PSIplus_CPX_en.pdf - sgc-wwd.s3.amazonaws.com · Power supply concept and zones Communication and...
Transcript of PSIplus_CPX_en.pdf - sgc-wwd.s3.amazonaws.com · Power supply concept and zones Communication and...
CPX terminal/CPI system
Electrical peripherals for perfect networking
Excellent communicator
www.festo.com
CPX – the ideal platform for electrical peripherals. Perfect as a valve
terminal partner or as remote I/O: electrical, open and direct.
With CPX and the CPI system, you can integrate pneumatic and
elec trical control chains easily, quickly, flexibly and seamlessly
into all automation concepts and company-specific standards.
Communicative, integrated and perfectly modular
• Modular and flexible IP65
remote I/O
• Decentralised and net-
worked intelligence
• Minimises installation costs
and increases productivity
• Maximum function inte-
gration for new applica tions
Highlights
CPX – your independent
I/O platform for:
• A universe of possibil ities
• An unsurpassed variety of
modules and applications
CPX – the new benchmark
for perfecting networking
thanks to:
• Universal communication
via Fieldbus/Ethernet
• A choice of pneumatic
platforms (valve terminals)
• Remote decentralised
installation system CPI
CPX – greater economy and
operational reliability through
function integration, such as:
• Front-end control
• A range of scalable instal-
lation concepts
• Comprehensive diagnostics
and condition monitoring
• Motion control for
– electric drives and
– servo-pneumatic drives
• Measuring and controlling
Included in the package:
advice and first-class support
anywhere in the world from a
strong, independent partner.
2 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
The basis for your independent platform
CPX: unique on the market when it comes to remote I/O flexibility
Power supply concept and zones
Communication and control concepts
Modbus TCP
24 V- Valves- Outputs
24 V- Electronics- Sensors
Automaticearthing
24 V- Outputs
24 V- Valves
24 V- Valves- Voltage zones End plate with earthing component
Fieldbus node
Handheld terminal
Perfect networking for
universal communicationCrucial factor for CPX: maxi-mum openness to all installa-tion, communication and control concepts.
• Uniform communication:
with a single platform, from
the control and operational
level to the actuator/sensor
level or field level.
• Integration of pneumatic and
electrical control chains into
all automation concepts,
even company-specific ones
• Open to all Fieldbus protocols
and Ethernet
This is CPX as a remote I/O.
ProfiSafe switch-off module
Function integration is the way
forward and valve terminals
are becoming the automation
platform of the 21st century.
And that is exactly why an
electrical platform is needed
which meets all requirements
with maximum modularity.
Enter the CPX as remote I/O.
Single-platform solutions
• Digital and analogue
stand ard tasks
• Demanding I/O tasks
• Measuring tasks, e.g. for
temperature, displacement,
pressure and flow rate
• Electrical and pneumatic
safety functions
• Diagnostics and condition
monitoring
• Pilot or process valves
• Valves for cylinders,
grippers, vacuum
• Pressure regulators for pro-
portional control systems
• Servopneumatic positioning
systems
• Electric drives and axes
Positive results for you
• Demonstrable increase in
efficiency of up to 60%
• Reduction in system costs
by up to 20%
• Cycle time optimisation
by 30%
• Reduction in flow rate/air
consumption by up to 50%
• Maximum process reliability
• Comprehensive diagnostics
Pages 16–17.
Power supply concept for
reliable operating states
• Highly flexible for direct
machine mounting with high
IP protection
• Up to 8 voltage zones
• Choice of connecting thread:
M18, 7/8” or AIDA push-pull
• External power supply for the
entire system
Additional voltage zones
for outputs
• Safer thanks to voltage zones
which can be separately
switched off
• Additional power supply
and galvanic isolation of
the outputs
• High power supply
• Fail-safe function built in
• ProfiSafe switch-off module:
shuts down internal valve
supply and 2 independent,
safe external outputs
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 3
Front-end control: options
for electrical control
• Remote I/O on Fieldbus/
Ethernet
• Stand-alone operation
(IP65/67 stand-alone control)
• Fieldbus remote slave
• Ethernet remote slave includ-
ing use of IT technology
• Signal pre-processing
• Motion control for electric and
servopneumatic drives
Rapid data transmission and
real-time capability thanks to
built-in pre-processing.
Pages 10–11
Integrated IT – saves money
and can be incorporated
seamlessly into host systems
• TCP/IP
• Data transfer
• Remote maintenance, remote
diagnostics
• Choice of plastic or metal
threads
• Perfect for direct machine
mounting and adaptation to
the machine concept
Cable kits
• Choice of any cable lengths
between 0.1… 25 m
• Adapted to all devices with
M8 and M12 plug connectors
• Cable types: standard;
suitable for use with energy
chains; robotics cables
Maximum modularity and
flexibility
• 10 alternative connections in
versions with IP20/IP65/IP67
– quick and easy to install and
compatible with company-
specific standards
• M8/M12/D-sub/quick
connector accessories
• Modular system for any
M8/M12 connecting cables
• Heavy duty, robust and
reliable
• FDT/DTM
• Web server, OPC server
• Web monitor as an integrated
homepage
• SMS text message and e-mail
alarm function
• Maintenance tool with USB
adapter for PCs
Selectable and scalable:
pneumatic installation
concepts
• Centralised installation
• Decentralised installation
with CPI
• Decentralised installation
for upstream functions with
Fieldbus Direct and/or CPI
• Hybrid installation
Pages 24–25
An integrated diagnostics
concept – reduces un planned
downtime by up to 35%
Pages 16–17
Incredible variety of
I/O modules
• Limitless adaptation options
• Use as remote I/O
• Expandable to up to
10 I/O modules
• Up to 144 inputs locally,
up to 512 decentralised
• System expansion to
several thousand I/O
• Flexible adaptation with
software parameterisation
reduces inventory require-
ments
Technology module
I/O module
Interlinking block
Electronics module Connection block
Pneumatic interfacee.g. valve terminalsMPA or VTSA
Integrated automationplatform CPX with motion control
Control of all field devicese.g. automated process valves
4 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Independent platform from the controller to the front end
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 5
*Closed-loop control without a positionerusing an analogue sensor and CPX
6 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Practical – the best title for a
technology that delivers what
it promises. Even when that
promise is substantial and
innovative.
A platform and a solution pack-
age for complex communication
scenarios in automation – that’s
how simple the future can be.
CPX contributes to high-tech
CPX in a practical test
CPX in factory and process automation
and reliable automation
communication in factory and
process automation. More than
10,000 Festo customers al-
ready depend on reliable, cus-
tomised solutions, such as con-
trol cabinets, ready-to-install
systems and many other appli-
cations in sectors that
include:
– Automotive industry
– Printing industry
– Special machine construction
– Packaging industry
– Water treatment systems
– Biotech/pharmaceuticals Maximum functional diversity in a minimum of space, with perfectly harmonised diagnostics and condition monitoring systems on board as well.
