SCHEDULE OF RATE FOR ANNUAL RATE CONTRACT … · Rate per inch nominal dia of Pipe per welding...

01.01A

Rate per inch nominal dia of Pipe per welding joint Annexure I

Item Code Description UM Qty.

Quantity Figure Words

01.01A.01 Upto & Including Sch 40 INCH DIA 7500.000

01.01A.02 Above Sch 40 & upto Sch 80 INCH DIA 988.000


01.02A

Rate per inch nominal dia of Pipe per welding joint



01.02A.03 Root run by TIG welding only INCH DIA 2.000

01.03A


01.03A.02 Above Sch-80 and upto Sch-160 INCH DIA 34.000

01.04A




01.04B

01.04B.01 Upto & Including 6 mm thickness INCH DIA 11.000

01.04C Cutting of CS plate.

Rate per running inch

01.04C.01 Upto & including 6 mm thickness INCH 34566.000

01.04C.02 Above 6 mm upto 12 mm thickness INCH 36060.000

01.04C.03 Above 12 mm upo 20 mm thickness INCH 15158.000

01.04C.04 Above 20 mm thickness INCH 2011.000

01.04D Cutting of SS Plate.


01.04D.01 Upto & including 3 mm thickness INCH 7779.000

01.04D.02 Above 3 mm upto 6 mm thickness INCH 414.000

01.04D.03 Above 6 mm upto 10 mm thickness INCH 573.000

SCHEDULE OF RATE FOR ANNUAL RATE CONTRACT FOR MISC. MECH. REPAIR JOBS FOR THE YEAR 2016-17

Ref: NFL/MPC/47(03)2016-17

Rate per inch nominal dia of Pipe per welding joint

Gas cutting of old pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge:

Rate per inch nominal dia of Pipe

Fabrication of Pipe/Tube by heating/cold bending.

Rate per inch nominal dia per Meter

Rate Amount

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of CS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The

fabrication of Mitre bends of various sizes and type will be included in the job.

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of SS pipe & pipe fittings to work site. Rates of fabrication should be per inch dia. The

fabrication of Mitre bends of various sizes and type will be included in the job.

Fabrication including cutting, edge preparation, welding (By IBR qualified Welder), providing reinforcement pads at branch connection, if required, transportation and assistance for X-Ray & Stress Relieving of Alloy Steel

and Carbon Steel pipes (IBR) and pipe fittings to Work Site. Rates of fabrication should be per inch dia.



Rate Amount

01.04E Cutting of SS pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge


01.04E.01 Upto & Including Sch 40 INCH DIA 100.000

01.04E.02 Above Sch 40 & upto Sch 80 INCH DIA 100.000

01.04E.03 Above Sch 80 & upto Sch 160 INCH DIA 40.000

01.05A

Rate per inch nominal dia per Meter length of Pipe

01.05A.01 Upto & including Sch 40 INCH DIA 5677.000


01.05A.03 Above Sch-80 and upto Sch-160 INCH DIA 16.000

01.06A

Rate per inch welding length

01.06A.01 Upto 6 MM Thickness INCH 37571.000

01.06A.02 7 MM to 10 MM thickness INCH 56162.000



01.06B

01.06B.01 Upto 6 MM Thickness INCH 28880.000

01.06B.02 7 MM to 10 MM thickness INCH 2420.000



Rate per MT

01.07A.01 Fabrication & Erection of Steel Structure like Staircase, Ladder

Platform, Walkways, Railings ,Pipe Support etc.

MT 45.000

01.08A.01 Fabrication&Erection of Rectangular Vesels, Chutes, Hopper & Ducts

etc.from CS Plate by Cutting, Grinding Welding etc from 5 mm to 25

mm thickness Plate.

MT 1.000

01.09A

01.09A.01 Replacement of damaged pre-fabricated Staircase/Floor Grating by

fabrication.

SqM 262.000

01.10A.01 Dismantling of various type of Structure, Vessels,Pumps, Gear boxes,

pipes and Miscellaneous equipments by Gas cutting of bolts etc.

Opening the bolts at various Elevation including opening of

flanges, bolts, nuts welding alignment and allied jobs

MT 166.000

01.10A.02 Erection of various types of Structures,Vessels,Pumps, Gear boxes,

pipes and miscellaneous Equipment at various elevation including

boxing up of flanges bolts & nuts, welding, alignment and allied jobs.

MT 133.000

Fabrication of eccentric reducer and other fabrication out of plate fabrication.

Running welding (Does not include fabrication)

Replacement of stair case grating and floor grating.

Total of Annexure-I:

Erection of pipe including lifting, placing on sleeper/racks at all elevation, levelling, alignment, jointing of flanges including insertion of gaskets and bolting and supply of manpower for testing and flushing, if required.



Rate Amount

Annexure II

02.01A

Rate per Inch Nominal dia of Valve

02.01A.01 Valve upto 300 psi rating INCH DIA 31.000

02.01A.02 Valve from 600 to 900 psi # INCH DIA 4.000

02.01A.03 Valve 1500 psi and above. INCH DIA 4.000

02.02A

A

Rate per Inch Nominal dia of valve


02.02A.02 Valvefrom 600 to 900 psi # INCH DIA 12.000


B

Rate per Inch Nominal dia of valve




02.03A



02.04A

02.04A.01 Upto 300 psi rating INCH DIA 4814.000

02.04A.02 From 600 to 900 psi # INCH DIA 500.000

02.04A.03 1500 psi and Above INCH DIA 64.000

Note: 1

2

02.05A

02.05A.01 Bolt Size 1/2 inch & Below for rating upto 300 lbs. NO 961.000

02.05A.02 Bolt Size upto 5/8 inch for rating upto 300 lbs. NO 555.000

02.05A.03 Bolt Size upto 3/4 inch for rating upto 300 lbs. NO 329.000

02.05A.04 Bolt Size upto 1 Inch for rating upto 300 lbs. NO 132.000

02.05A.05 Bolt size upto 1&1/4 inch for rating upto 300 lbs. NO 35.000

02.05A.06 Bolt size upto 1&1/2 inch for rating upto 300 lbs. NO 15.000

02.05A.07 Bolt Size upto 2 Inch for rating upto 300 lbs. NO 10.000

Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and Safety Valve of all sizes.

Opening & Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve of all sizes.

Rates when Valves are not to be Transported to Workshop (Mech)

Rates when Valves are to be Transported to Workshop (Mech)

Opening & boxing of Safety Valves including transportation of Valves to Workshop and back to Site.

Rate per Inch Nominal dia of inlet flange of Safety Valve

Opening & boxing up of flanges and manhole covers:

Any flange rating falls in between two flange rating, payment will be made on the basis of higher rating flange.

For Safety Valve, the size will be taken of inlet flange rating.

Opening & boxing up of bolts and nuts for flanges, Manhole covers and equipments. Rate should be quoted per bolt basis.

Total of Annexure.II



Rate Amount

Annexure III

03.01A

Rate per inch diameter of Dish End

03.01A.01 Upto 300 lbs rating valve INCH DIA 23.000

03.01A.02 600 lbs to 900 lbs rating Valve INCH DIA 137.000

03.01A.03 1500 lbs rating Valve & above INCH DIA 39.000

04.01A

Reate per Inch dia of Dish End.

