ett POLY-ROUND - EDT · PDF file– Fixed and floating OS Poly-Round ... Machined...

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Transcript of ett POLY-ROUND - EDT · PDF file– Fixed and floating OS Poly-Round ... Machined...

  • /ett

    AW4 1LIk

    EDT Corp 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected] H-15

    EDT no-grease Poly-Round* bearings operate reliably in high temperatures with ZERO maintenance

    Fixed and floating (expansion) options available Expansion is accommodated with longer DoubleLock sleeve Fixed bearing set includes DoubleLock sleeve and a split collar (stainless steel)

    QF polymer bearing material is rated to 450F FA polymer bearing material offers high-temp with FDA-approval for direct and

    continuous food or pharmaceutical contact Other materials available for intermittent temperatures between 450 and 950F**

    Poly-Round insert for high temp is dimensioned to allow for part and equipment expansion at elevated temperature High-temperature Poly-Round is denoted with suffix -HT

    On new equipment: consider EDTs OS (oven style) high temp bearings that offer higher PV capability and easiest installation Fixed and floating OS Poly-Round bearings available

    (insert part number suffix -OS)

    POLY-ROUND BEARINGSOPERATING IN HIGH HEAT

    Oven Bearings

    WHITE 0112

    Machined stainless housing oven bearing:

    fixed end

    Cast steel housing oven bearing: expansion end

    Cast stainless housing oven bearing

    * All of this information also applies to EDT Poly-Sphere bearings. Poly-Sphere bearings require special housing. ** MZ and MY plane bearings that operate above 500F do so at lower speed and load limits than QF.

    EDT exclusive design accommodates shaft expansion

    HTE - Expansion end HTV - Fixed end

  • s-ni::

    N

    M

    OD

    H-16 edtcorp.com [email protected] 360-574-7294 FAX 360-574-3834 EDT Corp

    Poly-Round Oven Bearings: Fixed EndOven Poly-Round bearings are specially dimensioned for high temp environments.

    Fixed-end units securely locate shaft within the bearing.

