricted to authorized personneland persons who have been properly instructed in electrical engineering.

Untrained or unskilled persons may only enter under the supervision of authorized personnel or properly instructed persons.

Type of service location

Table - Dielectric strength

Altitude correction factor (Ka)

The dielectric strength is verified by testing the switchgear with rated values of short duration power-frequency withstand voltageand lightning impulse withstand voltage according to IEC 62271-1 / VDE 0671-1 (see table Dielectric strength)

The rated values are referred to sea level and to normal atmospheric conditions (1013 hPa, 20 C, 11g/m3 humidity in accordancewith IEC 60071 / VDE 0111)

The dielectric strength decreases with increasing altitude.

For site altitudes above 1000 m (above sea level) the standards do not provide any guidelines for the insulation rating. Instead,special arrangements apply to these altitudes.

Site altitude- As the altitude increases, the dielectric strength in air decreases due to the decreasing air density. This reduction is permitted up to

a site altitude of 1000 m according to IEC and VDE.- For site altitudes above 1000 m, a higher insulation level must be selected. It results from the multiplication of the rated insulation

level for 0 to 1000 m with the altitude correction factor Ka.

Dielectric strength

Rated voltage (rms value) (kV) 7.2 12 15 17.5 Rated voltage (rms value) (kV) 7.2 12 15 17.5

Across isolating distances (kV) 23 32 39 45

Between phases and to earth (kV) 20 28 35 38

Rated short-duration power-frequency withstand voltage (rms value)

Across isolating distances (kV) 70 85 105 110

Between phases and to earth (kV) 60 75 95 95

Rated lightning impulse withstand voltage (peak value)

(Example)

- 1800msite altitude above sea level

- 12kV switchgear rated voltage

- 75kV rated lightning impulse withstand voltage

- Rated lightning impulse withstand voltage to be selected :

75 kV1.10 = 82.5 kV

Site altitude in m above sea level(m)

Altitudecorrectionfactor

Rated short-dur. power-freq. withstand volt. to be selected for site altitudes>1000m

Rated short-duration power-frequency withstand voltage up tow1000mKa

Rated lightning impulse withstand volt. to be selected for site altitudes > 1000m

Rated lightning impulse withstand voltage up tow1000mKa

* For site altitudes above 1000m, the altitude correction factor Ka is recommended,depending on the actual site altitude above sea level.

ResultAccording to the above table, aswitchgear for a rated voltage of17.5kV is to be selected.


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SIMOPRIME

Terms

Make-proof earthing switches are earthing switches with short-circuit making capacity according to

IEC 62271-102

VDE 0671-102 / EN 62271-102

Current-carrying capacity

According to IEC 62271-1 / VDE 0671-1 and IEC 62271-200 / VDE 0671-200 current-carrying capacities refer to the followingambient air temperatures:

- Maximum of 24-hourmean + 35C- Maximum + 40C

The current-carrying capacity of the panels and busbars depends on the ambient air temperature outside the enclosure.

To attain the maximum rated normal currents, the panels are provided with natural or forced ventilation.

Internal arc classification

Protection of operating personnel by means of tests for

verifying the internal arc classificationInternal arcing tests must be performed in accordance with

IEC 62271-200 / VDE 0671-200

The switchgear complies with criteria 1 to 5 specified in thementioned standards for the basic version up to 40kA.

Definitions of the criteria:

- Criterion 1Correctly secured doors and covers do not open. Limiteddeformations are accepted.

- Criterion 2No fragmentation of the enclosure. Projection of small partsup to an individual mass of 60g are accepted.

- Criterion 3

Arcing does not cause holes in the accessible sides up to aheight of 2m.

- Criterion 4Horizontal and vertical indicators do no ignite due to theeffect of hot gases.

- Criterion 5The enclosure remains connected to its earthing point.

Climate and environmental influences

The switchgear may be used, subject to possible additional

measures, under the following environmental influences andclimate classes:

Environmental influences- Natural foreign materials- Chemically active pollutants- Small animals

Climate classes

- 3K3

- 3K5

*The climate classes are classified according to IEC 60721-3-3.

Protection against solid foreign bodies, electric shock and ingress of water

According to IEC 62271-200 / IEC 60529 / VDE 0470-1 / VDE 0671-200 SIMOPRIME switchgear fulfillsthe following degrees of protection.

- Enclosure:IP 4X, IP 5X (protection against solid foreign bodies)IP X1, IP X2 (protection against ingress of water)

- Compartments:IP 2X (protection against solid foreign bodies)

Higher degree of protection for enclosure on request

Standards


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Control Panels of HYOSUNG

Metal Clad Switchgear is self-designed and developed byHYOSUNG and have the highreliability & performance.

Low Voltage Switchgear will providesafe power distribution with handyoperation, easy to installation &maintenance.

Low Voltage MetalEnclosed SwitchgearMetal Clad Switchgear

ProSWGR is a metal-clad typestandard high-voltage switchgear withinner spaces completely separated bypartitions. The switchgear supportssystem operations, such as circuitbreaking and monitoring, from thefront panel while the door is closed.

ProSWGR

Advanced MV GIS with maximumreliability and stability, and minimuminstallation surface has beendeveloped based on abundantexperiences and technical capabilitiesacquired through contracts with manydomestic / overseas clients.

ProGIS(C-GIS)

Motor Control Center is designed withoperators safety and easy to handling.It will provide the motors statussupervision.

Spot Network System

Motor Control Center

IPB is designed for high current,critical equipment or large capacitypower plants. IPB is applied to thebus with the rated voltage of 36kV orlower and the rated current of5,000~50,000A.

IPB(Isolated Phase Bus)

25.8kV SIS is an environment-friendlyproduct using epoxy solid insulationtechnology instead of SF6 gas. Themodel adopts dual buses foruninterrupted expansion andmaintenance. The isolated phase bustechnology prevents short-circuit andthe surface grounding provides highstability of the system.

Spot Network System will eliminatethe care about a power interruptionand will provide the optimizedinstallation area.

25.8kV SIS

Metal Enclosed Bus is a good methodfor main bus application in powerplants, substations, buildings andfactories.

NSPB(Non SegregatedPhase Bus)

Supervisory & Control Panel willprovide the easy to operationprotection and control of powersystem by humane facto application.

Supervisory &Control Panel

Medium-Voltage Switchgear

HYOSUNG-SIEMENS' high-voltage

switchgear is designed based on

Siemens' quality, providing

performance and reliability.

Licensed by SIEMENS-

SIMOPRIME

Simoprime Catalog English Aug2010[1]

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