04.01A.01 Upto 300 lbs rating INCH DIA 632.000

04.01A.02 600 lbs to 900 lbs rating INCH DIA 50.000

04.01A.03 1500 lbs rating & above INCH DIA 50.000

Note: 1

2

Annexure IV

04.02A

04.02A.01 Removal of Shell of U tube bundle of Heat Exchanger MT 2.000

04.02A.02 Boxing-up of Shell of U-tube bundle of Heat Exchanger MT 3.000

Note: 1

04.03A

04.03A.01 Removal of Old Exchanger from position up-to 5 MT weight MT 5.000

04.03A.02 Re-fixing of New Exchanger in position upto 5 MT weight MT 5.000

04.03A.03 Removal of Tube bundle of Heat Exchanger MT 3.000

04.03A.04 Re-fixing of Tube bundle of Heat Exchanger MT 3.000

Note: 1

2

05.01A

05.01A.01 Handling of Equipment, Vessel Equipment Parts and other Misc items

within Plant/Work-shop.

MT 798.000

05.01A.02 Shifting of Equipment Vessel Equipment Parts and other Misc items

from One Plant to other Plant and from Plant to Workshop and vice-

versa.

MT 66.000

06.01A Job in Dust Chamber:

06.01A.01 Replacement of dust chamber Filter NO 71.000

06.01A.02 Opening & Boxing-up of 2" Nozzle NO 86.000

Replacement of Gate Valve, Globe Valve, Diaphragm Valve, Non-return valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and Safety Valve of all sizes.

Total of Annexure.III

Opening, Removal & boxing up of Dish End of Heat Exchanger.

Diameter will correspondence to the outer diameter of dish end flange.

Any dish end rating falls in between two rating, the payment will be made on the basis of higher rating dish end.

Opening, Removal & boxing up of Shell of Heat Exchanger.

For removal & boxing up of Shell, the weight of the Shell only shall be taken into account.

Replacement of Tube bundle of Heat Exchanger .

Total of Annexure-IV

For removal of Exchanger from position the weight of complete Exchanger shall be taken into account.

For removal of Tube Bundle of Heat Exchanger the weight of Tube Bundle shall be taken into account.

Handling of equipments, vessels and other miscellaneous Items.

Total of Annexure-V

Total of Annexure-VI

Annexure V

Annexure VI



Rate Amount

07.01A Repair of CFD Bed:

07.01A.01 Removal & re-fixing of SS Strip. MR 20.000

07.01A.02 Removal & re-fixing of 12 MM Skirt bolts. NO 70.000

07.01A.03 Cutting & Straightening of Skirt plate NO 2.000

07.01A.04 Removal & re-fixing of Complete SS Wire Mesh ST 1.000

07.01A.05 Removal of SS perforated plate straightening and re - fixing of plates. NO 2.000

07.01A.06 Fixing of Rubber Skirt ST 1.000

08.01A

08.01A.01 Overhauling of Wall Soot Blower NO 10.000

08.01A.02 Overhauling of Long Rectangular Soot Blower NO 5.000

08.01A.03 Overhauling of Rotary Soot Blower of CPP NO 1.000

9.00 Annexure IX

09.01A

09.01A.01 Opening & Boxing up of B - B/B-C Adopter Sleeve Coupling from Size 150

mm to 300 mm dia.

NO 147.000

09.01A.02 Rotation of CI Fly Ash Pipe Line size from 150 mm to 300mm dia (Max.

Length 5.5 Meter)

NO 5.000

09.01A.03 Cutting of CI Fly Ash Pipe Line size from 150 mm to 200mm dia NO 6.000

09.01A.04 Replacement of CI Fly Ash Pipe Line Size from 150 mm to 300mm (Max.

length 5.5 MR)

NO 47.000

09.01A.05 Replacement of CI Reducer Size from 175x150mm to 300X200 mm dia. NO 1.000

09.01A.06 Replacement of CI Elbow Short/long Radius, Size from 150 mm to 200mm

dia 90/45 Degree.

NO 10.000

09.01A.07 Replacement of CI Lateral/Y Piece Size from 175 mm to 300mm dia 45

Degree.

NO 1.000

09.01A.08 Replacement of CI Equal Tee Size from 175mm to 200 mm dia NO 1.000

09.01A.09 Replacement of CI Expansion Joint Size 200 mm dia NO 1.000

09.01A.10 Repair & Replacement of Air-Intake/Fly Ash Valve Size 150 mm dia NO 1.000

09.01A.11 Repair & Replacement of Hand Operated Knife Edge Gate Isolation Valve

of Fly Ash Hopper Size 300 mm dia

NO 1.000

09.01A.12 Repair & Replacement of Ash Extraction Valve (Ash Intake Valve)

Size 150 mm to 175mm dia

NO 65.000

09.01A.13 Replacement of Valve Body along with Disc of Ash Extraction Valve

Size 150 mm dia

NO 1.000

09.01A.14 Repair & Replacement of Totally Enclosed Rotary Slide Gate (TERSG

Valve, Size 200 mm dia in Fly Ash line which includes Removal of

TERSG Vale boxing up of TERSG Valve & Repair of Old TERSG

Valve

NO 3.000

09.01A.15 Repair & Replacement of Vacuum Breaker Ass'y Size 150 mm dia NO 2.000

09.01A.16 Exhauster Hydroveyor Assembly Size 200 mm dia (Approx. wt. 400 Kg) NO 1.000

Total Annex.VII

Overhauling of Soot Blower of SGP & CPP .

Total Annex.VIII

Jobs pertaining to SGP/CPP.

Annexure VIII

Ash Handling system of SG Plant & CPP.

Annexure VII



Rate Amount

09.01A.17 Replacement of CI Tube Combining (Tail piece) for Exhauster Hydroveyer

Size 200 mm dia

NO 1.000

09.01A.18 Replacement of Air Separator Tank of SG Plant (Approx Wt. 3 Te) NO 1.000

09.01A.19 Replacement of Air Separator Tank of CPP (Approx. Weight 2-3 Te) NO 1.000

09.01A.20 Replacement of Segment of Air Separator Tank of SGP (Approx Wt

175 Kg)

NO 12.000

09.01A.21 Replacement of Segment of Air Separator Tank of CPP (Approx. Weight

125 Kg)

NO 5.000

09.01A.22 Replacement of Hydraulic Ejector Assembly (Jet Pump Ass'y) of Bottom

Ash System (Approx Wt. 275 Kg)

NO 4.000

09.01A.23 Replacement of Inlet Piece of Hydraulic Ejector of Bottom Ash System. NO 1.000

09.01A.24 Replacement of Combining Tube of Hydraulic Ejector of Bottom Ash

System.

NO 4.000

09.01A.25 Repair / Replacement of Butter fly Valve, Size 300 mm dia NO 1.000

09.01A.26 Replacement of Bearing of Clinker Grinder of SG Plant NO 2.000

09.01A.27 Repacking of Gland of Clinker Grinder of SG Plant NO 5.000

09.01A.28 Replacement of Clinker Grinder Bearing. Replacement including

related jobs i.e. Gland packing Gear/Sprocket removal and fitting etc. of

CPP

NO 1.000

09.01A.29 Replacement of Seal of Bottom Ash Hopper Gate including dismentling/

refixing of gate housing, power cylinder, service water line connection etc.

NO 1.000

09.01A.30 Repair & Replacement of Hydraulic Cylinder of Clinker Grinder. NO 2.000

09.01A.31 Alignment of Gear Box & Motor of Clinker Grinder NO 1.000

09.01A.32 Replacement of bearing housing with Impeller of ID/FD Fan. Replacement

includes removal of Impeller housing of ID/FD Fan casing, removal of

impeller & fixing on overhauled/new bearing housing, putting in position ,

alignment & after completion of job, top

NO 1.000

09.02A

09.02A.01 Repair & Replacement of Coal Burner Assy. NO 4.000

09.02A.02 Repair & Replacement of Gas Burner Assy. NO 8.000

09.02A.03 Repair of Coal Nozzle Tips (includes Cutting/Removal of damaged Baffle

Plates, repair of body, Hard Facing and checking of fitting of Seal Plates.