Handling applications: for loading and unloading, CPX controls a mix of technolo-gies from standard pneumatics, servopneumatics to electric drive technology
Adaptation to harsh environments: Festo control cabinet construction, media-re-sistant tubing.
Combined motion control: CPX for open and closed-loop control of electric andpneumatic drives, with analogue and digital process sensors and vision systems,from a single station – with all equipment from a single source.
Pilot valves: with high flow rates, flexibility , protected environment, integratableinto existing host environment: CPX offers everything on a single platform.
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 7
Complete solution for process automation
Optimised process: automating
the cyclic filtration – backwash-
ing for filter cleaning process
increases water production per
hour. The integrated interaction
of the CPX-CEC control system,
with controller algorithm, CPX
analogue module, MPA pilot
valve, DFPB semi-rotary drive
and SRAP analogue sensor box
replaces a complex electrical
positioner with a robust,
simple and economical solu-
tion. The complete solution
from a single source is the re-
sult of collaboration with
Bamag in Egypt, including the
control cabinet and visualisa-
tion.
Advantages
• Robust and simple technology
increases reliability
• In case of power failure, a
pneumatic controller is avail-
able for emergency operation
• Complete pre-installed and
tested components reduce
installation time
• Components or complete
solution from a single source
reduces number of suppliers
• Integrated automation solu-
tion with the CPX platform
simplifies engineering
Interlinked, stand-alone machine modules, feed units with a compact vision sys-tem, controlled by CPX.
Alignment of pressure plates using a compact vision system and networked sen-sors and drives, integration into the overall system via valve terminal CPX/MPA.
Extract: projects implemented
Automating manual workstations: typical applications for IP65-rated integrated solutions with CPX-CEC front-end controller.
Laboratory automation: pneumatic and electric motion and measurement with CPX.
You will find other projects related to the specific
topics on the following pages.
8 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Innovation is not a coincidence!
Research for the future of automation
The fact that Festo enjoys an
outstanding position in indus -
trial automation concepts
with its integrated automation
based on CPX is no coinci -
dence:
8.5% of the company’s turnover
(2010) is invested in our re-
search and development. Con-
sistent innovation management
ensures that products are
brought to market consistently
and quickly.
This is why the development of
the Bionic Handling Assistant
was rewarded with the German
Future Prize 2010 by President
Wulff. We believe that part of
this prize is reflected in every
new product, because Festo
wants every new product to be
an example of optimum func-
tionality and pioneering tech-
nology.
The great inspiration: bionics
The Bionic Learning Network is
a collaboration between Festo
and leading universities, insti-
tutions and research compa-
nies. It is closely linked to the
innovation processes in learn-
ing companies and also part of
our commitment to technical
training and education. Festo’s
projects are setting trends:
from reliable automation to en-
ergy-efficient biomechatronnics
solutions to green production.
The biomechatronic footprint
documents (r)evolutionary de-
velopments and improvements
to mechatronic products and
processes by using bionics.
The line runs from the natural
model to the basic technical
basic principle and from bionic
adaptation to the industrial
application.
Pioneering technology.
Inside: numerous innovative
catalogue products, that
have already proven them-
selves in practice.
www.festo.com
Winner 2010
Future gripping: flexible tripod
with wide operating range.
For energy-efficient sorting
and movement, flexible and
resilient human/machine inter-
action in all spatial directions.
System with manual axis
and adaptive gripper DHDG
controlled by CPX-CEC-M1 and
CoDeSys Softmotion library.
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 9
Functional integration – new horizons in automation
With the arrival of the CPX elec-
trical peripherals from Festo:
the options for function integra-
tion on valve terminals and the
CPX as a remote I/O have be-
come virtually limitless. They
drastically reduce installation
costs drastically, creating
single-source solutions, and
minimise total costs.
Single-platform solutions
• Digital and analogue
standard tasks
• Demanding I/O tasks with
single-channel diagnostics
and parameterisation
• Temperature, displacement
and pressure measurement
• Electrical and pneumatic
safety functions – electrical
and pneumatic
• Integrated, comprehensive
diagnostics and condition
monitoring
• Subordinate, decentralised
installation system CPI
Combine this directly with the
operating process elements
• Pilot or process valves
• Control valves for cylinders,
grippers, vacuum
• Pressure regulators for pro -
portional control systems
• Servopneumatic position ing
systems
• Electric drives and axes
For control, choose from Field-
bus/Ethernet as remote I/O
or the following front-end
controllers:
• CPX-FEC (Festo mini control
system)
• CPX-CEC (CoDeSys control
with 32 bit processor,
400MHz, CANopen master)
• PC Worx (controller for control
environments from Phoenix
Contact)
The new portfolio with CPX
60 %
Savings potential
50 % 50 %
35 %
30 % 30 %
20 %
Sys
tem
co
sts
Ad
van
cin
g t
ime
CM
PX
/CM
AX
Cyc
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ime
CP
i
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tim
eC
M/d
iag
no
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s
Air
co
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mp
tio
n
I/O
ch
an
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ce
Inst
all
ati
on
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tim
e t
o m
ark
et)
For more about motion control and Festo’s
unique mechatronic port folio, go to:
www.MechatronicMotionSolutions.festo.com
10 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
CPI-System AS-Interface
Huge possibilities:
the functions of CPX-CEC
• Easy control of valve terminal
configurations with MPA,
VTSA or CPV
• Connection to all Fieldbuses
as remote controller and for
pre-processing
• Control of electric drives as
single axes or in synchronised
multi-axis mode using
CANopen
• Diagnostics with flexible moni-
toring options for pressure,
flow rate, cylinder run time,
air consumption, early warn-
ings and visualisation options
• Control of decentralised in-
stallation systems using CPI
• Control of proportional
pneumatic applications
• Servopneumatic applications
• AS-interface control via
gateway
Function integration 1: front-end control
Automation platform
With CPX-CEC, the remote I/O
expands into a modular PLC
with IP65/67 rating. Direct
machine mounting reduces in-
stallation costs and permits
pre-processing or stand-alone
control. The module can be
used in every industry and
application. It enables manual
workstations, relatively small
machines or interlinked stand-
alone systems to be controlled
independently. It all makes CPX
into an unprecedented, stand-
alone automation platform.
Superb performance
Leader in the field of intelligent
“embedded systems”: with a
400 MHz 32 bit processor, the
CPX-CEC is one of the fastest
and most powerful controllers
available anywhere in the world
in this basic design.
Summary of benefits:
• Better performance
• Reduced costs
• Improved cycle times
• More actuators can be
connected
• Programming in a global
language in accordance with
IEC 61131-3 – CoDeSys enjoys
wide accept ance in the con-
trol market
The CANopen Master integrat-
ed in the control system can
actuate pneumatic and electric
axes intelligently via Fieldbus.
