s Kar Don Kaolin
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KAOLIN
NOT JUST FORINDIGESTION.
Sue Border
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COMMERCIAL KAOLIN
White (white firing) non-swelling clayWhite (white firing) non-swelling clay- Also called China Clay- Also called China Clay
Dominantly kaoliniteDominantly kaolinite
World ProductionWorld Production 3mt!a ("#$3%)3mt!a ("#$3%)
&'!ort markets&'!ort markets mt!amt!a
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USES OF KAOLIN
v Pa!ermaking Pigment*illerCoating
v Pigment in !aintinks +igh
v Plastics,u%%er aluev Ceramics
o .ineral *iller /ow alue Productso #ource of Al013
o ,efractories
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Commercial EconomicsPREMIUM GRADE CRITERIA
A high !riced 2aolin has v #u!erior 4rightness
v #u!erior Whitenessv Desired !article si5e
v +igh o!acity (good hiding !ower)
v Chemical !urity
v /ow 6iscosity (for !a!er markets)
v 1ther !ro!erties - a%rasi6ity7 conducti6ity7etc
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#Deman'v Pa!er demand increases with
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TASMANIA
NEW ZEALAND
USA
EUROPE
AND
MIDDLE
EAST
INDONESIA
THAILAND
MALAYSIA
AUSTRALIA
>APA?KOREA
TAIWAN
PROJECTPROJECT
LOCATIONLOCATION
CCANADAANADAWest CoastWest Coast
CHINA
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KAOLIN FORMATION
v Economic deposits mainlyweathering related
v Associated with laterite and bauxitev ormed in wet!dry tropical climate
v O"er #$%%m rain pa
v Leaching process
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MORE EFFECTI*E LEAC)ING
v *ore water .low/.resh water 0 permeability1
v *ore timev *ore bugs
v Acid groundwater /oxidising
organics1
Parent is only important if time isshort or leaching is slow.
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REMO*AL OF IRON
v errous leached more easily than.erric2
v Least iron 3ust below lowest watertable
v But leaching is slow below the water
tablev Organic grey 4aolins .ormed here2
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DIAGENESIS OF KAOLIN
eldspars 0 clays 4aolinite
Kaolinite increases in grain si5e
The perfect kaolin recipe6ormed below water table then
raised abo"e it
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SKARDON RI*ER KAOLIN #
'isco-er.
Andrew in lease
(arget o. ?Bulimba@ 4aolin .ound
Older weathering 4aolin noted2
Samples to -SI)O
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SKARDON RI*ER KAOLIN #e/&lora!ion %is!or &re SRK
v ;@:6 +rilled 8 holes6 geologyonly
v ;@ - ; Bul4 sampling 0testwor4
v ;36 #== )- holes6 geology 0
CclayDv ;B 6 #% ++ holes
v ;B - 6 (esting selected drill
samples
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MISTAKES..
o No initial raw "alues
o +id not relate metallurgy to geology
o ,oor technical 4nowledge at boardle"el
o *o"ing goal posts
o )olls )oyce planto *a3or cost o"er6runs
o No coordination o.
consultants!contractors
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GEOLOGICAL )ISTOR+..
Cretaceous - Marine Shale
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U&li0! an' (ea!%erin...
Rolling Downs Formation
Claystone
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(ea!%erin !o 2a1/i!e
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Fl1-ial C%annel De-elo&s
Namaleta Creek Floo!lain
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F1r!%er (ea!%erin...
Flu"ial
#$
Claystone
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Clas!one Minin
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Conc%oi'al clas!one
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Fl1-ial in e/&lora!ion &i!
% t &l t
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ML an' Drillin
%et &lant
DR'LLH(L)S *ND
(+,L'N) (F FL+'*L
CH*NN)L
.reen / RC holes
Black / *#L grae control holes
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RESOURCES
&ur!le / inferre claystone
.rey / measure claystone
Blue / inferre flu"ial
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Reso1rce S1mmar
In %%%s t *easured Indicated In.erred
-laystone F% 8>% $G>%%
*eas HInd
claystone ;9:
lu"ial 9>= FG>9%
,otal 011 years at 234111t!a5
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S"ar'on Kaolin Pro&er!ies
-laystone
K lu"ial
rit content
/H F$ 1
; $; $$;
6F$ psd 9%; 6# 9$; 6# =%; 6#
BrightnessG
6$ (ISO%)
$ % 9%
7ydrous
prodDt (ISO%)
9% 9% H=% H=$
-alcined
bright 6ness
8% J 8#2$ = 8#
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+ydrous 2aolins+ydrous 2aolins
Plant ca!acity 97t!a
Wide range ofindustrial a!!lications
,e!resents the %ulk ofworld su!!ly
8arget of !aint ru%%er markets
"ar'on Pro'1c!Rane CalcinedCalcined
2aolins2aolins
Plant ca!acity 97
t!a
+igher !erformance 4etter %rightness7
o!acity
Com!etes with 8i10 Premium !rice /imited num%er of
!roducers
Paint7 ru%%er7 !a!er
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!ae 3 Processin4 (e!Plan!Kaolin OreKaolin Ore
BlungerBlunger
Degritting CentrifugeDegritting Centrifuge
Decanter CentrifugeDecanter Centrifuge
Disc-nozzle CentrifugeDisc-nozzle Centrifuge
High Gradient Magnet SearatorHigh Gradient Magnet Searator
Me!"rane #ilterMe!"rane #ilter
$ieline to Dr% $lant$ieline to Dr% $lant
SandSand
&ailings Da!&ailings Da!
Dela!inating Mill'Dela!inating Mill'
(eaching circuit(eaching circuit
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!ae 5 Processin4 Dr.Plan!$ieline fro! Wet $lant$ieline fro! Wet $lant
Sra% Dr%erSra% Dr%er$ul)eriser$ul)eriser
Calcining KilnCalcining Kiln
$ul)eriser$ul)eriser
CA/C?&DCA/C?&D
2A1/?2A1/?
+ED,1"#+ED,1"#
2A1/?2A1/?
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MAJOR (ORLD DEPOSITS
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Georia # Economics
A+AN(AES
v (wo types o. 4aolin
v Expertisev )eputation
v (ransport .or E&SA 0 Europe
+ISA+AN(AES
v Older updated
plantsv *ine locations
v 7igh strippingratios
v (ransport to Asia
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Ama6on Geolo
&nder bauxite exposed on slopes2
)io MariJ ,lioceneG "ery .ine grained
9$; 6> micron2 m thic4 deposit2)io -apimJ also (ertiary2 -oarser
than Mari2 (hinner and some grit2
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Ama6on Economics
A+AN(AES
ine Kaolin
*odern plant
+ISA+AN(AES
v ,ipeline distance
v (ransport to Asia
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1mmar. o0 !%e "ar'onRi-er Kaolin Pro7ec! /ong mine life/ong mine life
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Thats it folks!