NO 8.000

09.02A.04 Repair & Replacement of End Air Nozzle Tips NO 6.000

09.03A

09.03A.01 Opening & Boxing up of PF Line Victaulic Coupling, Size 300 mm dia. NO 19.000

09.03A.02 Opening & Boxing up of PF Line Orifice, Size 300 mm dia. NO 13.000

09.03A.03 Rotation of PF Distributor Outlet Pipe, Size 300 mm dia. NO 16.000

09.03A.04 Replacement of PF Distributor Outlet Pipe, Size 300 mm dia. NO 3.000

09.03A.05 Replacement of Coal Bends, Size 300 mm dia upto 60 Degree. NO 3.000

Repair/Replacement of Coal & Oil Burner of SG Plant.

Pulverised Fuel (P.F.) system of SG Plant .



Rate Amount

09.03A.06 Replacement of Coal Bends, Size 300 mm dia above 60 Degree upto 90

Degree.

NO 11.000

09.03A.07 Repair of small Distributor (includes removal of old worn out Riffle

Elements, Build up Hard Facing and fitting of New Riffle Elements)

NO 2.000

09.04A

09.04A.01 Repair & Replacement of Main Gas/Coal burner assy. Complete. alongwith

removal/refixing of connected hoses & pipes in CPP Boiler (Boiler No. 4)

which includes RemovalRefixing of Main Gas Burner Assembly, Pilot

Burner Assy, Repair/ Replacement of Coal Burner Parts, if required.

Rectification of Deflector Vanes, repair & replacement

No 6.000

09.05A

09.05A.01 Dismantling & Removal of Collecting Electrode Plate. NO 30.000

09.05A.02 Erection of Collecting Electrode Plate NO 38.000

09.05A.03 Dismentling & Removal of Emmitting Electrode NO 167.000

09.05A.04 Installation of Emitting Electrode NO 131.000

09.05A.05 Replacement of Rapping Hammer (Outer Arm) NO 114.000

09.05A.06 Repair & Replacement of Drive Shaft. NO 1.000

09.05A.07 Inspection & Replacement of Plain Bearing of Rapping Drive Shaft. NO 4.000

09.05A.08 Repair & replacement of Guide Rod(Tie Rod) NO 71.000

09.05A.09 Repair & replacement of Shock Bar NO 64.000

09.05A.10 Replacement of Shock Pad. NO 15.000

09.05A.11 Replacement of Screw Scrapper of Insulator of Rapping Drive for

Emmitting Electrodes.

NO 4.000

09.05A.12 Repair & Replacement of Rapping Drive Geared Motor Assembly. NO 1.000

09.05A.13 Opening & Boxing up of Fluidizing Air Pad (Porus Tile) of Fly Ash

Hopper.

NO 2.000

09.05A.14 Replacement of Inlet/Outlet Damper Assy of ESP NO 1.000

09.05A.15 Repair of inlet/outlet Damper Assembly of ESP (includes Fabrication and

Replacement of various components and weld deposits, wherever required).

NO 2.000

09.06A

09.06A.01 Impact Idlers (Rollers) Bracket Dismantling & Installation with New Idlers

(Rollers) after repair for 750 mm & 1000 mm wide Belt.

NO 33.000

09.06A.02 Replacement of Impact Idlers (Rollers) for 750 mm & 1000 mm wide Belt NO 9.000

09.06A.03 Self Aligning Idlers (Rollers) Bracket Dismantling & Installation with new

Idlers (Rollers) after Repair for 750 mm & 1000 mm wide Belt.

NO 6.000

09.06A.04 Replacement of Self Aligning Idlers (Rollers) for 750 mm & 1000 mm

wide Belt.

NO 2.000

09.06A.05 Troughing Idlers (Rollers) Bracket Dismantling & Installation with New

Idlers (Rollers) for 750 mm & 1000 mm wide Belt.

NO 140.000

09.06A.06 Replacement of Troughing Idlers (Rollers) of carrying side for 750 mm &

1000 mm wide Belt.

NO 106.000

Repair & Replacement of main Burner of CPP.

Jobs pertaining to Electro Static Precipitator of SGP & CPP.

Jobs pertaining to Coal Handling Plant .



Rate Amount

09.06A.07 Return Idlers (Rollers) Bracket Dismantling & Installation with New Idlers

(Rollers) after repair for 750 mm & 1000 mm wide Belt.

NO 31.000

09.06A.08 Replacement of Return Idlers (Rollers) for 750 mm & 1000 mm wide Belt. NO 16.000

09.06A.09 Clamp Fatener Joint for 750 mm width Conveyor Belt. NO 3.000

09.06A.10 Clamp Fastener Joint for 1000 mm wide Conveyor Belt. NO 10.000

09.06A.11 Replacement of Screen Cloth Panel of Vibrating Screen. NO 27.000

09.06A.12 Replacement of conveyor belt 1000mm/800mm/750mm/600mm width in

Coal Handling/Bagging Plant

MR 300.000

09.06A.13 Hot Vulcanising Joint for 750/1000 mm wide Conveyer Belt in Coal

Handling Plant (Includes shifting of machine from site workshop to

worksite & back, placement and fixing of belt for cutting & joining, edge

preparation & splicing as per specified procedure, application of

vulcanising solution, heating, if reqd., alignment and trial run)

No 10.000

09.07A Job pertaining to Air preheater

09.07A.01 Replacement of Radial Seals (Hot End) for Air Preheater of SGP Boilers

(Includes removal of old seals, repair of mounting surfaces, if any; re-fixing

of New Seals, adjustment of clearances and trial run) - (There are 12

Sectors / APH)

Sector 24.000

09.07A.02 Replacement of Radial Seals (Cold End) for Air Preheater of SGP Boilers

(Includes removal of old seals, repair of mounting surfaces, if any; re-fixing

of New Seals, adjustment of clearances and trial run) - (There are 12

Sectors / APH)

Sector 36.000

09.07A.03 Replacement of Circumferential and Rotor Post Seals (Hot End) for Air

Preheater of SGP Boilers (Includes removal of old seals, repair of mounting

surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial

run)

Set 3.000

09.07A.04 Replacement of Circumferential Seals and Rotor Post (Cold End) for Air

Preheater of SGP Boilers (Includes removal of old seals, repair of mounting

surfaces, if any; re-fixing of New Seals, adjustment of clearances and trial

run)

Set 3.000

Total of Annexure.IX

Annexure X

10.01A

10.01A.01 AFA-601 (Size 1500 x 150 mm) NO 1.000

10.01A.02 AGC-601 (Size 1650 x 150 mm) NO 1.000

10.01A.03 UDA-203 (Size 1788 x 100 mm) NO 1.000

10.01A.04 UDA-402 (Size 800 x 100 mm) NO 1.000

10.01B

10.01B.01 F 302 CO2 absorber demister replacement NO 1.000

10.01B.02 F 701 condensate stripper demister replacement NO 1.000

10.01B.03 B-301 LP flash drum demister Replacement NO 1.000

10.01B.04 B 302 HP Flash Drum demister replacement NO 1.000

10.01B.05 F 551 Purge Gas Absorber demister replacement NO 1.000

Opening/Inspection & Re-fixing of Demister.

Opening/Inspection & Repalcement of Demister in New Ammonia Plant.



