SCHEDULE OF RATES FOR ANNUAL RATE CONTRACT … · Fabrication including cutting, edge preparation,...

Annexure-I

01.01A

Rate per inch nominal dia of Pipe per welding jointItem Code Description UM Qty. Amount

Figure Words01.01A.01 Upto & Including Sch 40 INCH DIA 8000.00001.01A.02 Above Sch 40 & upto Sch 80 INCH DIA 1500.00001.01A.03 Above Sch 80 & upto Sch 160 INCH DIA 150.000

TOTAL:01.02A

Rate per inch nominal dia of Pipe per welding joint01.02A.01 Upto & Including Sch 40 INCH DIA 2000.00001.02A.02 Above Sch 40 & upto Sch 80 INCH DIA 30.00001.02A.03 Root run by TIG welding only INCH DIA 50.000

TOTAL:01.03A

01.03A.01 Above Sch 40 & upto Sch 80 INCH DIA 100.00001.03A.02 Above Sch-80 and upto Sch-160 INCH DIA 70.000

TOTAL:01.04A

01.04A.01 Upto & Including Sch 40 INCH DIA 4000.00001.04A.02 Above Sch 40 & upto Sch 80 INCH DIA 250.00001.04A.03 Above Sch 80 & upto Sch 160 INCH DIA 15.000

TOTAL:01.04B

01.04B.01 Upto & Including 6 mm thickness INCH DIA 65.000TOTAL:

SCHEDULE OF RATES FOR ANNUAL RATE CONTRACT FOR MISC. MECH. REPAIR JOBS ETC.FOR THE YEAR 2011-12

Ref: NFL/MPC/47(03)2011-12

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of CS pipe& pipe fittings to work site. Rates of fabrication should be per welding joints. The fabrication of Mitre bends of various sizes and type will beincluded in the job.

Fabrication including cutting, edge preparation, welding, providing reinforcement pads at branch connection, if required, transportation of SS pipe& pipe fittings to work site. Rates of fabrication should be per welding joints. The fabrication of Mitre bends of various sizes and type will beincluded in the job.

Rate

Fabrication of Pipe/Tube by heating/cold bending.Rate per inch nominal dia per Meter

Fabrication including cutting, edge preparation, welding (By IBR qualified Welder), providing reinforcement pads at branch connection, if required,transportation and assistance for X-Ray & Stress Relieving of Alloy Steel and Carbon Steel pipes (IBR) and pipe fittings to Work Site. Rates offabrication should be per welding joint.Rate per inch nominal dia of Pipe per welding joint

Gas cutting of old pipes, flanges & other fittings &shifting to sites as per instruction of Engineer in charge:Rate per inch nominal dia of Pipe

Item Code Description UM Qty. AmountFigure Words

Rate

01.04C Cutting of CS plate.Rate per running inch

01.04C.01 Upto & including 6 mm thickness INCH 20000.00001.04C.02 Above 6 mm upto 12 mm thickness INCH 15000.00001.04C.03 Above 12 mm upo 20 mm thickness INCH 5000.00001.04C.04 Above 20 mm thickness INCH 1000.000

TOTAL:01.04D Cutting of SS Plate.

Rate per running inch01.04D.01 Upto & including 3 mm thickness INCH 5000.00001.04D.02 Above 3 mm upto 6 mm thickness INCH 1500.00001.04D.03 Above 6 mm upto 10 mm thickness INCH 120.000

TOTAL:01.05A

Rate per inch nominal dia per Meter length of PipeItem -Code Description UM Quantity Rate Amount

01.05A.01 Upto & including Sch 40 INCH DIA 5000.00001.05A.02 Above Sch 40 & upto Sch 80 INCH DIA 500.00001.05A.03 Above Sch-80 and upto Sch-160 INCH DIA 50.000

TOTAL:01.06A

Rate per inch welding length01.06A.01 Upto 6 MM Thickness INCH 40000.00001.06A.02 7 MM to 10 MM thickness INCH 15000.00001.06A.03 11 MM to 15 MM thickness INCH 3500.00001.06A.04 16 MM to 25 MM thickness INCH 2000.000

TOTAL:01.06B01.06B.01 Upto 6 MM Thickness INCH 15000.00001.06B.02 7 MM to 10 MM thickness INCH 5000.00001.06B.03 11 MM to 15 MM thickness INCH 1500.00001.06B.04 16 MM to 25 MM thickness INCH 1000.000

TOTAL:Rate per MT

01.07A.01 Fabrication & Erection of Steel Structure likeStaircase, Ladder Platform, Walkways, Railings,Pipe Support etc.

MT 50.000

TOTAL:

Erection of pipe including lifting, placing on sleeper/racks at all elevation, levelling, alignment, jointing of flanges including insertion of gasketsand bolting and supply of manpower for testing and flushing, if required.

Fabrication of eccentric reducer and other fabrication out of plate fabrication.

Running welding (Does not include fabrication)


Rate

01.08A.01 Fabrication&Erection of Rectangular Vesels,Chutes, Hopper & Ducts etc.from CS Plate byCutting, Grinding Welding etc from 5 mm to 25mm thickness Plate.

MT 1.000

TOTAL:01.09A01.09A.01 Replacement of damaged pre-fabricated

Staircase/Floor Grating by fabrication.SqM 250.000

TOTAL:

01.10A.01 Dismantling of various type of Structure, MT 200.00001.10A.02 Erection of various types of

Structures,Vessels,Pumps, Gear boxes, pipes andmiscellaneous Equipment at various elevationincluding boxing up of flanges bolts & nuts,welding, alignment and allied jobs.

MT 200.000

TOTAL:TOTAL OF ANNEXURE-I:

Annexure-II

02.01ARate per Inch Nominal dia of Valve

02.01A.01 Valve upto 300 psi rating INCH DIA 100.00002.01A.02 Valve from 600 to 900 psi # INCH DIA 20.00002.01A.03 Valve 1500 psi and above. INCH DIA 10.000

TOTAL:02.02AA

Rate per Inch Nominal dia of valve02.02A.01 Valve upto 300 psi rating INCH DIA 500.00002.02A.02 Valvefrom 600 to 900 psi # INCH DIA 100.00002.02A.03 Valve 1500 psi and above. INCH DIA 10.000

TOTAL:B

Rate per Inch Nominal dia of valve02.02A.04 Valve upto 300 psi rating INCH DIA 90.00002.02A.05 Valve from 600 to 900 psi # INCH DIA 45.00002.02A.06 Valve 1500 psi and above. INCH DIA 15.000

Replacement of stair case grating and floor grating.

Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and Safety Valve of all sizes.

Opening & Fixing of Gate Valve, Globe Valve, Diaphragm Valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve of all sizes.