    x = Shaft Diameter

    Ring Size

    Industry EDT

    OD inOD mm

    Fixed End Components

    Bearing Assembly

    S N F D M

    mm in 16ths Poly-Round Insert

    DoubleLock sleeve

    Fixed End

    Split collarV = single split

    W = double split

    inmm

    inmm

    inmm

    inmm

    inmm

    121517

    1/29/165/8

    11/16

    891011

    203A

    1.57540

    QFIUAO-A-HT ZALUA6-x-LC ZATVAO-x QFIUA7-x-LCHTV .4511.4.7920.0

    0.4411.2

    0.9123.2

    1.2331.2

    12151720

    1/29/165/8

    11/163/4

    13/16

    8910111213

    204B

    1.85047

    QFIUBO-B-HT ZALUB6-x-LC ZATVBO-x QFIUB7-x-LCHTV .512.7.9423.9

    0.5012.7

    1.0426.3

    1.4436.6

    25

    3/413/167/8

    15/161

    1213141516

    205C

    2.04752

    QFIUCO-C-HT ZALUC6-x-LC ZATVCO-x QFIUC7-x-LCHTV .512.7.9724.6

    0.5012.7

    1.1027.9

    1.4737.3

    30

    11-1/161-1/81-3/161-1/4

    1617181920

    206D

    2.44162

    QFIUDO-D-HT ZALUD6-x-LC ZATVDO-x QFIUD7-x-LCHTV .512.71.0225.9

    0.5012.7

    1.2932.7

    1.5238.6

    35

    1-3/161-1/41-5/161-3/81-7/16

    1920212223

    207E

    2.83572

    QFIUEO-E-HT ZALUE6-x-LC ZATVEO-x QFIUE7-x-LCHTV .512.71.0326.1

    0.5012.7

    1.4737.3

    1.5338.8

    40

    1-7/161-1/21-9/161-5/8

    23242526

    208F

    3.15080

    QFIUFO-F-HT ZALUF6-x-LC ZATVFO-x QFIUF7-x-LCHTV .512.71.0927.6

    0.5012.7

    1.6040.6

    1.5940.4

    45

    1-1/21-5/8

    1-11/161-3/4

    24262728

    209G

    3.34685

    QFIUGO-G-HT ZALUG6-x-LC ZATVGO-x QFIUG7-x-LCHTV .512.71.0927.6

    0.6315.9

    1.6642.2

    1.7243.7

    50

    1-11/161-3/4

    1-13/161-7/8

    1-15/162

    272829303132

    210H

    3.54390

    QFIUHO-H-HT ZALUH6-x-LC ZATVHO-x QFIUH7-x-LCHTV .6717.11.2732.2

    0.6315.9

    1.6642.2

    1.948.2

    55

    1-15/162

    2-1/162-1/82-3/162-1/4

    313233343536

    211I

    3.937100

    QFIUIO-I-HT ZALUI6-x-LC ZATVIO-x QFIUI7-x-LCHTV .7519.11.3734.8

    0.6315.9

    1.8547.0

    2.050.8

    60

    2-3/162-1/42-5/162-3/82-7/16

    3536373839

    212J

    4.331110

    QFIUJO-J-HT ZALUJ6-x-LC ZATVJO-x QFIUJ7-x-LCHTV .7519.11.4135.8

    0.6315.9

    1.4436.5

    2.0451.8

    70

    2-7/162-1/22-5/8

    2-11/162-3/4

    3840424344

    214K

    4.921125

    QFIUKO-K-HT ZALUK6-x-LC ZATVKO-x QFIUK7-x-LCHTV .820.31.5539.4

    0.7519.1

    2.1053.3

    2.358.4

    75

    2-11/162-3/4

    2-13/162-7/8

    2-15/163

    434445464748

    215L

    5.118130

    QFIULO-L-HT ZALUL6-x-LC ZATVLO-x QFIUL7-x-LCHTV .8822.31.6942.9

    0.7519.1

    2.1053.3

    2.4462.0

    80

    2-15/163

    3-1/83-3/16

    47485051

    216M

    5.511140

    QFIUMO-M-HT ZALUM6-x-LC ZAT_MO-x QFIUM7-x-LCHTV .8822.31.7243.7

    0.7519.1

    2.3559.7

    2.4762.7

    WHITE 0112

  • o H

    C

    02

    EDT Corp 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected] H-17

    Poly-Round Oven Bearings: Expansion EndHigh Temperature Poly-Round with long (-04) DoubleLock Sleeve

    accommodates expansion of equipment as temperature rises and falls.

    x = Shaft Diameter

    Ring Size

    Industry EDT

    OD in inchesOD in mm

    Expansion End Components

    Bearing Assembly

    K A B C E D2 G

    mm in 16ths Poly-Round

    insertDoubleLock sleeve (long)

