Replace a ball bearing with a Poly-Round PlusAlign Poly-Round® grease Plus 5 Remove fitting and...

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Bearings For Severe Service Environments Remove the old bearing 1006-J NE 146th St. • Vancouver, WA, U.S.A. • 98685 • (800) 810-7110 • [email protected] • www.edtcorp.com 1 Secure housing to change bearing 2 Remove the insert 3 Replace with Poly-Round ® Plus 4 Align Poly-Round ® Plus 5 Remove grease fitting and install set screw 6 Re-install bearing on equipment 7 Business card sized gap allows shaft expansion 8 wears too far in one direction, rotate insert 180 to use unworn portion When Poly-Round ® Plus IDEAL LOCATIONS FOR POLY-ROUND ® s Modular plastic belts Wire belts Oven idlers Freezers Dumpers Blenders & mixers Wastewater equipment On tractor-driven conveyor belts, EDT GUARANTEES ‘NA’ and ‘QF’ Poly-Round® Plus for 1 YEAR or we’ll replace the bearing 1 YEAR E D T G U A R A N T E E The insure proper operation, shaft must freewheel Replace a ball bearing with a Poly-Round ® Plus •Improve Reliability •Lower Cost of Ownership •No Rust •No Grease

Transcript of Replace a ball bearing with a Poly-Round PlusAlign Poly-Round® grease Plus 5 Remove fitting and...

Page 1: Replace a ball bearing with a Poly-Round PlusAlign Poly-Round® grease Plus 5 Remove fitting and install set screw 6 Re-install bearing on equipment 7 Business card sized gap allows

Bearings For Severe Service Environments

Remove the oldbearing

1006-J NE 146th St. • Vancouver, WA, U.S.A. • 98685 • (800) 810-7110 • [email protected] • www.edtcorp.com

1Securehousing

to changebearing

2

Removethe insert

3Replace

withPoly-Round®

Plus

4

AlignPoly-Round®

Plus

5Removegrease

fitting andinstall

set screw

6

Re-installbearing onequipment

7Business card

sized gapallows shaftexpansion

8

wears too far inone direction,rotate insert 180to use unworn portion

When Poly-Round® PlusIDEAL LOCATIONS FORPOLY-ROUND®sModular plastic beltsWire beltsOven idlersFreezersDumpersBlenders & mixersWastewater equipment

On tractor-driven conveyor belts,EDT GUARANTEES‘NA’ and ‘QF’ Poly-Round® Plusfor 1 YEAR or we’ll replace the bearing

1YEAR

E D T

GUA

R A N T

EE

The insure proper operation, shaft must freewheel

Replace a ball bearing with a

Poly-Round® Plus•Improve Reliability•Lower Cost of Ownership

•No Rust•No Grease

Page 2: Replace a ball bearing with a Poly-Round PlusAlign Poly-Round® grease Plus 5 Remove fitting and install set screw 6 Re-install bearing on equipment 7 Business card sized gap allows

EDT Corp ● 1006-J NE 146th St. Vancouver, WA 98685 ● 800-810-7110 ● [email protected] ● www.edtcorp.com

Bearings For Severe Service Environments

Poly-Round® Plus COST OF OWNERSHIP EXAMPLE

Stainless ball bearing assembly changed every three months

Stainless ball bearing assembly changed to EDT Poly-Round® Plus and reuse stainless stell housing

Year 1 - 1st Quarter

Original bearing SUCSFL205-16 $64.00 Original bearing SUCSFL205-16 $64.00

Installation labor $35/hr x ½ hr $17.50 Installation labor $35/hr x ½ hr $17.50

Lubrication: Lube .30/0z x 1 ozx 5 times/week $1.50 Lubrication: Lube .30/0z x 1 oz

x 5 times/week $1.50

Labor $35/ hr x [2 min x 5 times/week = 10 min ]

$5.83$7.33 x 12

Labor $35/ hr x [2 min x 5 times/week = 10 min ]

$5.83$7.33 x 12

Maintenance cost over 12 weeks $87.96 Maintenance cost over 12 weeks $87.96

Q1 total cost to operate bearing $172.46 Q1 total cost to operate bearing $172.46

Q2 replace same unit with same PM cycles $172.46

Replace bearing insert with Poly-Round® Plus NAIPCO-C + sleeve ZALUC6-16-LK

$48.00$90.00$138.00

Q3 replace same unit with same PM cycles $172.46 Q3 Poly-Round® Plus operates

with low/no maintenance $0.00

Q4 replace same unit with same PM cycles $172.46 Q4 Poly-Round® Plus operates

with low/no maintenance $0.00

Year 1 total cost for bearing $689.84 Year 1 total cost for bearing $310.46

One year savings withPoly-Round® Plus $379.38 savings

Year 2 Q 1 – replace same unit at same costs

$172.46 Q4 Poly-Round® Plus operates with low/no maintenance $0.00

Q2 replace same unit at same costs $172.46 ½ hr labor to 180° rotate

Poly-Round® Plus $17.50

Q3 replace same unit at same costs $172.46 Q3 Poly-Round® Plusoperates with

low/no maintenance $0.00

Q4 replace same unit at same costs $172.46 Q4 Poly-Round® Plus operates with

low/no maintenance $0.00

Year 2 total cost for bearing $689.84 Year 2 total cost for bearing $17.50

Y2 Savings with Poly-Round® Plus $672.34

Y1 + Y2 costs $1,379.68 Y1 + Y2 costs $327.96

Two year savings withPoly-Round® Plus $1,051.72 savings

Let EDT Help!To check which bearing is best

for your application, complete a

Bearing Design Checklist (BDC)

today and you’ll hear from us promptly!

www.edtcorp.com/html_pages/technical.html

Maximize your maintenance budget withPoly-Round® Plus bearings

Gain the advantages ofPoly-Round® bearings Plus

reuse your housings