Rates when Valves are to be Transported to Workshop (Mech)

Rates when Valves are not to be Transported to Workshop (Mech)


Rate

02.03A

02.03A.01 Valve upto 300 psi rating INCH DIA 150.00002.03A.02 Valve from 600 to 900 psi # INCH DIA 45.000

TOTAL:02.04A02.04A.01 Upto 300 psi rating INCH DIA 8000.00002.04A.02 From 600 to 900 psi # INCH DIA 1000.00002.04A.03 1500 psi and Above INCH DIA 500.000

TOTAL:Note: 1

2

02.05A02.05A.01 Bolt Size 1/2 inch & Below for rating upto 300

lbs.NO 3500.000

02.05A.02 Bolt Size upto 5/8 inch for rating upto 300 lbs. NO 3400.00002.05A.03 Bolt Size upto 3/4 inch for rating upto 300 lbs. NO 380.00002.05A.04 Bolt Size upto 1 Inch for rating upto 300 lbs. NO 170.00002.05A.05 Bolt size upto 1&1/4 inch for rating upto 300 lbs. NO 100.00002.05A.06 Bolt size upto 1&1/2 inch for rating upto 300 lbs. NO 50.000

02.05A.07 Bolt Size upto 2 Inch for rating upto 300 lbs. NO 10.000TOTAL:

TOTAL OF ANNEXURE-II03.01A

Rate per inch diameter of Dish End03.01A.01 Upto 300 lbs rating valve INCH DIA 300.00003.01A.02 600 lbs to 900 lbs rating Valve INCH DIA 250.00003.01A.03 1500 lbs rating Valve & above INCH DIA 25.000

TOTAL:TOTAL OF ANNEXURE-III

Annexure-IV04.01A

Reate per Inch dia of Dish End.04.01A.01 Upto 300 lbs rating INCH DIA 1500.00004.01A.02 600 lbs to 900 lbs rating INCH DIA 150.00004.01A.03 1500 lbs rating & above INCH DIA 145.000

TOTAL:Note: 1

2

Opening & boxing of Safety Valves including transportation of Valves to Workshop and back to Site.Rate per Inch Nominal dia of inlet flange of Safety Valve

Opening & boxing up of flanges and manhole covers:

Any flange rating falls in between two flange rating, payment will be made on the basis of higher rating flange. For Safety Valve, the size will be taken of inlet flange rating.

Opening & boxing up of bolts and nuts for flanges, Manhole covers and equipments. Rate should be quoted per bolt basis.

Replacement of Gate Valve, Globe Valve, Diaphragm Valve, Non-return valve, Check Valve, Plug Valve, Ball Valve, Butterfly Valve, Relief and SafetyValve of all sizes.

Opening, Removal & boxing up of Dish End of Heat Exchanger.

Diameter will correspondence to the outer diameter of dish end flange.Any dish end rating falls in between two rating, the payment will be made on the basis of higher rating dish end.


Rate

04.02A04.02A.01 Removal of Shell of U tube bundle of Heat

ExchangerMT 2.000

04.02A.02 Boxing-up of Shell of U-tube bundle of HeatExchanger

MT 3.000

TOTAL:Note: 1

04.03A04.03A.01 Removal of Old Fixed Tube Sheet Exchanger

from position up-to 5 MT weightMT 3.000

04.03A.02 Re-fixing of New Fixed Tube Sheet Exchanger in position upto 5 MT weight

MT 3.000

04.03A.03 Removal of Tube bundle of Heat Exchanger MT 10.00004.03A.04 Re-fixing of Tube bundle of Heat Exchanger MT 10.000

TOTAL:TOTAL OF ANNEXURE-IV

Note: 12

Annexure V05.01A05.01A.01 Handling of Equipment, Vessel Equipment

Parts and other Misc items within Plant/Work-shop.

MT 500.000

05.01A.02 Shifting of Equipment Vessel Equipment MT 190.000TOTAL:

TOTAL OF ANNEXURE-VAnnexure VI

06.01A Job in Dust Chamber:06.01A.01 Replacement of dust chamber Filter NO 200.00006.01A.02 Opening & Boxing-up of 2" Nozzle NO 175.000

TOTAL:TOTAL OF ANNEXURE-VI

Annexure VII07.01A Repair of CFD Bed:07.01A.01 Removal & re-fixing of SS Strip. MR 50.0007.01A.02 Removal & re-fixing of 12 MM Skirt bolts. NO 65.0007.01A.03 Cutting & Straightening of Skirt plate NO 5.0007.01A.04 Removal & re-fixing of Complete SS Wire Mesh ST 1.0007.01A.05 Removal of SS perforated plate straightening NO 3.0007.01A.06 Fixing of Rubber Skirt ST 1.00

TOTAL:TOTAL OF ANNEXURE-VII

Annexure VIII08.01A

Handling of equipments, vessels and other miscellaneous Items.

Overhauling of Soot Blower of SGP & CPP .

Opening, Removal & boxing up of Shell of Heat Exchanger.

For removal of Exchanger from position the weight of complete Exchanger shall be taken into account.

For removal & boxing up of Shell, the weight of the Shell only shall be taken into account.

Replacement of Tube bundle of Heat Exchanger .

For removal of Tube Bundle of Heat Exchanger the weight of Tube Bundle shall be taken into account.


Rate

08.01A.01 Overhauling of Wall Soot Blower NO 30.0008.01A.02 Overhauling of Long Rectangular Soot Blower NO 5.00

08.01A.03 Overhauling of Rotary Soot Blower of CPP NO 1.00TOTAL:

TOTAL OF ANNEXURE-VIIIAnnexure-IX

9.0009.01A09.01A.01 Opening & Boxing up of B - B/B-C Adopter Sleeve

Coupling from Size 150 mm to 300 mm dia.NO 200.00

09.01A.02 Rotation of CI Fly Ash Pipe Line size from 150mm to 300mm dia (Max. Length 5.5 Meter)

NO 40.0009.01A.03 Cutting of CI Fly Ash Pipe Line size from 150

mm to 200mm diaNO 3.00

09.01A.04 Replacement of CI Fly Ash Pipe Line Size from150 mm to 300mm (Max. length 5.5 MR)

NO 15.0009.01A.05 Replacement of CI Reducer Size from

175x150mm to 300X200 mm dia.NO 1.00

09.01A.06 Replacement of CI Elbow Short/long Radius, Sizefrom 150 mm to 200mm dia 90/45 Degree.

NO 30.00

09.01A.07 Replacement of CI Lateral/Y Piece Size from 175mm to 300mm dia 45 Degree.

NO 1.0009.01A.08 Replacement of CI Equal Tee Size from 175mm to

200 mm diaNO 1.00

09.01A.09 Replacement of CI Expansion Joint Size 200 mmdia

NO 1.00

09.01A.10 Repair & Replacement of Air-Intake/Fly AshValve Size 150 mm dia

NO 1.00

09.01A.11 Repair & Replacement of Hand Operated KnifeEdge Gate Isolation Valve of Fly Ash Hopper Size300 mm dia

NO 1.00

09.01A.12 Repair & Replacement of Ash ExtractionValve (Ash Intake Valve) Size 150 mm to 175mmdia

NO 25.00

09.01A.13 Replacement of Valve Body along with Disc ofAsh Extraction Valve Size 150 mm dia

NO 2.00

09.01A.14 Repair & Replacement of Totally EnclosedRotary Slide Gate (TERSG Valve, Size 200 mm

NO 4.0009.01A.15 Repair & Replacement of Vacuum Breaker

Ass'y Size 150 mm diaNO 1.00

09.01A.16 Exhauster Hydroveyor Assembly Size 200 mmdia (Approx. wt. 400 Kg)

NO 1.0009.01A.17 Replacement of CI Tube Combining (Tail piece)

for Exhauster Hydroveyer Size 200 mm diaNO 1.00

09.01A.18 Replacement of Air Separator Tank of SG Plant(Approx Wt. 3 Te)

NO 1.00

Jobs pertaining to SGP/CPP.Ash Handling system of SG Plant & CPP.