The comprehensive CoDeSys
function library takes care of
diagnostics and condition
monitoring options.
CoDeSys makes your life easier
with simple commissioning, fast
programming and parameteri -
sation – standardised program-
ming of control systems to
IEC 61131-3 standard. Also
includes the new Softmotion
library for motion control and
interpolations up to 2.5D with
the controller CPX-CEC-M1.
CPX-CEC: CoDeSys embedded controller for the CPX terminal
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 11
The following basic control
concepts can be implemented
by combining CPX-CEC with
the CPX terminal platform:
• Stand-alone operation as a
front-end controller or pro-
grammable valve terminal
for direct machine mounting
• Fieldbus remote controller
(combination with Fieldbus
nodes for Interbus,
Profibus-DP, CANopen,
DeviceNet or CC-Link) as the
pre-processing unit for
decentralised, stand-alone
subsystems
Control concepts with CPX-CEC
A selection of completed projects
Diagnostics and condition
monitoring in pneumatic
(sub-)systems
Fast and simple implemen-
tation of diagnostic functions,
enhanced energy efficiency,
process optimisation for cus-
tomer projects, or support in air
consumption measurement and
system analysis – it’s all pos -
sible with the software library
for the range of CoDeSys con-
trol systems from Festo. Ready-
made software components
support the monitoring of
pressure, flow rates and
air consumption. Further
diagnostic functions include:
• Standard functions
mean/maximum values
• Counting functions
• Time functions, e.g.
travel times
• Switching times of actuators
• Diagnostics of, e.g.
wear or leak detection
CoDeSys can also be used
to interpret the information
acquired. Detailed diagnostics
and plausibility checks
(If-Then analyses) are possible,
as is integration into SCADA
systems via an OPC server.
• Remote Ethernet controller
as pre-processing unit for
decentralised, stand-alone
subsystems with use of IT
technology
CPX-CEC variants:
• CPX-CEC: with RS232,
compatible with CPX-FEC
• CPX-CEC-C1: with CANopen
master
• CPX-CEC-M1: with CANopen
master and CoDeSys
Softmotion library
Immensely powerful and with
IP65/67 protection
With the CPX-CEC controller as
a CANopen master, you can ex-
pand CPX with up to 127 addi-
tional CPX terminals, motor con-
trollers and many more CAN-
open stations – and implement
several thousand I/O.** CPX
thus becomes an immensely
powerful automation platform,
with IP65/67-rated protection.
**Depends on a number of para meters,such as: size of the user program, re quired cycle time, baud rate, distance, etc.
An example:
With 1500 I/Os each, CAN open
requires about 3 ms bus cycle
time; with 15000 I/Os about
30 ms.
These figures are still “real-time
capable” for the pneumatic
systems.
Limitless expansion to form an automation platform
12 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Function integration 2: motion control
Control: the individual modules
Motion control with
CPX-CEC-C1
Program, automate, benefit –
all in compliance with IEC
61131-3. Directly mounted on
the machine as an intelligent
remote I/O terminal in
IP65/IP67, CPX-CEC is ideally
adapted to the CPX terminal
and decentralised control tasks
in the machine.
• Comprehensive CoDeSys
function library
• Integrated CANopen master
for several thousand I/O
• Motion control with up to
31 asynchronous electric
drives
Advantages
• Reduced installation costs
• Improved cycle times
• Significant increase in func-
tionality
CPX-CEC-C1 as master: controls elec-tric axes, swivel and gripper units onloading and unloading stations andlinks them with existing processes.
CPX-CEC-C1 CoDeSys controller withCANopen master for multiple asyn-chronous axes – decentralised controlin the field.
Motion control with
CPX-CEC-M1
As for CPX-CEC-C1, plus
CoDeSys Softmotion library.
This enables the controller
to perform a 2.5 dimensional
interpolation for up to 8 syn-
chronous, electrically movable
axes. Flexible electronic cam-
ming functions included.
Benefits
• Economical open and closed
loop control
• The only fully integrated
automation platform in the
world in IP65: for standard
pneumatics, proportional
pneumatics, servopneu -
matics, electric drives and
sensors
70 picks/min! And high precision: thehigh-speed T-gantry. Complete controlusing CPX-CEC-M1.
CPX-CEC-M1 with additional CoDeSysSoftmotion library for 2.5 dimensionalinterpolation in the field.
Electric multi-axis controller
CPX-CMXX
The IP65-rated electric multi-
axis controller uniformly para-
meterises up to 8 electric
drives, thus simplifying control
operations: through simple
multi-axis movement, point to
point, synchronously. Handling
with CPX-CMXX controller can
be incorporated into existing
processes.
Benefits
• Faster cycles thanks to simply
coordinated multi-axis move-
ments
• Simple and quick installation/
parameterisation with the
Festo Configuration Tool (FCT)
• No need to program the logic
program and telegram struc-
ture for coordination of the
individual axesStand-alone control with CPX: complexand synchronous handling functionsincluding pneumatics and electrics –based on front-end control.
... ...
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 13
Smart Soft Stop electric end-
position controller CPX-CMPX
Developed from the SPC11:
CPX-CMPX. Makes for faster
cycle times by up to 30% on up
to 8 drives and 30% less air
consumption than comparable
standard pneumatic compo-
nents: the CPX-CMPX electronic
end-position cushioning with
drive-dependent strokes of up
to 2 m.
Benefits
• Fast, vibration-free travel
between two (fixed) stops
• Increased cylinder service life
• Highly dynamic movement of
loads up to 300 kg
• “Auto-Teach” through the
pressure sensors of the
proportional valve VPWP
Fieldbus gateway CPX-CM-HPP
The Fieldbus gateway with the
Festo Handling and Positioning
Profile (FHPP) for economical
control of up to 4 electric drives,
standard or 8 in system.
Benefits
• High flexibility: all electric
drive units from Festo
integrated in Fieldbus/
Ethernet
• Simplified engineering
• Reduced complexity
• Faster commissioning
FHPP-Profile (CAN-Bus)
CPX-Terminal
CPX-MMI
SFC-LAC SFC-DC MTR-DCICMMx-xx
ELGL-LAS EGC EGC Convenient positioning with individualelectric axes – with full diagnosticfunctionality: ideal for the CPX-CM-HPPmodule.
Opening machine safety guards quickly and gently: a typical applica-tion for Smart Soft Stop end-positioncontroller CPX-CMPX. On request also with protective circuit to EN ISO 13849-1.
Robust and convenient positioning inthe range to +/- 0.2 mm – with simul-taneous force control in the current position for gluing, welding etc.
Tile production: robust positioningand minimal vibrations with changingloads, with CPX-CMAX servopneu -matics.
