Project Aether: reducing the intrinsic CO2 emissions from cement production

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    InnovatIng to reduce the carbon

    footprInt of cement productIon

    With the contribution of the LIFE+ nancial instrument of the European Community

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    project aether: reducIng the IntrInsIc co2

    emIssIons from cement productIon

    Projct Athr ams to dvlop a nw, nnovatv class o clnkrs wth a lowr nvronmntal ootprnt.Clnkr s th man componnt usd to produc cmnt, through grndng and mxng t wth addtons lksulphats, and cmnttous matrals such as fy ash, slag or othr pozzolanc matrals. Lss lmston srqurd to produc Athr cmnts, whch ar also manuacturd at lowr tmpraturs and usng lssnrgy than convntonal Portland cmnt.

    Ths allows a 25-30% reduction in CO2emissions durng th producton procss.

    Athr clnkrs can b mad rom convntonal raw matrals that ar sutabl or us n largscal cmnt manuactur: lmston, clay, ron and bauxt. Thy can also b producd nxstng ndustral nstallatons - rotary klns - atr crtan procss adaptatons hav bn mad.Athr cmnts ar xpctd to or smlar prormancs to convntonal Portland cmnt

    n varous concrt applcatons.

    background

    Cmnt s a vtal product or a countrys conomc dvlopmnt, th basc ngrdntrqurd to buld housng and nrastructur. Howvr, cmnt manuacturnggnrats CO

    2and th cmnt ndustry as a whol s th sourc o around 5% o

    global CO2

    mssons.

    - Around 60% o ths mssons rsult rom th transormaton o lmston athgh tmpraturs - dcarbonaton - to produc clnkr, th basc componnto cmnt.

    - Approxmatly 40% ar gnratd rom th nrgy usd n th burnngprocss.

    how project aether aIms to reduce the carbon footprInt

    of cement productIon

    Tradtonal Portland clnkr s gnrally mad

    rom a raw mx composd o around 80%lmston and 20% clay. Th raw mx usd toproduc Athr clnkrs has a lowr lmstoncontnt, manng lss dcarbonaton durngburnng and thror sgnfcantly lowr CO

    2

    mssons.

    urthrmor, Athr clnkrs can b producdat kln tmpraturs o around 1300C(compard to 1450C rqurd or Portlandclnkr), rsultng n lowr nrgy consumptondurng th producton procss.

    nally, Athr clnkrs ar asr to grndthan Portland clnkrs, whch mans that lssnrgy s rqurd to grnd Athr clnkrs wthaddtvs to produc cmnt.

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    an ambItIous project brIngIng

    together complementary

    competencIes and expertIse

    from across europe

    Projct Athr s run by Laarg, world ladr n buldng matrals,workng n partnrshp wth BRe, th UKs ladng cntr oxprts on buldng and constructon, and th insttut oCramcs and Buldng Matrals (iCMB), th Polsh rsarchnsttut, whch provds ngnrng and consultng supportto th lm and cmnt ndustry, authorts and nd-usrs.

    Th projct s supportd by th europan Communty

    through th Lie+ nancal nstrumnt wth up to 2.3 M,out o a total budgt o 5.9 M.Ths 3 yar projct wll run rom 1 st Sptmbr 2010to 31st August 2013.

    key stages In the project

    The three-year project consists of:

    Two ndustral trals at Laarg cmnt plants n europ to produc Athr clnkrs.

    A plot tst bor ach tral at iCMBs spcalst cmnt-tstng aclts nKrakow. Thanks to iCMBs sm-ndustral scal rotary kln, crtan paramtrscan b tstd and condtons prdctd or Athr clnkr producton n ralndustral nstallatons.

    indpndnt assssmnt o th tral rsults by BRe, to valuat CO2 ms-sons rductons and th proprts o mortars and concrts mad wthth nw Athr cmnts.

    Dvlopmnt by BRe o a roadmap or crtcaton and normal-zaton o th nw cmnts, outlnng th stps that wll nd to b

    takn, and th barrrs to b ovrcom, thy ar to b wdlyusd n th constructon sctor.

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    With the contribution of the LIFE+ nancial instrument of the European Community

    Projct Athr has rcvd th support o Lie+, th europanUnons fnancal nstrumnt or th nvronmnt.

    Th projct wll contrbut to th europan Unons orts torduc grnhous gas mssons, dntfd as a prorty undrth Lie+ Programm.

    Actv communcaton wll b undrtakn throughout th projct onth ndustral tsts and th rsults obtand, targtng a wd rang o

    tchncal and non-tchncal audncs across europ.

    Project Coordinator

    Gnthr Walnta, Projct Managr CO2Laarg Rsarch [email protected] Sant-Antonn,Laarginnovaton Communcatons [email protected]

    Allphot

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    www.aether-cement.eu

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