Rate

09.01A.19 Replacement of Air Separator Tank of CPP(Approx. Weight 2-3 Te)

NO 1.00

09.01A.20 Replacement of Segment of Air SeparatorTank of SGP (Approx Wt 175 Kg)

NO 1.00

09.01A.21 Replacement of Segment of Air Separator Tank ofCPP (Approx. Weight 125 Kg)

NO 1.00

09.01A.22 Replacement of Hydraulic Ejector Assembly (JetPump Ass'y) of Bottom Ash System (Approx Wt.275 Kg)

NO 1.00

09.01A.23 Replacement of Inlet Piece of Hydraulic Ejector ofBottom Ash System.

NO 1.00

09.01A.24 Replacement of Combining Tube of HydraulicEjector of Bottom Ash System.

NO 3.00

09.01A.25 Repair / Replacement of Butter fly Valve, Size300 mm dia

NO 1.00

09.01A.26 Replacement of Bearing of Clinker Grinder of SGPlant

NO 10.00

09.01A.27 Repacking of Gland of Clinker Grinder of SGPlant

NO 30.00

09.01A.28 Replacement of Clinker Grinder Bearing.Replacement including related jobs i.e. Glandpacking Gear/Sprocket removal and fitting etc. ofCPP

NO 1.00

09.01A.29 Replacement of Seal of Bottom Ash Hopper Gateincluding dismentling/ refixing of gate housing,power cylinder, service water line connection etc.

NO 1.00

09.01A.30 Repair & Replacement of Hydraulic Cylinder ofClinker Grinder.

NO 5.00

09.01A.31 Alignment of Gear Box & Motor of ClinkerGrinder

NO 2.00

09.01A.32 Replacement of bearing housing with Impeller ofID/FD Fan. Replacement includes removal ofImpeller housing of ID/FD Fan casing, removal ofimpeller & fixing on overhauled/new bearinghousing, putting in position , alignment & aftercompletion of job, top cover fixing.

NO 1.00

TOTAL:

09.02A09.02A.01 Repair & Replacement of Coal Burner Assy. NO 15.0009.02A.02 Repair & Replacement of Oil Burner Assy. NO 6.00

Repair/Replacement of Coal & Oil Burner of SG Plant.


Rate

09.02A.03 Repair of Coal Nozzle Tips (includesCutting/Removal of damaged Baffle Plates, repairof body, Hard Facing and checking of fitting ofSeal Plates.

NO 8.00

09.02A.04 Repair & Replacement of End Air Nozzle Tips NO 6.00TOTAL:

09.03A09.03A.01 Opening & Boxing up of PF Line Victaulic

Coupling, Size 300 mm dia.NO 10.00

09.03A.02 Opening & Boxing up of PF Line Orifice, Size 300mm dia.

NO 10.00

09.03A.03 Rotation of PF Distributor Outlet Pipe, Size 300mm dia.

NO 10.00

09.03A.04 Replacement of PF Distributor Outlet Pipe, Size300 mm dia.

NO 8.00

09.03A.05 Replacement of Coal Bends, Size 300 mm diaupto 60 Degree.

NO 2.00

09.03A.06 Replacement of Coal Bends, Size 300 mm diaabove 60 Degree upto 90 Degree.

NO 8.00

09.03A.07 Repair of small Distributor (includes removal of old worn out Riffle Elements, Build up Hard Facingand fitting of New Riffle Elements)

NO 1.00

TOTAL:

09.04A

09.04A.01 Repair & Replacement of Coal Spreader in CPPBoiler (Boiler No. 4) which includes Removal ofMain Oil Burner Assembly, Repair/ Replacementof Coal Spreader, Hard Facing of Coal Spreader,if required. Rectification of Deflector Vanes, repair& replacement of MOB outer Tube & boxing up ofMOB Assembly.

NO 15.000

09.04A.02 Repair & Replacement of Coal Nozzle 18 inch inCPP Boiler (Boiler No. 4) which includes Removalof Main Burner Assembly, Removal of 18 inchCoal Nozzle, its repair and Boxing up of repairedNozzle. Repair& Replacement of Coal Spreader,Hard Facing of Coal Spreader, if required,Rectification of Reflector Vanes, repair &replacement of MOB outer Tube and boxing up ofMOB.

NO 4.000

09.04A.03 Repair & Replacement of Secondary Air Vanes forMain Oil Burner.

NO 125.000

Pulverised Fuel (P.F.) system of SG Plant .

Repair & Replacement of FO Burner of CPP.


Rate

09.04A.04 Replacement / Adjustment of Operating WireRope of Seccondary Air Vanes for Main OilBurner.

NO 6.000

09.04A.05 Replacement of Air Register Ass'y which includesRemoval, Re-fixing of Main Oil Burner includingCoal Spreader, Coal Nozzle, Ignitor Gun &Housing, Start up Sprayer & Housing, Tail GasBurner & Housing, Scanner Housing. Repair &Replacement of front Plate Cone. Removal &Refixing of inlet Elbow.

NO 2.000

TOTAL:09.05A09.05A.01 Dismantling & Removal of Collecting Electrode

Plate.NO 1.000

09.05A.02 Erection of Collecting Electrode Plate NO 5.00009.05A.03 Desmentling & Removal of Emmitting Electrode NO 30.000

09.05A.04 Installation of Emitting Electrode NO 20.00009.05A.05 Replacement of Rapping Hammer(Outer Arm) NO 90.000

09.05A.06 Repair & Replacement of Drive Shaft. NO 4.00009.05A.07 Inspection & Replacement of Plain Bearing of

Rapping Drive Shaft.NO 16.000

09.05A.08 Repair & replacement of Guide Rod(Tie Rod) NO 2.00009.05A.09 Repair & replacement of Shock Bar NO 1.00009.05A.10 Replacement of Shock Pad. NO 100.00009.05A.11 Replacement of Screw Scrapper of Insulator of

Rapping Drive for Emmitting Electrodes. NO 3.000

09.05A.12 Repair & Replacement of Rapping Drive GearedMotor Assembly.

NO 1.000

09.05A.13 Opening & Boxing up of Fluidizing Air Pad (PorusTile) of Fly Ash Hopper.

NO 1.000

09.05A.14 Replacement of Inlet/Outlet Damper Assy of ESP NO 1.00009.05A.15 Repair of inlet/outlet Damper Assembly of ESP

(includes Fabrication and Replacement of variouscomponents and weld deposits, whereverrequired).

NO 2.000

TOTAL:09.06A09.06.01 Impact Idlers (Rollers) Bracket Dismantling &

Installation with New Idlers (Rollers) after repairfor 750 mm & 1000 mm wide Belt.

NO 50.000

09.06A.02 Replacement of Impact Idlers (Rollers) for 750mm & 1000 mm wide Belt

NO 30.000

Jobs pertaining to Coal Handling Plant .

Jobs pertaining to Electro Static Precipitator of SGP & CPP.


Rate

09.06A.03 Self Aligning Idlers (Rollers) Bracket Dismantling& Installation with new Idlers (Rollers) after Repairfor 750 mm & 1000 mm wide Belt.

NO 3.000

09.06A.04 Replacement of Self Aligning Idlers (Rollers) for 750 mm & 1000 mm wide Belt.

NO 20.000

09.06A.05 Troughing Idlers (Rollers) Bracket Dismantling &Installation with New Idlers (Rollers) for 750 mm &1000 mm wide Belt.