Servopneumatic position
controller for pneumatic drives
CPX-CMAX
One of a kind: the CPX-CMAX,
developed from the SPC200,
controls the positioning of
various pneumatic drive
families, linear or rotational,
with IP65 rating, on up to
8 drives per CPX terminal.
Benefits
• Travel speeds up to 3 m/s
• Acceleration values up to
30 m/s² with precision
≥ ± 0.2 mm
• For loads of 1 kg to 300 kg
• 64 configurable positioning
records can be started via
Fieldbus
DGPIL linear
drive
CMPX
Proportional
valve VPWP
14 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Function integration 3: measuring and controlling
Measuring module
CPX-CMIX-M1-1
Turns pneumatic cylinders into
sensors, and is unique world-
wide, due to its completely
digital data acquisition* and
data transmission. Repetition
accuracy of ±0.01 mm and the
integration of both analogue
and digital transducers.
*Depending on the measuring system
Benefits
• Space and time-saving:
retracting/advancing and
measuring in one work step
• Reduced cycle time; stroke-
dependent triggering of
subsequent process steps
• Improvements in quality:
process steps are measured
and documented
• Faster and more reliable
commissioning, due to
harmonised system
More communicative and more pro-ductive: due to optimised cycle times,because subsequent process stepscan be triggered in an optimal way depending on the stroke
More efficient: Y-stroke – lowering and measuring at the same time. For cylinders with an integrated displacement encoder.
High-resolution analogue
input module with four 16-bit
inputs CPX-4AE-U-I
Extremely flexible for demand-
ing tasks in factory and process
automation, for example, in
level measurement, pressure
measurement and distance
measurement. Numbers techni-
cal functions configurable, limit
monitoring, diagnostics and the
following measuring ranges per
channel:
• Bipolar • Unipolar
-20 ... +20 mA 0 ... 20 mA
-10 ... +10 V 0 ... 10 V
-5 ... +5V 4 ... 20 mA
1 ... 5 V
Measuring and controlling: the individual modules
Advantages
• Powerful and usable
everywhere.
• Economical: numerous signal
types integrated into a single
module
• Safety thanks to standard
overload protection
• Reduced downtimes due to
comprehensive channel-
specific diagnostics
• Analogue module integrated
into field with high protection
class
Demanding solutions for factory andprocess automation – through to integrated complete solution includingopen and closed-loop control on theCPX platform
Up until now, measuring and
controlling were separate sub-
sections of automation, which
could only be implemented
with complex and usually exter-
nal solutions. The incredible
variety of I/O modules, coupled
with technology modules for
measuring and controlling pres-
sures and pneumatic or electric
drives, make measuring and
controlling simple. Another
feature which makes the CPX
electrical peripherals so univer-
sal and unique.
Extremely easy in the future: measurement and control
Powerful and usable everywhere. The 16-bit input module as part of a modular system.
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 15
Analogue input module with
4 pressure sensors CPX-4AE-P
The new pressure sensor
modules offer extreme function
integration in a tiny space, and
with IP65 protection. They
greatly simplify installation in
the field, and make engineering
far easier.
Advantages
• Parameterisation, commis-
sioning, evaluation as an
absolute value in mbar, psi,
kPa without conversion –
highly economical
• Parameterisable pressure
sensor with 4 relative pres-
sure measurements or
2 diff erential pressure
measurements. Versions
for 1 ... 10 bar or vacuum
-1 ... +1 bar.
• No need for external sensors
means a great reduction in
installation effort and space
requirement
• Pre-assembled and
tested unit
• Channel-oriented diagnostics
for reduced downtimes
Analogue input modules
for 4 thermoelements or
RTD temperature sensors
CPX-4AE-TC/CPX-4AE-T
Whether in process automation
or in manufacturing processes,
the new temperature sensor
modules are designed for:
• Thermoelements of types B,
E, J, K, N, R, S and T
(-270 °C to 1820 °C)
• RTD temperature sensors PT
100, PT 200, PT 500, PT 1000,
Ni 100, Ni 120, Ni 500,
Ni 1000 (-200 °C to 850 )
Advantages
• Reduced downtimes due to
channel-oriented diagnostics
• Reduced channel costs due to
4 channels per module
• Avoids expensive sensors
with integrated signal
converters
• Reduced system costs thanks
to simple function integration
in Fieldbus/Ethernet networks
Low-cost: replacing individual sensorsin the field reduces installation time.
Pressure sensor module CPX-4AE-P
Controlled and documented quality,flexible batch change when weldingplastic tanks with closed-loop controltechnology and sensors on CPX/MPA.
Proportional-pressure regulator VPPM on CPX/MPA
Proportional-pressure
regulator VPPM on CPX/MPA
The proportional-pressure reg-
ulator VPPM for reliable and
precise closed-loop control. It
has preselectable presets plus
multi-sensor control and can be
integrated into the electrical
terminal CPX/MPA, VPPM per-
mits many additional diagnos-
tic functions and variable pres-
sure zones.
Benefits
• Reliable and trouble-free
pressure regulation and diag-
nostics via Fieldbus/Ethernet
• Efficient: up to 8 VPPM per
valve terminal CPX/MPA, can
be expanded subsequently
• Reliable: pressure is main-
tained if the supply voltage
or bus communication fails
• Economical: long service
life, 100% tested and pre-
assembled units
• Energy-efficient, as control
is local
Integrated temperature detection withCPX – in control cabinet or field.
16 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Function integration 4: diagnostics and condition monitoring
Integrated diagnostics concept
reduces unplanned downtime
by up to 35%.
CPX integrates internal diag-
nostics and condition monitor-
ing functions. The respective
valve terminals, such as types
MPA or VTSA, have superb com-
munications capabilities thanks
to the integrated serial inter-
face or a Fieldbus module from
the CPX series. Everything that
is necessary for internal diag-
nostics and condition monitor-
ing down to individual channel
level. The same goes for
process diagnostics, as shown
on the previous pages with
CPX-CEC and connected sen-
sors or with compact vision
systems.
Convenient integration of
diagnostic data into your
HOST environments – thanks
to integrated IT services.
Depending on the Fieldbus
system used and your control/
visualisation system, the CPX
diagnostic data can be trans-
ferred and integrated seamless-
ly. Defined diagnostic modules
ensure easy engineering.
Our manuals and technology
brochures for all Fieldbus
systems provide a detailed
guide:
Profibus/Profinet brochure
DeviceNet/EtherNet/IP
brochure
CANopen/EtherCAT/
Modbus/TCP brochure
In addition, our new support
portal on the Internet provides
professional help with device
files, drivers, firmware issues
etc.: www.festo.com
For perfect process reliability – the diagnostics and condition monitoring package with CPX
Three error modes for simple
detection
Current errors
LED-supported diagnostics pro-
vides rapid, immediate assist -
ance. A CPX-MMI reports locally
in normal text, while Fieldbus
or Ethernet transmits details
at channel level for process
visualisation.