    inmm

    inmm

    inmm

    inmm

    inmm

    inmm

    inmm

    121517

    1/29/165/8

    11/16

    891011

    203A

    1.57540

    QFIUAO-A-HT ZALUA6-x-04LC QFIUA7-x-LCHTE 1.49381.0426.4

    0.6015.2

    0.348.7

    0.7519.1

    1.5438

    1.3835.1

    12151720

    1/29/165/8

    11/163/4

    13/16

    8910111213

    204B

    1.85047

    QFIUBO-B-HT ZALUB6-x-04LC QFIUB7-x-LCHTE 1.63411.1027.9

    0.6015.2

    0.4411.2

    0.9423.8

    1.644

    1.5739.8

    25

    3/413/167/8

    15/161

    1213141516

    205C

    2.04752

    QFIUCO-C-HT ZALUC6-x-04LC QFIUC7-x-LCHTE 1.75441.1629.5

    0.6616.8

    0.4711.9

    0.9423.8

    1.743

    1.6341.4

    30

    11-1/161-1/81-3/161-1/4

    1617181920

    206D

    2.44162

    QFIUDO-D-HT ZALUD6-x-04LC QFIUD7-x-LCHTE 2.0501.3032.9

    0.8020.2

    0.5213.2

    0.9925.1

    1.948

    1.8246.2

    35

    1-3/161-1/41-5/161-3/81-7/16

    1920212223

    207E

    2.83572

    QFIUEO-E-HT ZALUE6-x-04LC QFIUE7-x-LCHTE 2.25571.4737.3

    0.9724.6

    0.5313.5

    1.0025.4

    2.153

    2.0050.8

    40

    1-7/161-1/21-9/161-5/8

    23242526

    208F

    3.15080

    QFIUFO-F-HT ZALUF6-x-04LC QFIUF7-x-LCHTE 2.38601.5138.3

    1.0125.6

    0.5915.0

    1.0927.8

    2.256

    2.1354.1

    45

    1-1/21-5/8

    1-11/161-3/4

    24262728

    209G

    3.34685

    QFIUGO-G-HT ZALUG6-x-04LC QFIUG7-x-LCHTE 2.75701.6943.0

    1.0727.2

    0.5915.0

    1.2231.0

    2.358

    2.3258.9

    50

    1-11/161-3/4

    1-13/161-7/8

    1-15/162

    272829303132

    210H

    3.54390

    QFIUHO-H-HT ZALUH6-x-04LC QFIUH7-x-LCHTE 3.0761.6943.0

    1.0727.2

    0.6015.2

    1.2231.0

    2.358

    2.3258.9

    55

    1-15/162

    2-1/162-1/82-3/162-1/4

    313233343536

    211I

    3.937100

    QFIUIO-I-HT ZALUI6-x-04LC QFIUI7-x-LCHTE 3.25831.8547.0

    1.2231.1

    0.6215.8

    1.2531.8

    2.563

    2.5063.6

    60

    2-3/162-1/42-5/162-3/82-7/16

    3536373839

    212J

    4.331110

    QFIUJO-J-HT ZALUJ6-x-04LC QFIUJ7-x-LCHTE 3.4862.0652.4

    1.4436.5

    0.6616.8

    1.2832.5

    2.769

    2.7569.9

    70

    2-7/162-1/22-5/8

    2-11/162-3/4

    3840424344

    214K

    4.921125

    QFIUKO-K-HT ZALUK6-x-04LC QFIUK7-x-LCHTE 3.8962.1053.3

    1.3534.3

    0.7519.0

    1.5038.1

    2.769

    2.8873.2

    75

    2-11/162-3/4

    2-13/162-7/8

    2-15/163

    434445464748

    215L

    5.118130

    QFIULO-L-HT ZALUL6-x-04LC QFIUL7-x-LCHTE 4.131052.0451.8

    1.2932.7

    .8120.5

    1.5639.7

    2.769

    2.8873.2

    80

    2-15/163

    3-1/83-3/16

    47485051

    216M

    5.511140

    QFIUMO-M-HT ZALUM6-x-04LC QFIUM7-x-LCHTE4.7120

    2.2657.4

    1.5138.4

    .8421.3

    1.5940.4

    2.460

    3.1379.5

    WHITE 0112

    View A (standard) View BD2 - D = 0.6 length for expansion

    View A (standard) View B

    Profile of an Oven Poly-Round in a housing

  • EDT Corp 1006-J NE 146th Street, Vancouver, WA 98685 USA PHONE 360-574-7294 FAX 360-574-3834 edtcorp.com [email protected]

    COMPARE THE COSTS OF OWNERSHIP OF

    EDT Poly-Round vs Ball Bearings ON OVEN BELT SUPPORT ROLLERS

    EDT bearings save money, time, and labor!

    0412

    Plus significantly reduced maintenance scheduling and downtime!

    Year 2Same costs as year 1: Bearing components ($177.54x4), labor ($30x4), lubrication ($260) $1,090.16

    OEM bearing cost $ 2,180.32 per bearing over 2 years ( $1090.16 + $1090.16 = $2180.32)versus EDT bearing cost $ 743.00 per bearing over 2 years ( $460.00 + $283.00 = $743.00)

    2-YEAR SAVINGS $ 1,437.32 x 32 bearings per oven = $45,994.24 savings

    Year 14 total change-outs $1,090.16

    Year 1Cost of each bearing $460.00

    Original bearing cost $ 1090.16 per bearing over 1 yearversus EDT bearing cost $ 460.00 per bearing over 1 year

    FIRST-YEAR SAVINGS $ 630.16 x 32 bearings per oven = $20,165.12 savings

    Based on re-using housing and sleeve, flipping insert

    after 6 months, and replacing insert every 12 months

    Based on replacing bearing and housing

    every 3 months

    Year 2Replace insert only (p/n QFIUEO-E-HT $223), labor ($30), 6 months later flip insert ($30) $283.00

    Cost to pu