Presentation Workpackage 3 simcon, Dr. Paul F. Filz.

Presentation Workpackage 3

simcon, Dr. Paul F. Filz

Pro4Plast, contract number COLL-CT-2006-030205 2

Presentation of the Workpackage 3

Workplan Task 3.1

Development of new and efficient material data acquisition and measurement

system MUL

T 3.1.1 Obligation Book for new rheological measurement system MUL

T 3.1.2 Collect available material data among the RTD partners MUL

T 3.1.3collecting information on public sources and tools for material data for injection moulding

simulation MUL

T 3.1.4Influence of pvT-data measured under high cooling rates onto the inject. moul. simulation

of shrinkage SIMCON

T 3.1.5 Easy method to measure viscosity data for SME MUL

T 3.1.6 Measurement of material data for the injection moulding simulation of the new parts MUL

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12

T 3.1.1

T 3.1.2

T 3.1.3

T 3.1.4

T 3.1.5

T 3.1.6



Workplan Task 3.2 Development and modification of simulation software for insert and multi

component injection moulding SIMCON

T 3.2.1 Obligation book for added value software for parts with inserts and overinjected parts SIMCON

T.3.2.2 Combination of the geometry of the plastic part and the insert SIMCON

T 3.2.3 Automatic detection where different materials meet SIMCON

T 3.2.4 Automatic definition of thermal boundary conditions in areas where different materials meet

SIMCON

T 3.2.5 Development of filling and packing simulation for part with insert or overinjected part SIMCON

T 3.2.6 Development of thermal behaviour of part with insert or overinjected part in mould SIMCON

T 3.2.7 Development of a module for shrinkage and warpage simulation for the combined entities SIMCON

T 3.2.8 Definition of design criteria for test mould TNO

T 3.2.9 Development of special test mould TNO

T 3.2.10 Manufacturing of special test mould TNO

T 3.2.11 Injection moulding experiments with test mould including result analysis TNO

T 3.2.12 Refining of developed software by means of TNO and SME test results SIMCON

T 3.2.13Dev. of a training program and supp. documents for IM simulation techniques for highly

functional parts SIMCON


Workplan Task 3.2


Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12

T 3.2.1

T 3.2.2

T 3.2.3 90 % See slides

T 3.2.4 60 % concept code



T 3.2.7 25 % concept

T 3.2.8 90 %

T 3.2.9

T 3.2.10

T 3.2.11

T 3.2.12

T 3.2.13 20%


Part with Insert


Connecting Surface

Incompatible meshes on connecting surface


Connecting surface with automatically corrected mesh

Compatible meshes on connecting surface


Workplan Task 3.3


Application of new simulation technology (11 NEW complex parts from core SME) SIMCON

T 3.3.1 Definition of new parts SIMCON

T 3.3.2 Definition of new materials SIMCON

T 3.3.3 Design of new moulds with the new IM simulation software SIMCON

T 3.3.4Construction of the moulds

SIMCON

T 3.3.5Moulding and report of data on production of the new parts

SIMCON

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12

T 3.3.1

T 3.3.2

T 3.3.3

T 3.3.4

T 3.3.5


Workplan Task 3.4


Handbook and Guidelines for preparation for dissemination/exploitation SIMCON

T 3.4.1 Detailed explanations of injection moulding simulation regarding certification objectivesSIMCON,

UNIZAR

T 3.4.2 Required technical, management, execution and validation specifications SIMCON

T 3.4.3 Checking system for use of injection moulding simulation in product development process SIMCON

T 3.4.4 Development of guidelines for certification for use of simulation for dissemination in WP5 SIMCON

Q1 Q2 Q3 Q4 Q5 Q6 Q7 Q8 Q9 Q10 Q11 Q12

T 3.4.1

T 3.4.2

T 3.4.3

T 3.4.4



Milestones

M3-1; Month 1,5 ok Obligation book for added value software for parts with inserts and

overinjected parts ready

M3-2; Month 3 ok Obligation Book for new rheological measurement system ready

M3-3; Month 24 Shrinkage & warpage simulation ready



Deliverables List of deliverables Date

D3-1 Obligation book for added value software for parts with inserts and overinjected parts 1,5

D3-2 Obligation Book for new rheological measurement system 3

D3-3 Combination of geometries 5

D3-4 All material data available for SME part simulation 9

D3-5 Handbook / database for material data for simulation 10

D3-6 First version of training program for injection moulding simulation of highly functional parts 12

D3-7 Automatic detection and boundary conditions 16

D3-8First version of simulation software for filling & packing and thermal behaviour for part with inserts or overmoulded parts 18

D3-9 Test mould 18

D3-10 Handbook for dissemination 18

D3-11 High cooling rate pvt data and modified simulation software 18

D3-12 Viscosity measuring mould for standard injection moulding machine 24

D3-13First version of simulation software for shrinkage & warpage for part with inserts or overmoulded parts 24

D3-14 Measured material data for new parts 27

D3-15 Analysis of new parts 35

D3-16 Refined simulation software 36



Thank you for your attention!

Dr. Paul F. Filz

simconkunststofftechnische Software GmbHSchumanstr. 18a52146 WürselenGermany

Tel. +49-2405-6450-0Fax. +49-2405-5450-20E-mail: [email protected]: www.cadmould.de


Injection Moulding Simulation helps to:

optimize the filling process optimize gate positions dimension runner systems

automatically lay out family and multi cavity

moulds

predict shrinkage & warpage optimize the packing profile analyse fibre orientations compensate cavity design for

shrinkage & warpage

lay out and optimize the cooling system

Presentation Workpackage 3 simcon, Dr. Paul F. Filz.

Documents

Transcript of Presentation Workpackage 3 simcon, Dr. Paul F. Filz.