Rate Amount

Annexure XI

11.01 Supply of Contract labour for unplanned/unforeseen Plant Break-down/Shut-down Jobs:Annexure XI

Labour Rates (Rate per working day of 8 Hours))

11.01A.01 General Fitter/HES fitter(Highly Skilled Labour) MANDAY 877.000

11.01A.02 Auto Electrician(Highly Skilled Labour) MANDAY 330.000

11.01A.03 Rigger(Skilled Labour Gr.B) MANDAY 1604.000

11.01A.04 Welder (IBR) MANDAY 5.000

11.01A.05 Welder(Non-IBR)(Skilled Labour Gr.B) MANDAY 711.000

11.01A.06 Turner/Machinist(Highly Skilled Labour) MANDAY 120.000

11.01A.07 Mazdoor/Helper(Unskilled ) MANDAY 6636.000

11.02A

11.02A.01 General Fitter/HES fitter(Highly Skilled Labour) HOUR 2659.000

11.02A.02 Auto Electrician(Highly Skilled Labour) HOUR 170.000

11.02A.03 Rigger(Skilled Labour Gr.B) HOUR 3847.000

11.02A.04 Welder (IBR) HOUR 8.000

11.02A.05 Welder(Non-IBR)(Skilled Labour Gr.B) HOUR 1932.000

11.02A.06 Turner/Machinist(Highly Skilled Labour) HOUR 20.000

11.02A.07 Mazdoor/Helper(Unskilled ) HOUR 13253.000

12.00

12.01A

12.01A.01 OD of perforated plate : 2050 MM, No. of Swirl: 1087 LUMPSUM 1.000

12.02A.01 Opening & Boxing up after cleaning of Water Spray Nozzle in Pump House

of Urea Plant. (Includes Erection & dismantling of scaffolding wherever

required)

NO 30.000

12.03A

12.03A.01 Erection of duct with old sheeting SqM 3.000

12.03A.02 Erection of duct with new sheeting SqM 3.000

12.04A Repair of Wagon Hauler:

12.04A.01 Single Joint of Wire Rope NO 3.000

12.04A.02 Double Joint of Wire Rope NO 3.000

12.04A.03 Replacement of Bearing of Wagon Hauler Pulley NO 6.000

12.05A

12.05A.01 Replacement of Chain. MR 14.000

12.05A.02 Replacement of Sprockets, Head Tail End NO 1.000

Annexure XII

Total of Annexure XI

ITEM FOR UREA PLANT:

Opening & boxing up of swirl of UDA-201.

Repair & replacement of Air Ventilation Duct in PJD-106. (Structural material, GI/ Aluminium sheet shall be supplied by NFL).

Repair of Bucket Elevator.

Labour Rates (Over Time Rate per Hours)



Rate Amount

12.05A.03 Replacement of Bearings of Sprockets NO 2.000

12.05A.04 Replacement of Each Bucket. NO 6.000

12.06A

12.06A.01 For 1000 mm wide belt NO 24.000



12.07A

12.07A.01 For 1000 mm Belt NO 9.000

12.07A.02 For 600 mm Belt NO 18.000

12.07A.03 Repair of Return Roller by replacing Bearings, Shaft, Shaft Seal, Rubber

Disc etc.

NO 4.000

13.00

13.01A

13.01A.01 Plain Hammer NO 97.000

13.01A.02 Toothed Hammer NO 85.000

13.02A

13.02A.01 Bearing UCP-10 NO 4.000

13.02A.02 Bearing UCP-12 NO 5.000

13.02A.03 Bearing UCP-15 NO 2.000

13.02A.04 Bearing UCP-17 NO 4.000

13.03A

13.03A.01 Pulley size 630 dia x 1150 NO 8.000

13.03A.02 Pulley size 500 dia X 1150 NO 2.000

13.03A.03 Pulley size 500 dia X 900/850 NO 2.000

13.03A.04 Pulley size 400 dia x 1150 NO 1.000

13.03A.05 Pulley size 400 dia x 900/850 NO 1.000

13.04A

13.04A.01 Expansion Bellow size 1120x1780x 300 mm NO 1.000





Replacement of Troughing, Carrying Rollers Assembly complete by removing & re-fixing of brackets.

Replacement of Return Rollers .

Total of Annexure XII

ITEMS FOR SMC:

Replacement of Ring Granulator Hammer .

Replacement of Pulley Bearing

Replacement of Conveyor belt pulley with new bearing .

Replacement of Expansion Bellow:

Annexure XIII



Rate Amount

14.01A

14.01A.01 Scrap removal, machine cleaning and lubrication of guide ways etc.of

Boring M/c,Lathe M/c(six Nos.),Radial Drilling M/c,Horizotal Surface

Grinder,shaper and Slotter (2Nos.),Cylinderical grinder,Lapping M/c,

Milling M/c and hydraulic press(200Te)

NO 300.000

14.01A.02 Loading of jobs, Centering/Setting and unloading of Boring M/c,Lathe

M/c(six Nos.),Radial Drilling M/c,Horizotal Surface Grinder,shaper and

Slotter (2Nos.), Cylinderical grinder, Milling M/c and hydraulic

press(200Te)

NO 300.000

14.01A.03 Assistance for polishing work for Workshop Machinery i.e. Lathe M/c(six

Nos.),Radial Drilling M/c Shaper and Slotter (2Nos.), Milling M/c etc.

No 300.000

14.01A.04 Assistance for repair of valves/overhauling and for fabrication shop NO 300.000

14.02A

14.02A.01 Assistance in upkeep/maintenance of Auto Section of its various equipment

I.e.127Te/75Te/Coles Crane,Hydra crane (3Te,5Te,8Te), Dozer (D-80

A12),Loader (Terex), 50HX Backhoe Loader,Tractor Trolley etc.as well as

deployment of various Cranes/Tractor Trolley.

No. of

Times

300.000

14.03A

14.03A.01 127 Te/75Te Crane MANDAYS 70.000

14.03A.02 Coles Crane/50 HX Backhoe Loader MANDAYS 24.000

14.03A.03 8 Te/5Te/3Te Hydra MANDAYS 38.000

14.04A

14.04A.01 Servicing of dozer D80- A 12 EACH 10.000

14.04A.02 Servicing of P&H 75 Te crane EACH 2.000

14.04A.03 Servicing of coles crane 12T EACH 1.000

14.04A.04 Service of escorts hydra cranes 8 Te cap, EACH 2.000

14.04A.05 Service of escorts hydra cranes 5Te cap, EACH 2.000

14.04A.06 Service of escorts hydra cranes 3 Te cap, EACH 2.000

14.04A.07 Servicing of potable Air compressor engine EACH 2.000

14.04A.08 Servicing of potable Diesel Welding sets EACH 2.000

14.04A.09 Servicing of locomotive engine WDS-4 model. EACH 2.000

14.04A.10 Cleaning of radiator of dozer, Job includes removal of radiator and its fan,

cleaning of fins from outside and assembly of the same. If required centre

arm is also to be removed to take out the radiator.

EACH 10.000

14.04A.11 Cleaning of air filter of dozers, Job includes removal of filter elements and

cleaning of the same with air and boxing up back.

EACH 16.000

Annexure XIVITEMS FOR MECHANICAL WORKSHOP

Job pertains to Heavy Earth Moving Section (Auto Section)

Rate for No. of Times jobs to be done in a year

Deployment of Operator for operating various equipments.

JOB PERTAINING TO EARTH MOVING,

Servicing of Crane and other Heavy Earth moving equipments. Job includes repalcement of all filters of air, L.O, diesel and hydraulic oil system including replacement of Lubricating/ hydraulic Oil. Greaing of all

greasing points adjustment/ replacement



Rate Amount

14.04A.12 Reduction/extension of boom of 127 Te mobile crane of length as per the

plant-in-charge instruction. Job includes shifting of extension piece to site.