Future errors
These will hopefully not even
occur, thanks to automatic con-
dition monitoring for preventive
maintenance and numerical
data and warning messages –
at channel level, e.g. for up to
128 solenoid coils.
Random errors/history
More rapidly analysed and de-
tected thanks to a diagnostic
trace which automatically
stores the 40 most recent
errors. No need for time-
consuming investig ations,
even for sporadic errors.
diagnostics/condi tion moni-
toring in pneuma tic (sub-)
systems, based on CPX-CEC.
Implemented with ease –
with Festo.
On request, we offer complete
project implementation for
Wire break can be selected
• For each channel
• For each module
• For each valve
Upper/lower limit value
• For each analogue channel
• Voltage
• Current
• Temperature
• Pressure
Undervoltage per module
• Electronics -25%
• Load -10%/valves -25%
• Emergency off ≤10 V
Short circuit can be selected
• For each channel
• For each module
• For each valve
Undervoltage for each
valve manifold
• Auxiliary power supply to
valves monitored separately
• Load/valves -25%
Error memory
• Last 40 messages
• With a time stamp
• Recognises sporadic errors
Condition monitoring
• Setpoint specification for
each valve
• Monitoring of downstream
processes/mechanical
systems
• Preventive diagnostics/
maintenance
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 17
Diagnostics options in the Festo valve terminal range
proportional pneumatics,
and for motion and control,
refer to the relevant catalogue
pages and manuals in the
electro nic catalogue.
For details of further, specific
diagnostic options for pressure
and displacement measure-
ment, for all electrical and
servopneumatic axes or our
CP
X-4
DE
CP
X-8
DE
CP
X-1
6D
E
CP
X-L
-16
DE
CP
X-8
DE
-D
CP
X-1
6D
E-D
CP
X-4
DA
CP
X-8
DA
/8D
A-H
CP
X-8
DE
-8D
A
CP
X-L
-8D
E-8
DA
CP
X-2
AE
-U-I
CP
X-4
AE
-U-I
CP
X-4
AE
-I
CP
X-4
AE
-P
CP
X-4
AE
-TC
/T
CP
X-2
AA
-U-I
VT
SA
MP
A-L
MP
A-S
/MP
A-F
MP
A d
iag
no
stic
s
Pre
ssu
re s
en
sor
MP
A
Undervoltage
Short circuit – signal
Short circuit – supply
Wire break
Lower limit
Upper limit
Parameterisation errors
Condition monitoring
Sensor overload
Measuring range exceeded
Analogue I/O PneumaticsDigital I/O
U
I I I
U = Voltage
I = Current input
T = Temperature
DE = Digital input
DA = Digital output
AE = Analogue input
AA = Analogue output
No diagnostics Module-oriented diagnostics Module/channel-oriented diagnostics
18 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Universal communication via Fieldbus and Ethernet
With the special functions that
are possible with no problems
using CPX, the modular electric
terminal will quickly establish
itself as a new standard in in-
dustrial communication. With
the huge range of modules
available with CPX, these ad-
vantages are easy to imple-
ment. Not least of which is in-
dependent and flexible commu-
nication via Fieldbus/Ethernet –
anywhere in the world, and
from the management level to
the field level. Without this,
comprehensive diagnostics, for
example, would be impossible.
Simple and reliable: communication on all levels
Status byte and diagnostic
status interface
CPX provides comprehensive
diagnostic information. If this is
not supported by the fieldbus
or host system used, parts of
the information can also be
transmitted within the process
data, thus facilitating partial
readout of the data.
Fail-safe/fault mode
Ideal for risk management:
safety-critical processes can be
planned precisely with fail-safe
or fault mode – because the be-
haviour of outputs during a bus
interruption can be defined in
advance (e.g. OFF or Hold Last
State). This function is available
for Profibus, DeviceNet, Ether-
net/IP, Profinet and EtherCat.
Device status/diagnostics via online diagnostics with Rockwell RSNetworx.
Defining fail-safe/fault mode with Rockwell RSNetworx.
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 19
Modular device configuration
This function makes modular
devices such as CPX and other
subsystems easier to configure.
Benefits
• Clear configuration
• Differentiated planning, also
with different data types
• Simple parameterisation
This function is available for
Profibus, DeviceNet, CANopen
and ProfiNet.
Modular device configuration with Siemens STEP 7.
Parameterisation via PLC/
fieldbus
Depending on the fieldbus, a
start-up configuration can be
defined for each field device
and loaded via the fieldbus
after power-on.
Benefits
• Uniform user interface in
the PLC
• In the event of a fault the field
device easily replaced and
can be parameterised with
the old values
This function is available for
Profibus, DeviceNet, CANopen,
Ethernet/IP and ProfiNet.
Festo valve terminals configured and parameterised with Siemens STEP 7.
Address reservation
This function is device and
fieldbus-dependent. Address
reservation can be used to
apply a single, uniform PLC pro-
gram on differently configured
machines and field devices.
Currently this design is sup-
ported by CANopen via
“Specific Object”.
If you connect a subordinate
CPI system to the CPX terminal,
you can use it to carry out ad-
dress reservation by allocating
the fourth string first.
20 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Specific versions for integrated automation
CPX as remote I/O – Plastic
Electric function integration:
• Digital and analogue I/O func-
tions, always completely
pre-assembled and function
tested, IP65 or IP20
• Choice of communication pro-
tocols for Fieldbus and indus-
trial Ethernet, plus choice of
bus connection technologies
• Pre-processing possible
thanks to integrated CoDeSys
control
• Pressure sensors integrated
• Safety engineering integrated
(electrically isolated supply to
outputs, multiple voltage
zones, ProfiSafe switch-off
module)
• Comprehensive diagnostic
concept with condition moni-
toring, contigious integration
of data into other HOST sys-
tems
• All I/O functions in one pro -
duct – comprehensive
parameterisation options
for ideal production process
design in the field
CPX – for special tasks and environments
CPX with IP20 connection technologyfor control cabinet applications
CPX as remote I/O – Plastic
CPX as remote I/O – Metal
CPX with servopneumatics
Remote I/O in extra sturdy metal housing, individually expandable I/O modules
CPX as remote I/O – Metal
Electric function integration:
• Modular I/O system,
completely in metal
• Individually expandable I/O
modules
• 8xM12 for 16 inputs per
module with single-channel
diagnostics
• 8 high-current outputs and 2A
per output with single-chan-
nel diagnostics
* AIDA = Automation Initiative of German Domestic Automobile Manufacturers
• Sturdy connection technology
M12
• Connection technology for
Fieldbus and power optionally
to AIDA specifications* for the
automotive industry or
industry standard 7/8”
• All CPX functions available –
mixture of plastic and metal
modules possible
CPX with servopneumatics
Servopneumatic function
integration
• Minimum configuration with
bus connection/control
system, controller and small
number of I/O for interaction
• Up to 8 axes possible –
motion control complete
solution in IP65
• Soft stop function with elec-
tronic end position control
for pneumatic drives
• Servopneumatic positioning
and force control in one
CPX as comprehensive motion controlsystem with servopneumatics – Motioncontrol in IP65, direct in the applica-tion
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 21
CPX as decentralised
installation system CPI
Function integration of
decentralised I/O:
• Perfect decentralisation and
scaling, of 4 ... 512 I/O
• Perfect decentralisation of
pneumatics and integration
into one system
• Create perfect synergies with
the central CPX terminal and
all additional functions
More information about CPI can
be found on pages 24 – 25
CPX with motion control
Function integration of electric
drive technology:
• Minimum configuration with
choice of
– bus connection, motion
controller CPX-CMXX and
small number of I/O
– with controller CPX-CEC
(MC integrated) and small
number of I/O
– As gateway with CPX-CM-HPP
module and bus connection
• Maximum expansion up to
8 axes (synchronous, inter -
polated) or 31 axes
(asynchronous) possible
• Any combination with I/O
functions and pneumatics for
optimum integrated automa-
tion in the field
Motion controller in control cabinetand motion controller on CPX – eitherin the field or in the control cabinet
Very compact automatic assembly machines often require small I/O modules and decentralised valveterminals – perfectly integrated intothe CPX terminal by the decentralisedinstallation system CPI.