NO 200.000

09.06A.06 Replacement of Troughing Idlers (Rollers) ofcarrying side for 750 mm & 1000 mm wide Belt.

NO 250.000

09.06A.07 Return Idlers (Rollers) Bracket Dismantling &Installation with New Idlers (Rollers) after repairfor 750 mm & 1000 mm wide Belt.

NO 75.000

09.06A.08 Replacement of Return Idlers (Rollers) for 750mm & 1000 mm wide Belt.

NO 70.000

09.06A.09 Clamp Fatener Joint for 750 mm width ConveyorBelt.

NO 3.000

09.06A.10 Clamp Fastener Joint for 1000 mm wide ConveyorBelt.

NO 10.000

09.06A.11 Replacement of Screen Cloth Panel of VibratingScreen.

NO 50.000

TOTAL:TOTAL OF ANNEXURE-IX

Annexure X10.01A10.01A.01 Slurry Tank NO 1.00010.01A.02 A-FA-201 (Size 400 x 100 MM) NO 1.00010.01A.03 ADA-201 NO 1.00010.01A.04 ADA-401 NO 1.00010.01A.05 A-GB-001(Inter Cooler) (Size - 260x100 mm) NO 1.00010.01A.06 A-GB-001 (After Cooler)(Size - 300x100 mm) NO 1.00010.01A.07 AFA-601 (Size 1500 x 150 mm) NO 1.00010.01A.08 AGC-601 (Size 1650 x 150 mm) NO 1.00010.01A.09 A-DA-101 NO 1.00010.01A.10 UDA-203 (Size 1788 x 100 mm) NO 1.00010.01A.11 UDA-402 (Size 800 x 100 mm) NO 1.000

TOTAL:TOTAL OF ANNEXURE-X

Opening/Inspection & Re-fixing of Demister.


Rate

Annexure XI

11.01A

11.01A.01 General Fitter/HES fitter MANDAYS 300.000

11.01A.02 Auto Electrician MANDAYS 300.000

11.01A.03 Rigger MANDAYS 1100.00011.01A.04 Welder (IBR) MANDAYS 5.00011.01A.05 Welder(Non-IBR) MANDAYS 300.00011.01A.06 Turner/Machinist MANDAYS 5.00011.01A.07 Mazdoor/Helper MANDAYS 5000.000

TOTAL:11.02A

11.02A.01 General Fitter/Auto fitter/HES fitter HOUR 800.00011.02A.02 Auto Electrician HOUR 500.00011.02A.03 Rigger HOUR 3200.00011.02A.04 Welder (IBR) HOUR 30.00011.02A.05 Welder(Non-IBR) HOUR 1000.00011.02A.06 Turner/Machinist HOUR 10.00011.02A.07 Mazdoor/Helper HOUR 8000.000

TOTAL:TOTAL OF ANNEXURE-XI

Annexure XII12.0012.0012.01A.01 OD of perforated plate : 2050 MM, No. of Swirl:

1087LUMPSUM 1.000

TOTAL:

12.02A.01 Opening & Boxing up after cleaning of WaterSpray Nozzle in Pump House of Urea Plant.(Includes Erection & dismantling of scaffoldingwherever required)

NO 200.000

TOTAL:12.03A12.03A.01 Erection of duct with old sheeting SqM 3.00012.03A.02 Erection of duct with new sheeting SqM 20.000

TOTAL:

ITEM FOR UREA PLANT:Opening & boxing up of swirl of UDA-201.

Repair & replacement of Air Ventilation Duct in PJD-106. (Structural material, GI/ Aluminium sheet shall be supplied by NFL).

Supply of Contract labour for Short/Annual Shut-down Jobs:Labour Rates (Rate per working day of 8 Hours)

Labour Rates (Over Time Rate per Hours)


Rate

12.04A Repair of Wagon Hauler:12.04A.01 Single Joint NO 8.00012.04A.02 Double Joint NO 4.00012.04A.03 Replacement of Bearing of Wagon Hauler

PulleyNO 5.000

TOTAL:12.05A12.05A.01 Replacement of Chain. MR 7.00012.05A.02 Replacement of Sprockets, Head Tail End NO 1.00012.05A.03 Replacement of Bearings of Sprockets NO 3.00012.05A.04 Replacement of Each Bucket. NO 45.000

TOTAL:

12.06A12.06A.01 For 1000 mm wide belt NO 100.00012.06A.02 For 600 mm wide belt NO 50.00012.06A.03 For 400 mm wide belt NO 100.000

TOTAL:12.07A12.07A.01 For 1000 mm Belt NO 50.00012.07A.02 For 600 mm Belt NO 50.00012.07A.03 Repair of Return Roller by replacing Bearings,

Shaft, Shaft Seal, Rubber Disc etc.NO 50.000

TOTAL:TOTAL OF ANNEXURE-XII

Annexure XIII13.00

13.01A13.01A.01 Plain Hammer NO 200.00013.01A.02 Toothed Hammer NO 200.000

TOTAL:13.02A13.02A.01 Bearing UCP-10 NO 8.00013.02A.02 Bearing UCP-12 NO 8.00013.02A.03 Bearing UCP-15 NO 8.00013.02A.04 Bearing UCP-17 NO 2.000

TOTAL:13.03A13.03A.01 Pulley size 630 dia x 1150 NO 1.00013.03A.02 Pulley size 500 dia X 1150 NO 1.00013.03A.03 Pulley size 500 dia X 900/850 NO 1.00013.03A.04 Pulley size 400 dia x 1150 NO 1.00013.03A.05 Pulley size 400 dia x 900/850 NO 1.000

ITEMS FOR SMC:Replacement of Ring Granulator Hammer .

Replacement of Pulley Bearing

Replacement of Conveyor belt pulley with new bearing .

Repair of Bucket Elevator.

Replacement of Troughing, Carrying Rollers Assembly complete by removing & re-fixing of brackets.

Replacement of Return Rollers .


Rate

TOTAL:13.04A13.04A.01 Expansion Bellow size 1120x1780x 300 mm NO 1.00013.04A.02 Expansion Bellow size 1200x4445x 250 mm NO 1.00013.04A.03 Expansion Bellow size 1700x4364x 250 mm NO 1.00013.04A.04 Expansion Bellow size 1700x2240x 250 mm NO 1.00013.04A.05 Expansion Bellow size 4200x5760x 360 mm NO 1.000

TOTAL:TOTAL OF ANNEXURE-XIII

Annexure XIV14.0A14.01A.01 Scrap removal, machine cleaning and lubrication

of guide ways etc.of Boring M/c,Lathe M/c(six NO 250.000

14.01A.02 Loading of jobs, Centering/Setting and unloadingof Boring M/c,Lathe M/c(six Nos.),Radial DrillingM/c,Horizotal Surface Grinder,shaper and Slotter

NO 250.000

14.01A.03 Assistance for polishing work for WorkshopMachinery i.e. Lathe M/c(six Nos.),Radial DrillingM/c Shaper and Slotter (2Nos.), Milling M/c etc.

No 250.000

14.01A.04 Assistance for repair of valves/overhauling and forfabrication shop

NO 250.000

TOTAL:

14.02A

14.02A.01 Assistance in upkeep/maintenance of AutoSection of its various equipment

No. of Times

250.000TOTAL:

14.03A Deployment of Operator for operating various equipments.

