s Kar Don Kaolin

download s Kar Don Kaolin

of 41

Transcript of s Kar Don Kaolin

  • 8/13/2019 s Kar Don Kaolin

    1/41

    KAOLIN

    NOT JUST FORINDIGESTION.

    Sue Border

  • 8/13/2019 s Kar Don Kaolin

    2/41

    COMMERCIAL KAOLIN

    White (white firing) non-swelling clayWhite (white firing) non-swelling clay- Also called China Clay- Also called China Clay

    Dominantly kaoliniteDominantly kaolinite

    World ProductionWorld Production 3mt!a ("#$3%)3mt!a ("#$3%)

    &'!ort markets&'!ort markets mt!amt!a

  • 8/13/2019 s Kar Don Kaolin

    3/41

    USES OF KAOLIN

    v Pa!ermaking Pigment*illerCoating

    v Pigment in !aintinks +igh

    v Plastics,u%%er aluev Ceramics

    o .ineral *iller /ow alue Productso #ource of Al013

    o ,efractories

  • 8/13/2019 s Kar Don Kaolin

    4/41

    Commercial EconomicsPREMIUM GRADE CRITERIA

    A high !riced 2aolin has v #u!erior 4rightness

    v #u!erior Whitenessv Desired !article si5e

    v +igh o!acity (good hiding !ower)

    v Chemical !urity

    v /ow 6iscosity (for !a!er markets)

    v 1ther !ro!erties - a%rasi6ity7 conducti6ity7etc

  • 8/13/2019 s Kar Don Kaolin

    5/41

  • 8/13/2019 s Kar Don Kaolin

    6/41

    #Deman'v Pa!er demand increases with

  • 8/13/2019 s Kar Don Kaolin

    7/41

    TASMANIA

    NEW ZEALAND

    USA

    EUROPE

    AND

    MIDDLE

    EAST

    INDONESIA

    THAILAND

    MALAYSIA

    AUSTRALIA

    >APA?KOREA

    TAIWAN

    PROJECTPROJECT

    LOCATIONLOCATION

    CCANADAANADAWest CoastWest Coast

    CHINA

  • 8/13/2019 s Kar Don Kaolin

    8/41

    KAOLIN FORMATION

    v Economic deposits mainlyweathering related

    v Associated with laterite and bauxitev ormed in wet!dry tropical climate

    v O"er #$%%m rain pa

    v Leaching process

  • 8/13/2019 s Kar Don Kaolin

    9/41

  • 8/13/2019 s Kar Don Kaolin

    10/41

    MORE EFFECTI*E LEAC)ING

    v *ore water .low/.resh water 0 permeability1

    v *ore timev *ore bugs

    v Acid groundwater /oxidising

    organics1

    Parent is only important if time isshort or leaching is slow.

  • 8/13/2019 s Kar Don Kaolin

    11/41

    REMO*AL OF IRON

    v errous leached more easily than.erric2

    v Least iron 3ust below lowest watertable

    v But leaching is slow below the water

    tablev Organic grey 4aolins .ormed here2

  • 8/13/2019 s Kar Don Kaolin

    12/41

    DIAGENESIS OF KAOLIN

    eldspars 0 clays 4aolinite

    Kaolinite increases in grain si5e

    The perfect kaolin recipe6ormed below water table then

    raised abo"e it

  • 8/13/2019 s Kar Don Kaolin

    13/41

  • 8/13/2019 s Kar Don Kaolin

    14/41

    SKARDON RI*ER KAOLIN #

    'isco-er.

    Andrew in lease

    (arget o. ?Bulimba@ 4aolin .ound

    Older weathering 4aolin noted2

    Samples to -SI)O

  • 8/13/2019 s Kar Don Kaolin

    15/41

    SKARDON RI*ER KAOLIN #e/&lora!ion %is!or &re SRK

    v ;@:6 +rilled 8 holes6 geologyonly

    v ;@ - ; Bul4 sampling 0testwor4

    v ;36 #== )- holes6 geology 0

    CclayDv ;B 6 #% ++ holes

    v ;B - 6 (esting selected drill

    samples

  • 8/13/2019 s Kar Don Kaolin

    16/41

    MISTAKES..

    o No initial raw "alues

    o +id not relate metallurgy to geology

    o ,oor technical 4nowledge at boardle"el

    o *o"ing goal posts

    o )olls )oyce planto *a3or cost o"er6runs

    o No coordination o.

    consultants!contractors

  • 8/13/2019 s Kar Don Kaolin

    17/41

  • 8/13/2019 s Kar Don Kaolin

    18/41

    GEOLOGICAL )ISTOR+..

    Cretaceous - Marine Shale

  • 8/13/2019 s Kar Don Kaolin

    19/41

    U&li0! an' (ea!%erin...

    Rolling Downs Formation

    Claystone

  • 8/13/2019 s Kar Don Kaolin

    20/41

  • 8/13/2019 s Kar Don Kaolin

    21/41

    (ea!%erin !o 2a1/i!e

  • 8/13/2019 s Kar Don Kaolin

    22/41

    Fl1-ial C%annel De-elo&s

    Namaleta Creek Floo!lain

  • 8/13/2019 s Kar Don Kaolin

    23/41

    F1r!%er (ea!%erin...