CPX with motion control
CPX as decentralised installation system CPI
CPX and rapid tool changing
on a robot
With Fast Start-Up and
Quick Connect on CPX.
When robots change complex
tools, they often have their own
intelligence and/or bus connec-
tion. If you look at the time a
Fieldbus station takes to set the
first output after “Power on” CPX
is usually faster than others.
With Profinet, Profibus and
DeviceNet these times are
significantly less than 1 sec
for the CPX terminal.*
*Other Fieldbuses on request
22 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Unlimited pneumatics: CPX with valve terminals
Two perfect companions for
CPX: valve terminals MPA or
VTSA
Each has its own profile and its
own advantages. One is highly
communicative thanks to serial
communication; the other has
greater pneumatic flexibility
than any standards-based valve
terminal before it. Both repre-
sent the ideal “add-on” for per-
fect integration in pneumatic
and electrical networks.
CPX/MPA
Serial communication for com-
prehensive diagnostics
Technical features:
• Unique worldwide: serial link-
ing, consistent communica-
tion down to the valve
• Metal manifold block
• Up to 64 valve positions or
128 solenoid coils
• Up to 8 voltage zones on one
valve terminal for greater
safety, reliability and efficiency
• Space-saving in the control
cabinet
• Reliable and feedback-free
switching of pilot valves/
process actuators
• Standard air qualities:
with 40 μm grade of filtration,
filtered, lubricated,
unlubricated or inert gases
Choice of platforms:
• MPA-S up to 700 l/min – flat
design, perfect for CPX with
integrated proportional pneu-
matics
• MPA-F up to 900 l/min – up to
40% greater flow rate, greater
capacity for simultaneous
valve switching
• MPA-L up to 360 l/min – poly-
mer manifold block, expand-
able in single steps
The perfect integrator of sys-
tems and functions:
• From the individual valve to
the valve terminal with multi-
pin connectors or fieldbus/
Ethernet
• Reduction in channel cost by
up to 50% with maximum
function integration at the
same time
• A world first: MPA-VPPM pres-
sure regulator – propor tional
technology on the fieldbus –
for robust closed-loop control
• Integrated pressure sensors
optimise your process docu -
mentation
• Large choice of components
for vertical stacking
Comprehensive diagnostics
Meets every need: for more in-
formation see pages 16–17.
Ideal for CPX: valve terminals MPA or VTSA
CPX/MPA with function integration
MPA on CPI system
MPA on AS-interface
MPA-L with polymer manifold block
MPA-VPPM with function integration: proportional pneumatics
MPA-F with high flow rate
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 23
CPX/VTSA
built-in flexibility and a variety
of sizes
Technical features:
• Unique worldwide: 4 different
valve sizes (18, 26, 42 and
52 mm) on one valve terminal,
without adapter plates
• Pneumatic and electrical power
supply for up to 32 valves
• Flexible and highly modular –
ideal for special purpose ma-
chines or changing applica-
tions
• Standards-based valves and
sub-bases to ISO 15407-2 and
ISO 5599-2 with electrical
contacting in the sub-base
• VTSA-F: standard valves, sub-
bases with 40% more flow
• Reliable: valves, outputs and
logic voltage can be switched
off separately
• Electrical connection
- Multi-pin with pre-assem-
bled cable or terminal strip
(Cage Clamp)
- Control block via CPX
- AS-interface
- Individual connection
Extensive vertical stacking:
• Controllers, flow control
valves, shut-off plates for ver-
satile pneumatic solutions
• Vertical pressure shut-off
plate for “hot swap”:
maintenance or repair of a
valve in operation, without
shutting off the pressure
Pressure regulator plates:
• Standard regulator A, B, AB
• Reversible A/B regulator on
the pressure regulator plate for
fine adjustment and up to 50%
more venting, as venting not
done via pressure regulator
Safety@Festo with VTSA:
• More built-in safety for sys-
tems and machines with VTSA
• Solution ready for installation
on a valve terminal
• On/off and soft-start valves
for greater process reliability
during switch-on
• Multiple voltage zones on one
valve terminal
• Switching position sensing
for increased reliability,
e. g. for press control
(one/two channel)
• Special valves for pneumatic
manual clamping devices, lift-
ing cylinders and rotary cylin-
ders
• ProfiSafe switch-off module:
shuts down internal valve
supply and 2 independent,
safe external outputs
• Switchable pilot air: protec-
tion against unwanted system
restarts up to max. PL d in
compliance with EN 13849-1.