Removal of hook, pins stay wires etc after lowering the boom and fixing/

removal of the extension piece and fixing the same. Fixing of extension

piece and removal of the same after completion of the work shall be

considered one time only and considered for full lengh of boom.

EACH 8.000

14.04A.13 Reduction/extension of boom of 75Te mobile crane of length as per the

plant-in-charge instruction. Job includes shifting of extension piece to site.

Removal of hook, pins stay wires etc after lowering the boom and fixing/

removal of the extension piece and fixing the same. Fixing of extension

piece and removal of the same after completion of the work shall be

considered one time only and considered for full lengh of boom.

EACH 6.000

Total of Annexure.XIV

15.01A

Cranes/Hydra/EOT Cranes

15.01A.01 TATA P&H Crane Cap. 127 Te, Located at Mech Workshop NO 1.000

15.01A.02 TATA P&H Crane Cap. 75 Te, Located at Mech Workshop NO 1.000

15.01A.03 Coles Crane Cap. 12.5 Te, Located at Mech Workshop NO 1.000

15.01A.04 Hydra 8Te Located at Mech Work-shop NO 1.000

15.01A.05 Hydra 5 Te Located at Mech. Work-shop NO 1.000

15.01A.06 Hydra 3 Te Located at Mech. Work-shop NO 1.000

15.01A.07 M/s Garlic Udyog O/H Crane, capacity 20 Te in Urea Compressor House. NO 1.000

15.01A.08 M/s Mukand Engg. O/H Crane Cap. 20/5 Te in Ammonia Comprssor

House

NO 1.000

15.01A.09 M/s Garlic Udyog O/H Crane, capacity 50 Te in Amm. Syn. Gas

Compressor House.

NO 1.000

15.01A.10 M/s Garlic Udyog O/H Crane, capacity 10 Te in Workshop. NO 1.000

15.01A.11 M/s Garlic Udyog O/H Crane, capacity 5 Te in O&U Compressor House. NO 1.000

15.01A.12 M/s Khandewal Udyog EOT Crane Cap. 5 Te of Urea Pump House and

Bagging Plant Empty Bag Store

NO 1.000

15.01A.13 M/s Garlic Udyog O/H Crane, capacity 0.5 Te in RWP Chemical Dozing

House

NO 1.000

15.01A.14 M/s khandewal Udyog O/H Crane, capacity 43/10 Te in TG House CPP. NO 1.000

15.01A.15 Single Girder EOT Crane (BUC Make), capacity 5 Te, Located at Slurry

Pump House and Ash Water Pump House.

NO 1.000

15.01A.16 Wire Rope Hoist (TAK Elect. Make), capacity 7.5 MT at Prilling Tower

Top.

NO 1.000

15.01A.17 Wire Rope Hoist (Tirfor Make), capacity 1.6 MT at Urea Syn. Reactor Top. NO 1.000

15.01A.18 Wire Rope Hoist, capacity 2 MT at Hydro Vector Tower of SG Plant. NO 1.000

15.01A.19 Wire Rope Hoist, capacity 2 MT at Hydro Vector Tower of CPP Plant. NO 1.000

Annexure XVLOAD TESTING OF CRANES & LIFTING TACKLES:

Annual load testing of cranes & lifting tackles includes the lubrication of all the points, checking the brake blocks/brake liners etc. for proper operation with respect to load testing. In case of any abnormality faced in operation

during load testing of Cranes/Hydra/EOT shall be rectified by NFL. Trolley mounted/chain blocks shall be attended by contractor. Spares, if required, will be provided by NFL free of cost.



Rate Amount

15.01A.20 Chain Hoist, capacity 2 MT at Bowl Mills Bay & Fireman's Floor in SGP

and Coal Feeder in CPP.

NO 1.000

15.01A.21 M/S garlic udyog O/H EOT crane capacity 25/5 Te in old ammonia

compressor house

NO 2.000

15.01A.22 M/S armsel engg. O/H EOT crane capacity 25/5 Te in new ammonia

compressor house

NO 2.000

15.02A

A Rates for Testing only.

15.02A.01 Chain Pulley Block, capacity 0.5 Te NO 1.000

15.02A.02 Chain Pulley Block Capacity 1.0 Te NO 1.000

15.02A.03 Chain Pulley Block, capacity 1.5 Te NO 1.000



15.02A.06 Chain Pulley Block Capacity 4.0/5.0 Te NO 1.000

15.02A.07 Chain Pulley Block Capacity10.0 Te NO 1.000

B

15.02B.01 Chain Pulley Block Capacity 0.5 Te NO 1.000




15.02B.05 Chain Pulley Block Capacity 4.0/5.0 Te NO 3.000

15.02B.06 Chain Pulley Block, capacity 7.5 Te NO 2.000

15.02B.07 Chain Pulley Block, capacity 10.0 Te NO 1.000

16.01A Shifting of ID Fan Motors.

16.01A.01 Shifting of ID Fan Motors NO 5.000

16.02A

A

16.02A.01 From 11 K.W. to 90 KW MT 3.000

16.02A.02 From 90 K.W. to 315 KW MT 2.000

16.02A.03 Above 315 KW Motor MT 1.000

B

16.02B.01 From 11 K.W. to 90 KW MT 3.000

16.02B.02 From 90 K.W. to 315 KW MT 2.000

16.02B.03 Above 315 KW Motor MT 1.000

16.03A.01 UGB-302, 600 KW at Prilling Tower Top at 65 Meter Height (Approximate

Weight 6 MT)

NO 1.000

Rates when Motors are to be shifted to Elect. Workshop

Chain Pulley Blocks.

Rates for Repair/Overhauling & Testing

Total of Annexure.XV

Annexure XVI

Rates when Motors are not to be shifted to Elect. Workshop

ANNEXURE-A FOR ELECTRICAL DEPARTMENT

Opening/fixing of Electrical Motors and placing in the Plant for repair. Repair will be in the scope of NFL.



Rate Amount

16.03A.02 UGA-302 A & B, 125 KW at Prilling Tower Dust Chamber at 50 Meter

Height (Approximate Weight 1.5 MT)

NO 1.000

Total of Annexure.XVI

17.01A

17.01A.01 Opening upto 600 lbs Rating. INCH DIA 18.000

17.01A.02 Re-fixing upto 600 lbs Rating. INCH DIA 20.000

17.01A.03 Opening above 600 lbs Rating. INCH DIA 1.000

17.01A.04 Re-fixing above 600 lbs Rating. INCH DIA 1.000

17.02A



17.02A.03 Opening above 600 lbs Rating. INCH DIA 6.000

17.02A.04 Re-fixing above 600 lbs Rating. INCH DIA 6.000

17.03A



Total of Annexure.XVII

18.01A

18.01A.01 Economiser Tube Welding Joint (Upto Tube OD 63.5 mm) NO 10.000

18.01A.02 Economiser Tube Length Erection (Upto Tube OD 63.5 mm) MR 20.000

18.01B

18.01B.01 Water Wall Tube Welding Joint (Upto Tube OD 76.2 mm) NO 20.000

18.01B.02 Water Wall Tube Length Erection (Upto Tube OD 76.2 mm) MR 5.000

18.01C

18.01C.01 Super Heater Tube Welding Joint (Upto Tube OD 63.5 mm) NO 10.000

18.01C.02 Super Heater Tube Length Erection (Upto Tube OD 63.5 mm) MR 5.000

18.01D Repair job in Steam Drum and Mud Drum of BHEL & MES Boiler

18.01D.01 Plug Welding in Steam Drum and Mud Drum of BHEL & MES Boiler Set 8.000

18.01D.02 Seal Welding in Steam Drum of BHEL & MES Boiler NO. 6.000

ANNEXURE-B FOR INSTRUMENTATION DEPARTMENT Annexure XVII

Replacement of Water Wall Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray, Hydro test and welding of sealing fin. Also includes erection of local

additional scaffolding & working platform, wherever required. welding shall be carried out by an IBR qualified Welder).