14.03A.01 127 Te/75Te Crane MANDAYS 600.00014.03A.02 Coles Crane MANDAYS 250.00014.03A.03 8 Te/5Te/3Te Hydra MANDAYS 400.000

TOTAL:TOTAL OF ANNEXURE-XIV

ITEMS FOR MECHANICAL WORKSHOP

Job pertains to Heavy Earth Moving Section (Auto Section)Rate for No. of Times jobs to be done in a year

Replacement of Expansion Bellow:


Rate

Annexure XV15.00

15.01A Cranes/Hydra/EOT Cranes15.01A.01 TATA P&H Crane Cap. 127 Te, Located at Mech

WorkshopNO 1.000

15.01A.02 TATA P&H Crane Cap. 75 Te, Located at MechWorkshop

NO 1.000

15.01A.03 Coles Crane Cap. 12.5 Te, Located at MechWorkshop

NO 1.000

15.01A.04 Hydra 8Te Located at Mech Work-shop NO 1.00015.01A.05 Hydra 5 Te Located at Mech. Work-shop NO 1.00015.01A.06 Hydra 3 Te Located at Mech. Work-shop NO 1.00015.01A.07 M/s Garlic Udyog O/H Crane, capacity 20 Te in

Urea Compressor House.NO 1.000

15.01A.08 M/s Garlic Udyog O/H Crane Cap. 20/5 Te inAmmonia Comprssor House

NO 1.00015.01A.09 M/s Garlic Udyog O/H Crane, capacity 50 Te in

Amm. Syn. Gas Compressor House.NO 1.000

15.01A.10 M/s Garlic Udyog O/H Crane, capacity 10 Te in Workshop.

NO 1.000

15.01A.11 M/s Garlic Udyog O/H Crane, capacity 5 Te inO&U Compressor House.

NO 1.000

15.01A.12 M/s Khandewal Udyog EOT Crane Cap. 5 Te ofUrea Pump House and Bagging Plant Empty BagStore

NO 1.000

15.01A.13 M/s Garlic Udyog O/H Crane, capacity 0.5 Te inRWP Chemical Dozing House

NO 1.000

15.01A.14 M/s khandewal Udyog O/H Crane, capacity 43/10 Te in TG House CPP.

NO 1.000

15.01A.15 Single Girder EOT Crane (BUC Make), capacity 5Te, Located at Slurry Pump House and Ash WaterPump House.

NO 1.000

15.01A.16 Wire Rope Hoist (TAK Elect. Make), capacity 7.5MT at Prilling Tower Top.

NO 1.000

15.01A.17 Wire Rope Hoist (Tirfor Make), capacity 1.6 MT at Urea Syn. Reactor Top.

NO 1.000

15.01A.18 Wire Rope Hoist, capacity 2 MT at Hydro VectorTower of SG Plant.

NO 1.000

15.01A.19 Wire Rope Hoist, capacity 2 MT at Hydro VectorTower of SG Plant.

NO 1.000

15.01A.20 Chain Hoist, capacity 2 MT at Bowl Mills Bay &Fireman's Floor in SGP and Coal Feeder in CPP.

NO 1.000

TOTAL:

LOAD TESTING OF CRANES & LIFTING TACKLES:Annual load testing of cranes & lifting tackles includes the lubrication of all the points, checking the brake blocks/brake liners etc. for properoperation with respect to load testing. In case of any abnormality faced in operation during load testing of Cranes/Hydra/EOT shall be rectified by


Rate

15.02A Rates for Testing only.15.02A.01 Chain Pulley Block, capacity 0.5 Te NO Quantity

15.02A.02 Chain Pulley Block Capacity 1.0 Te NO 1.00015.02A.03 Chain Pulley Block, capacity 1.5 Te NO 1.00015.02A.04 Chain Pulley Block Capacity 2.0 Te NO 1.00015.02A.05 Chain Pulley Block Capacity 3.0 Te NO 1.00015.02A.06 Chain Pulley Block Capacity 5.0 Te NO 1.00015.02A.07 Chain Pulley Block Capacity10.0 Te NO 1.000

TOTAL:B15.02B.08 Chain Pulley Block Capacity 0.5 Te NO 1.00015.02B.09 Chain Pulley Block Capacity 1.0 Te NO 6.00015.02B.10 Chain Pulley Block Capacity 2.0 Te NO 5.00015.02B.11 Chain Pulley Block Capacity 3.0 Te NO 7.00015.02B.12 Chain Pulley Block Capacity 5.0 Te NO 3.00015.02B.13 Chain Pulley Block, capacity 7.5 Te NO 1.000

15.02B.14 Chain Pulley Block, capacity 10.0 Te NO 1.000TOTAL:

TOTAL OF ANNEXURE-XV

Annexure XVI

16.01A Shifting of ID Fan Motors.16.01A.01 Shifting of ID Fan Motors NO 2.000

TOTAL:

16.02AA16.02A.01 From 11 K.W. to 90 KW MT 7.00016.02A.02 From 91 K.W. to 315 KW MT 10.00016.02A.03 Above 315 KW Motor MT 2.000

TOTAL:B16.02B.01 From 11 K.W. to 90 KW MT 4.00016.02B.02 From 91 K.W. to 315 KW MT 1.00016.02B.03 Above 315 KW Motor MT 2.000

TOTAL:

Opening/fixing of Electrical Motors and placing in the Plant for repair. Repair will be in the scope of NFL.Rates when Motors are not to be shifted to Elect. Workshop

Rates when Motors are to be shifted to Elect. Workshop

Chain Pulley Blocks.

Rates for Repair/Overhauling & Testing

ANNEXURE-A FOR ELECTRICAL DEPARTMENT


Rate

16.03A.01 UGB-302, 600 KW at Prilling Tower Top at 65Meter Height (Approximate Weight 6 MT)

NO 1.000

16.03A.02 UGA-302 A & B, 125 KW at Prilling Tower DustChamber at 50 Meter Height (Approximate Weight1.5 MT)

NO 1.000

TOTAL:TOTAL OF ANNEXURE-XVI

Annexure-XVII

A17.01A17.01A.01 Opening upto 600 lbs Rating. INCH DIA 15.00017.01A.02 Re-fixing upto 600 lbs Rating. INCH DIA 15.00017.01A.03 Opening above 600 lbs Rating. INCH DIA 1.00017.01A.04 Re-fixing above 600 lbs Rating. INCH DIA 1.000

TOTAL:17.02A17.02A.01 Opening upto 600 lbs Rating. INCH DIA 50.00017.02A.02 Re-fixing upto 600 lbs Rating. INCH DIA 15.00017.02A.03 Opening above 600 lbs Rating. INCH DIA 1.00017.02A.04 Re-fixing above 600 lbs Rating. INCH DIA 1.000

TOTAL:17.03A17.03A.01 Opening upto 600 lbs Rating. INCH DIA 45.00017.03A.02 Re-fixing upto 600 lbs Rating. INCH DIA 45.000

TOTAL:TOTAL OF ANNEXURE-XVII

Above 3" dia and upto & including 6" dia:

Above 6" dia and upto & including 12" dia:

ANNEXURE-B FOR INSTRUMENTATION DEPARTMENTWhen Equip./Valves are not to be transported to Inst. WorkshopUpto & including 3" dia