    Flu"ial

    #$

    Claystone

  • 8/13/2019 s Kar Don Kaolin

    24/41

    Clas!one Minin

  • 8/13/2019 s Kar Don Kaolin

    25/41

    Conc%oi'al clas!one

  • 8/13/2019 s Kar Don Kaolin

    26/41

    Fl1-ial in e/&lora!ion &i!

    % t &l t

  • 8/13/2019 s Kar Don Kaolin

    27/41

    ML an' Drillin

    %et &lant

    DR'LLH(L)S *ND

    (+,L'N) (F FL+'*L

    CH*NN)L

    .reen / RC holes

    Black / *#L grae control holes

  • 8/13/2019 s Kar Don Kaolin

    28/41

    RESOURCES

    &ur!le / inferre claystone

    .rey / measure claystone

    Blue / inferre flu"ial

  • 8/13/2019 s Kar Don Kaolin

    29/41

    Reso1rce S1mmar

    In %%%s t *easured Indicated In.erred

    -laystone F% 8>% $G>%%

    *eas HInd

    claystone ;9:

    lu"ial 9>= FG>9%

    ,otal 011 years at 234111t!a5

  • 8/13/2019 s Kar Don Kaolin

    30/41

    S"ar'on Kaolin Pro&er!ies

    -laystone

    K lu"ial

    rit content

    /H F$ 1

    ; $; $$;

    6F$ psd 9%; 6# 9$; 6# =%; 6#

    BrightnessG

    6$ (ISO%)

    $ % 9%

    7ydrous

    prodDt (ISO%)

    9% 9% H=% H=$

    -alcined

    bright 6ness

    8% J 8#2$ = 8#

  • 8/13/2019 s Kar Don Kaolin

    31/41

    +ydrous 2aolins+ydrous 2aolins

    Plant ca!acity 97t!a

    Wide range ofindustrial a!!lications

    ,e!resents the %ulk ofworld su!!ly

    8arget of !aint ru%%er markets

    "ar'on Pro'1c!Rane CalcinedCalcined

    2aolins2aolins

    Plant ca!acity 97

    t!a

    +igher !erformance 4etter %rightness7

    o!acity

    Com!etes with 8i10 Premium !rice /imited num%er of

    !roducers

    Paint7 ru%%er7 !a!er

  • 8/13/2019 s Kar Don Kaolin

    32/41

    !ae 3 Processin4 (e!Plan!Kaolin OreKaolin Ore

    BlungerBlunger

    Degritting CentrifugeDegritting Centrifuge

    Decanter CentrifugeDecanter Centrifuge

    Disc-nozzle CentrifugeDisc-nozzle Centrifuge

    High Gradient Magnet SearatorHigh Gradient Magnet Searator

    Me!"rane #ilterMe!"rane #ilter

    $ieline to Dr% $lant$ieline to Dr% $lant

    SandSand

    &ailings Da!&ailings Da!

    Dela!inating Mill'Dela!inating Mill'

    (eaching circuit(eaching circuit

  • 8/13/2019 s Kar Don Kaolin

    33/41

    !ae 5 Processin4 Dr.Plan!$ieline fro! Wet $lant$ieline fro! Wet $lant

    Sra% Dr%erSra% Dr%er$ul)eriser$ul)eriser

    Calcining KilnCalcining Kiln

    $ul)eriser$ul)eriser

    CA/C?&DCA/C?&D

    2A1/?2A1/?

    +ED,1"#+ED,1"#

    2A1/?2A1/?

  • 8/13/2019 s Kar Don Kaolin

    34/41

    MAJOR (ORLD DEPOSITS

  • 8/13/2019 s Kar Don Kaolin

    35/41

  • 8/13/2019 s Kar Don Kaolin

    36/41

  • 8/13/2019 s Kar Don Kaolin

    37/41

    Georia # Economics

    A+AN(AES

    v (wo types o. 4aolin

    v Expertisev )eputation

    v (ransport .or E&SA 0 Europe

    +ISA+AN(AES

    v Older updated

    plantsv *ine locations

    v 7igh strippingratios

    v (ransport to Asia

  • 8/13/2019 s Kar Don Kaolin

    38/41

    Ama6on Geolo

    &nder bauxite exposed on slopes2

    )io MariJ ,lioceneG "ery .ine grained

    9$; 6> micron2 m thic4 deposit2)io -apimJ also (ertiary2 -oarser

    than Mari2 (hinner and some grit2

  • 8/13/2019 s Kar Don Kaolin

    39/41

    Ama6on Economics

    A+AN(AES

    ine Kaolin

    *odern plant

    +ISA+AN(AES

    v ,ipeline distance

    v (ransport to Asia

  • 8/13/2019 s Kar Don Kaolin

    40/41

    1mmar. o0 !%e "ar'onRi-er Kaolin Pro7ec! /ong mine life/ong mine life

  • 8/13/2019 s Kar Don Kaolin

    41/41

    Thats it folks!