Replacement of Super Heater Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray and Hydro test. Also includes erection of local additional scaffolding

& working platform, wherever required. Welding shall be carried out by an IBR qualified Welder).

Upto & including 3" dia

Above 3" dia and upto & including 6" dia:

Above 6" dia and upto & including 12" dia:

Annexure XVIII

Replacement of Economiser Tube of Boiler: (Involves Cutting to reach weak tube, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance in X-Ray and Hydro test. Also includes erection of

scaffolding & working platform, wherever required. Welding shall be carried out by an IBR qualified Welder). It includes 2 welding joints per tube upto the length of 6.4 Meter.



Rate Amount

18.01D.03 Seal Welding in Mud Drum of BHEL & MES Boiler NO. 4.000

Note: One set mentioned under item code 18.01D.01 mean 1 No. each in Steam & Mud Drum

18.02A

18.02A.01 Sacrificial Protection Cover Bend Outer NO 19.000

18.02A.02 Sacrificial Protection Cover Bend Inner NO 16.000

18.02A.03 Sacrificial Protection Cover Bend Straight NO 9.000

18.03A

18.03A.01 Upto & including 10 meter height SqM 302.000

18.03A.02 Above 10 Meter upto & below 25 meter height SqM 65.000

18.03A.03 Above 25 Meter Height SqM 31.000

Note: 1

2

3

4

19.01A

19.01A.01 Heating of Pipe Lines of Urea, Sulphur and Fuel Oil HOUR 13.000

19.01A.02 Heating of Mechanical Components like Bearings, Couplings, Hubs etc.

during Mounting/ Dismounting at the time of assembly of Equipments (All

consumables like Oxygen, DA Gas etc. required for this job will be in the

scope of Party)

HOUR 651.000

20.01A

JOB PERTAINS TO RC FEEDER:

20.01A.01 Replacement(Including Fabrication & Hard facing) of Square Coal Feed

Chute between Coal Bunker Hopper and Coal Feed Gate.

NO 1.000

20.01A.02 Reapir & Replacement of Coal Feed Gate (Including Hard Facing) NO 1.000

20.01A.03 Replacement(Including Fabrication & Hard facing) of Square Inverted

Pyramid Coal Inlet Chute between Coal Feed Gate & RC Feeder.

NO 1.000

20.01A.04 Replacement of Feed Roll Blades of RC Feeder (1 Set = 6 Nos.) ST 4.000

20.01A.05 Replacement of Feed Roll Spider Assembly of RC Feeder NO 1.000

20.01A.06 Overhauling including Repair & Replacement of RC Feeder NO 4.000

20.01A.07 Repair & Replacement of Hing Gate Mechanism Assembly of RC Feeder NO 1.000

20.01A.08 Repair & Replacement of Hing Gate & Blade Assembly of RC Feeder NO 1.000

20.01A.09 Preventive Maint.Inspection including replacement of bearings (DE &

NDE) of RC Feeder (1 Set = 2 Nos.)

ST 1.000

Annexure XIX

Annexure XX

Replacement of Sacrificial Protection Cover of Economiser Tube.

Erection & dismantling of scaffolding for various jobs at various heights inside/outside Boiler, Furnace, Steam Start-up Heater or any other Vessels as under:

Total Annex.XVIII

Scaffolding material(Steel Pipe & other fittings) supplied by NFL

Area of platform with Steel Planks & Steel Challies shall be arranged by contractor.

A safe Approach by ladder & Intermediate stay will be made for reaching the work place.

Area of Platform will be considered for measurement purpose.

Additional items to be excuted in different Section/Plant.

Total Annex.XIX

REPAIR/OVERHAULING OF BOWL MILLS AND MAINT. OF ASH DISPOSAL LINE EXHAUSTER & GEAR BOX AND ITS COMPONENTS



Rate Amount

20.01A.10 Replacement(Including Fabrication & Hard facing) of Coal Discharge

Chute between RC Feeder and Coal Feed Pipe of Bowll Mill.

NO 1.000

20.01A.11 Replacement of Coal Feed Pipe between RC Feeder Discharge Chute

& Bowl Mill.

MR 1.000

20.01A.12 Repair of Converter Head by patch welding and Box up. NO 1.000

20.01A.13 Replacement of new Converter Head NO 2.000

20.01A.14 Overhauling of Roller Journal Ass'y of Bowl Mill NO 115.000

20.01A.15 Adjustment of clearance (Gap) between Roller Journal Assembly & Bull

Ring and pressure Ring Assembly.

NO 76.000

20.01A.16 Replacement of Roller Journal Assembly NO 78.000

20.01A.17 Repair & Replacement of Inner Cone NO 3.000

20.01A.18 Overhauling including Repair & Replacement of Wear Components of

Bowll Mill excluding Gear box.

NO 4.000

20.01A.19 Gland Packing of Worm Shaft Ass'y (Drive End or Non Drive End) NO 1.000

20.01A.20 Replacement of Worm Shaft Ass'y including blue matching of Worm Shaft

& Gear Wheel and alignment.

NO 3.000

20.01A.21 Overhauling of Worm Shaft Assembly NO 7.000

20.01A.22 Overhauling including Repair & Replacement of complete Bowl Mill. NO 2.000

20.01A.23 Preventive Maint. of Oil Pump Assembly including lower Bearing

Housing.

NO 1.000

20.01A.24 Replacement of scraper Assembly of Bowl Mill. NO 33.000

20.01A.25 Opening & Boxing up of one segment of Skirt Assembly (for inspection

of vertical Shaft & its Upper Guide Bearing)

NO 20.000

20.01A.26 Replacement of Skirt Ass'y(1 No. = 4 segments) NO 2.000

20.01A.27 Opening & Boxing up of Bibby / Gear Coupling between Bowl Mill and

Exhauster or Motor for Inspection.

NO 42.000

20.01A.28 Alignment of Bibby / Gear Coupling between Bowl Mill and Exhauster or

Motor.

NO 9.000

20.01A.29 Replacement of coupling including alignment of coupling between

Bowl Mill and Exhauster or Motor.

NO 2.000

20.01A.30 Overhauling of Hot Air Gate NO 1.000

20.01A.31 Replacement of Mill Body Liner for Bowl Mill (Includes removal of old

liner by opening of bolt/cutting, surface preparation by welding/grinding, if

required and fixing of New Liner)

400.000

JOB PERTAINS TO EXHAUSTER:

20.01A.32 Opening & Boxing up of Manhole Cover for Inspection of Exhauster. NO 28.000

20.01A.33 Opening & Boxing up of Manhole Cover and assistance in balancing. NO 25.000

20.01A.34 Replacement of periphery Liners # II (below door) of Exhauster (including

opening & boxing up of Manhole Cover)

NO 4.000

20.01A.35 Replacement of periphery Liner (door) of Exhauster (including opening &

boxing up of Manhole Cover)

NO 6.000

20.01A.36 Replacement of periphery Liners # III (above door) of Exhauster (including

opening & boxing up of Manhole Cover)

NO 5.000

JOB PERTAINS TO BOWL MILL:



Rate Amount

20.01A.37 Replacement of periphery Liners # IV (Top) of Exhauster (1 set = 4

Nos.)