Rate

Annexure XVIII18.01A18.01A.01 Economiser Tube Welding Joint (Upto Tube OD

63.5 mm)NO 15.000

18.01A.02 Economiser Tube Length Erection (Upto Tube OD MR 25.000TOTAL:

18.01B18.01B.01 Water Wall Tube Welding Joint (Upto Tube OD

76.2 mm)NO 25.000

18.01B.02 Water Wall Tube Length Erection (Upto Tube OD76.2 mm)

MR 5.000

TOTAL:

18.01C18.01C.01 Super Heater Tube Welding Joint (Upto Tube OD

63.5 mm)NO 30.000

18.01C.02 Super Heater Tube Length Erection (Upto Tube OD 63.5 mm)

MR 12.000

TOTAL:18.02A18.02A.01 Sacrificial Protection Cover Bend Outer NO 50.00018.02A.02 Sacrificial Protection Cover Bend Inner NO 45.00018.02A.03 Sacrificial Protection Cover Bend Straight NO 100.000

TOTAL:

18.02A18.03A.01 Upto & including 10 meter height SqM 400.00018.03A.02 Above 10 Meter upto & below 25 meter height SqM 100.00018.03A.03 Above 25 Meter Height SqM 20.000

TOTAL:TOTAL OF ANNEXURE-XVIII

Note: 1234

Annexure XIX

19.01A19.01A.01 Heating of Pipe Lines of Urea, Sulphur and Fuel

OilHOUR 10.000

19.01A.02 Heating of Mechanical Components like Bearings,Couplings, Hubs etc. during Mounting/

HOUR 500.000TOTAL:

TOTAL OF ANNEXURE-XIX

Replacement of Sacrificial Protection Cover of Economiser Tube.

Erection & dismantling of scaffolding for various jobs at various heights inside/outside Boiler, Furnace, Steam Start-up Heater or any other Vessels

Scaffolding material(Steel Pipe & other fittings) supplied by NFL Area of platform with Steel Planks & Steel shall be arranged by contractor.A safe Approach by ladder & Intermediate stay will be made for reaching the work place.Area of Platform will be considered for measurement purpose.

Replacement of Economiser Tube of Boiler: (Involves Cutting to reach weak tube, edge preparation, fitting of new tube, root run, DP check, final

Replacement of Water Wall Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistance inX-Ray, Hydro test and welding of sealing fin. Also includes erection of local additional scaffolding & working platform, wherever required. welding

Replacement of Super Heater Tube of Boiler: (Involves cutting, edge preparation, fitting of new tube, root run, DP check, final welding, Assistancein X-Ray and Hydro test. Also includes erection of local additional scaffolding & working platform, wherever required. Welding shall be carried out

Additional items to be excuted in different Section/Plant.


Rate

Annexure XX

20.01AJOB PERTAINS TO RC FEEDER:

20.01A.01 Replacement(Including Fabrication & Hard facing)of Square Coal Feed Chute between Coal BunkerHopper and Coal Feed Gate.

NO 1.000

20.01A.02 Reapir & Replacement of Coal Feed Gate(Including Hard Facing)

NO 1.000

20.01A.03 Replacement(Including Fabrication & Hard facing)of Square Inverted Pyramid Coal Inlet Chutebetween Coal Feed Gate & RC Feeder.

NO 1.000

20.01A.04 Replacement of Feed Roll Blades of RC Feeder(1 Set = 6 Nos.)

ST 2.000

20.01A.05 Replacement of Feed Roll Spider Assembly ofRC Feeder

NO 1.000

20.01A.06 Overhauling including Repair & Replacement ofRC Feeder

NO 2.000

20.01A.07 Repair & Replacement of Hing Gate MechanismAssembly of RC Feeder

NO 3.000

20.01A.08 Repair & Replacement of Hing Gate & BladeAssembly of RC Feeder

NO 1.00020.01A.09 Preventive Maint.Inspection including

replacement of bearings (DE & NDE) of RC ST 1.000

20.01A.10 Replacement(Including Fabrication & Hard facing)of Coal Discharge Chute between RC Feeder andCoal Feed Pipe of Bowll Mill.

NO 1.000

JOB PERTAINS TO BOWL MILL:20.01A.11 Replacement of Coal Feed Pipe between RC

Feeder Discharge Chute & Bowl Mill.MR 8.000

20.01A.12 Repair of Converter Head by patch welding andBox up.

NO 1.000

20.01A.13 Replacement of new Converter Head NO 1.000

20.01A.14 Overhauling of Roller Journal Ass'y of Bowl Mill NO 10.00020.01A.15 Adjustment of clearance (Gap) between Roller

Journal Assembly & Bull Ring and pressure RingAssembly.

NO 100.000

20.01A.16 Replacement of Roller Journal Assembly NO 18.00020.01A.17 Repair & Replacement of Inner Cone NO 1.00020.01A.18 Overhauling including Repair & Replacement of

Wear Components of Bowll Mill excluding Gear NO 5.000

REPAIR/OVERHAULING OF BOWL MILLS AND MAINT. OF ASH DISPOSAL LINE TO DAHAR POND EXHAUSTER & GEAR BOX AND ITS


Rate

20.01A.19 Overhauling including Repair & Replacement ofComponents of Gear box of Bowl Mill excluding

NO 1.00020.01A.20 Gland Packing of Worm Shaft Ass'y (Drive End or

Non Drive End)NO 1.000

20.01A.21 Replacement of Worm Shaft Ass'y including bluematching of Worm Shaft & Gear Wheel andalignment.

NO 3.000

20.01A.22 Overhauling of Worm Shaft Assembly NO 3.00020.01A.23 Overhauling including Repair & Replacement of NO 1.00020.01A.24 Preventive Maint. of Oil Pump Assembly

including lower Bearing Housing.NO 2.000

20.01A.25 Replacement of scraper Assembly of Bowl Mill. NO 30.00020.01A.26 Opening & Boxing up of one segment of Skirt

Assembly (for inspection of vertical Shaft & its NO 16.000

20.01A.27 Replacement of Skirt Ass'y(1 No. = 4 segments) NO 4.000

20.01A.28 Opening & Boxing up of Bibby / Gear Couplingbetween Bowl Mill and Exhauster or Motor forInspection.

NO 15.000

20.01A.29 Alignment of Bibby / Gear Coupling between Bowl NO 10.00020.01A.30 Replacement including alignment of coupling NO 1.00020.01A.31 Overhauling of Hot Air Gate NO 1.000

JOB PERTAINS TO EXHAUSTER:20.01A.32 Opening & Boxing up of Manhole Cover for

Inspection of Exhauster.NO 12.000

20.01A.33 Opening & Boxing up of Manhole Cover andassistance in balancing.

NO 30.000

20.01A.34 Replacement of periphery Liners # II (below door)of Exhauster (including opening & boxing up ofManhole Cover)

NO 5.000

20.01A.35 Replacement of periphery Liner (door) of NO 8.00020.01A.36 Replacement of periphery Liners # III (above door)

of Exhauster (including opening & boxing up ofManhole Cover)

NO 6.000

20.01A.37 Replacement of periphery Liners # IV (Top) ofExhauster (1 set = 4 Nos.)

ST 8.000

20.01A.38 Replacement of Fan Blades and balancing ofExhauster (1 set = 6 Nos.)

ST 3.000

20.01A.39 Replacement of Whizer Blades and balancingof Exhauster (1 set = 6 Nos.)

