Presentation on Apparel

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    Yarn is manufactured by 2 types of spinning:

    1:Ring spinning.

    2:Open end spinning.

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    It includes 7 steps:

    a:Blow room.

    b:Carding.

    c:Drawing. d:Combing.

    e:Speed frame.

    f:Ring frame.

    g:Winding.

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    Opening the fibres from the bale form.

    Cleaning fibres. - 70%

    Blending the fibres.

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    Further cleans the fibres. 30%

    Straightens the fibres.

    Forms carded sliver.

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    Increase the parallelism in the fibres. Blend the fibres.

    Makes a drawn sliver.

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    Parallelizes the fibres.

    Remove short fibres.

    Forms combed sliver.

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    Reduce the size. Twist the sliver into Roving.

    Winds the Roving into Roving bobbin.

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    Reduces the size of the final required count. Twist the roving into the final yarn.

    Winds the yarn on a ring bobbin.

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    Winds the yarn from ring bobbins to a largerpackage called Cone.

    Checks yarn for various faults.

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    In this Rotor spinning machine is used in

    place of Ring frame and Speed frame.

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    Fabric is made from natural or manmade yarns byany of the following methods:

    Weaving,knitting,bonding,crocheting,felting,knottin

    g.

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    Fabric weave is the pattern for manufacturing a fabric. Weaving

    is basically done by interlacing warp yarn and weft yarn at

    right angle.

    KINDS OF WEAVE:

    1:Plain weave

    2:Basket weave

    3:Twill weave

    4:Satin weave

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    o It consist of alternate interlacing of warp and

    weft yarn,one warp up and one down,the entirewidth of the fabric.

    o eg:crepe,organdy,cotton,

    calicos,cheesecloth,voile and muslin etc.

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    It is somewhat similar to plain weave.Twill weaveis durable,heavier,wrinkle and soil resistant,and

    is more flexible than plain weave.

    Eg:covert cloth,drill,jean,jersey,tussah,

    velvet,worsted cheviot.

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    Is achieved by one warp yarn crossing over themost possible filling yarns.

    It creates float on the face side of the fabric

    which give the lustre and smoothness.

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    Knitted fabric are made from one continuous

    yarn or a combination of yarns formed into

    successive rows of loops drawn through another

    series of loops to make a cloth.

    TYPES OF KNITTING:

    1:Weft knitting.

    2:Warp knitting.

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    When the loops run horizontally across the width

    of the fabric.

    Eg: jersey,

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    When the loops run vertically and zig-zag acrosseach other to form the fabric.

    Eg: tricot, raschel.

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    Dyeing can be done at any stage of fibre,yarn or

    fabric production.

    TYPES OF DYEING:

    1:Producer colored dyeing.

    2:Stock dyeing.

    3:Yarn dyeing.

    4:Piece dyeing.5:Garment dyeing.

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    This is done to acheive the stripes,checks andplaids pattern.

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    It is used to dye loose fibre before yarnprocessing.

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    Dyeing a piece of a fabric after weaving orknitting.

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    The whole garment is dyed after they have beensewn.

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    Printing is used to apply design or pattern to

    fabrics.

    These are 3 basic printing tachniques:

    1:Wet printing.2:Dry printing.

    3:Digital printing.

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    Used widely in offices and graphic arts.

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    Finishes can radially alter fibre and fabric

    characteristics,performance or hand.

    TYPES OF FINISHING:

    1:Physical means of finishing.

    2:Chemical means of finishing.

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    A mechanical process of passing fabric betweenheavy rollers,by using different combination of

    heat,pressure.

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    This straightens out the edges and the weaves ofthe fabric and makes it even in the width.

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    NAPPING.

    SHEARING.

    SANDING or SUEDING.

    SHRINK CONTROL.HEAT SETTING.

    GLAZING.

    BEETLING.

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    CAUSTIC REDUCTION.

    DECATIZING.

    DURABLE PRESS.

    MERCIRIZING.

    WATER REPELLENCY.

    FLAME PROOF.

    WATER PROOF.

    GREASE RESISTANT FINISH.

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    RIVETS BUCKLE AND EYELETS

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    Reliance Industries Ltd, Kolkatta

    Dinesh Mills Ltd, Vadodara

    Digjam Ltd, Jamnanagar

    Oswal Wollen Mills Ltd, LudhianaVardhman Group of Mills, Ludhiana

    OCM Ltd, Amritsar

    Reid & Taylor Ltd, Mysore

    Raymond Group of Mills - Mumbai, Chindwara,

    Jalgaon etc.

    Global Wool Alliance Ltd, Mumbai

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