ST 3.000

20.01A.38 Replacement of Fan Blades and balancing of Exhauster (1 set = 6 Nos.) ST 6.000

20.01A.39 Replacement of Whizer Blades and balancing of Exhauster (1 set = 6

Nos.)

ST 5.000

20.01A.40 Replacement of Whizer Disc and balancing. NO 1.000

20.01A.41 Replacement of Fan Intake pipe of Exhauster. NO 1.000

20.01A.42 Fabrication & Erection of Fan intake pipe (Rate should be on per meter

basis)

MR 4.000

20.01A.43 Replacement of Exhauster suction Elbow alone. NO 1.000

20.01A.44 Replacement of Discharge Neck of Exhauster alone. NO 1.000

20.01A.45 Replacement of Stub End Victaulic Coupling of Discharge Neck of

Exhauster alone.

NO 2.000

20.01A.46 Replacement of gasket of vent valve of ED Valve Assembly. NO 2.000

20.01A.47 Replacement of complete ED Valve Assembly including Disc, Shaft,

Bushing and Power Cylinder alone.

NO 6.000

20.01A.48 Overhauling of ED Valve Ass'y including repair & replacement of Body,

Disc, Shafts & Bushing etc. alone.

NO 1.000

20.01A.49 Overhauling & Replacement of Bearing Housing Assembly of Exhauster

alone.

NO 2.000

20.01A.50 Overhauling including Repair & Replacement of Exhauster Ass'y including

Bearing Housing, Exhauster Casing & ED Valve Assembly.

NO 1.000

20.01A.51 Overhauling including Repair & Replacement of Exhauster Ass'y.incuding

bearing housing but excluding Exhauster Casing and ED Valve Assembly.

NO 9.000

20.01A.52 Overhauling including Repair & Replacement of Exhauster Ass'y.

excluding replacement of Bearing Housing Assembly, ED Valve Assembly

and Exhauster Casing.

NO 16.000

20.01A.53 Replacement of complete Riffle Element of big Riffle Distributor for

Pulverised Fuel.

NO 1.000

20.01A.54 Replacement of big Riffle Distributor Assembly for Pulverised Fuel. NO 1.000

20.01A.55 Replacement of complete Riffle Element of small Riffle Distributor for

Pulverised Fuel.

NO 1.000

20.01A.56 Replacement of small Riffle Distributor Assembly for Pulverised Fuel. NO 1.000

20.01A.57 Replacement of Motor of Bowl Mill NO 3.000

20.01A.58 Replacement of Extension Ring & Strip NO 1.000

20.01A.59 Replacement of intermediate/ deflector/ deflector body-Liner NO 1.000

20.01A.60 Replacement of spring Assy. NO 3.000

20.01A.61 Replacement of Jack bolt NO 1.000

20.01A.62 Rotation of trunion,adjustment of Journal/ Spring/clrearance NO 3.000

20.01A.63 Replacement of Ash water Pump in SGP including alignment NO 2.000

20.01A.64 Overhauling of Ash water Pump in SGP NO 1.000

20.01A.65 Replacement of Bearing of Ash Water Pump in SGP which includes

matching of Bearing surface with shaft.

NO 3.000



Rate Amount

20.01A.66 Replacement of flange segment for exhauster(removed by cutting

alinging&refixing in position by welding on both sides.

Set 1.000

21.01A

21.01A.01 Replacement(Including Repair) of 12" dia Motor Operated Knife Edge Gate

Valve (KEGV).

NO 1.000

21.01A.02 Replacement of Knife Edge Gate of 12 inch dia Motor Operated Knife

Edge Gate Valve.

NO 5.000

21.01A.03 Replacement of spindle & bush of 12" dia Motor Operated Knife Edge Gate

Valve.

NO 1.000

21.01A.04 Replacement of gland packing of 12" dia Motor Operated Knife Edge Gate

Valve.

NO 1.000

21.01A.05 Opening & Boxing up of 12" dia spool piece in the suction line of Ash

Slurry Pump.

NO 1.000

21.01A.06 Opening & Boxing up of 12" x 10" dia Reducer in the suction line of Ash

Slurry Pump.

NO 1.000

21.01A.07 Opening & Boxing up of suction side Cover of Ash Slurry Pump. NO 1.000

21.01A.08 Opening & Boxing up of 6" NB 150# Flange NO 2.000


21.01A.10 Opening & Boxing up of 12" NB 150# Flange Pipe Sleeve Coupling

(including replacement of Coupling Gasket)

NO 12.000

21.01A.11 Replacement of 12 Inch dia 150# Pipe Sleeve Coupling. NO 2.000

21.01A.12 Replacement(Including Repair) of 12" NB 45 Degree C.I. Elbow. NO 1.000

21.01A.13 Replacement(Including Repair) of 12" NB 45 Degree C.I. Offset Elbow ('S'

Elbow)

NO 1.000


21.01A.15 Replacement(Including Repair) of 12" NB 45 Degree C.I. Letral. NO 1.000

21.01A.16 Replacement of 12" Sch-40 pipe line (Including Opening & Boxing up of

End Connections etc)

MR 12.000

21.01A.17 Replacement(Including Repair) of 12" NB 150# Plate Valve. NO 1.000

21.01A.18 Replacement of gasket of Plate of 12" dia 150# Plate Valve. NO 2.000

21.01A.19 Reversal of 12" dia 150# Plate Valve (i.e. open to close or vice-versa) NO 6.000


21.01A.21 Opening & Boxing up of 14" NB 150# Pipe Sleeve Coupling (including

replacement of Coupling Gasket).

NO 6.000

21.01A.22 Replacement of 14" dia 150# Pipe Sleeve Coupling. NO 1.000



21.01A.25 Replacement(Including Repair) of 14" NB C.I. Tee NO 1.000

21.01A.26 Replacement of 14" NB Sch-40 pipe line (including opening & boxing up

of End Connections etc.)

MR 18.000

21.01A.27 Erection of 14" NB Sch-40 pipe line (including opening & boxing up of

End Connections etc.)

MR 57.000

Annexure-XXI

Total Annex.XX

MAINTENANCE OF ASH DISPOSAL LINE TO ASH POND



Rate Amount

21.01A.28 Rotation of 14" NB Sch-40 pipe line (including opening & boxing up of

End Connections and Pipe Clamp Supports etc.)

MR 8.000

21.01A.29 Replacement of Ash slurry Pump (Including opening & boxing up Suction

& Discharge and Seal Water Line Connection, Alignment and "V" Belt

adjustment etc.)

NO 1.000

21.01A.30 Replacement of 1/2" NB Air vent valve of Ash Slurry Pump. NO 1.000

21.01A.31 Replacement of Motor of Ash Slurry Pump NO 1.000

21.01A.32 Replacement of V-belt of Ash Slurry Pump (includes opening & boxing up

of V-Belt Guard and Belt Alignment etc.)

ST 1.000

21.01A.33 Adjustment of Tension of V-Belt of Ash Slurry Pump. NO 1.000

21.01A.34 Providing missing bolts size 5/8" x 180 mm of coupling joints on Ash

disposal line out side the Factory.

NO 20.000

21.01A.35 Replacement of gland packing of Ash Slurry Pumps. NO 1.000

21.01A.36 Removal & re-fixing of slip plate Ash disposal line out side the Pump

house tee in old/new line.