ST 4.000

20.01A.40 Replacement of Whizer Disc and balancing. NO 1.00020.01A.41 Replacement of Fan Intake pipe of Exhauster. NO 1.00020.01A.42 Fabrication & Erection of Fan intake pipe (Rate

should be on per meter basis)MR 4.000

20.01A.43 Replacement of Exhauster suction Elbow alone. NO 1.000

20.01A.44 Replacement of Discharge Neck of Exhauster NO 1.000


Rate

20.01A.45 Replacement of Stub End Victaulic Coupling ofDischarge Neck of Exhauster alone.

NO 1.000

20.01A.46 Replacement of gasket of vent valve of EDValve Assembly.

NO 3.000

20.01A.47 Replacement of complete ED Valve Assemblyincluding Disc, Shaft, Bushing and Power Cylinderalone.

NO 1.000

20.01A.48 Overhauling of ED Valve Ass'y including repair &replacement of Body, Disc, Shafts & Bushing etc.alone.

NO 1.000

20.01A.49 Overhauling & Replacement of Bearing HousingAssembly of Exhauster alone.

NO 2.000

20.01A.50 Overhauling including Repair & Replacement ofExhauster Ass'y. Overhauling involves Repair &Replacement of all Components of Exhausteralongwith Replacement of Bearing Housing Ass'y,Exhauster Casing & ED Valve Assembly.

NO 1.000

20.01A.51 Overhauling including Repair & Replacement ofExhauster Ass'y. Overhauling involves repair &replacement of all Components of Exhausteralongwith replacement of Bearing HousingAssembly but excluding Exhauster Casing and EDValve Assembly.

NO 1.000

20.01A.52 Overhauling including Repair & Replacement ofExhauster Ass'y. Overhauling involves repair &replacement of all Components of Exhausterexcluding replacement of Bearing HousingAssembly, ED Valve Assembly and ExhausterCasing.

NO 12.000

20.01A.53 Replacement of complete Riffle Element of bigRiffle Distributor for Pulverised Fuel.

NO 4.000

20.01A.54 Replacement of big Riffle Distributor Assembly forPulverised Fuel.

NO 1.000

20.01A.55 Replacement of complete Riffle Element of smallRiffle Distributor for Pulverised Fuel.

NO 1.000

20.01A.56 Replacement of small Riffle Distributor Assemblyfor Pulverised Fuel.

NO 1.000

20.01A.57 Replacement of Motor of Bowl Mill NO 4.00020.01A.58 Patch welding Inch 5000.00020.01A.59 Cutting of Schedule-40 pipe Inch dia 285.00020.01A.60 Welding joint of schedule-40 pipe Inch dia 200.00020.01A.61 Replacement of Extension Ring & Strip No 3.00020.01A.62 Replacement of intermediate/ deflector/ deflector

body-LinerNo 20.000

20.01A.63 Replacement of spring Assy. No. 4.000


Rate

20.01A.64 Replacement of Jack bolt No 1.00020.01A.65 Rotation of trunion,adjustment of Journal/

Spring/clrearanceNo. 14.000

TOTAL:TOTAL OF ANNEXURE-XX

Annexure-XXI21.01A21.01A.01 Replacement(Including Repair) of 12" dia Motor

Operated Knife Edge Gate Valve (KEGV).NO 1.000

21.01A.02 Replacement of Knife Edge Gate of 12 inch diaMotor Operated Knife Edge Gate Valve.

NO 1.000

21.01A.03 Replacement of spindle & bush of 12" dia MotorOperated Knife Edge Gate Valve.

NO 1.000

21.01A.04 Replacement of gland packing of 12" dia MotorOperated Knife Edge Gate Valve.

NO 1.00021.01A.05 Opening & Boxing up of 12" dia spool piece in the

suction line of Ash Slurry Pump. NO 3.000

21.01A.06 Opening & Boxing up of 12" x 10" dia Reducer inthe suction line of Ash Slurry Pump.

NO 1.000

21.01A.07 Opening & Boxing up of suction side Cover of AshSlurry Pump.

NO 1.000

21.01A.08 Opening & Boxing up of 6" NB 150# Flange NO 5.00021.01A.09 Opening & Boxing up of 12" NB 150# Flange NO 10.00021.01A.10 Opening & Boxing up of 12" NB 150# Flange Pipe

Sleeve Coupling (including replacement ofCoupling Gasket)

NO 16.000

21.01A.11 Replacement of 12 Inch dia 150# Pipe SleeveCoupling.

NO 1.000

21.01A.12 Replacement(Including Repair) of 12" NB 45Degree C.I. Elbow.

NO 1.000

21.01A.13 Replacement(Including Repair) of 12" NB 45Degree C.I. Offset Elbow ('S' Elbow)

NO 1.000


NO 1.000

21.01A.15 Replacement(Including Repair) of 12" NB 45Degree C.I. Letral.

NO 1.000

21.01A.16 Replacement of 12" Sch-40 pipe line (IncludingOpening & Boxing up of End Connections etc)

MR 12.000

21.01A.17 Replacement(Including Repair) of 12" NB 150#Plate Valve.

NO 1.000

21.01A.18 Replacement of gasket of Plate of 12" dia 150#Plate Valve.

NO 4.000

21.01A.19 Reversal of 12" dia 150# Plate Valve (i.e. open toclose or vice-versa)

NO 16.000

21.01A.20 Opening & Boxing up of 14" NB 150# Flange NO 2.000

MAINTENANCE OF ASH DISPOSAL LINE TO DAHAR POND


Rate

21.01A.21 Opening & Boxing up of 14" NB 150# Pipe SleeveCoupling (including replacement of Coupling

NO 5.00021.01A.22 Replacement of 14" dia 150# Pipe Sleeve

Coupling.NO 1.000


NO 1.000


NO 1.000

21.01A.25 Replacement(Including Repair) of 14" NB C.I. Tee NO 1.000

21.01A.26 Replacement of 14" NB Sch-40 pipe line(including opening & boxing up of EndConnections etc.)

MR 25.000

21.01A.27 Erection of 14" NB Sch-40 pipe line (includingopening & boxing up of End Connections etc.)

MR 50.000

21.01A.28 Rotation of 14" NB Sch-40 pipe line (includingopening & boxing up of End Connections and PipeClamp Supports etc.)

MR 1.000

21.01A.29 Cutting of Sch-40 pipe Inch dia 100.00021.01A.30 Welding joint of Sch-40 pipe Inch dia 240.00021.01A.31 Patch welding Inch 100.00021.01A.32 Change over of Ash Slurry disposal line from local

Pond to Dahar Pond or vice-versa (includesReversal Plate Valve as well as Disconnection of12" NB 90 Degree C.I. Elbow from one line andconnecting it with another line etc.)

NO 1.000

21.01A.33 Change over of Ash Slurry disposal line fromDahar Pond # 1 to 2 or vice-versa (includesReversal of Spool Pieces etc.)

NO 2.000

21.01A.34 Change over of Ash Slurry disposal line from onedisposal point to another in the Dahar Pond(includes Removal & Re-fixing of Slip Plate fromone point to another point etc.)

NO 1.000

21.01A.35 Replacement of Ash slurry Pump (Includingopening & boxing up Suction & Discharge andSeal Water Line Connection, Alignment and "V"Belt adjustment etc.)

NO 2.000

21.01A.36 Replacement of 1/2" NB Air vent valve of AshSlurry Pump.