• Optional non-return valves,
also activated by the pilot air
valve, allow pneumatic stop-
ping of two channels
VTSA-F with high flow rate
MPA and VTSA – two products
that deserve a closer look:
Valve terminal
MPA brochure
ISO valve terminal
VTSA brochure
CPX/VTSA with function integration
CPX/VTSA with function integration upto ISO size 2 (52 mm)
VTSA with integrated multi-pin plugconnection (cable or terminal strip)and Safety@Festo
VTSA on AS-interface
CPX metal and VTSA with max. flowrate and connection technology in accordance with AIDA*
* Automation Initiative of German Domestic Automobile Manufacturers
24 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Centralised installation
• Control of several drives
and functions via one valve
terminal
• Short control loop system
(extending over only a few
meters)
• Typical number of I/O
between 16 and 128
Advantages
• Up to 60% more efficient
thanks to function integration
• Channel costs reduced by up
to 50%
• Up to 40% better power
density
Decentralised installation
system
• Individual functions on a
small valve terminal
• Installation-saving hybrid
cable for data and power, for
connecting up to 16 modules
via Fieldbus nodes
• Typical number of I/O
between 16 and 512
Advantages
• Cycle times shortened by up
to 30% thanks to very short
tubing lengths
• Space reduced by up to 70%
• Air consumption reduced by
up to 50 %
Decentralised installation
for upstream functions
(Fieldbus Direct)
• Small valve terminals with
directly integrated Fieldbus
connections or AS-interface
components
• For repositioning, loading
and unloading outside the
machine
• Ideal for tools on robots or
handling sys tems, upstream
stoppers and deflectors
• Typical number of I/O
between 4/8 and 32 (48)
Advantages
• All the advantages of
decentralised installation
• Graduated granulation
• Comprehensive diagnostics
and condition monitoring for
each slave
Hybrid installation system
(centralised/decentralised)
Only available from Festo!
• Comprehensive combination
of individual systems – can be
expanded as required
• Ideal in a control cabinet or
on a control cabinet wall.
Advantages
• Best mix
• Short cycle times and high
machine performance
• System costs reduced by up
to 20 % in terms of TCO
Perfect platform for all installation concepts
Four principles – four times the choice
Your system concept defines
the ideal valve terminal solu-
tion – thanks to CPX
CPX realises the principle of
freedom of choice. It is suitable
for every design, from electrical
peripherals to industrial com-
munication platforms. With
decentralised and distributed
designs, it’s integrated in CPI.
Three steps to making the right
choice:
[A] You define the machine and
installation concept.
[B] You check for the require-
ments of your industry:
machine concept, electrical
installation, special
applications
[C] You select the right valve
terminal based on function and
performance.
Industrial Ethernet
Feldbus
P
t
P
t
AS-Interface
Industrial Ethernet
Feldbus
Industrial EthernetIndustrial Ethernet
Feldbus
P
t
P
t
Feldbus
Industrial Ethernet
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 25
In focus: CPI system with CPX – a new benchmark for decentralised concepts
3x3 platforms for economical
automation
Decentralised installation
with CPI for shorter distances
and cycle times
Very short cycle times, expan-
sion from purely decentralised
networking through to hybrid
concepts: CPX reinforces the
arguments in favour of CPI as
a decentralised installation
concept:
• Control of up to 512 drives via
4 CPX-CP installation strings
and 16 modules
• Optimised installation
• Optimised combination
Benefit from combination
You can achieve an optimum
technical and economic solu-
tion by mixing decentralised
and centralised installation
principles.
Choose from:
• 3 master platforms
• 3 valve terminal platforms
• 3 I/O module platforms
3 master platforms
The following master platforms
are perfect for different kinds
of applications:
• Small, up to 32 I/O:
Fieldbus Direct
• Medium, up to 128 I/O:
CPI system up to IP65/67 for
direct machine mounting
• Large, up to 512 I/O: CPX
system as a centralised/
decentralised hybrid system.
Temperature detection, pres-
sure sensors and proportional
pneumatics included on re-
quest.
3 valve terminal platforms
• CPV – flow rates up to
1600 l/min
• CPV-SC – compact but big
on efficiency
• MPA – high performance in
pneumatics
3 I/O module platforms
On-site: I/O modules CL
Minimum dimensions for instal-
lation directly on sensors and
actuators, e.g. for electronics
and light assembly industry.
Sturdy I/O modules RL
Tough aluminium housing.
Suitable for repairs, electronics
can be replaced.
Triple-optimised:
EL I/O modules
Compact, sturdy, ec onomical
I/O concepts
26 Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02
Modules for maximum applications
It is the only way to achieve
maximum connectivity and
crucial for the future of auto-
mation. That is the reason for
the modular variety of the CPX
electrical peripherals.
One terminal complete with remote I/O – many modules
Technical data
Electrical system
Power supply
- Electronics plus sensors 24 V, max. 16 A
- Actuators plus valves 24 V, max. 16 A
Power supply connection M18: 4-pin, 7/8”: 4 or 5-pin
AIDA push-pull
Current consumption Depending on system configuration
Mechanical components
Grid dimension 50 mm
Module dimensions 50 x 107 x 50 mm
(W x L x H) including interlinking module
Connection technology Choice of 10 connection technolo-
gies/IP20 and IP65/67 protection
Environment
Protection class as per IP20/IP65/IP67 depending on con-
EN 60529 nection technology used
PWIS classification PWIS-free
Module types:
bus node
CPX-FB6 Interbus
CPX-FB11 DeviceNet
CPX-FB13 Profibus DP
CPX-FB14 CANopen
CPX-FB23 CC link
CPX-FB32 Ethernet/IP
CPX-FB33 Profinet (2xM12)
CPX-M-FB34 Profinet (2xRJ45, CU)
CPX-M-FB35 Profinet (2xSCRJ, FO)
CPX-FB38 EtherCat (2xM12)
CPX-FEC [T05] Ethernet: Modbus TCP
CPX-FEC [T03] Front-end controller Festo FST
Ethernet: Modbus TCP, EasyIP
CPX-CEC Front-end controller CoDeSys with
serial interface, Ethernet:
Modbus TCP server, Easy IP
CPX-CEC-C1/CPX-CEC-M1 Front-end controller CoDeSys with
CANopen Master, Ethernet:
Modbus TCP server, Easy IP.