NO 10.000

21.01A.37 Replacement of gasket of 12" dia Ash disposal line. NO 1.000

21.01A.38 Erection of 12" NB CI pipe of Ash disposal line in local Pond (including

pipe shifting)

MR 8.000

22.01A

COAL FEEDER (BELT) IN CPP :

22.01A.01 Repair & Replacement of Coal Bunker Isolation Gate. NO 1.000

22.01A.02 Replacement including repair of clean out Chain & Scraper Assembly (one

set per Coal Feeder)

ST 1.000

22.01A.03 Replacement of conveyor belt of Coal Feeder including Alignment. NO 1.000

22.01A.04 Repair & Replacement of Coal Feeder Outlet Gate. NO 1.000

BALL TUBE MILLS IN CPP :

22.01A.05 Repair of Ball charging Gate of BTM NO 1.000

22.01A.06 Opening & Boxing up of Manhole Cover of BTM NO 2.000

22.01A.07 Replacement of Head Liner Inner (Approx. weight 100 Kg.) NO 12.000

22.01A.08 Replacement of Head Liner Ouetr (Approx. Weight 90 Kg) NO 10.000

22.01A.09 Replacement of Shell Liner # 1 (Approx, Weight 168 Kg.) NO 4.000




22.01A.13 Replacement of Shell Liner # 5 (Approx, Weight 171 Kg) NO 1.000


22.01A.15 Replacement of BTM Gear box (Including Alignment) NO 1.000

22.01A.16 Overhauling of BTM Gearbox NO 1.000

22.01A.17 Opening & Boxing up of BTM Resilient/Gear Coupling between Motor &

Gearbox.

NO 1.000

Annexure-XXII

Total Annex.XXI

JOB PERTAINS TO CPP(MECH), BTM SECTION



Rate Amount

22.01A.18 Opening & Boxing up of BTM Resilient/Gear Coupling between Gearbox

& Pinion Shaft.

NO 1.000

22.01A.19 Alignment of resilient/gear coupling between Motor and Gearbox of BTM. NO 1.000

22.01A.20 Alignment of resilient/gear coupling between Gearbox and Pinion of BTM NO 1.000

22.01A.21 Replacement including alignment of BTM Resilient/Gear Coupling

between Motor & Gearbox.

NO 1.000

22.01A.22 Replacement including alignment of BTM Resilient/Gear Coupling

between Gearbox and Pinion Shaft.

NO 1.000

22.01A.23 Replacement of pinion shaft of BTM, including Alignment. NO 1.000

22.01A.24 Replacement/Repair of pinion shaft of BTM. NO 1.000

22.01A.25 Removal, Repair & Re-fitting of Coal Inlet/Outlet Box. NO 1.000

22.01A.26 Replacement of Air Seal Ring of BTM NO 2.000

22.01A.27 Replacement of Air Seal of BTM (2 sets per BTM) ST 2.000

22.01A.28 Replacement of BTM Motor (Including alignment) NO 1.000

22.01A.29 Replacement of BTM Head liner bolts (Including removal/refixing of sound

insulation). Consisting of Head liner bolts 48 Nos. is 1 set)

ST 1.000

22.01A.30 Replacement of BTM Shell liner bolts. Consisting of Shell liner bolts 108

Nos. is 1 set)

ST 1.000

22.01A.31 Opening/Boxing up of Coal Feeder end covers. Both sides consist 2 doors is

1 set.

ST 1.000

22.01A.32 Opening/Boxing up of Bunker isolation gate plate/Crusher drawyer gate

plate for cleaning.

NO 1.000

22.01A.33 Removal/refixing of girth gear top cover (2 halves) for bolt replacement/

inspection, consisting 4 bolts is 1 No.

NO 1.000

22.01A.34 Removal/refixing of girth gear oil tray for cleaning. NO 2.000

Cooling Tower of CPP

22.01A.35 Replacement of Cooling Tower Fan Blades along with its hub in CPP Set 3.000

22.01A.36Replacement of Cooling Tower Gearbox along with its Fan Blades, Hub,

Drive Shaft. It shall include its alignment with electric Motor in CPP

Set 3.000

22.01A.37 Removal, Overhauling and Refixing of Main Cooling Water Pump

(Vertical) in CPP, which shall incude removal/refixing of Motor,

replacement of worn out/damaged parts of pump, Serving of journal &

Thrust Bearings, alignment and assistance in balancing, if required.

No 1.000

23.01 Various Plant Jobs:

To assist NFL Employee in executing various Mechanical Maintenance Jobs in routine day to day maintenance in general shift & Plant shift.

23.01A Ammonia Plant

23.01A.01 Reformer Area AFC Plant NO 542.000

23.01A.02 CO Area AFC Plant NO 558.000

23.01A.03 Compressor House, ARU, Synthesis Section, ASU NWU & Argon Plant NO 963.000

23.01A.04 Ammonia Plant rotating shift NO 992.000

Annexure-XXIII

Total Annex.XXII



Rate Amount

23.01B Off Sites & Utilities:

23.01B.01 DM Plant, Cooling Towers, Air Compressor NO 233.000

23.01B.02 Effluent Treatment Plant, Methanol Storage Area NO 169.000

23.01B.03 Raw Water Plant and final Pond NO 117.000

23.01C SMC

23.01C.01 Captive Power Plant NO 645.000

23.01C.02 Steam Generation Plant NO 791.000

23.01C.03 Material Handling Plant NO 533.000

23.01D Urea Plant

23.01D.01 Compressor House, Ammonia Feed Pump, R & D Section NO 254.000

23.01D.02 Centrifuge House, Cristalyser Section Priling Tower, Melter, Distributors,

CFD etc.

NO 381.000

23.01D.03 Conveyors, Stitching Machines, Stitching Station etc. NO 223.000

Annexure XXIV

24.01A New Ammonia plant jobs

24.01A.01 Process air compressor suction filters (cylindrical type) Replacement NO 8.000

24.01A.02 MDEA filter A 301 replacement NO 10.000

24.01A.03 XP 301 strainer opening/ box-up NO 3.000

24.01A.04 P 301 pump strainer opening/box-up NO 4.000

24.01A.05 A 302 MDEA Mechanical filter replacement NO 10.000

24.01A.06 nitrogen blower suction strainer opening/box-up NO 3.000

24.01A.07 IAD filter replacement NO 8.000

Annexure XXV

25.01A Opening/box-up and tube plugging/welding job of exchanger

25.01A.01

Synthesis economizer EA 601 AB opening/box-up and tube

plugging/welding job No

2.000

25.01A.02 EA 603 opening/box-up and tube plugging/welding job No1.000



Rate Amount

S.No.

1

2

3

4

5

6

7

8

9

10

11

12 Total of Annexure-XII

13 Total of Annexure-XIII

14 Total of Annexure-XIV

15 Total of Annexure-XV

16 Total of Annexure-XVI

17 Total of Annexure-XVII

18 Total of Annexure-XVIII

19 Total of Annexure-XIX

20 Total of Annexure-XX

21 Total of Annexure-XXI

22 Total of Annexure-XXII

23Total of Annexure-XXIII

24Total of Annexure-XXIV

25Total of Annexure-XXV

Note: Items workable rates shall be quoted by the tenderers, however evaluation of bid will be made on overall lowest basis.

Amount

Total of Annexure of ARC for Misc. Mech. Repair Jobs for the year 2016-17

Description

Total of Annexure-I

Total of Annexure-II

Service Tax @12.36%

Total with Service Tax

Total of Annexure-VII

Total of Annexure-VIII

Total of Annexure-IX

Total of Annexure-X

Total of Annexure-XI

Total without Service Tax

Total of Annexure-III

Total of Annexure-IV

Total of Annexure-V

Total of Annexure-VI

SCHEDULE OF RATE FOR ANNUAL RATE CONTRACT … · Rate per inch nominal dia of Pipe per welding...

Documents

Transcript of SCHEDULE OF RATE FOR ANNUAL RATE CONTRACT … · Rate per inch nominal dia of Pipe per welding...