NO 1.000

21.01A.37 Replacement of Motor of Ash Slurry Pump NO 1.00021.01A.38 Replacement of V-belt of Ash Slurry Pump

(includes opening & boxing up of V-Belt Guardand Belt Alignment etc.)

ST 1.000


Rate

21.01A.39 Adjustment of Tension of V-Belt of Ash SlurryPump.

NO 1.000

21.01A.40 Providing missing bolts size 5/8" x 180 mm ofcoupling joints on Ash disposal line out side theFactory.

NO 100.000

21.01A.41 Lifting of pipe of 14" dia Ash disposal line insidethe Pond of Dahar Village (Lifting upto 2 metersfrom existing elevation).

Meter 10.000

21.01A.42 Replacement of gland packing of Ash SlurryPumps.

NO 1.000

21.01A.43 Removal & re-fixing of slip plate Ash disposal lineout side the Pump house tee in old/new line.

NO 1.00021.01A.44 Replacement of gasket of 12" dia Ash disposal

line.NO 1.000

21.01A.45 Choke removal of 14" dia Ash disposal lineinside/outside Pond of Dahar Village (Includingopening & boxing up of end connections etc.)

MR 50.000

21.01A.46 Erection of 12" NB CI pipe of Ash disposal line inlocal Pond (including pipe shifting)

MR 1.000

TOTAL:TOTAL OF ANNEXURE-XXI

Annexure-XXII22.01A

COAL FEEDER (BELT) IN CPP :22.01A.01 Repair & Replacement of Coal Bunker Isolation

Gate.NO 1.000

22.01A.02 Replacement including repair of clean out Chain & Scraper Assembly (one set per Coal Feeder)

ST 3.000

22.01A.03 Replacement of conveyor belt of Coal Feederincluding Alignment.

NO 3.000

22.01A.04 Repair & Replacement of Coal Feeder OutletGate.

NO 4.000

BALL TUBE MILLS IN CPP :22.01A.05 Repair of Ball charging Gate of BTM NO 1.00022.01A.06 Opening & Boxing up of Manhole Cover of BTM NO 12.00022.01A.07 Replacement of Head Liner Inner (Approx. weight

100 Kg.)NO 15.000

22.01A.08 Replacement of Head Liner Ouetr (Approx.Weight 90 Kg)

NO 20.000

22.01A.09 Replacement of Shell Liner # 1 (Approx, Weight168 Kg.)

NO 12.000


NO 2.000

JOB PERTAINS TO CPP(MECH), BTM SECTION


Rate


NO 1.000


NO 1.000

22.01A.13 Replacement of Shell Liner # 5 (Approx, Weight171 Kg)

NO 1.000


NO 1.000

22.01A.15 Replacement of BTM Gear box (IncludingAlignment)

NO 1.000

22.01A.16 Overhauling of BTM Gearbox NO 1.00022.01A.17 Opening & Boxing up of BTM Resilient/Gear

Coupling between Mptor & Gearbox.NO 1.000

22.01A.18 Opening & Boxing up of BTM Resilient/GearCoupling between Gearbox & Pinion Shaft.

NO 1.000

22.01A.19 Alignment of resilient/gear coupling betweenMotor and Gearbox of BTM.

NO 1.000

22.01A.20 Alignment of resilient/gear coupling betweenGearbox and Pinion of BTM

NO 1.000

22.01A.21 Replacement including alignment of BTMResilient/Gear Coupling between Motor &Gearbox.

NO 1.000

22.01A.22 Replacement including alignment of BTMResilient/Gear Coupling between Gearbox andPinion Shaft.

NO 1.000

22.01A.23 Replacement of pinion shaft of BTM, including Alignment.

NO 1.000

22.01A.24 Replacement/Repair of pinion shaft of BTM. NO 1.00022.01A.25 Removal, Repair & Re-fitting of Coal Inlet/Outlet

Box.NO 1.000

22.01A.26 Replacement of Air Seal Ring of BTM NO 1.00022.01A.27 Replacement of Air Seal of BTM (2 sets per BTM) ST 8.00022.01A.28 Replacement of BTM Motor (Including alignment) NO 1.00022.01A.29 Replacement of BTM Head liner bolts (Including

removal/refixing of sound insulation). Consisting ofHead liner bolts 48 Nos. is 1 set)

ST 1.000

22.01A.30 Replacement of BTM Shell liner bolts. Consistingof Shell liner bolts 108 Nos. is 1 set)

ST 1.000

22.01A.31 Opening/Boxing up of Coal Feeder end covers.Both sides consist 2 doors is 1 set.

ST 8.000

22.01A.32 Opening/Boxing up of Bunker isolation gateplate/Crusher drawyer gate plate for cleaning.

NO 2.000


Rate

22.01A.33 Removal/refixing of girth gear top cover (2 halves)for bolt replacement/ inspection, consisting 4 boltsis 1 No.

NO 8.000

22.01A.34 Removal/refixing of girth gear oil tray for cleaning.No.

NO 5.000TOTAL:

TOTAL OF ANNEXURE-XXIIAnnexure-XXIII

23.01 Various Plant Jobs:

23.01A Ammonia Plant23.01A.01 Gasification Section, Carbon Recovery & Flare

StackNO 1000.000

23.01A.02 Rectisole Section, CO Shift Conversion Area NO 800.00023.01A.03 Compressor House, ARU, Synthesis Section, ASU

NWU & Argon PlantNO 1000.000

TOTAL:23.01B Off Sites & Utilities:23.01B.01 DM Plant, Cooling Towers, Air Compressor NO 445.00023.01B.02 Sulpher Recovery Plant, Effluent Treatment Plant, NO 450.00023.01B.03 Raw Water Plant and final Pond NO 220.000

TOTAL:23.01C SMC23.01C.01 Captive Power Plant NO 1000.00023.01C.02 Steam Generation Plant NO 1200.00023.01C.03 Material Handling Plant NO 670.000

TOTAL:23.01D Urea Plant23.01D.01 Compressor House, Ammonia Feed Pump, R & D

SectionNO 500.000

23.01D.02 Centrifuge House, Cristalyser Section PrilingTower, Melter, Distributors, CFD etc.

NO 500.000

23.01D.03 Conveyors, Stitching Machines, Stitching Stationetc.

NO 125.000

TOTAL:Total of Annexure.XXIII

To assist NFL Employee in executing various Mechanical Maintenance Jobs in routine day to day maintenance in general shift & Plant shift.


Rate

Sno. Amount123456789

101112

1314151617181920212223

Total of Annexure-XXIITotal of Annexure-XXIIITotal without Service Tax

Total of Annexure-XVIIITotal of Annexure-XIXTotal of Annexure-XXTotal of Annexure-XXI

Total of Annexure-XII

Total of Annexure-XIIITotal of Annexure-XIVTotal of Annexure-XVTotal of Annexure-XVITotal of Annexure-XVII

Total of Annexure-VITotal of Annexure-VIITotal of Annexure-VIIITotal of Annexure-IXTotal of Annexure-XTotal of Annexure-XI

Total of Annexure-IITotal of Annexure-IIITotal of Annexure-IVTotal of Annexure-V

Total with Service Tax

Service Tax @10.3%Total with Service Tax

Total of Annexure of ARC for Misc. Mech. Repair Jobs for the year 2010-11

DescriptionTotal of Annexure-I

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