M1: with CoDeSys Softmotion
library for motion control up to 2.5D
CPX-M-SF34/CPX-M-SF35 PC Worx controller with Profinet,
for Phoenix Contact automation
environments
SF34: (2xRJ45, CU); SF35 (2xSCRJ, FO)
Digital I/O modules
CPX-16DE 16 inputs (PNP)
CPX-16DE-D 16 inputs (PNP) + channel diagnostics
CPX-L-16DE-16-KL-3POL 16 inputs (PNO) 16x terminal strips,
3-pin
CPX-8DE 8 inputs (PNP)
CPX-4DE 4 inputs (PNP)
CPX-4DA 4 outputs (PNP/1 A)
CPX-8DE-8DA 8 inputs (PNP) plus
8 outputs (PNP/0.5 A)
CPX-L-8DE-8DA-16-KL-3POL 8 inputs (PNP) plus 8 outputs
(PNP/0,25A), 16x terminal strips, 3-pin
CPX-8DE-D 8 inputs (PNP) + channel diagnostics
CPX-8NDE 8 inputs (NPN)
CPX-8DA 8 outputs (PNP/0,5 A)
CPX-8DA-H 8 high-current outputs (PNP/2.0 A)
CPX-FVDA-P ProfiSafe switch-off module for valve
voltage and 2 additional independent
outputs (PNP)
Analogue I/O modules
CPX-2AE 2 inputs (0/4 ... 20 mA, 0...10 V)
CPX-2AA 2 outputs (0/4 ... 20 mA, 0...10 V)
CPX-4AE-I 4 inputs (signal detection/0/4 ...20mA)
CPX-4AE-U-I 4 inputs, 16-bit (0/4...20 mA, ±20 mA,
0…10 V, ±10 V, ±5 V)
CPX-4AE-TC 4 inputs (temperature detection
thermocouples/-270 °C to 1820 °C)
CPX-4AE-T 4 inputs (temperature detection tem-
perature sensors/-200 °C to 850 °C)
CPX-4AE-P 4 inputs as integrated pressure sensor
module, 4 absolute/2 differential pres-
sures, versions for 1...10 and -1...+1 bar
Technology modules
CPX-CMXX Electric multi-axis controller,
up to 8 axes synchronously
CPX-CM-HPP Field bus gateway, up to 2x4 axes
asynchronously
CPX-CMPX Soft Stop electronic end-position con-
troller, up to 8 pneumatic drives
CPX-CMAX Servopneumatic position controller,
up to 8 pneumatic drives
CPX-CMIX-M1-1 Measuring module for cylinders with
displacement measurement system
CPX-CP-4-FB Interface for the decentralised installa-
tion system up to 512 (4x128) I/O
Pneumatic interface
VMPA-FB-EPL-... MPA with max. 128 solenoid coils
VMPAF-FB-EPL-... MPA-F A with max. 128 solenoid coils
VMPAL-EPL-... MPA-L with max. 32 solenoid coils
VABA-S6-1-X1 /-X2 VTSA with max. 32 solenoid coils
CPX terminal for optimum integration into control concepts from leading manufacturers (e.g. Siemens S7, Allen Bradley, Beck IPC, Mitsubishi, Rockwell Automation)
Fieldbus utilities (GSD, EDS), www.festo.com/fieldbus
The table below lists the possi-
bilities module by module.
See for yourself the potential
that CPX provides for pneumatic
and electrical engineering.
Electrical terminal CPX/Installation system CPI – Subject to change – 2012/02 27
Services and support – for more added value
Support over the entire value added chain
Ready-to-install solutions – tailored
Services
Our services support you every
step of the way, from planning
to operation, and make the
process faster, more reliable
and more efficient. They also
cut your forecast total costs.
Engineering
The optimum CPX solution right
from the word go
Procurement service
Simplified procurement and
logistics
Commissioning service
Know-how on request: fast
installation, fast connection,
fast commissioning
After-sales services
Reliable operation of your
CPX solution
If you want just a little more
individuality, Festo is the per-
fect choice. Our customised
solutions meet all current and
future market – requirements.
As always, pneumatics, electri-
cal engineering, motion and
networking are all provided by
a single source.
Build it yourself? Have it built!
The decision is yours.
But Bear in mind that complete
systems can save you up to
50%. With ready-to-install
systems you no longer need to
undertake complex working
processes. We design, procure,
compile, test and deliver.
We can also assemble and
commission your system on
request. You concentrate on
your core tasks; that not only
saves time and money, but
brings maximum reliability
with regard to function and
optimal settings.
We offer:
• Engineering
• Documentation
• Assembly
• Testing and test runs
• Initial start-up
• Servicing during the
operating phase
Reduction in costs
Reduction in time
Process reliability
Engineering Procurement Assembly/commissioning Operation
Ready-to-install handling
systems, controlled by valve
terminals, designed, installed
and tested. Guaranteed per-
form ance and function. Just
connect and it’s ready to go.
Ready-to-install control cabi-
nets with remote I/O and valve
terminals give you a total solu-
tion, either stand-alone or with
a Fieldbus connection to your
host system.
Ready-to-install mounting
plates: complete solutions for a
machine unit on the Fieldbus.
Customised solutions
Optimised and individualised
Fieldbus solutions:
• Electrical
• Pneumatic
• Mechatronic
• Integrated into machine
profiles
Individual solutions:
• On integrated blocks
• On printed circuit boards
• Modular control units
• Safety guards
New: CPX hood CAFC-X1-GAL ATEXmade simple – with no control cabinet.Up to 70% more economical than con-ventional solutions.
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A universe of possibilities made for the future
1. Benefit from the new
portfolio with CPX – in on
a single platform
• Digital and analogue standard
tasks
• Demanding I/O tasks with
single-channel diagnostics
and parameterisation
• Temperature, displacement
and pressure measurement
• Safety functions – electrical
and pneumatic
• Integrated, comprehensive
diagnostics and condition
monitoring
• Subordinate, decentralised
installation system with CPI
2. Combine this directly with the
operating process elements
Create perfect solution packages
with Festo for increased produc-
tivity, safety and reliability:
• Standard pneumatics, grip-
ping, vacuum
• Pilot or process valves
• Control valves for cylinders,
grippers, vacuum
• Pressure regulators for pro -
portional control systems and
pressure sensors
• Servopneumatic position ing
systems
• Electric drives and axes
(motion control)
• Quality management and
part/position sensing with
Festo’s Compact Vision
System
3. For control, choose from
fieldbus/Ethernet or the
following front-end
controllers:
• CPX-FEC (Festo mini control
system)
• CPX-CEC (CoDeSys control
with 32 bit processor,
400 MHz, CANopen master)
• PC Worx (controller for control
environments from Phoenix
Contact)
CPX/MPA – serial communica-
tion for a comprehensive diag-
nostics concept
CPX goes motion control –
actuation of up to eight electric
and servo pneumatic axes, with
IP65 rating
CPX/VTSA – solid metal version
for electrical and pneumatic
systems, with integrated safety
functions
Highly communicative – the independent platform for three levels Maximum economy
Comprehensive diagnostics
You won’t find a greater con-
centration of diagnostics for
electrical, pneumatic and
motion control systems:
• Internal device diagnostics:
optional single-channel diag-
nostics and condition moni-
toring for all I/Os and valves
• CoDeSys front-end controller
CPX-CEC as an integrated con-
troller for process diagnostics
in a complete pneumatic
(sub-)system On request:
complete project implementa-
tion by Festo
• Comprehensive IT services
for communication and seam-
less integration into exist ing
host systems
An energy-efficient design of
pneumatic systems and sub-
systems can save energy and
gain cycle time. The best possi-
ble mix of technologies can be
both technically and economi-
cally beneficial. It all adds up to
a wholesale reduction in total
cost of ownership (TCO).
Perfect combinations for a host of industries and applications
Another advantage: compre-
hensive support services for
maximum performance
• Consultation
• Software support for design
and commissioning
• ePLAN macros
• New: FluidDraw Professional
– the intuitive circuit dia-
gram software for electrics
and pneumatics, with
complete integration of all
Festo modular products
• Commissioning service,
and much more